automation day, nürnberg, 19. juli 2017 industrie 4.0 aus ... · robotics usage of collaborative...
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Automation Day, Nürnberg, 19. Juli 2017
Industrie 4.0 aus Anwender-und AnbietersichtDr. Gerhard Volkwein, Digital Factory Division, Siemens AG
siemens.com© Siemens AG 2017
© Siemens AG 201719. Juli 2017Seite 2 Digital Factory
Electrification, automation, digitalization Siemens’ Divisional setup
Digital Factory Power and Gas,Power Generation ServicesWind PowerEnergy Management
Process Industries and Drives Mobility Building Technologies Healthineers
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Digital Factory integrates unique competencies in Product Lifecycle Management and automation under one roof
Digital Factory Division
Factory Automation
Control Products
Customer Services
Product LifecycleManagement
Motion Control
Digitalization changes everything
The next trillion dollars will be earned with data – for our customers and for our industries.
Michael Dell, founder of Dell Inc.
Digital is the main reason just over half of the companies on the Fortune 500 have disappeared since the year 2000.
Pierre Nanterme, CEO Accenture
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Trends in manufacturing industries
AutomationFully automated complex systems, new concepts e.g. agile and decentralized manufacturing
Industrial SoftwareDigitalization in more and more industries results in continuous, high demand
Individualizationleads to production down to lot size 1
E-carIncreasing eco-/health-awareness leads to new approaches in automotive
Additive Manufacturingallows new use cases, individualization and new designs
New retailing conceptslike E-commerce lead to large amount of parcels (logistics)
Fresh, organic, local Consumer focus on health and nutrition leads to new food processing technologies
RoboticsUsage of collaborative and autonomous robots is increasing
Artificial IntelligenceIn manufacturing at early stage
Internet of ThingsBig data from billions of intelligent devices enables business transformation
Consumer trends Digitalization Technology
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Our customers have essential requirements –throughout the manufacturing industry
Security
Speed Flexibility Quality Efficiency
Digitalization from a user‘s perspective
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Siemens’ Amberg Electronics Plant (EWA) Holistic approach generates highest performance
SIMATICSPS - Speicherprogrammierbare
SteuerungenDP - Dezentrale PeripherieHMI - Human Machine Interface
~1 SIMATIC product per second>1200 product variants in Teamcenter
24 hours from order to arrival at customer
10x increase of productivity since start of production in 1990 with consistent amountof employees
~11 dpm means near-perfect quality(99,9989%) every time
Speed
Flexibility
Efficiency
Quality
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Siemens’ Electric Motor Plant Bad Neustadt (EWN)Increase of plant productivity through digitalization
Capacity utilization increased by 20% in mechanical pre-production
Setup time for new machine tools reduced by 60%
Cycle time on several parts reduced by up to 20%
Clear productivity increase through robots for flexible automation
New customer center „arena of digitalization“
Digital Enterprise –the answer of Siemens to Industrie 4.0
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Technological forces transforming industry
Changing the way products are realized
Advancedrobotics
Additivemanufacturing
Intelligent automation
Changing the way products come to life
System of systems
Intelligentmodels
Generativedesign
Changing the way products evolve
Knowledgeautomation
Big dataanalytics
Cloudecosystems
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Advancedrobotics
Additivemanufacturing
Intelligent automation
System ofsystems
Intelligentmodels
Generative design
Knowledgeautomation
Big dataanalytics
Cloudecosystems
Ideation UtilizationRealization
Technological forces transforming industryManufacturers must embrace the technologiesand transform their business into a digital enterprise
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Applied across the entire value chain
Ideation UtilizationRealization
ServicesProductionexecution
Productionengineering
Productionplanning
Productdesign
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A common digital thread enables continuous business transformation
Ideation UtilizationRealization
ServicesProductionexecution
Productionengineering
Productionplanning
Productdesign
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By compressing the innovation lifecycle
Ideation UtilizationRealization
ServicesProductionexecution
Productionengineering
Productionplanning
Productdesign
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Digital Twin
Digital Twin of the product
Digital Twin of the production
Digital Twin of the performance
Digital Twin of the product
Electronics design and simulation
Mechanical and environmental design and simulation
Software design and simulation
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Product design
Designthe productNX CAD
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Product design
Simulate the physical behaviorSimcenter
1 2 3 4 5
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Product design
Simulate the productSimcenter
1 2 3 4 5
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Product design
Design and simulate electronic systemsMentor Graphics
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Machine concept
Design and simulate the machine conceptNX Mechatronics Concept Designer
1 2 3 4 5
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Validate the PLC code in the virtual worldNX Mechatronics Concept Designer, PLCSim Advanced, TIA Portal
Machine commissioning
Digital Twin of SIMATIC S7-1500
1 2 3 4 5
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Validate the PLC code in the virtual worldNX Mechatronics Concept Designer, PLCSim Advanced, TIA Portal
Machine commissioning
Digital Twin of SIMATIC S7-1500
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SIMATIC S7-1500
Fast and efficient engineering and commis-sioningTotally Integrated Automation Portal
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Digital Twin
Digital Twin of the product
Digital Twin of the production
Digital Twin of the performance
Digital Twin of the product
Digital Twin of the production
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Production planning
Plan your production processTeamcenterManufacturing
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Production planning
Create the layout and select the equipment Line Designer
1 2 3 4 5
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Production planning
Simulate and optimize your production processTecnomatixProcess Simulate
1 2 3 4 5
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Production engineering
Automatically generate the PLC code for TIA PortalProduction Systems Engineering
1 2 3 4 5
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Production engineering
Validate the PLC codein the virtual worldTecnomatix Process Simulate, PLCSIM Advanced, TIA Portal
Digital Twin of SIMATIC S7-1500
1 2 3 4 5
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Manufacturing process planning in a brownfield environment leveraging both digital models and point cloud data
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Manufacturing process planning for new manufacturing technologies
3D printing and cutting on a single machine
NX CAM supporting both additive and subtractive manufacturing operations
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Production execution
Schedule and process work operations, run quality inspection operationsSIMATIC IT, Camstar, R&D Suite, QMS
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Production execution
Efficient and secure production with TIASIMATIC, SINUMERIK, SIMOTION, SIMOTICS SINAMICS and SIRIUS
1 2 3 4 5
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Digital Twin
Digital Twin of the product
Digital Twin of the production
feed back insights to continuously optimize product and productionMindSphere
Digital Twin of the performanceDigital Twin of the performance
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MindSphere – the cloud-based, open operating system for the Internet of Things from Siemens
MindAppsAsset transparency and analytical insights into machines, plants, fleets and systems
MindSphereVarious cloud infrastructures: Public, private or on-premise
MindConnectSecure plug and play connection of Siemens and third-party products
MindSphere
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Machine services
Let your machine speak to youMindSphere –the cloud-based, open IoT operating system
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Digital Enterprise Suite –Our unique portfolio for the digital transformation
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Dr. Gerhard Volkwein
Siemens AGDigital Factory DivisionDirector Digital Enterprise Architecture
Gleiwitzer Straße 55590475 Nürnberg
E-Mail: [email protected]
Antworten auf häufig gestellte Fragen zu Industrie 4.0:www.siemens.com/digital-enterprise-suite
Vielen Dank für Ihre Aufmerksamkeit