automation platform modicon premium and pl7 software...
TRANSCRIPT
Automation platformModicon Premiumand PL7 software
CatalogueJanuary
04
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General contents Modicon Premium automation platform and PL7 software
1 - Modicon Premium automation platformSelection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/2
b Racks, bus X remote rackmaster module, power supply modules . . . . . page 1/4
b Premium processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/14
b Atrium coprocessors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/20
2- Discrete I/O modulesb 2.1 - Discrete I/O modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/2
b 2.1 - Use of Preventa safety modules . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/22
b 2.2 - Telefast® 2 pre-wired system . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/34
b 2.2 - Tego Dial and Tego Power installation system . . . . . . . . . . . . . . . page 2/46
b 2.3 - Phaseo regulated switch mode power supplies . . . . . . . . . . . . . . page 2/52
3 - Distributed I/O system b 3.1 - Discrete I/O IP 20 modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3/2
b 3.2 - IP 65/67 splitter boxes and modules . . . . . . . . . . . . . . . . . . . . . . page 3/26
4 - Application-specific modulesb 4.1 - Analog I/O modules and process control . . . . . . . . . . . . . . . . . . . . page 4/2
b 4.2 - Application-specific counter modules . . . . . . . . . . . . . . . . . . . . . . page 4/18
b 4.3 - Application-specific motion control modules . . . . . . . . . . . . . . . . . page 4/34
b 4.4 - Weighing application-specific modules and solutions . . . . . . . . . . page 4/60
b 4.5 - Warm Standby redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4/66
5 - CommunicationSelection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/2
b 5.1 - Ethernet TCP/IP network, Transparent Ready . . . . . . . . . . . . . . . . page 5/8
b 5.2 - CANopen and AS-Interface buses . . . . . . . . . . . . . . . . . . . . . . . . page 5/66
b 5.3 - Modbus Plusnetwork/Modbus bus . . . . . . . . . . . . . . . . . . . . . . . . page 5/74
b 5.4 - X-Way networks and buses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/82
b 5.5 - Fieldbuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/114
6 - PL7 softwareb PL7 Micro/Junior/Pro software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/2
b PL7 SMC, PL7 DIF, SDKC, PL7 FUZ et OFS optional software . . . . . . page 6/22
7 - Terminals, industrial PCs and HMI softwareSelection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/2
8 - Servicesb Documentation, power supply module selection document . . . . . . . . . . page 8/2
b Standards, certifications, community regulations . . . . . . . . . . . . . . . . . . page 8/6
b Product reference index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8/16
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Contents 1 - Modicon Premium automation platform 1
1 - Modicon Premium automation platformSelection guide processors and coprocessors . . . . . . . . . . . . . . . . . . . page 1/2
b Racks and fan modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/4
b Bus X remote rackmaster module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/8
b Power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/10
b Premium processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/14
b Atrium coprocessors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/20
b PCMCIA memory extension cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/24
1/2
1
Selection guide Modicon Premium automation platform 1
Premium processors and Atrium coprocessors
Platforms with PL7 Junior/Pro development software Single network modular Premium PLCs
Number of racks (depending on model)
4/6/8 slots 4 1612 slots 2 8
“In rack” inputs/outputs (1)
Discrete I/O 512 channels (8, 16, 32 or 64 ch./module) 1024 channels (8, 16, 32 ou 64 channels/module)
Analogue I/O 24 channels (4, 8 or 16 channels/module) 80 channels (4, 8 or 16 channels/module)
Integrated process control – Parameterizable loops (10 channels of 3 loops max.)
“In rack” application-specific channels(1)
Max. number of channels 8 24Counting Modules 2/4 x 1 MHz max. counting channels , module electronic cam 1 channel
Motion (2) Modules 1/2 axes for stepper motors, modules 2/3/4 axes for servomotors with analog setpoint, Weighing Modules 2 channels pour 8 weighing sensors
Bus connexions AS-Interface sensors/actuators bus
Master V2 “In rack” module, 2 modules max. Master V2 “In rack” module, 4 modules max.
CANopen machine bus Master V4.02 PCMCIA card to insert in processor slot
INTERBUS field bus – Master V2 “In rack” module (1 field bus module max., 0 module if CANopen used)
Profibus DP field bus – Master V0 Class 1 and Class 2 “In rack” module (1 field bus module max., 0 module if CANopen used)
Bus and serial link connexions
Modbus Master/slave “In rack” modules RS 485, master/slave PCMCIA cards RS 232D, RS 485 or CL
Uni-Telway 1 master/slave integrated channel RS 485, master/slave “In rack” module RS 485, master/slave PCMCIACharacter mode 1 integrated channel RS 485, “In rack” module RS 485, PCMCIA cards RS 232D, RS 485 or CL
Network connexions Max. number of networks 1
Ethernet TCP/IP Multiprotocol “In rack” modules (Modbus, Uni-TE, TCP Open), Web server, FactoryCast service and Network modules PCMCIA cards Fipway and Modbus Plus, “In rack” modules Ethway and Jnet
Memory capacity Without PCMCIA extension 32 K words program and data 48/64 K words program and data (4)
With PCMCIA extension 32 K words data64 K words program
32 K words data 160 K words program
Data storage 128 K words 2688 K wordsSymbols storage – 128 K words
Power supply Modules a 100…240V, c 24 V non-isolated or c 24…48 V isolated. Each rack requires a power supply
Type of processors and coprocessors
Without integrated port TSX P57 103M TSX P57 203MIntegrated Ethernet TSX P57 2623MIntegrated Fipio TSX P57 153M (3) TSX P57 253MIntegrated Ethernet and Fipio
TSX P57 2823M
Pages 1/19 (1) The maximun values of number of discrete I/O, analogue I/O and application-specific channels are cumulative.(2) 1 axis = 1 application-specific channel, except for SERCOS modules (each module = 2…32 channels, depending on the configuration).
1/3
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1
Multinetwork modular Premium PLCs Atrium coprocessors
2040 channels (8, 16, 32 ou 64 channels/module)
1024 channels (8, 16, 32 ou 64 channels/module)
128 channels (4, 8 or 16 channels/module)
256 channels (4, 8 or 16 channels/module)
80 channels (4, 8 or 16 channels/module)
128 channels (4, 8 or 16 channels/module)
Parameterizable loops (15 channels of 3 loops max.)
Parameterizable loops (20 channels of 3 loops max.)
Parameterizable loops (10 channels of 3 loops max.)
Parameterizable loops (15 channels of 3 loops max.)
32 64 24 32
modules 8/16 axes with SERCOS digital link
Master V2 “In rack” module, 8 modules max. Master V2 “In rack” module, 4 modules max.
Master V2 “In rack” module, 8 modules max.
Master V2 “In rack” module (2 field bus modules max., 1 module if CANopen used)
Master V2 “In rack” module (1 field bus module max., 0 module if CANopen used)
Master V2 “In rack” module (2 field bus modules max., 1 module if CANopen used)
Master V0 Class 1 and Class 2 “In rack” module (2 field bus modules max., 1 module if CANopen used)
Master V0 Class 1 and Class 2 “In rack” module (1 field bus module max., 0 module if CANopen used)
Master V0 Class 1 and Class 2 “In rack” module (2 field bus modules max., 1 if CANopen used)
cards RS 232D, RS 485 or CL
3 4 1 3
Factory Cast HMI service
64/80 K words program and data (4) 96 K words program and data 48 K words program and data 80 K words program and data
32 K words data384 K words program
32 K words data 512 K words program
32 K words data 160 K words program
32 K words data 384 K words program
256 K mots 128 K mots
TSX P57 303M T PCX 57 203MTSX P57 3623MTSX P57 353M TSX P57 453M T PCX 57 353M
TSX P57 4823M
1/23(3) The TSX P57 153M processor does not accept the CANopen PCMCIA card.(4) The second value corresponds to processor with Fipio integrated link (manager function).
1/4
Presentation,description
Modicon Premium automation platform 1
Racks and fan modules
TSX RKY ppp racks form the basic elements of the Premium control system platform.
These racks provide the following functions:
b Mechanical function: they enable all the modules of a PLC station (power supply, processor, discrete I/O, analogue I/O, application-specific modules) to be fitted.b Electrical function: they enable connection to the bus (Bus X) and provide distribution of:v power supplies required for each module in the same rack,v data and service signals for the entire PLC station where this has several racks.
To meet user requirements, several types of rack are available in order to make up PLC stations comprising 1 to 16 racks maximum distributed over Bus X with a maximum cumulative length of 100 meters.
TSX FAN ppP fan modules installed above the racks of Premium PLCs provide forced air convection, in order to maintain an even ambient temperature inside the enclosure and to eliminate the various hot spots that may exist.
Fan modules are required whenever the ambient temperature is between 60 °C and 70 °C (forced ventilation enables the ambient temperature in the enclosure to be lowered by 10 °C) (1).Three types of fan module are available: c 24 V, a 110 V and a 220 V. According to the modularity of the racks used, one fan module is required for a 4 or 6 position rack, two fan modules for an 8-position rack and three fan modules for a 12 position rack.
(1) For an ambient temperature between 25 °C and 60 °C, the use of fan modules increases the MTBF.
TSX RKY ppp racks comprise:
1 Metal frame.2 Slots for anchoring the module pins.3 48-way female 1/2 DIN connectors for module-rack connections (the first
connector is reserved for the power supply module).4 Locating slot for the power supply module.5 Tapped holes for fixing the module.6 Four holes for fixing the rack.7 Position for rack address label.8 Position for station network address label.9 Two earth terminals for earthing the rack.10Microswitches for coding the rack address (on extendable racks).11Two 9-way female SUB-D connectors for the remote connection of bus X to
another rack (on extendable racks).
TSX FAN ppP fan modules comprise:
1 Connection terminal for the fan module power supply, the internal temperature probe and the associated LED or preactuator.
2 Earth terminal.3 Two fixing holes for the fan module.4 Shuttered air outlets.
Presentation
TSX FAN ppP
Description
1
10
8
11
7
4
5
9
3
11
6
2
3
1
2
3
4
Functions:page 1/5
References:page 1/6
Dimensions:page 1/7
1/5
Modicon Premium automation platform 1
Racks and fan modules
Using TSX RKY 6/8/12 standard racks, it is possible to constitute a PLC station with Premium processors, with just a single rack.Using 1 TSK RKY 4EX/6EX/8EX/12EX (1) extendable racks, a PLC station can be constituted which comprises up to:b 4 racks for a station with TSX 57 10 processor,b 16 racks for a station with TSX 57 20, 57 30, 57 40 or PCX 57 20/30 processor.The racks are connected to each other by Bus X extension cables 2.
The racks distributed on Bus X are connected to each other via Bus X extension cables whose total length is 100 m maximum. Using TSX REY 200 Bus X remote modules enables the length of Bus X to be increased to a maximum of 2 x 350 m (see page 1/8).
The racks are connected to each other using TSX CBY pp0K Bus X extension cables which are connected to one of the two 9-way SUB-D connectors on each extendable rack. The incoming cable from another rack can be connected to either the right 4 or left-hand 3 connector.
Line terminationsThe two extendable racks located at the ends of the line must have a TSX TLY EX line terminator 5 fitted on the unused 9-way SUB-D type connector, except when using PCX 57 coprocessors where the line terminator is supplied with the coprocessor module.
Address 0: this address is always assigned to the rack which holds the processor. This rack can be located in any position on the line.Addresses 1 to 7: these can be assigned in any order to all the other extendable racks of the station.As the two racks with 4,6, or 8 slots which make up each pair can have the same address on the bus X, position numbers are defined as follows:Rack n “less-significant”: position 00 to xx (02, 04 or 06); rack n “most-significant”: position 08 to yy (10, 12 or 14).b Each rack with 12 slots holds an address (with position 00 to 10). Installing the various modules on the standard or extendable rack with address 0The rack with address 0 must contain a power supply module and the processor module. For Premium PLCs which have two types of power supply (standard or double format), the position of the processor (standard or double format) will depend on the type of power supply used.
Using a standard format power supply module:b The power supply module systematically occupies position PS.b The processor module must be installed in position 00/01 (00 with TSX P57 1p3M processor). b The other modules are installed from position 02 (01 with TSX P57 1p3M processor).
Using a double format power supply module:b The power supply module systematically occupies positions PS and 00.b The processor module must be installed in position 01/02 (01 with TSX P57 1p3M processor).b The other modules are installed from position 03 (02 with TSX P57 1p3M processor). Installing the various modules on extendable racks with addresses 1 to 7Each rack must have either a standard format or double format power supply module.Using a standard format power supply module:b The power supply module systematically occupies position PS.b The other modules are installed from position 00 onwards.Using a double format power supply module:b The power supply module systematically occupies positions PS and 00.b The other modules are installed from position 01 onwards.
Composition of a PLC station
5
1 2
43
Bus X
Addressing the racks
01 02 03 04PS 00 09 10 11 12PS 08
Address rack n (with power supply standard format)“less-significant” “most-significant”
01 02 03 04 05 06PS 00
02 03 04 05 0601PS 00
01 02 03 04 05 06PS 00
01 02 03 04 05 06PS 00
Presentation:page 1/4
References:page 1/6
Dimensions:page 1/7
Functions
1/6
TSX RKY 6
TSX RKY 6EX
TSX TLY EX
TSX FAN ppP
(1) Limits of electromagnetic emissions, see (3) page 8/7.(2) 16 racks TSX RKY 4EX/6EX/8EX maximum (4, 6 or 8 slots). Using the TSX RKY 12EX
(12 slots) is the same as occupying 2 racks with 4, 6 or 8 slots.(3) One fan module for rack with 4 or 6 positions, two fan modules for rack with 8 positions and
three fan modules for rack with 12 positions. Product supplied with bilingual Quick Reference Guide: English and French.
(4) 2 x 350 m maximum when using the TSX REY 200 Bus X remote module (see page 1/8). (5) Installation of connectors on the cable also requires a wire stripper, a pair of scissors and a
digital ohmmeter.
Non-extendable racksDescription Type of modules to
be installedCapacity Reference Weight
kgNon-extendable racks, for single rack configuration
TSX PSY power supply, TSX P57 processor, I/O modules, application-specific modules
6 positions TSX RKY 6 (1) 1.4708 positions TSX RKY 8 (1) 1.750
12 positions TSX RKY 12 2.310
Extendable racksDescription Type of modules to
be installedCapacity Reference Weight
kgExtendable racks for multi-racks configuration (maximum 16 racks)(2)
TSX PSY power supply, TSX P57 processor (main rack), I/O modules, application-specific modules
4 positions TSX RKY 4EX 1.1606 positions TSX RKY 6EX 1.500
8 positions TSX RKY 8EX 1.78012 positions TSX RKY 12EX 2.340
Fan modulesDescription Use Power supply Reference Weight
kgFan modules(3)
For TSX RKY p or TSX RKY pEX racks
c 24 V TSX FAN D2P 0.500a 100…120 V TSX FAN A4P 0.500a 200…240 V TSX FAN A5P 0.500
Connection accessoriesDescription Use Comprising Length Unit reference Weight
kgDaisy chaining cables Bus X (total length 100 m maxi mum)(4)
Between TSX RK Y pEX racks
2 x 9-way SUB-D connectors
1 m TSX CBY 010K 0.160
3 m TSX CBY 030K 0.2605 m TSX CBY 050K 0.36012 m TSX CBY 120K 1.260
18 m TSX CBY 180K 1.86028 m TSX CBY 280K 2.86038 m TSX CBY 380K 3.860
50 m TSX CBY 500K 5.06072 m TSX CBY 720K 7.260100 m TSX CBY 1000K 10.060
Cable on reel Length to be fitted with TSX CBY K9 connectors
Cable with free ends, 2 line testers
100 m TSX CBY 1000 12.320
Line terminators (sold in lots of 2)
Compulsory on the 2 TSX RKY pEX end racks
2 x 9-way SUB-D connectors labelled A and B
TSX TLY EX 0.050
Protective covers (Sold in lots of 5)
Unoccupied position on TSX RKY p or TSX RKY pEX racks
5 screw-on covers TSX RKA 02 0.050
Bus X connectors (Sold in lots of 2)
For TSX CBY 1000 cable ends
2 x 9-way SUB-D connectors
TSX CBY K9 0.080
Installation of connectors
Mounting of TSX CBY K9 connectors
2 crimping pliers,1 pen (5)
TSX CBY ACC 10 –
Fixing screws M6 x 25 (Sold in lots of 50)
Fixing for TSX RKY p or TSX RKY pEX racks
Captive screw and washer with hexagonal slotted head
TSX ACC VA625 0.350
Presentation:page 1/4
Functions:page 1/5
Dimensions:page 1/7
Modicon Premium automation platform 1
Racks and fan modules
References
1/7
Modicon Premium automation platform 1
Racks and fan modules
TSX RKYCommon side view Front view: TSX RKY 6/6EX example
TSX RKY a4EX 187.96/6EX 261.6
8/8EX 335.312/12EX 482.6
(1) With screw terminal bloc
(2) With HE 10 or SUB-D type connectors
TSX FAN ppPFan module mounting
Mounting of racks on AM1 PA perforated plate Installation rules
Mounting of racks on AM1 ED profiles
151,
5
200 (2)
160 (1) a
165
(1)
110 146
58
88,9
58,3
138
54
a
b
8,75
88,9
31,3
31,3
151,
5
8,7516
AF1-EA6
4 holes (1)
(2)
≥150
≥150
(3)
≥150
(3)
(2)
aa
≥100a
aa
(1)(2)
≥100
a
(4)
88,9
==
a
AF1-CF56
Presentation:page 1/4
Functions:page 1/5
References:page 1/6
TSX RKY a b a ≥ 50 mm
4EX 170.4 187.9 (1) Equipment or enclosure6/6EX 244.1 261.6 (2) Cable ducting or clip8/8EX 317.8 335.3 (3) ≥ 130 mm with TSX FAN ppP fan module
12/12EX 465.1 482.6 (4) TSX RKY 4EX/6/6EX 1 fan module per rack(1) For mounting on panel: the diameter of the fixing holes must
be sulficient for an M6 screwTSX RKY 8/8EX 2 fan module per rackTSX RKY 12/12EX 3 fan module per rack
Dimensions,mounting
1/8
1Bus X for Premium PLCs can be used to connect eight 12 position racks or sixteen 4, 6 or 8 position racks, distributed over a maximum length of 100 metres (see page 1/5).For applications requiring longer distances between racks, the Bus X remote rackmaster module: TSX REY 200 can be used to increase this distance up to a maximum of 350 metres without reducing performance.The Bus X remote system is electrical. Using the Bus X remote rackmaster module will not result in any loss of performance in reading or controlling I/O.The Bus X remote system comprises:b One TSX REY 200 module called the “Master” 1 located on the rack at address 0 (rack supporting the processor 2 and the main Bus X 3). This module has 2 channels used to locate 2 Bus X segments 5 remotely at a maximum distance of 250 metres.b One or two TSX REY 200 modules 4 called “Slaves” located on each extendable rack. b Each Slave module is connected to the Master module by a TSX CBRY 2500 cable 5, which the user should cut and fit with TSX CBRY K5 connectors as required (cabling does not require any special equipment). Each end of the Bus should be fitted with a TSX TLY EX line terminator 6.
From one remote system, the maximum permitted distances from the processor are shown in the table below:
Presentation
Maximum distances for remote location
Types of modules References Bus X remote system 5
Discrete inputs(1) TSX DEY ppp 250 mDiscrete outputs TSX DSY pppPreventa safety module TSX PAY pppDiscrete I/O (2) TSX DMY 175 m less then the
lenght of Bus XAnalogue I/O (3) TSX AEY ppp/ASY pppCounting/motion modules(4) TSX CTY pA/CTY 2C/CAY 21/CAY41/
CFY p1
Weighing module TSX ISP Y101/Y111AS-Interface bus module TSX SAY 100/1000SERCOS motion module TSX CSY 84/164 Remote location of
Bus X not permittedCommunication module TSX SCY 21601/11601Ethernet modules TSX ETY ppppThird-party Bus modules TSX IBY 100/PBY100
(1) TSX DEY 16FK (version ≥ 06) 225 m less then the lenght of Bus X(2) TSX DMY 28FK/28RFK
(3) TSX AEY 810/1614
TSX ASY 410 (version ≥ 11)(4) TSX CTY 2C/CCY 1128
TSX CAY 22/42/33
66
1
3
4
5
66
34
3
5
2
Bus X100 m
Bus X100 m
Bus X100 m
6 6
Remote location of Bus X at 250 m max.
Remote location of Bus X at 250 m max.
Description:page 1/9
References:page 1/9
Modicon Premium automation platform 1
Bus X remote rackmaster module
Presentation
1/9
1
TSX REY 200
The rules for installing the Bus X remote rackmaster module, TSX REY 200, are as follows:
b Bus X remote rackmaster module acting as a Master. It is installed on the rack at address 0 supporting the processor with:v The power supply module systematically occupying position(s) PS (and 00). The processor module must be installed in position 01 (and 02 if it is a double format processor).v The Bus X remote rackmaster module, TSX REY 200, can be installed in any position after 02 (or 03 if it is a double format processor).
b Bus X remote rackmaster module acting as a Slave. It is installed in an extendable rack (located on an extendable Bus X segment) in any position apart from the positions dedicated to the power supply module.
The front panel of the Bus X remote rackmaster module TSX REY 200 comprises:
1 A display block with 6 indicator lamps:v RUN indicator: module runningv ERR indicator: module has internal faultv I/O indicator: module has external faultv MST indicator: module acting as Master or Slavev CH0 indicator: channel 0 operatingv CH1 indicator: channel 1 operating
2 9 to 5-way SUB-D 9 connector for the connection of channel 0.
3 9 to 5-way SUB-D 9 connector for the connection of channel 1.
Implantations
Description1
2
3
ReferencesDescription Operation Number of channels Reference
(1)Weight
kgBus X remote rackmaster module
Master/slave 2 TSX REY 200 –
Connection cables and accessoriesDescription Use Length Reference Weight
kgBus X cables supplied on a drum
Connection of two TSX REY 200 modules Class C1 flame resistance
250 m TSX CBRY 2500 –
Cable for daisy chain mounting (2)
250 m TSX CBRY 2500F –
5-ways SUB-D 9 connectors (sold in lots of 5)
Connections for bus X cable
– TSX CBRY K5 –
Description Use Composition Reference Weightkg
Line terminators (sold in lots of 2)
Must be fitted on eachTSX RKY pEX end rack
2 x 9-way SUB-D connectors
TSX TLY EX 0.050
(1) Product supplied with multilingual Quick Reference Guide.(2) Mobile installations: cables as per VDE 472, part 603/H:
- for use on cable drag chain with minimum bend radius of 75 mm, - for use on gantry crane (strikethrough: portal support), subject to compliance with conditionsfor use such as acceleration, speed, length etc: contact our regional branch office for furtherinformation. - not authorized for use on robots, or multi-axis applications.
Presentation:page 1/8
Description,references
Modicon Premium automation platform 1
Bus X remote rackmaster module
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1
TSX PSY 2600M
1
2
3
4
5
7 6
1
2
3
4
5
7 6
8
TSX PSY 5500M
TSX PSYppp0M power supply modules provide the power supply for each rack and the modules installed on it.
The power supply module is selected according to:
b The mains electrical supply: c 24 V, c 24...48 V, a 100...120, a 200...240 Vb The required power: standard format or double format model, see power consumption table on page 8/4.
TSX PSYppp0M power supply modules comprise:
1 Display block comprising:v OK lamp (green), on if voltages are present and correct.v BAT lamp (red), on if the battery is faulty or missing.v 24 V lamp (green), on when the sensor voltage is present (according to model).
2 RESET pencil-point pushbutton causing a warm restart of the application.
3 Slot for a battery which protects the internal RAM memory of the processor.
4 Cover to protect the front panel of the module.
5 Screw terminal for connecting:v To mains supply.v The alarm relay contact.v The sensor power supply for a.c. supplies (according to model).
6 Opening for cable clamp.
7 Fuse located beneath the module and protecting:v 24 VR voltage on the non-isolated d.c. supply with TSX PSY 3610.v Primary voltage on the other power supplies.
8 110/220 voltage selector (according to model).
Description
Characteristics:page 1/11
Functions:page 1/12
References:page 1/13
Description Modicon Premium automation platform 1
Power supply modules
1/11
1
Modicon Premium automation platform 1
Power supply modules
Characteristics
(1) When supplying modules with relay outputs, the range is reduced to 21.6…26.4 V.(2) These values should be taken into account when starting several devices simultaneously and
for sizing protection devices.(3) Output c 24 V for supplying relays of modules with relay outputs.(4) Output c 24 VR, cannot be accessed by the user and is protected by a fuse located beneath
the module (5 x 20, 4 A, type Medium).(5) 77 W at 60 °C, 85 W at 55 °C, or 100 W at 55 °C using TSX FAN fan modules.
CharacteristicsType of power supply module TSX PSY 1610M TSX PSY 3610M TSX PSY 5520M
Primary Voltage Nominal V c 24 c 24 c 24...48
Limit (ripple included) V c 19.2...30 (1) (possible up to 34 V for 1 h in evry 24 h) c 19.2...60Frequency Nominal/limit Hz – – –Currency Nominal input 1 rms A ≤ 1.5 at c 24 V ≤ 2.7 at c 24 V ≤ 3 at c 24 V
≤ 1.5 at c 48 VInitial start up at 25 °C (2)
1 inrush A 100 at c 24 V 150 at c 24 V 15 at c 24 V 15 at c 48 V
I²t on activation A²s 12.5 20 50 at c 24 V 55 at c 48 V
It on activation As 0.2 0.5 7 at c 24 V 6 at c 48 V
Duration of micro breaks
Main supply (accepted) ms ≤ 1 ≤ 1 ≤ 1
Integrated protection By fuse 5 x 20, time-delayed 3.5 A
No By fuse 5 x 20, time-delayed 5 A
Secondary Power Total useful (typical) W 30 50 50
Output c 5 V Nominal voltage V 5 5 5Nominal current A 3 7 7Power (typical) W 15 35 35
Output c 24 VR (3)
Nominal voltage V U mains - 0.6 U mains - 0.6 24 Nominal current A 0.6 0.6 0.8Power (typical) W 15 19 19
Output c 24 V sensors – – –Integrated protection on outputs (4) Yes, against overloads, short-circuits and overvoltages
Conformity to standards IEC 1131 2
Isolation Dielectric withstand
Primary/secondary and primary/earth
V eff Non isolated, internal 0 V connected to PLC earth 2000 - 50/60 Hz - 1 min
Insulation resistance
Primary/secondary and primary/earth
MΩ – ≥ 10
Type od power supply module TSX PSY 2600M TSX PSY 5500M TSX PSY 8500MPrimary
Voltage Nominal V a 100...240 a 100...120/200...240
Limit (ripple included) V a 85...264 a 85...140/190...264 a 85...140/170...264Frequencys Nominal/limit Hz 50…60/47…63Current Nominal input 1 rms A 0.5 at a 100 V
0.3 at a 240 V1.7 at a 100 V 0.5 at a 240 V
1.7 at a 100 V 0.5 at a 240 V
Initial start up at 25 °C (2)
I inrush current A 37 at a 100 V 75 at a 240 V
38 at a 100 V 38 at a 240 V
30 at a 100 V 60 at a 240 V
I²t on activation A²s 0.63 at a 100 V 2.6 at a 240 V
4 at a 100 V 2 at a 240 V
15 at a 100 V 8 at a 240 V
It on activation As 0.034 at a 100 V 0.067 at a 240 V
0.11 at a 100 V 0.11 at a 240 V
0.15 at a 100 V 0.15 at a 240 V
Duration of micro breaks
Mains supply (accepted) ms ≤ 10 ≤ 10 ≤ 10
Integrated protection By fuse 5 x 20, time-delayed, 4 A
Secondary Power Total useful (typical) W 26 50 77 (5)Output c 5 V Nominal voltage V 5 5 5
Nominal current A 5 7 15
Power (typical) W 25 35 75Output c 24 VR (3)
Nominal voltage V 24 24 –Nominal current A 0.6 0.8 –
Power (typical) W 15 19 –Output c 24 VC
Sensors A 0.5 0.8 1.6 (TBTS)
Integrated protection on outputs (4) Yes, against overloads, short-circuits and overvoltagesConformity to standards IEC 1131 2
Isolation Dielectric withstand
Primary/secondary and primary/earth
V eff 2000 - 50/60 Hz - 1 min 3000 - 50/60 Hz - 1 min
Insulation resistance
Primary/secondary and primary/earth
MΩ ≥ 100
Description:page 1/10
Functions:page 1/12
References:page 1/13
1/12
1
Modicon Premium automation platform 1
Power supply modules
Functions
The alarm relay located in each power supply module has a volt-free contact which can be accessed on the connection screw terminal of the module.
The operating principle is as follows:
b Module alarm relay located on the processor rack (rack 0): in normal operation, PLC in RUN, the alarm relay is activated and its contact is closed (state 1). Whenever the application stops, even partially, occurrence of a blocking fault, incorrect output voltages or loss of mains power, the relay de-energizes and the associated contact opens (state 0).b Alarm relay of power supply modules located on other racks (racks 1 to 7): when the module is powered up and if the output voltages are correct, the relay is activated and its contact is closed (state 1). When the mains power is lost or if the output voltages are incorrect, the relay de-energizes (state 0).
Each power supply module has a slot reserved for a battery which provides the power supply to the internal RAM memory located in the processors, in order to ensure that data is saved when the PLC is switched off. The duration of data back-up is one year. The battery must be changed as soon as the BAT lamp (red) on the front panel lights up.
Pressing this pushbutton, which is located on the front panel of the power supply module, triggers a sequence of service signals which is the same as that for:
b A power break when the pushbutton is pressedb A power up when the pushbutton is released
These operations are expressed by the application as a warm restart.
The TSX PSY 2600M/5500M/8500M a.c. power supply modules have an integrated power supply which provides a voltage of c 24 V to supply the input sensors. Connection to this sensor power supply can be accessed via the module screw terminal. The available power on c 24 V depends on model (0,5/0,8/1,6 A), see characteristics page 1/11.
FunctionsAlarm relay
Back-up battery
RESET pushbutton
Sensor power supply
Description:page 1/10
Characteristics:page 1/11
References:page 1/13
1/13
1Each TSX RKY p/pEX rack must be equipped with a single or double format power supply module (slot marked PS).The power required to supply each TSX RKY rack depends on the type and number of modules installed in the rack. It is therefore necessary to establish a power consumption table rack by rack in order to determine the TSX PSY power supply module most suitable for each rack (see pages 8/4 and 8/5).
(1) Voltages c 5 V and c 24 VR for power supply to Premium modules, voltage c 24 VC for supplying power to input sensors. The sum of absorbed power on each voltage (c 5 V, c 24 VR and c 24 VC) should not exceed the total power of the module. See power consumption table on page 8/4.
(2) Product supplied with a RAM memory backup battery and multilingual installation guide (racks and power supplies) English, French, German, Spanish and Italian.
(3) The internal 0 V of the module is connected to the PLC earth.
References
Power supply modulePower supply
Available power (1) Format Reference(2)
Weightkgc 5 V c 24 VR c 24 VC Total
c 24 V non isolated (3)
15 W 15 W – 30 W Standard TSX PSY 1610M 0.540
35 W 19 W – 50 W Double TSX PSY 3610M 0.780
c 24...48 V isolated
35 W 19 W – 50 W Double TSX PSY 5520M 0.890
a 100…240 V
25 W 15 W 12 W 26 W Standard TSX PSY 2600M 0.510
a 100…120 V a 200…240 V
35 W 19 W 19 W 50 W Double TSX PSY 5500M 0.620
75 W – 38 W (TBTS)
77 W Double TSX PSY 8500M 0.740
AccessoriesDescription Use Quantity Reference Weight
kgBattery Internal RAM memory backup (position
in power supply modules)1 battery TSX PLP 01 0.010
10 batteries
TSX PLP 101 0.100
TSX PSY 2600M
TSX PSY 5500M
Description:page 1/10
Characteristics:page 1/11
Functions:page 1/12
References Modicon Premium automation platform 1
Power supply modules
1/14
1
Presentation Modicon Premium automation platform 1
Processors
Premium TSX P57 pp3M control system platform processors manage the entire PLC station comprising discrete I/O modules, Preventa safety modules, analog I/O modules and application-specific modules which can be distributed over one or more racks connected on Bus X or on a fieldbus.
The types of processor available are divided into various capacities according to memory, in-rack I/O, communication and processing speed. According to the model:b 4 to 16 extendable racks (TSX RKY ppEX).b 512 to 2048 discrete I/Os.b 24 to 256 analog I/Os.b 8 to 64 application-specific channels. Each application-specific module (counter, motion control, communication or weighing) comprises n application-specific channels.b 1 to 4 networks (Ethernet TCP/IP, Fipway, Modbus Plus), 2 to 8 AS-Interface buses and 0 to 2 third-party buses (CANopen, INTERBUS, Profibus).b 10 to 20 regulation channels.
According to the model, Premium processors include:b A TCP/IP Ethernet port (RJ 45 connection).b A Fipio bus link (bus manager).b Communication via 2 terminal ports (TER and AUX) using Uni-Telway or character mode protocol (typically a programming terminal and operator dialog terminal).Each processor has a slot for a type III PCMCIA card pour for accepting a network card (Fipway, Modbus Plus) or bus (Modbus, Fipio Agent, Uni-Telway, CANopen (1) and serial links).
The new version V4.4 of the PL7 TSX Micro/Junior/Pro software licenses, including a one year subscription, are offered according to requirements, in different versions: b Single station, b Multi station in the form of independent local stations (Junior/Pro), remote stations connected to a server via a network (Pro OpenTeam for 3 to 10 stations or Pro OpenSite for u to 10 stations), or as a Client/Server architecture via Thin Client PC terminals (Pro Servi).These licenses are compatible with PC terminals running Windows 98, Windows NT4 (Service Pack 6+), Windows Millenium, Windows 2000 (Service Pack 2+) (2) or Windows XP operating systems (2).
(1) Except with TSX P57 153M.
Presentation
11 types of TSX P57 processor
Integrated communication
Application design and installation
Description:page 1/15
Characteristics: pages 1/16 and 1/17
Functions:page 1/18
References: page 1/19
1/15
1
Description Modicon Premium automation platform 1
Processors
Standard format TSX P57 1p3M processors and TSX P57 2p3/3p3/453M double format processors feature, on the front panel:
1 A display block with 5 indicator lamps:v RUN lamp (green): processor in operation (program execution).v ERR lamp (red): fault in the processor or its on-board devices (PCMCIA memory card and PCMCIA communication card).v I/O lamp (red): fault from another module of the station or configuration fault.v TER lamp (yellow): activity on the terminal port.v FIP lamp (red): activity on the integrated Fipio bus.2 RESET button causing a cold restart of the PLC when it is activated.3 A female 8-way mini-DIN connector marked TER for connecting a programming
or adjustment terminal.4 A female 8-way mini-DIN connector marked AUX for connecting a peripheral
device.5 Slot for a type I PCMCIA format memory extension card.6 Slot for a type III PCMCIA format communication card. Can receive the 2 Mb
SRAM memory extension data storage card (TSX MRP DS 2048P).7 A 9-way SUB-D connector (on TSX P57 P57 153/253/353/453M) for Fipio bus
manager communication.
Double format TSX P57 2623/2823M and TSX P57 3623/4823M processors with integrated Ethernet ports feature, on the front panel:
1 A display block with 5 indicator lamps:v RUN lamp (green): processor in operation (program execution).v ERR lamp (red): fault in the processor or its on-board devices (PCMCIA memory card and PCMCIA communication card).v I/O lamp (red): fault from another module of the station or configuration fault.v TER lamp (yellow): activity on the terminal port.v FIP lamp (red): activity on the integrated Fipio bus.2 A display block relating to the integrated Ethernet port featuring 5 lamps:v RUN lamp (green): Ethernet port ready.v ERR lamp (red): fault in Ethernet port.v COL lamp (red): collision detection.v STS lamp (yellow): Ethernet link diagnostics.v Two TX and RX lamps (yellow): transmission/reception activity.3 RESET button causing a cold restart of the PLC when it is activated.4 A female 8-way mini-DIN connector marked TER for connecting a programming
or adjustment terminal.5 A female 8-way mini-DIN connector marked AUX for connecting a peripheral
device.6 An RJ 45 type connector for connecting to the Ethernet network.7 Slot for a type I PCMCIA format memory extension card.8 Slot for a type III PCMCIA format communication card. Can receive the 2 Mb
SRAM memory extension data storage card (TSX MRP DS 2048P).9 A 9-way SUB-D connector (on TSX P57 2823/4823/M models) for Fipio bus
manager communication.
Description of TSX P57pp3M processors without integrated Ethernet ports
TSX P57 1p3M
TSX P57 2p3/3p3/453M
1234
5
6
7
1234
5
6
7
Description of TSX P57pp23M processors with integrated Ethernet ports
TSX P57 2623/3623M
1 3 2
6
8
54
9
7
TSX P57 2823/4823M
1 3 2
Presentation:page 1/14
Characteristics: pages 1/16 and 1/17
Functions:page 1/18
References: page 1/19
1/16
1
Characteristics Modicon Premium automation platform 1
Processors
Premium PLCs have been developed to comply with the main national and international standards on electronic industrial automation equipment, see pages 8/6 to 8/9 “Standards, certifications and environment conditions”.
Characteristics and performancesType of processor TSX P57
103MTSX P57 153M
TSX P57 203M
TSX P57 2623M
TSX P57 253M
TSX P57 2823M
Maximum configuration
No. of racks 4/6/8 slots 4 16 12 slots 2 8
Maximum number of slots for modules 32 128
Functions Maximum number (1)
Discrete I/O 512 1024Analog I/O 24 80Control channels – 10 (up to 30 simple loops)
App-spec channels (counting, axis and weighing)
8 24
Integrated connections
Ethernet TCP/IP – 1 – 1
Fipio manager – 1 (63 agents) – 1 (127 agents)Serial link 1 link with 2 connectors (TER and AUX) 19.2 Kbit/s
Maximum number of connections
Network (Ethernet TCP/IP, Fipway, Modbus Plus)
1 1 1, 0 if integrated Ethernet used
1 1, 0 if integrated Ethernet used
AS-Interface 2 4CANopen bus 1 – 1
INTERBUs, Profibus DP buses
– 1, 0 if CANopen used
Memory Maximum capacity
Protected internal RAM
K words 32 48 64
Programs and constants on PCMCIA card
K words 64 160
Data storage K words 128 2688Maximum size of object zones
Internal bits (% Mi) Bits 4096 8132Located internal data K words 30.5 for internal words %Mpi
32 for constants words %KpiApplication structure Master task 1 1
Fast task 1 1Event processing 32 (of which 1 has priority) 64 (of which 1 has priority)
Execution time for one instruction
Without PCMCIA memory card
Boolean µs 0.50 0.19
On word or fixed-point arithmetic
µs 0.62 0.25
On floating points µs 44 2.6With PCMCIA memory card
Boolean µs 0.60 0.21On word or fixed-point arithmetic
µs 0.87 0.42
On floating points µs 44 2.6
No. of K instructions executed by ms
Without PCMCIA memory card
100 % Boolean Kinst/ms
1.52 4.76
65 % Boolean and 35 % numerical
Kinst/ms
1.05 3.57
With PCMCIA memory card
100 % Boolean Kinst/ms
1.18 3.70
65 % Boolean and 35 % simple num.
Kinst/ms
0.85 2.50
System overhead
MAST task ms 1.5 3.1 (3) 1 1.2 (3)FAST task ms 0.80 0.35
(1) For “In rack” modules. The maximum numbers of discrete I/O, analog I/O and application-specific channels are cumulative. The remote I/O on a bus or network (CANopen, AS-Interface, Uni-Telway, Fipio, Modbus Plus…) or field bus are not taken into account in this maximum number.
(2) Threshold values according to the type of instruction.(3) If the Fipio integrated link is used. If not, the value will be the same as for the model without Fipio integrated link.
Presentation:page 1/14
Description:page 1/15
Functions:page 1/18
References: page 1/19
1/17
1
Characteristics (continued) Modicon Premium automation platform 1
Processors
Characteristics and performances (continued)
Type of processor TSX P57 303M TSX P57 3623M TSX P57 353M TSX P57 453M TSX P57 4823M
Maximum configuration
No. of racks 4/6/8 slots 16 12 slots 8
Maximum number of slots for modules 128Functions Maximum
number in rack (1)
Discrete I/O channels 1024 2048Analog I/O channels 128 256
Control channels 15 (up to 45 simple loops) 20 (up to 45 simple loops)App-spec channels (counting, axis and weighing)
32 64
Integrated connections
Ethernet TCP/IP – 1 – 1Fipio manager – 1 (127 agents)Serial link 1 link with 2 connectors (TER and AUX) 19.2 or 115 Kbit/s
Maximum number of connections
Network (Ethernet TCP/IP, Fipway, Modbus Plus)
3 3, 2 if integrated Ethernet used
3 4 4, 3 if integrated Ethernet used
AS-Interface 8
CANopen bus 1INTERBUs, Profibus DP buses
2, 1 if CANopen used
Memory Maximum capacity
Protected internal RAM
K words 64/80 (2) 80/96 (3) 96/176 (2)
Programs and constants on PCMCIA card
K words 384 512
Data storage K words 2688Maximum size of object zones
Internal bits (% Mi) Bits 16 384 32 768
Located internal data K words 30.5 for internal words %Mpi32 for constants words %Kpi
Application structure Master task 1Fast task 1Event processing 164 (of which 1 has priority)
Execution time for one instruction
Without PCMCIA memory card
Boolean µs 0.12 0.06On word or fixed-point arithmetic
µs 0.17 0.08
On floating points µs 2.2 1.5With PCMCIA memory card
Boolean µs 0.17 0.06
On word or fixed-point arithmetic
µs 0.33 0.08
On floating points µs 2.3 1.5No. of K instructions executed by ms
With PCMCIA memory card
100 % Boolean Kinst/ms
6.66 14.28
65 % Boolean and 35 % numerical
Kinst/ms
4.76 9.09
With PCMCIA memory card
100 % Boolean Kinst/ms
4.55 14.28
65 % Boolean and 35 % simple num.
Kinst/ms
3.12 9.09
System overhead
MAST task ms 1 1FAST task ms 0.25 0.19
(1) For “In rack” modules. The maximum numbers of discrete I/O, analog I/O and application-specific channels are cumulative. The remote I/O on a bus or network (CANopen, AS-Interface, Uni-Telway, Fipio, Modbus Plus…) or field bus are not taken into account in this maximum number.
(2) The second value corresponds to the capacity of the integrated memory when the processor is fitted with a PCMCIA memory card.
Presentation:page 1/14
Description:page 1/15
Functions:page 1/18
References: page 1/19
1/18
1
Functions,references
Modicon Premium automation platform 1
Processors
The application memory is divided into memory zones, shared physically between the internal RAM memory and the PCMCIA memory extension card(s):b Application data zone always in the internal RAM.b Application program zone in the internal RAM or in the PCMCIA memory card.b Constants zone in the internal RAM or in the PCMCIA memory card.There are two ways of organizing the application memory for TSX P57 1p3/2p3/2p23/3p3/3623/453/4823 processors with or without a memory extension fitted in the form of a PCMCIA format card:
Application in internal RAMThe application is entirely loaded in the protected internal RAM (1) of the processor, whose capacity depends on the processor model (32 to 96 K words).For example, the TSX P57 1p3 processor has 7.5 Kwords of application data and 24.5 K words of program, constants and system data (2).This memory space (32 Kwords) is shared between the application data, the program, the constants and the system data (2).
Application in the PCMCIA cardThe internal RAM is reserved for the application data.The PCMCIA memory card contains the program and constants (32 to 512 K words).The file storage zone of 0, 128 K or 640 Kwords (depending on the model of PCMCIA card) can be used in remote applications, for storing production data information, production recipes, etc. The symbol storage zone of 0, 128 K or 256 Kwords (depending on the model of PCMCIA card) enables the application symbol database to be held on the PLC.
File storage zone extensionThis zone, containing between 0, 128 or 640 K words, can be extended to up to 2048 K words by using a SRAM TSX MRP DS 2048P PCMCIA memory card. This type III card is placed in the lower slot of the TSX P57 2p3/2p23/303/3623/453/4823 processors, and can be used in conjunction with memory extension cards (type I in the upper slot).
Data in internal RAMThe data zone can be extended to 30.5 K words. It is only supported by the PLC's internal RAM memory.PL7 TSX Micro/Junior/Pro software assists the application designer with the management of structure and the occupation of memory space for the Premium PLC.
Whatever the PLC memory structure: application located in internal RAM or in the PCMCIA card, it is possible to protect this in order to prohibit its access (read or modify program) in online mode under PL7 Junior/Pro.A memory protection bit, set in configuration mode, is also available in order to lock any program modifications (via the programming terminal or download).
TSX P57 p03/p53/p623/p823M processors are equipped with:b A slot for memory extension (type I PCMCIA card).b A slot for communication card (type III PCMCIA card).b Two terminal ports (8-way female mini-DIN connector) Uni-Telway or character mode.TSX P57 processors are double format modules (except TSX P57 1p3 processors which are single format). TSX P57 3p3/3623/453/4823M processors enable program loading, via the terminal port, at a maximum speed of 115 Kbit/s (limited to 19.2 Kbit/s for TSX P57 1p3/2p3/2p23M processors.The Fipio integrated link (bus manager) on TSX P57 253/2823/353/453/4823M processors enables a maximum of 127 connection points. The link on the TSX P57 153 processor is limited to 63 connection points. (1) The internal RAM is protected by an optional battery, with 3 years battery life, located in the
power supply module.(2) The system reserves a minimum RAM memory zone in the order of 5 Kwords. Please refer to
the PL7 TSX Micro/Junior/Pro TLX DOC PL7 44M reference manual.
Memory structure
1
2
3
Internal RAM
Data
Program
Constants
32 to
96
Kw
ords
Processor without PCMCIA card
1 Application data (30.5 Kwords max.).2 Task descriptor and executable code.3 Constant words, initial values and configuration.
4
4
1
2
3
Internal RAM
PCMCIA card
Data
Program
Constants
File storage
Symbol storage
32 to
176
Kw
ords
30.5
Kw
ords
32 to
512
32 K
wor
ds12
8/64
0 K
wor
ds12
8/25
6 K
wor
ds
Processor with PCMCIA card
1 Application data (30.5 Kwords max.).2 Task descriptor and executable code.3 Constant words, initial values and configuration.4 Depending on the model of PCMCIA card.
Protecting the application
Premium processor references
Presentation:page 1/14
Description:page 1/15
Characteristics: pages 1/16 and 1/17
1/19
1
References (continued) Modicon Premium automation platform 1
Processors
Premium modules can receive up to 2 memory extension cards, one type I and one type III. However, useful memory capacity is limited to the maximum size defined for the processor model. See pages 1/24 and 1/25.
(1) Cumulative maximum values. The number of remote I/Os on the bus is not counted.(2) Product supplied with multilingual installation guide (processors and discrete I/O): English,
French, German, Spanish and Italian.(3) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the
TSX RKY 12 EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots.(4) Using the CANopen bus reduces by 1 the possible number of third party buses
(InterBus/Profibus DP).(5) The second value corresponds to the capacity of the integrated memory when the processor
is fitted with a type I PCMCIA memory card.
TSX 57 processorsI/O capacity (1) Capacity Maximum number of
bus/network modulesIntegrated Ethernet TCP/IP
Reference(2)
WeightkgIntegrated Control
channels
TSX 57 10 4 racks (3) 512 discrete I/O24 analog I/O8 application-specific channels
32 integrated K wordsMax. 64 K words on PCMCIA
0 1 network2 AS-Interface buses1 CANopen bus
– TSX P57 103M 0.380
1 integrated Fipio1 network2 AS-Interface buses1 CANopen bus
– TSX P57 153M 0.420
TSX 57 20 16 racks (3)
1024 discrete I/O80 analog I/O24 application-specific channels
48 integrated K wordsMax. 160 K words on PCMCIA
10 1 network4 AS-Interface buses1 CANopen bus (4)1 third-party bus (4)
– TSX P57 203M 0.520
4 AS-Interface buses1 CANopen bus (4)1 third-party bus (4)
1 port TSX P57 2623M –
64 integrated K wordsMax. 160 K words on PCMCIA
10 1 integrated Fipio1 network4 AS-Interface buses1 CANopen bus (4)1 third-party bus (4)
– TSX P57 253M 0.560
1 integrated Fipio4 AS-Interface buses1 CANopen bus (4)1 third-party bus (4)
1 port TSX P57 2823M –
TSX 57 30 16 racks (3) 1024 discrete I/O128 analog I/O32 application-specific channels
64/80 integrated K words (4)Max. 384 K words on PCMCIA
15 3 networks8 AS-Interface buses1 CANopen bus (4)2 third-party buses (4)
– TSX P57 303M 0.520
15 3 networks8 AS-Interface buses1 CANopen bus (4)2 third-party buses (4)
1 port TSX P57 3623M –
80/96 integrated K words (4)Max. 384 K words on PCMCIA
15 1 integrated Fipio3 networks8 AS-Interface buses1 CANopen bus (4)2 third-party buses (4)
– TSX P57 353M 0.560
TSX 57 40 16 racks (3)
512 discrete I/O24 analog I/O8 application-specific channels
96/176 integrated K words (4)Max. 512 K words on PCMCIA
20 1 integrated Fipio4 networks8 AS-Interface buses1 CANopen bus (4)2 third-party buses (4)
– TSX P57 453M 0.560
1 port TSX P57 4823M –
Memory extension cards (PCMCIA type I and type III)
TSX P57 103M TSX P57 153M
TSX P57 203/303M
TSX P57 253/353/453M
TSX P57 2623/3623M
TSX P57 2823/4823M
Presentation:page 1/14
Description:page 1/15
Characteristics: pages 1/16 and 1/17
Functions:page 1/18
1/20
1 T PCX 57 pp3M Atrium coprocessors are PC format cards (16 bit ISA bus) to be integrated in a PC running under Windows 95/98, Windows 2000 or Windows NT. This PLC/PC association optimizes performance in applications requiring, for example, a higher level of communication, control or supervision functions. The coprocessors manage the entire PLC station which comprises the same I/O modules as Premium processors (discrete, analog, application-specific and communication), and these modules can be distributed in one or more racks connected on the bus X.
Two types of Atrium coprocessor are available to meet various user requirements:b 16 TSX RKY ppEX extendable racks maximumb 1024 discrete I/O maximumb 80 or 128 analogue I/O.b 24 or 32 application-specific channels. Each application-specific module (counter, motion control, communication or weighing) comprises n application-specific channels.b 1 or 3 networks (Ethernet TCP/IP, Fipway, Modbus Plus), 4 or 8 AS-Interface buses and 1 or 2 third party buses (CANopen, INTERBUS, Profibus-DP).b 10 or 15 regulation channels.
Depending on the model, the Atrium coprocessors include:b A Fipio link (bus manager) for model T PCX 57 353M.b Communication via a terminal port (TER) using Uni-Telway or character mode protocol (typically a programming terminal or operator dialog terminal).
Each processor has a slot for a type III PCMCIA card for accepting a network card (Fipway, Modbus Plus) or bus (Modbus, Fipio Agent, Uni-Telway, CANopen and serial links). This slot can also receive a 2 M word SRAM memory card TSX MRP DS 2048P, used for storing data (see page 1/24).
The application is designed using PL7 Junior/Pro software. The new version of these, version V4.3, is compatible with PC stations running Windows 98, Windows NT4, Windows Millenium, Windows 2000 or Windows XP operating systems. For further details, see pages 6/4 and 6/19.
By integrating a T PCX 57 pp3M (1) coprocessor card, the following architecture can be created using any compatible PC (equipped with 16 bit ISA bus slots), Magelis iPC industrial PC stations.
This solution can provide a PLC solution in which I/Os are: b Remotely located close to the machine or process via the Fipio fieldbus or Modbus Plus (Momentum or TBX I/O).b And/or centralized in the extendable racks.
TSX RKY ppEX extendable racks connected on the bus X allow the use of application-specific modules and the installation of AS-Interface bus segments (see page 1/8).
(1) Some Magelis iPC industrial PC models include an Atrium coprocessor as standard.
Presentation
Integrated communication
Application design and installation
Ethernet TCP/IP
Magelis iPCType D “Atrium Pro” CPU pack:- TPCX 57 203M Atrium coprocessor- Vijeo Look and PL7 Pro software
Altivar
Momentum
Fipio/Modbus Plus
Premium I/O extension racks
Configuration
Characteristics:page 1/22
References:page 1/23
Modicon Premium automation platform 1
Atrium coprocessors
Presentation, configuration
1/21
1 T PCX 57 pp3M coprocessors mechanically occupy two consecutive slots (standard pitch of 20.32 mm) on the ISA bus but only use one electrically.
1 A slot for a type I PCMCIA format memory extension card.2 A slot for a type III PCMCIA format communication card.3 A 9-way female SUB-D connector enables the X bus to be connected to an
extendable rack.4 A TER terminal port for the connection of a programming terminal or adjustment
of a peripheral device.5 A 9-way male SUB-D connector for connection to the Fipio bus
(with T PCX 57 353M).6 An ISA bus connector for connection to the host PC.7 A slot for the coprocessor's internal RAM memory backup battery.8 An additional plate (supplied as standard) fitted with a 9-way female SUB-D
connector enables a second remote bus X to be connected.
To receive a T PCX 57 pp3M coprocessor, the host PC must:b Operate under Windows 95/98, Windows 2000 or Windows NT.b Have a 16 bit ISA bus, 8 MHz.b Have two consecutive slots (standard pitch of 20.32 mm) available on the ISA bus.
One PC can take a maximum of 2 T PCX coprocessors.The coprocessor is completely independent of the application executed on the PC, in particular:b The standard PC command “CTRL + ALT + DEL” has no effect on the coprocessor operating modes.b Switching the PC off and then on again, causes a warm restart of the application being managed by the coprocessor.
The installation of a communication driver (ISAway 95/NT) supplied with the coprocessor enables transparent communication between the host PC and the coprocessor. The host PC, equipped with PL7 Junior/Pro software, can be used as a programming terminal for the T PCX 57 Atrium coprocessor.
The T PCX 57 Atrium coprocessor logically occupies 1 slot. The slot in the TSX RKY rack with address 0 following the TSX PSY power supply module must therefore remain unoccupied (see page 1/5). A bus X line terminator is integrated in the PCX coprocessor.The additional plate 8 enables two X buses to be connected, providing a Y structure.
Description
Premium extension Premium extension
Bus X Bus X
Magelis iPC or PC with an Atrium PCX coprocessor
1
7 6
2
3
4
5
8
SetupIntegration in the host PC
Logical location on the bus X
Characteristics:page 1/22
References:page 1/23
Modicon Premium automation platform 1
Atrium coprocessors
Description, installation
1/22
1 There are two ways of organizing the application memory for T PCX 57 203M/353M coprocessors with or without a memory extension fitted in the form of a type 1 PCMCIA format card:
Application in internal RAMThe application is loaded entirely within the internal RAM of the coprocessor, battery protected (3 years battery life). For the maximum capacity of the internal RAM memory, see characteristics below.
Application in the PCMCIA cardThe internal RAM is thus reserved for application data and system data (1). The PCMCIA memory card contains the program and constants.
The PL7 Junior/Pro software assists the application designer with the management of structure and the occupation of memory space for the Atrium coprocessor.
(1) The system reserves a minimum RAM memory zone of the order of 5 K words. Please refer to the PL7 Micro/Junior/Pro TLX DOC PL7 43M reference manual.
(2) In addition, there are certain models of PCMCIA card available which provide memory zones for storing files and symbols (see page 1/25).
Memory structure
InternalRAM
Coprocessor without PCMCIA card
Data 1
Program 2
Constants 3
InternalRAM
PCMCIAcard
(2)
Data 1
Program 2
Coprocessor with PCMCIA card
Constants 3
Presentation:page 1/20
References:page 1/23
CharacteristicsType of coprocessor T PCX 57 203M T PCX 57 353M
Maximum configuration
No. of racks 16 (1)Maximum number of slots per module
128
FunctionsDiscrete I/Os 1024 (2)Maximum
number of channels
Analog I/Os 80 (2) 128 (2)
application specific 24 (2) 32 (2)Maximum number of connections
Integrated Uni-Telway (terminal port)
1
Network (Ethway, Fipway, Modbus Plus)
1 3
Fipio bus manager (integrated) – 1Third-party fieldbus 1 2
AS-Interface fieldbus 4 8Control channels 10 15Real-time clock Yes
Memory (3)K words 48 80/96 (4)Maximum
capacityProtected internal RAMPCMCIA memory card K words 160 384
Maximum size of zones (5)
Internal words (% MWi/MDi/MFi) K words 30,5Constants (% KWi/KDi/KFi) K words 32Internal bits (%Mi) bits 8192 16 384
Application structure
Master task 1Fast task 1Event processing 64 (of which 1 has priority)
Execution time A basic Boolean instruction µs 0.19/0.21 (6) 0.12/0.17 (6)A basic digital instruction µs 0.25/0.42 (6) 0.17/0.33 (6)An instruction using floating points µs 2.6 2.2/2.3
No. of K instructions executed by msWithout PCMCIA memory card
100 % Boolean Kinst/ms 4.76 6.6665 % Boolean and 35 % numerical Kinst/ms 3.57 4.76
With PCMCIA memory card
100 % Boolean Kinst/ms 3.70 4.55 65 % Boolean and 35 % simple num. Kinst/ms 2.50 3.12
System overhead MAST task ms 1
FAST task ms 0.35 0.25(1) Maximum number of TSX RKY racks. Using the TSX RKY 12EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots.(2) The maximum number of discrete I/Os, analog I/Os and application-specific channels are cumulative. The remote I/Os on bus or network
(AS-Interface/Uni-Telway/Fipio/Modbus Plus, etc.) or third-party bus (CANopen, INTERBUS or Profibus DP) are not taken into account in this maximum number.(3) Memory capacity for storing data or symbols on a PCMCIA card, see page 1/24.(4) The second value corresponds to the memory capacity when the processor is fitted with an integrated memory card.(5) The sum of the program memory, data and constants zones is limited by the total memory capacity.(6) The second value corresponds to the execution time when the coprocessor is fitted with a PCMCIA memory card.
1 Application data (including internal words, system words, function blocks, DFB blocks, etc.).
2 Task descriptor and executable code.3 Constant words, initial values and configuration.
Modicon Premium automation platform 1
Atrium coprocessors
Memory structure, characteristics
1/23
1 T PCX 57 pp3M coprocessors, which are compatible with the PC ISA bus, have:b A type I PCMCIA card slot for memory extension.
b A type III PCMCIA card slot for communication card.
b A terminal port (8-way female mini-DIN) Uni-Telway mode or character mode.
b A bus X remote system for extendable racks.
b A male connector (9-way SUB-D) for Fipio bus link (bus manager) (for model T PCX 57 353M).
b A bus X end of line terminator.
b OFS data server software (see page 6/33).
b ISAway 95/NT communication driver software, (see page 5/87: all X-Way drivers TSX CD DRV 12M).
The coprocessor mechanically occupies 2 consecutive slots but only uses one slot electrically on the ISA bus (long slot).
The T PCX 57 pp3 coprocessors can receive 1 type I memory extension card. However, useful memory capacity is limited to the maximum size defined for the processor model. See pages 1/24 and 1/25.
(1) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the TSX RKY 12EX rack (12 slots) is the same as using 2 racks with 4, 6 or 8 slots.
(2) Cumulative maximum values. The number of remote I/Os on the bus is not counted.(3) Product supplied with multilingual Quick Reference Guide (processors and discrete I/Os):
English, French, German, Spanish and Italian.(4) Using the CANopen bus reduces by 1 the possible number of third party buses
(InterBus/Profibus DP).(5) The second value corresponds to the memory capacity when the processor is fitted with an
integrated PCMCIA memory card (type I).
ReferencesPCX 57 coprocessors
PCX 57 20 16 racks (1)I/O capacity (2) Capacities Maximum
number of bus/network modules
Reference(3)
WeightkgMemory Control
channels
1024 discrete I/Os80 analogue I/Os24 application- specific channels
48 integrated K wordsMaximum 160 K words using PCMCIA
10 1 network4 AS-Interface buses1 CANopen bus (4)1 third-party bus
T PCX 57 203M 0.310
T PCX 57 353M
T PCX 57 203M PCX 57 30 16 racks (1)I/O capacity (2) Capacities Maximum
number of bus/network modules
Reference(3)
WeightkgMemory Control
channels
1024 discrete I/Os128 analogue I/Os32 application- specific channels
80/96 K integrated work (5)Maximum 384 K words using PCMCIA
15 1 integrated Fipio3 networks8 ASi buses1 CANopen bus (4)2 third-party buses (4)
T PCX 57 353M 0.340
Presentation:page 1/20
Characteristics:page 1/22
Memory extension cards (type I PCMCIA)
Modicon Premium automation platform 1
Atrium coprocessors
References
1/24
1
Presentation Modicon Premium automation platform 1
PCMCIA memory extension cards
Type I and III PCMCIA cards are used to extend the internal RAM capacity for Premium processors and Atrium coprocessors (1). Depending on the model, these memory extension cards are designed to receive the program and constants, and to back up data files and various application object symbols.
(1) Atrium coprocessors cannot take type III memory extension cards.(2) For the same type of processor, internal RAM size is bigger in models with an integrated Fipio
bus link in order to handle greater configuration needs.(3) Intended for the storage of production recipes and data. Capacity depending upon PCMCIA
card model (type I and/or type III).(4) On the PLC, provides access to the symbols database connected to the application objects.
Capacity depends on the PCMCIA card model.
These removable cards, located in the upper slot of the processors, store the application program and constants as well as, depending on the model, files and the application symbol database.
Two types of memory card are available:b Protected RAM cardUsed particularly in the application program design and debug phases, it allows all the services for application transfer and modification in online mode. The memory is protected by a removable battery integrated in the memory card.b Flash EPROM memory cardUsed when debugging of the application program is complete, it only allows one global transfer of the application and overcomes problems of battery protection.
Two other types of card enable the following to be stored in addition to the application program and constants:b DataThis card is used to store data in protected RAM (copies of the data to provide production and production recipe traceability, etc.). b SymbolsIn addition, this type of card has an area for saving the symbols of various application objects. In this way, when the user connects to a programming terminal (for debugging or modifying an application) he does not have to download the relevant symbol file to his terminal before working on the application.
One final type of PCMCIA memory card is available:b Backup memory cardPreviously loaded with the application program, it reloads the program in the internal RAM memory and internal Flash EPROM memory of the processor without requiring the use of a programming terminal.This function is restricted to applications whose program does not exceed 32 K words when completely loaded in the internal RAM of the processor.
Presentation
Memory capacity (in K words) without PCMCIA memory extension card (data, program and constants in internal RAM memory):
Processors/coprocessors TSX P57 103M
TSX P57 153M
TSX 57 203/2623M
T PCX 57 203M
TSX P57 253/2823M
TSX P57 303/3623M
TSX P57 353M
T PCX 57 353M
TSX P57 453/4823M
Internal RAM 32 32 48 48 64 64 80 80 96
Memory capacities (in K words) with PCMCIA extension card(s) (data in internal RAM memory, program, constants, data and symbol storage on PCMCIA card) Processors/coprocessors TSX P57
103MTSX P57 153M
TSX P57 203/2623M
T PCX 57 203M
TSX P57 253/2823M
TSX P57 303/3623M
TSX P57 353M
T PCX 57 353M
TSX P57 453/4823M
Internal RAM memory (2) 32 32 48 48 64 80 96 96 176
PCMCIA extension 64 64 160 160 160 384 384 384 512Data storage (3) 128 Kwords 128, 640,
2048, 2176 or 2688 K mots
128 or 640 Kwords
128, 640, 2048, 2176 or 2688 K mots 128 or 640 Kwords
128, 640, 2048, 2176 or 2688 K mots
Data storage (4) – 128 Kwords 128 or 256 Kwords
Type I PCMCIA memory extension cards
References:page 1/25
1/25
1
Presentation (continued), references
Modicon Premium automation platform 1
PCMCIA memory extension cards
This TSX MRP DS 2048P SRAM card enables the file storage areas to be increased by 2048 K mots (currently limited to 640 K words with TSX MRP 3256P/3384P type 1 PCMCIA cards. The maximum total storage area is thus 2688 words, accessible in initialization/write/read mode using PL7 instructions (requires a version of PL7 Junior/Pro softwareu 4.2.)The TSX MRP DS 2048P card is mounted in the lower slot of the processors TSX P57 2p3/2p23/3p3/3623/453/4823M (not authorized with Atrium coprocessors).
Premium TSX P57 20/30/40 processors and Atrium coprocessors can take the following extension cards. However, the useful memory capacity is limited to the maximum size specified for the processor model (see maximum memory capacity, extension on PCMCIA, page 1/24). TSX P57 10 processors can take only 32/64 K words application extension cards.
(1) For the upper slot on TSX P57 processors or slot on the T PCX 57 coprocessor card.(2) File storage zone in protected RAM memory.(3) For lower slot on TSX P57 processors.
Presentation (continued)
Type III PCMCIA memory extension cards
TSX MRP DS 2048P
Reference numbers
TSX MRP pppP
PCMCIA type I (1) RAM memory extensionUse on processor
Memory size Reference WeightkgApplication Data storage Symbol
storageAll Premium and Atrium types
32 K words – – TSX MRP 032P 0.060128 K words – TSX MRP 232P 0.060
64 K words – – TSX MRP 064P 0.060
128 K words – TSX MRP 264P 0.060TSX P57 2p3/2p23M,303/3623M, 453/4823MT PCX 57203/363M
128 K words – – TSX MRP 0128P 0.060
128 K words 128 K words TSX MRP 2128P 0.060256 K words – – TSX MRP 0256P 0.060
640 K words 128 K words TSX MRP 3256P 0.060
384 K words 640 K words – TSX MRP 3384P 0.060
TSX P57 453/4823M
512 K words – 256 K words TSX MRP 0512P 0.060
Flash EPROM PCMCIA type I memory extensions (2)
All Premium and Atrium types
32 K words – – TSX MFP 032P 0.060128 K words – TSX MFP 232P 0.060
64 K words – – TSX MFP 064P 0.060128 K words – TSX MFP 264P 0.060
TSX P57 2p3/2p23M,303/3623M, 453/4823MT PCX 57203/363M
128 K words – – TSX MFP 0128P 0.060
PCMCIA type III SRAM memory extension (3) TSX P57 2p3/2p23M,303/3623M, 453/4823M
– 2048 K words – TSX MRP DS 2048P 0.090
Replacement partsDescription Use Reference Weight
kgBackup battery Type I RAM PCMCIA memory card TSX BAT M01 0.010
Handle Type I PCMCIA memory card TSX P CAP 0.030
Presentation:page 1/24
2/0
2
2/1
2
Contents 2 - Discrete I/O modules 2
2.1 - Discrete I/O modulesSelection guide discrete I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/2
b Discrete I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/6
v Presentation, description, functions . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/6
v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/10
v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/14
v Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/17
b Preventa safety modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/22
2.2 - Pre-wired and installation systemsSelection guide Telefast® 2 pre-wired sytem . . . . . . . . . . . . . . . . . . . . page 2/28
b Telefast 2 wired system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/34
v Presentation, compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/34
v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/36
v Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/44
b Installation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/46
v Tego Dial for Human-Machine interfaces . . . . . . . . . . . . . . . . . . . . . page 2/46
v Tego Power for motor power-stater components . . . . . . . . . . . . . . . page 2/48
v Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/50
2.3 - Phaseo power supplies for d.c control circuitsSelection guide power supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/52
b Presentations, characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/54
b Selections, references, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2/62
2/2
2
2.1
Selection guide (continued) Modicon Premium automation platform 2
Discrete I/O modules
Applications Connecting inputs to screw terminal blocks for bare wires fitted with either cable ends or
Type c c or a aVoltage 24 V 48 V 24 V 48 V 100…120V
Modularity
(Number of channels) 8 isolated channels
16 isolated channels
Connection Via 20-way screw terminals: TSX BLY 01
Compatibility with Telefast 2
Sub-bases
Input adaptor sub-bases
Compatibility with Tego system
Tego Dial
Tego Power
Isolated inputs IEC 1131 2 conformity Type 2 –
Logic Positive Negative –Sensor compatibility acc. to IEC 947 5 2 standard
2 wire c/a, 3 wire PNP c any type 2 wire c/a,3 wire NPN c any type
2 wire c/a
Isolated outputs Fallback
IEC 1131 2 conformityProtectionLogic
Type of discrete input and I/O modules TSX DEY 08D2
TSX DEY 16D2
TSX DEY 16D3
TSX DEY 16A2
TSX DEY 16A3
TSX DEY 16A4
Pages 2/9
2/3
2
2.1
2
open/closed cable tags Connecting inputs to HE 10 connectors with preformed cables with flying leads, rolled ribbon cables or multicore cables
Connecting inputs to HE 10 connectors with preformed cables with flying leads, rolled ribbon cables or multicore cables
c200…240 V 24 V 48 V 24 V
16 fast isolated channels
32 isolated channels
64 isolated channels
32 isolated channels
16 isolated inputs and 12 isolated outputs 0.5 A
Event-triggered fast inputs
Programmable reflex inputs and outputs
Via 20-way HE 10 connectors
8 ou 16 channels, with or without LED, with commom or 2 terminals per channel
16 channels c 5 V TTL, c 24 V, c 48 V, a 115 V or 230 V, 2 terminals per channel
Yes (see pages 2/36 and 2/51)
Type 1 Type 1
Positive2 wire c/a , 3 wire PNP c any type
Output fallback may be configured, with continuous monitoring of output control and output reset in case of internal fault
YesProtectedPositive
TSX DEY 16A5 TSX DEY 16FK TSX DEY 32D2K TSX DEY 64D2K TSX DEY 32D3K TSX DMY 28FK TSX DMY 28RFK
2/9 2/10
2/4
2
2.1
Discrete output selection guide
Modicon Premium automation platform 2
Discrete I/O modules
Applications Connecting ouptuts to screw terminal blocks for bare wires or wires fitted with either cable ends or
Type c transistor c our a relay
Voltage 24 V 48 V c 24 V,a 24…240 V
Current 0.5 A 2 A 0.5 A 1 A 0.25 A 3 A (lth)
Modularity(number of channels)
8 channels, protected 16 channels, protected
8 channels, protected
16 channels, protected
8 channels not protected
16 channels not protected
Connection Via 20-way screw terminals: TSX BLY 01
Compatibility with Telefast 2 sub-bases
Connection sub-bases
Output adaptor sub-bases
Compatibility with Tego systems
Tego Dial
Tego Power
Isolated outputs Fallback Output fallback may be configured, with continuous monitoring of output control and output reset in cse of internal fault
Output fallback may be configured
IEC 1131 2 conformity Yes
Protection Protected Not protected
Logic Positive –
Types of discrete output module TSX DSY 08T2
TSX DSY 08T22
TSX DSY 16T2
TSX DSY 08T31
TSX DSY 16T3
TSX DSY 08R5
TSX DSY16R5
Pages 2/9
2/5
2
2.1
2
open/closed cable tags (minimum cross-section 0.28 mm2, maximum 1.5 mm2) Connecting outputs to HE 10 connectors with preformed cables with flying leads (cross-section 3.324 mm2), rolled ribbon cables (cross-section 0.08 mm2) or multicore cables (cross-section 0.324 mm2)
c relay a triac c transistor
c 24…48 Va 24…240V 24…120 V 48…240 V 24…120 V
24 V
5 A (lth) 5 A (lth) 2 A per channel
1 A per channel
1 A per channel
0.1 A per channel
8 channels, protected 16 channels, protected
16 channels, not protected
32 channels, protected 64 channels, protected
Via 20-way HE 10 connectors
8 or 16 channels, with or without LED, with common or 2 terminals per channel
8 or 16 relay channels with 1 “N/O”, 1 or 2 “C/O” or transistor, c 5…48 V, c 24 V, a 24…240 V 1 or 2 terminals per channel
Yes (see pages 2/36 and 2/51)
– Output fallback may be configured, with continuous monitoring of output control and output reset in case of internal fault
Protected Not protected
Protected
Positive
TSX DSY 08R5A
TSX DSY 08R4D
TSX DSY 08S5
TSX DSY 16S5
TSX DSY 16S4
TSX DSY 32T2K TSX DSY 64T2K
2/9
2/6
2
2.1
Discrete I/O module terminal blocks have a device for automatically transferring the coding when first used. This prevents manipulation errors when a module is replaced. This coding ensures electrical compatibility for the type of module.Each terminal can accept bare wires or wire with cable ends with open tags.The capacity of each terminal is:b Minimum: 1 x 0.2 mm2 wire (AWG 24) without cable end.b Maximum: 1 x 2 mm2 wire (AWG 14) without cable end or 1 x 1.5 mm2 wire (AWG 15) with cable end.Screw connection terminal blocks are equipped with captive screws. The maximum terminal block capacity is 16 x 1 mm2 (AWG 17) wires + 4 x 1.5 mm2 (AWG 15) wires.
Used for simple and direct wire to wire connection of the I/O of the module with connectors 1 to the sensors, preactuators or terminals.This preformed cable 3 comprises: b An insulated HE10 2 connector at one of the ends, with 20 x 0.34 mm2 cross-section sheathed wires.b At the other end 4, flying leads differentiated by a colour code conforming to standard DIN 47100.
TSX CDP 301: 3 metres long,TSX CDP 501: 5 metres long,TSX CDP 1001: 10 metres long.
Used for connecting I/O of modules with HE 10 connectors 1 to Telefast 2 fast wiring 2 connection and adaptation interfaces. This cable 3 has 2 HE 10 connectors 4 and a rolled ribbon cable with sheath with 0.08 mm2 cross-section wires.Given the small cross-section of the wires, it is recommended for use with low current I/O only (100 mA maximum per output).
TSX CDP 102: 1 metre long,TSX CDP 202: 2 metres long,TSX CDP 302: 3 metres long.
Used for connecting the I/O of modules with HE 10 connectors 1 to Telefast 2 fast wiring 2 connection and adaptation interfaces. This cable 5 has 2 insulated HE 10 connectors 6 and a cable for carrying higher currents (500 mA maximum).
TSX CDP 053: 0.5 metres long,TSX CDP 103: 1 metre long,TSX CDP 203: 2 metres long,TSX CDP 303: 3 metres long,TSX CDP 503: 5 metres long.TSX CDP 1003: 10 metres long.
Connecting modules with screw terminal blocks
Connecting modules with HE 10 connectorsPreformed cable with 20 wires, 22-gauge (0.324 mm2)
1
2
3
1 4
3
5
6
4
2
6
1
Preformed cable
Rolled ribbon and connection cable
Rolled ribbon cable with sheath, 28-gauge (0.08 mm2)
Connection cable, 22-gauge (0.324 mm2)
Characteristics:pages 2/9 to 2/12
References:pages 2/13 and 2/14
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
Principle
2/7
2
2.1
1
2
2
4
3
1
1
2 543
TSX DEY 16FK/32D2K/64D2K input modules and TSX DSY 32T2K/64T2K output modules 1 are specially designed for use in conjunction with Tego Dial and Tego Power systems (1).The modules are easily connected using a TSX CDP pp3 connecting cable 2 to the Dialbase sub-base APE 1B24M 3 installed on the Dialpack terminal 4 equipped with a panel 5 which enables operator dialogue.
(1) See pages 2/46 to 2/51.
Discrete I/O modules are standard format (1 slot). They have a plastic case which ensures IP 20 protection of the electronics.
1 A display block for channels and module diagnostics.
2 A removable screw terminal for direct connection of the I/O to the sensors and preactuators, TSX BLY 01 (connectors to be ordered separately).
3 A pivoting cover for accessing the terminal block screws and holding the identification label.
4 A rotating support containing the module locating device.
1 A display block for channels and module diagnostics.
2 HE 10 connectors, protected by a cover. They are used to connect the I/O to sensors and preactuators either directly, or via Telefast 2 connection sub-bases.
Connection to Tego Dial and Tego Power systems
Description
I/O modules with screw terminal connection
I/O modules with connection via HE 10 connector
Characteristics:pages 2/9 to 2/12
References:pages 2/13 and 2/14
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
Principle (continued), description
2/8
2
2.1
Each module is functionally organised into groups of 8 channels. Each group of channels can be assigned a specific application task.
If a fault has caused an output to trip, the output can be reactivated if no other terminal fault is present. The reactivation command, defined during configuration, can be automatic (reactivation every 10 seconds) or controlled via the program. Reactivation is carried out in groups of 8 channels. This function can be accessed on modules with solid state d.c. outputs. For relay and triac output modules protected by fuse, the same type of reactivation (automatic or via program) is necessary after replacement of one or more fuses.
An input can be configured to control the RUN/STOP mode for the PLC.The command is accepted on a rising edge. A STOP command via an input takes priority over a change to RUN via the terminal or via a network command.
When an application is placed in STOP mode, outputs must be set to a state which is not harmful to the application. This state, known as the fallback position, is defined for each module when its outputs are configured.This configuration enables the choice between: b fallback: channels are set to state 0 or 1 depending on the fallback value entered.b maintain: outputs retain the state they were in before the PLC stopped.
b module diagnostics: any exchange fault preventing normal operation of an output module or fast input module is signalled. Similarly, any internal module fault is signalled.b process diagnostics: sensor/preactuator voltage check, terminal block presence check, short-circuit and overload check, sensor voltage check, preactuator voltage check.
b Latching: accepts particularly short pulses with a duration of less than the PLC scan time.b Event input: enables events to be accepted and ensures their immediate processing (processing on interrupt). These inputs are associated with event processing (EVTi) and defined in configuration mode where: i = 0 to 31 for TSX P57 10 processors, i = 0 to 63 for TSX P57 20/30/40 and coprocessors Atrium T PCX.b Event processing can be triggered on a rising edge (0→1) or falling edge (1→0) of the associated input. A masking/unmasking function for TSX DEY 16FK/DMY 28FK inputs is available in online mode.b Programmable input filtering: inputs are equipped with filtering which can be configured for each channel. Inputs are filtered by a fixed analogue filter which ensures a maximum immunity of 0.1 ms for filtering line interference and by a digital filter which can be configured from 0.1 to 7.5 ms in increments of 0.5 ms.
Can be used to create applications which require a faster response time than the FAST task or event processing (< 500 µs). These control system functions are executed in the module and are independent of the PLC task. They are programmed using PL7 Junior/Pro software in configuration mode.
Due to their integrated devices, I/O modules (including application-specific modules) can be removed and connected while powered up.
FunctionsI/O assignment
Reactivation of outputs
RUN/STOP command
Output fallback
Diagnostic functions
Specific functions of the TSX DEY 16FK and TSX DMY 28 FK module inputs
Reflex and timer functions for the TSX DMY 28RFK module
Removal when powered up
Characteristics:pages 2/9 to 2/12
References:pages 2/13 and 2/14
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
Functions
2/9
2
2.1
Modicon Premium automation platform 2
Discrete I/O modules
Functions (suite)
2/3 wire compatibilityType of input c 24 V
type 1positive logic
c 24/48 Vtype 2positive logic
c 24 V
negative logic
a 24/48 Va 100…120 Vtype 2
a 200…240 V
type 2All 3 wire c sensors, PNP
All 3 wire c sensors, NPN
Telemecanique 2-wire c sensor or others with the following characteristics:- residual voltage, closed < 7 V- minimum switching current < 2.5 mA- residual current, open < 1.5 mA
2-wire c/a sensor (1)
2-wire a sensor (1)
(1) In nominal voltage range a 220…240 V.Compatible
CharacteristicsEnvironment
Conformity to standards NFC 63 850, IEC 664, IEC 1131 2, UL 508, UL7 46C, CSA 22 2 n° 142Temperature derating Characteristics at 60 °C are ensured for 60 % of inputs and 60 % of outputs at state 1
Characteristics of input modules c 24/48 VType of module TSX DEY
08D2/16D2TSX DEY16D3
TSX DEY16A2
TSX DEY16FK
TSX DEY32D2K
TSX DEY64D2K
TSX DEY32D3K
Number of inputs 8/16 16 16 16 32 64 32
Connections Screw terminal
Screw terminal
Screw terminal
HE 10 connector
HE 10 connector
HE 10 connector
HE 10 connector
Nominal input values Voltage V c 24 (pos. logic)
c48 (pos. logic)
c24 (neg. logic)
c24 (pos. logic)Fast inputs
c24 (pos. logic)
c24 (pos. logic)
c48 (pos. logic)
Current mA 7 7 16 3.5 3.5 3.5 7
Sensor supply (ripple included)
V 19…30 38…60 19…30 19…30 19…30 19…30 38…60
Input limit values
At state 1 Voltage V ≥ 11 ≥ 30 ≤ Ual-14 V ≥ 11 ≥ 11 ≥ 11 ≥ 30
Current mA ≥ 6,5 ≥ 6.5 ≥ 6.5 ≥ 3 ≥ 3 ≥ 3 ≥ 6.5 (pour U = 30 V)
At state 0 Voltage V ≤ 5 ≤ 10 ≥ Ual-5 ≤ 5 ≤ 5 ≤ 5 ≤10
Current mA ≤ 2 ≤ 2 ≤ 2 ≤ 1.5 ≤ 1.5 ≤ 1.5 ≤ 2
Impédance d'entrée à l'état 1 KΩ 4 7 1.6 6.3 6.3 6.3 4
Temps de réponse Typique ms 4 4 10 Configurable from 0.1 to 7.5
4 4 4
Maximum ms 7 7 20 7 7 7
Conformité IEC 1131 2 Type 2 Type 2 Type 2 Type 1 Type 1 Type 1 Type 2Compatibility 2-wire/3-wire prox. sensor IEC 947 5 2 IEC 947 5 2 IEC 947 5 2 See table on page 2/9 IEC 947 5 2
Isolation resistance MΩ >10 at c 500 VDielectric strength Veff 1500 - 50/60 Hz for 1 minuteType of input Current sink Resistive Current sink
Consumption See page 8/4Dissipated powerNo. = No. of channels
W 1 + 0.15 Nb 1 + 0.3 Nb 1 + 0.4 Nb 1.2 + 0.1 Nb 1 + 0.1 Nb 1.5 + 0.1Nb 2+ 0.1 Nb
Characteristics:pages 2/9 to 2/12
Connections:pages 2/15 and 2/17
Functions (continued),
characteristics
2/10
2
2.1
Characteristics of a.c. input modulesType of module TSX DEY 16A2 TSX DEY 16A3 TSX DEY 16A4 TSX DEY 16A5
Number of inputs 16 16 16 16
Nominal input values Voltage V a 24 a 48 a 110 a 220Current mA 15 16 12 15
Frequency Hz 47…63 47…63 47…63 47…63Sensor supply (ripple included)
V 20…26 40…52 85…132 170…264
Input limit values
At state 1 Voltage V 10 29 74 159Current mA 6 6 6 6
At state 0 Voltage V 5 10 20 40Current mA 4 4 4 4
Input impedance at state 1 for 24 V KΩ 1.6 3.2 9.2 20
Response time Typical ms 15 10 10 10
Maximum ms 20 20 20 20
IEC 1131 2 conformity Type 2 Type 2 Type 2 Type 2
Compatibility 2-wire/3-wire prox. sensor IEC 947 5 2
Isolation résistance MΩ > 10 at c 500 V
Dialectic strength Veff 1500 - 50/60 Hz for 1 minute
Type of input Resistive Capacitive
Consumption See page 8/4
Dissipated power W 0,89 0.86 0.83 0.97
Characteristics of solid state modules with terminal blockType of module TSX DSY 08T2/16T2 TSX DSY 08T22 TSX DSY 08T31 TSX DSY 16T3
Output nominal values Voltage V c 24 c 24 c 48 c 48
Current A 0.5 2 1 0.250
Output limit values Voltage V 19…30 19…30 38…60 38…60
Current/channel A 0.625 2.5 1.25 0.31
Current/module A 4/7 14 7 4
Leakage current At state 0 mA < 0.5 < 1 < 1 < 0.5
Residual voltage V < 1.2 < 0.5 < 1 < 1.5
Min. load impedance W 48 12 48 192
Response time 1.2 ms 200 µs 200 µs 1.2 ms
Switching frequency on inductive load Hz 0.5/LI2
Built-in protection Against overvoltages Yes, by Transil diode
Against inversions Yes, by reverse mounted diode, use a fuse on the + 24 V or + 48 V of the preactuators
Against short-circuits and overloads
Electronic tripping on reactivation (automatic or via program)
Preactuator voltage detection threshold V 16 34Isolation resistance MΩ > 10 sous c 500 V
Dielectric strength Veff 1500 - 50/60 Hz for 1 minuteConsumption See page 8/4Nominal power Dissipated W 1/1.1 1.3 2.2 2.4
Per output x module current + (0.75 W) + (0.2 W) + (0.55 W) + (0.85 W)
Characteristics:pages 2/9 to 2/12
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
Characteristics (continued)
2/11
2
2.1
(1) For 0.1 x 106 operating cycles.(2) For 0.15 x 106 operating cycles.(3) For 0.3 x 106 operating cycles.(4) For 0.5 x 106 operating cycles.(5) For 0.7 x 106 operating cycles.(6) For 1 x 106 operating cycles.(7) For 1.5 x 106 operating cycles.(8) For 2 x 106 operating cycles.(9) For 3 x 106 operating cycles.(10)For 5 x 106 operating cycles.(11)For 10 x 106 operating cycles.
Characteristics of 50 VA relay output modulesType of module TSX DSY 08R5/16R5
Voltage a.c. Nominal V a 24…240
Limit V a 20…264
d.c. Nominal V c 12…24
Limit V c 10…34
Thermal current A 3
Voltage V 24 48 110 220
a.c. load AC-12 duty, resistive
Power VA 50 (5) 50 (6), 110 (4) 110 (6), 220 (4) 220 (6)
AC-14 and AC-15 duty, inductive
Power VA 24 (4) 10 (10), 24 (8) 10 (11), 50 (7), 110 (2) 10 (11), 50 (9)110 (6), 220 (1)
d.c. load DC-12 duty, resistive
Power W 24 (6), 40 (3) –
DC-3 duty, inductive
Power W 10 (8), 24 (6) –
Response time Activation ms < 8
Deactivation ms < 10
Type of contact Normally open
Built-in protection
Against averloads and short-circuits None, each channel or group of channels must have a fast blow fuse
Against a.c. inductive overvoltages None, an RC circuit MOV (ZNO) peak limiter circuit appropriate to the voltage must be mounted in parallel across the terminals of each preactuator
Against d.c. inductive overvoltages None, a discharge diode must be fitted across the terminals of each preactuator
Isolation resistance MΩ > 10 at c 500 V
Dielectric strength Veff 2000 - 50/60 Hz for 1 minute
Consumption See page 8/4
Dissipated nominal power W 0.25 W + (0.2 W x No. of outputs at 1)
Characteristics:pages 2/9 to 2/12
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
Characteristics (continued)
2/12
2
2.1
(1) For 0.1 x 106 operating cycles.(2) For 0.15 x 106 operating cycles.(3) For 0.3 x 106 operating cycles.(4) For 0.5 x 106 operating cycles.(5) For 0.7 x 106 operating cycles.(6) For 1 x 106 operating cycles.(7) For 1.5 x 106 operating cycles.(8) For 2 x 106 operating cycles.(9) For 3 x 106 operating cycles.(10)For 5 x 106 operating cycles.(11)For 10 x 106 operating cycles.
Characteristics of 100 VA relay output modulesType of module TSX DSY 08R4D TSX DSY 08R5A
Operating voltage
a.c. Nominal V – a 24…240
Limit V – a 20…264
d.c. Nominal V c 24…130 c 24…48
Limit V c 19…143 c 19…60
Thermal current A 5 5
Voltage V – 24 48 100…120 220…240a.c. load AC-12 duty,
resistivePower VA – 100 (5) 100 (6)
200 (4)220 (6)440 (4)
440 (6)
AC-14 and AC-15 duty, inductive
Power VA – 50 (4) 20 (10)50 (8)
20 (11)110 (7)220 (2)
20 (11)110 (9)220 (6)440 (1)
Voltage V 24 48 100…130 24 48d.c. load DC-12 duty,
resistviePower W 50 (6)
100 (3)100 (6)200 (3)
220 (6)440 (3)
24 (6)50 (3)
50 (6)100 (3)
DC-3 duty, inductive
Power W 20 (8)50 (6)
50 (8)100 (6)
110 (8)220 (6)
10 (8)24 (6)
24 (8)50 (6)
Response time Activation ms < 10
Deactivation ms < 15Type of contacts 2 x 2 “O/F”, 2 x 2 “F”Built-in protection
Against averloads and short-circuits Interchangeable 6.3 A fast blow fuse per common
Against overvoltages RC circuit and Ge-Mov
Isolation resistance MΩ > 10 at c 500 V
Dielectric strength Veff 2000 - 50/60 Hz
Consumption See page 8/4
Dissipated nominal power
No: number of outputs at 1 W 0.25 + 0.24 Nb
Characteristics of triac output modulesType of module TSX DSY 08S5 TSX DSY 16S5 TSX DSY 16S4
Operating voltage
a.c. Nominal V a 48…240 a 24…120
Limit V a 41…264 a 20…132
Permissible current A 2 A per channel - 12 A per module
1 A per channel - 12 A per module
1 A per channel - 12 A per module
Response time Activation ms ≤ 10
Deactivation ms ≤ 10
Built-in protection
Against overvoltages Ge-Mov
Against averloads and short-circuits Fast blow fuse per common < 5 A Non interchangeable fireproof protection per common, 10 A
Isolation resistance MΩ > 10 at c 500 V
Dielectric strength Veff 2000 - 50/60 Hz
Consumption See page 8/4 See page 8/4
Dissipated power 0.5 W + 1 W/A per output 0.85 W + 1 W/A per output 0.85 W + 1 W/A per output
Characteristics:pages 2/9 to 2/12
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
Characteristics (continued)
2/13
2
2.1
(1) 34 V possible for 1 hour in every 24 hour period. (2) All outputs are equipped with an electro-magnet rapid demagnetisation circuit. Discharge time
for electro-magnets < L/R. (3) This characteristic enables several inputs to be wired in parallel on the same module, or on
different modules for input redundancy.
Characteristics of solid state output modules with connectorType of module TSX DSY 32T2K TSX DSY 64T2K
Logic Positive
Operating voltage (ripple included)
d.c. Nominal V c 24Limit V c 19…30, possible up to 34 V, limited to 1 hr per 24 hr period
Permissible current A 0.1 A per channel, - 3.2 A per module 0.1 A per channel, - 5 A per module
Filament lamp max power W 1.2Residual voltage V < 1.5 for I = 0.1 AResponse time ms 1.2
Paralleling of outputs Yes: 3 maxLeakage current mA < 0.1 for U = 30 VCompatibility with d.c. inputs IEC 1 and 2
Built-in protection
Against overvoltages Yes, transil diodeAgainst overloads and short-circuits Automatic trip after 15 msAgainst polarity inversion Reverse diode (place a 3 A fuse on the 24 V)
Load impedance At state 1 W > 220Isolation resistance MΩ > 10 at c 500 VDielectric strength Veff 1500 - 50/60 Hz for 1 minute
Consumption See page 8/4Dissipated power W 1.6 W + 0.1 W/output 2.4 W + 0.1 W/output
Characteristics of I/O mixed modules with connectorType of module TSX DMY 28FK/TSX DMY 28RFK
Fast inputs c 24 V Solid state outputs c 24 VNominal values Voltage V c 24 c 24
Current mA 3.5 500Filament lamp max power W – 6
Output limit values
At state 1 Voltage V ≥ 11 –Current mA ≥ 3 –
At state 0 Voltage V ≤ 5 –
Current mA ≤ 1.5 –Sensor power supply (ripple included) V 19…30 (possible up to 30 V, limited to 1 in
every 24 hours)–
Output limit values
Voltage V – 19…30 (1)
Current/channel A – 0.5
Current/module A – 4Leakage current At state 0 mA – < 1Residual voltage At state 1 V – < 1.2
Minimum load impedance W – 48Filter time Default ms 4 –
Configurable ms 0.1…7.5 (at intervals of 0.5) –
Response time (2) ms – 0.6 Type of input Current sink –Paralleling of inputs (3) Yes –
Switching frequency on Hz – 0.5/LF IEC 1131-2 conformity Yes type 1 –Built-in protection
Against overvoltages – Yes, by transil diode
Against inversions – Yes, by inverted diode. Fuse required on + 24 V of preactuators
Against short-circuits and overloads ms – 15
Compatibility 2-wire proximity sensor Yes (Telemecanique sensor and < 1.5 mA leakage current)
–
3-wire proximity sensor Yes –
Preactuator voltage detection threshold V – 16Isolation resistance MΩ > 10 at c 500 VDielectric strength Veff 1500 - 50/60 Hz for 1 minute
Consumption See page 8/4Dissipated power W 1.2 + 0.1 x no. of inputs at 1 –Temperature derating
Characteristics at 60 °C Ensured for 60 % of inputs at state 1 Ensured for 60 % of the maximum current of the module
Characteristics:pages 2/9 to 2/12
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
Characteristics (continued)
2/14
2
2.1
(1) By connector: module supplied with cover. By screw terminal block: connection block to be ordered separately.
(2) Multilingual Discrete I/O Quick Reference Guide included with each TSX P57 p0M processor. TSX DM 57p installation manual to be ordered separately (see page 8/2).
(3) Module with isolated fast inputs (filtering from 0.1 to 7.5 ms) which can activate the event task.
ReferencesDiscrete input modules Type of current
Input voltage
Connection (1)
IEC 1131 2 conformity
Modularity (no. of channels)
Reference (2) Weightkg
c 24 V (pos. log.)
Screw terminal block
Type 2 8 isolated inputs TSX DEY 08D2 0.300
16 isolated inputs
TSX DEY 16D2 0.300
48 V (pos. log.)
Screw terminal block
Type 2 16 isolated inputs
TSX DEY 16D3 0.300
24 V (pos. log.)
HE 10 connector
Type 1 16 isolated fast inputs (3)
TSX DEY 16FK 0.300
32 isolated inputs
TSX DEY 32D2K 0.300
64 isolated inputs
TSX DEY 64D2K 0.370
24 V (neg. log.)
Screw terminal block
Type 2 16 isolated inputs
TSX DEY 16A2 0.310
48 V (pos. log.)
HE 10 connector
Type 2 32 isolated inputs
TSX DEY 32D3K 0.310
a 50/60 Hz
24 V Screw terminal block
Type 2 16 isolated inputs
TSX DEY 16A2 0.310
48 V Screw terminal block
Type 2 16 isolated inputs
TSX DEY 16A3 0.320
100...120 V Screw terminal block
Type 2 16 isolated inputs
TSX DEY 16A4 0.320
200...240 V Screw terminal block
Type 2 16 isolated inputs
TSX DEY 16A5 0.360
TSX DEY 08D2
TSX DEY 16FK
TSX DEY 32D3K
Characteristics:pages 2/9 to 2/12
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
References
2/15
2
2.1
(1) By connector: module supplied with cover. By screw terminal block: connection block to be ordered separately.
(2) Multilingual Discrete I/O Quick Reference Guide included with each TSX P57 p0M processor. TSX DM 57p installation manual to be ordered separately (see page 8/2).
References (continued)
Discrete output modules (screw terminal block not supplied)Type of current
Output voltage
Connection (1)
IEC 1131 2 conformity
Modularity (no. of channels)
Reference (2) Weightkg
csolid state
24 V/0.5 A(pos. log.)
Screw terminal block
Yes 8 protected outputs
TSX DSY 08T2 0.320
24 V/2 A (pos. log.)
Screw terminal block
Yes 8 protected outputs
TSX DSY 08T22 0.410
24 V/0.5 A(pos. log.)
Screw terminal block
Yes 16 protected outputs
TSX DSY 16T2 0.340
48 V/1 A(pos. log.)
Screw terminal block
Yes 8 protected outputs
TSX DSY 08T31 0.320
48 V/0.25 A(pos. log.)
Screw terminal block
Yes 16 protected outputs
TSX DSY 16T3 0.340
24 V 0.1A per channel (pos. log.)
HE 10 connector
Yes 32 protected outputs
TSX DSY 32T2K 0.300
64 protected outputs
TSX DSY 64T2K 0.360
c ou a relay
c 24 V/3 A, a 24 to 240 V/3 A
Screw terminal block
Yes 8 outputs, not protected
TSX DSY 08R5 0.330
16 outputs, not protected
TSX DSY 16R5 0.380
c 24 to 48 V/5 A, a 24 to 240 V/5 A
Screw terminal block
Yes 8 protected outputs
TSX DSY 08R5A 0.420
crelay
24...120 V 5 A
Screw terminal block
Yes 8 protected outputs
TSX DSY 08R4D 0.370
a triac
24...120 V 1 A/channel
Screw terminal block
Yes 16 outputs, not protected
TSX DSY 16S4 0.380
48...240 V 1 A/channel
Screw terminal block
Yes 16 protected outputs
TSX DSY 16S5 0.310
48...240 V 2 A/channel
Screw terminal block
Yes 8 protected outputs
TSX DSY 08S5 0.340
TSX DSY 16T2
TSX DSY 64T2K
Characteristics:pages 2/9 to 2/12
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
References (continued)
2/16
2
2.1
(1) By connector: module supplied with cover.(2) Multilingual discrete I/O Quick Reference Guide included with each Premium processor.
TSX DM 57 2p installation manual to be ordered separately (see page 8/2).(3) Module with isolated fast inputs (filtering from 0.1 to 7.5 ms) which can activate the event task.
Discrete I/O modulesNumber of I/O
Connection (1)
No. and type of inputs
No. and type of outputs
IEC 1131 2 conformity
Reference (2) Weightkg
28 HE 10 connector
16 fast(pos. log.) (3)
12, solid statec 24 V/0.5 A protected
Input, type 1 Output, Yes
TSX DMY 28FK 0.320
12 reflex or time-delayedc 24 V/0,5 A protected
Input, type 1 TSX DMY 28RFK 0.350
Connection terminal blockDesignation Use Reference Weight
kgScrew connection terminal block20-way
To be ordered separately with each I/O module with screw terminal block connection
TSX BLY 01 0.100
Connecting cables for I/O modules fitted with HE 10 connectorsDescription Constitution
UseSection Length Reference Weight
kg20-wire pre-formed cable
1 HE 10 connector with colour coded flying leads
0.324 mm2 3 m TSX CDP 301 0.400
5 m TSX CDP 501 0.660
10 m TSX CDP 1001 1.210
Rolled ribbon connecting cable
2 HE 10 connectors for Telefast 2 system
0.08 mm2 1 m TSX CDP 102 0.090
2 m TSX CDP 202 0.170
3 m TSX CDP 302 0.250
Connecting cables 2 HE 10 connectors for Telefast 2 system
0.324 mm2 0.5 m TSX CDP 053 0.085
1 m TSX CDP 103 0.150
2 m TSX CDP 203 0.280
3 m TSX CDP 303 0.410
5 m TSX CDP 503 0.670
10 m TSX CDP 1003 1.180
Simulator sub-baseDesignation Use Reference Weight
kg16-channel Telefast 2 simulator sub-base for discrete I/O
Comprises 2 HE 10 connectors which allow it to be inserted between the PLC I/O module and the Telefast I/O sub-base ABE 7H/P/R/S.Enables display, forcing, inhibiting or continuity of discrete I/O
ABE 7TES160 0.350
TSX BLY 01
TSX CDP p01
TSX CDP p02
TSX CDP p03
TSX DMY 28FK/28RFK
2
2
0 1
0123456
7
8910
11
12
13
14
15
0 1
ABE 7TES160
Characteristics:pages 2/9 to 2/12
Connections:pages 2/15 and 2/17
Modicon Premium automation platform 2
Discrete I/O modules
References (continued)
2/17
2
2.1
20-wire preformed cable TSX CDP pp1: correspondence between HE 10 connector pin and colored of wire, see table on page 2/19.
TSX DEY 08D2 TSX DEY 16D2 TSX DEY 16D3 TSX DEY 16FK
FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse
TSX DEY 32D2K/64D2K/32D3K TSX DEY 16A2 (negative logic) TSX DEY 16A2/16A3/16A4/16A5
FU1: 0.5 A fast-blow fuse
FU1: 0.5 A fast-blow fuse UV: a 24 V for TSX DEY 16A2 a 48 V for TSX DEY 16A3 a 110 V for TSX DEY 16A4 a 220 V for TSX DEY 16A5FU1: 0.5 A fast-blow fuse
5
7
1
3
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
+
4
6
0
2
–c + 24 V
0 VFU1
SensorInputs
1415
5
7
11
13
9
1
3
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
0 V
c + 24 V
FU1
4
6
10
12
8
0
2
+ –
Sensor Inputs
1415
5
7
11
13
9
1
3
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
0 V
c + 48 V
FU1
4
6
10
12
8
0
2
+ –
Sensor Inputs I00->15
4
6
10
12
8
0
2
1415
5
7
11
13
9
1
3
0 V
+–
FU1
+ 24 V
2
43
6
8
12
14
10
5
7
11
13
9
2019
1615
17 18
1blanc
marron
vertjaune
grisrose
bleurouge
noirviolet
gris-roserouge-bleu
blanc-vertmarron-vert
blanc-jaunejaune-marron
blanc-grisgris-marronblanc-rose
rose-marron
Capteurs EntréesSensor
Inputs
C
36
38
42
44
40
32
34
4647
37
39
43
45
41
33
35
0 V
FU1
c UV
A
4
6
10
12
8
0
2
1415
5
7
11
13
9
1
3
D
52
54
58
60
56
48
50
6263
53
55
59
61
57
49
51
B
20
22
26
28
24
16
18
3031
21
23
27
29
25
17
19
2
43
6
8
12
14
10
5
7
11
13
9
2019
1615
17 18
1 2
43
6
8
12
14
10
5
7
11
13
9
2019
1615
17 18
1
2
43
6
8
12
14
10
5
7
11
13
9
2019
1615
17 18
1 2
43
6
8
12
14
10
5
7
11
13
9
2019
1615
17 18
1
0 V
FU1
c
0 V
FU1
c
0 V
+FU1
c UV
UV
UV
–
+–
+–
+–
SensorInputs
Sensor
SensorInputs
1415
5
7
11
13
9
1
3
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
FU1
4
6
10
12
8
0
2
+ - 24 V0 V
Sensor Inputs
1415
5
7
11
13
9
1
3
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
a UVFU1
4
6
10
12
8
0
2
a
Sensor Inputs
TSX UV A B C DDEY 32D2K c 24V I00 V 15 I16 V 31 – –
DEY 32D3K c 48V I00 V 15 – I32 V 47 –DEY 64D2K c 24V I00 V 15 I16 V 31 I32 V 47 I48 V 63
Characteristics:pages 2/9 to 2/12
References:pages 2/13 and 2/14
Modicon Premium automation platform 2
Discrete I/O modules
Connections
2/18
2
2.1
Modicon Premium automation platform 2
Discrete I/O modules
20-wire preformed cable TSX CDP pp1: correspondence between HE 10 connector pin and colored of wire, see table on page 2/19.
TSX DSY 08T2 TSX DSY 08T22 TSX DSY 16T2/16T3 TSX DSY 08T31
FU2: 6.3 A fast-blow fuse FU2: 16 A fast-blow fuse UV: c 24 V for TSX DSY 16T2 c 48 V for TSX DSY 16T3FU2: fast-blow fuse 6.3 A for TSX DSY 16T2 10 A for TSX DSY 16T3
FU2: 10 A fast-blow fuse
TSX DSY 32T2K/64T2K TSX DSY 08R5/16R5 TSX DSY 08R5A/08R4D
FU: fuse to be rated according to loadFor protection of integrated outputs, see page 2/11
UV: a 19…240 V or c 19…60 V for TSX DSY 08R5A c 24…130 V for TSX DSY 08R4DFU: 6.3 A fast-blow fuse(1) Connection must be made for c 24 V or a 24 V power supply
FU2: 2 A fast-blow fuseA B C D
TSX DSY 32T2K Q00 V 15 Q16 V 31 – –TSX DSY 64T2K Q00 V 15 Q16 V 31 Q32 V 47 Q48 V 63
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
FU2
5
7
1
34
6
0
2
–+
0 V
01
23
45
67
OutputsPreactuors
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
FU2
7
2
3
5
6
4
0
1
0 V
0
1
2
3
4
5
6
7
– +
OutputsPreactuors
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
FU2
1415
5
7
11
13
9
1
34
6
10
12
8
0
2
0 V
01
23
45
67
89
1011
1213
1415
– + UV
OutputsPreactuors
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
FU2
7
2
3
5
6
4
0
1
0 V
0
1
2
3
4
5
6
7
– +
OutputsPreactuors
D
C
52
54
58
60
56
48
50
6263
53
55
59
61
57
49
51
c + 24 V
0 V
FU2
36
38
42
44
40
32
34
4647
37
39
43
45
41
33
35
+
3233
3435
3637
3839
4041
4243
4445
4647
4849
5051
5253
5455
5657
5859
6061
6263
B
A
20
22
26
28
24
16
18
3031
21
23
27
29
25
17
19
4
6
10
12
8
0
2
1415
5
7
11
13
9
1
3
01
23
45
67
89
1011
1213
1415
1617
1819
2021
2223
2425
2627
2829
3031
2
43
6
8
12
14
10
5
7
11
13
9
20
1615
17 18
1
19
2
43
6
8
12
14
10
5
7
11
13
9
20
1615
17 18
1
19
2
43
6
8
12
14
10
5
7
11
13
9
20
1615
17 18
1
19
2
43
6
8
12
14
10
5
7
11
13
9
20
1615
17 18
1
19
c + 24 V
0 V
FU2+
c + 24 V
0 V
FU2+
c + 24 V
0 V
FU2+
--
--
Outputs Outputs
Outputs Outputs
Preactuors Preactuors
PreactuorsPreactuors
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
Q0123C0-34567C4-7891011C8-1112131415C12-15
1415
5
7
11
13
9
1
3
4
6
10
12
8
0
2
FU
FU
FU
FU
OutputsPreactuors
a 19…240V ou c 24 V
Q0
Q1
C0-1
C2-3
Q2
Q3
Q4C4-5Q5
Q6C6-7Q7
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
176
T2
4
R3
R0
R1
5
T3
T0
T1
R2
7
FU
FU
FU
FU
(1)(1)
(1)
(1)
UV
OutputsPreactuors
Characteristics:pages 2/9 to 2/12
References:pages 2/13 and 2/14
Connections (continued)
2/19
2
2.1
TSX DSY16S4 TSX DSY 16S5 TSX DSY 08S5
FU: Fusible 6.3 A fast-blow fuse FU: interchangeable 5 A fast-blow fuse FU: interchangeable 5 A fast-blow fuse
TSX DMY 28FK/28RFK
FU2: 2 A fast-blow fuse FU1: Fusible 0.5 A fast-blow fuse
20-wire preformed cable TSX CDP pp1: correspondence between HE 10 connector pin and colored of wire
1 white
2 brown3 green4 yellow
5 grey6 rose7 blue
8 red9 black10 violet
11 grey/rose12 red/blue13 white/green
14 brown/green15 white/yellow16 yellow/brown
17 white/grey18 grey/brown19 white/rose
20 rose/brown
P NFU
FU
FU
FU
Q0
2
C0-3
4
6
2
8
10
12
14
01
3
1
3
4
6
C4-7
5
7
5
7
8
10
C8-11
9
11
9
11
12
14
C12-15
13
15
13
1518
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
Preactuors Outputs
PN48… 240 V
Q0
2
C0-3FU
FU
FU
FU
4
6
2
8
10
12
14
01
3
1
3
4
6
C4-7
5
7
5
7
8
10
C8-11
9
11
9
11
12
14
C12-15
13
15
13
1518
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
Preactuors Outputs Q0
1
C0-1
18
20
6
8
12
14
10
16
21
45
7
11
13
9
15
3
19
17
0
FU
2
3
C2-3 FU
2
3
4
5
C4-5 FU
1
4
5
6
7
C6-7 FU
6
7
P N 48…240 V
Preactuors Outputs
+ 24 V
0 V
FU2
20
22
26
24
16
18
21
23
27
25
17
19
–+
Q16Q16 -> 27
1718
1920
2122
2324
2526
27
2
43
6
8
12
14
10
5
7
11
13
9
20
1615
17 18
1
19
PreactuorsOutputs
+ 24 V
I00->15
0 V
FU1
–+ 20
17 18
19
4
6
10
8
0
2
5
7
11
9
1
3
12
14
13
15
6
8
12
14
10
5
7
11
13
9
1615
2
4
1
3
SensorInputs
Characteristics:pages 2/9 to 2/12
References:pages 2/13 and 2/14
Modicon Premium automation platform 2
Discrete I/O modules
Connections (continued)
2/20
2
2.1
Presentation Modicon Premium automation platform 2
Use of Preventa safety modules
Production workshops and technical building installations are subject to increasing requirements in terms of machine safety.
A good machine is a safe machine, combining:b Safety of personnel (machine is not dangerous).b Availability of the production tool (machine operational at any time).b Safety is achieved by:v simultaneously optimising safety and availability,v using basic principles: redundancy, self-monitoring, etc,v considering reliability (failure determining the behavior of the machine in a specified position, positive safety features),v ease of maintenance.
A machine manufacturer is required to conform to the machinery directive. The machinery directive (89/392/EEC, 91/36/EEC, 93/44/EEC and 93/68/EEC) is designed to ensure the free circulation of machinery and safety components in European Union countries and to improve the level of safety for personnel.Harmonised European standards establish technical specifications which comply with the minimum safety requirements defined in the corresponding directive.Manufacturers must produce machinery which conforms to safety requirements.
The user is required to ensure that his range of machines conforms to the use of work equipment by workers at work directive. Directive 89/655/EEC lays down the minimum objectives for protection in the working environment and in particular concerns the use of products. The directive specifies the general framework of preventative measures which should be taken in the workplace.
All dangerous areas must be identified and have restricted access, controlled in a secure manner, ie. any breakdown or careless operation must leave the automated system in a safe position.It should be noted that the use of safety products does not necessarily mean that the machine conforms to the machinery directive. It is the operation, wiring, compatibility and scheme used, which make the entire machine safe. It is more important to think in terms of safety solutions rather than safety products.
Groupe Schneider, specialists in safety, has a range of several thousand products, all concerned directly or indirectly with safety. Some of these products are exclusively designed for safety.
For further details on components for safety applications, please consult our catalogue “Safety solutions using Preventa”.
Safety
The machinery directive and the work equipment directiveThe machinery directive
The work equipment directive
Safety and automated systems
Groupe Schneider, safety specialists
“Mushroom head” emergency stop button
Two-handel control
Safety module integrated in PLC
Preventa safety module
2/21
2
2.1
Presentation (continued) Modicon Premium automation platform 2
Use of Preventa safety modules
The control signal from the protection device (emergency stop pushbutton illustrated to the left) acts directly on the power contactor of the machine.
In this type of scheme, the risks of simple faults are:b emergency stop button being shorted.b KM1 contactor sticking.When the operator presses an emergency stop button, the instruction is not processed, and another sequence can begin following the emergency stop, despite the presence of the fault.
(1) A safety function is a function whose non-execution or untimely execution results in the immediate placement of the equipment into a non-hazardous position.
Non-controlled safety systems
In the case of failure, the safety function (1) is compromised. Therefore, a reliable intermediate relay system must be used.
M
KM1
KM1
KM1
Safety system controlled by a Preventa safety module
KM6
M
KM5KM6 KM5
KM5
KM6
KM6
KM5
Independent safety circuits
Feedback loop
RedundancyPreventa safety module
RunEmergency stop
KM5 and KM6 contactors with mechnically linked contacts
Preventa safety modules provide a reliable interposing relay function by eliminating the risks of:
b A control circuit fault (inputs).b A power circuit fault (outputs).b A fault on an internal safety module component.
The safety function remains operative whenever any one of these faults occur.For the use of mechanically linked contacts CA2-DN22/DN31, LC1-D09/D18/D25, LP1-D09/D18/D25 with contacts which can be used in the feedback loop, please consult your Regional Sales Office.
2/22
2
2.1
Presentation, functions 2
Modicon Premiumautomation platform 2
Safety automation system solutionsPreventa safety modules type TSX PAY
TSX PAY safety modules integrated in the Premium PLC combine :v the simplicity of use of Preventa safety modulesv the high performance of PLC diagnostics in addition to the advantages of a standard PLC (extended choice of I/O, simplicity of setup, flexibility for hardware and software developments, etc).
TSX PAY safety modules incorporate in a single module, a Preventa (XPS) hard-wired safety block and an electronic data acquisition unit for complete diagnostics of input contacts and the state of outputs in the safety system.
TSX PAY safety modules are used to safely interrupt one or more Emergency stop or safety stop control circuits according to the standards EN 60204 1 and EN 418.
The proven safety of hard-wired technology and the performance of Premium PLCs make the TSX PAY modules the optimum solution for creating machines which are more available, safer, more compact and lower in cost.
The solution, integrated safety modules, enables complete diagnostics on the entire safety system. This diagnostics quickly locates the faulty contact, pushbutton cables, or limit switch, without additional contacts on the inputs and without any additional wiring.
TSX PAY safety modules have their own power supplies and operate independently of the PLC processor.
TSX PAY modules are suitable for Emergency stop and limit switch monitoring applications, demanding a level of safety up to category 4 according to standard EN 954 1 (parts of control systems relating to safety).
TSX PAY modules offer the following functions:
b Monitoring of 1 to 12 double or single pushbutton contacts, Emergency stop and limit switches for safety guards for an Emergency stop or immediate stop safety system (Emergency stop category 0 according to standard EN 418).b Hard-wired safety block identical to Preventa XPS safety modules:v 2 or 4 N/O (normally open) safety outputs, v 12 double contact inputs.b Safety block independent of the Premium PLC processor: the PLC does not operate on the safety module.b 28 LEDs on the module display block: for complete diagnostics of the safety system.b Electronic data acquisition units for complete diagnostics of the safety system:v read the status of the 24 inputs (image of the status of the 12 pushbuttons or limit switches)v read the enable input,v read the feedback loop,v read the safety outputs control,v monitor the external power supply of the module.
This electronic data acquisition is designed so that the safety function is not compromised by any failure. If the safety system uses more sensors, it is possible to connect several TSX PAY modules.
Presentation
MK3
K4
Premium + TSX PAY
Solution for applications requiring safety systems and high-performance diagnostics
Functions
Characteristics:page 2/25
References:page 2/26
Connections:page 2/27
2/23
2
2.1
Operation 2 Modicon Premiumautomation platform 2
Safety automation system solutionsPreventa safety modules type TSX PAY
To ensure the safety function irrespective of the first failure, it is compulsory to use:b For the inputs: Emergency stop pushbuttons or safety limit switches with double contactsb For the outputs: if relaying is necessary, use a guided contact relayb On the module power supply : an F1 protection fuse (see page 2/25 characteristics).
TSX PAY 262 module schematic
13-14 et 23-24Y1-Y2/S33:Y2/S33-S34:Y3-Y4:S121 à S232:S01 à S112:A1-A2:B1:
Safety outputs, volt-freeFeedback loopRun enableChoice of reactivation mode, see page 2/2712 contacts on (+) input channel 12 contacts on (+) input channel c 24 V external power supplySelection of double or single contact wiring
K3
F1
S12
S13
S23
S11
S0
S1
Ix,23
Ix,11
Ix,0
S112
Y4
Y3
S34
Y2/S33
Y1
S111/S102
S11/S02
S01
S121
S131/S122
S141/S132
S231/S222
S232
23
13
14
24
B1
A2
A1
K4
K3N(-)
24 V
0 V
K4
K2 K1
K2 K1
F2L1(+)
TSX PAY 262
Ix,1
S21/S12
Ix,12
Ix,13
Bus
Safety logic
Bus
inte
rfac
e
Isolation
Characteristics:page 2/25
References:page 2/26
Functional diagramsEmergency stop function
Input channel (+) (S121 to S232)Input channel (-) (S01 to S112)Feedback loop Y1-Y2/S33
Start-up buttonY2/S33-S34 N/O
Output 23-24 N/O
Output 13-14 N/O
On
Key 0
1
Power supply voltage
Emergency stop not activated
Emergency stop activated
Protective function with automatic start-up
Input channel (+) (S121 to S232)Input channel (-) (S01 to S112)
Feedback loop Y1-Y2/S33
Shunt to Y2/S33-S34 N/OOutput 13-14 N/O
Output 23-24 N/O 200 ms
max
Power supply voltage
Guard opens
1st switch 2nd switch
Key 0
1
Guard closed
2/24
2
2.1
Description, connection principle 2
Modicon Premiumautomation platform 2
Safety automation system solutionsPreventa safety modules type TSX PAY
TSX PAY safety modules comprise on the front panel :
1 A rigid IP 20 casing to hold and protect the electronic card.
2 A display block (32 LEDs) showing operating modes, faults and the status of the safety system.
3 A high density 44-way SUB-D connector for connecting the safety system.
4 A 6-way removable screw terminal block for connecting the safety outputs.
5 Marking for labelling the safety outputs.
6 Marking for the external power supply of the module.
Two types of connection for TSX PAY safety modules are available:
A TSX CPP 301 three metre cable is fitted with a 44-way SUB-D moulded, elbow connector at one end, and flying leads differentiated by a colour code at the other end.
This wiring system conforms to the standard EN 954 1.
Using the Telefast 2 pre-wired system facilitates the installation of TSX PAY safety modules by giving access to inputs on the safety system via screw terminals.
Connection is carried out using TSX CPP p02 cables fitted with 44-way SUB-D moulded, elbow connectors at both ends.
The Telefast ABE 7CPA13 sub-base enables the connection of 12 double or single contact inputs, the power supply, reset inputs and the feedback loop.
This wiring system conforms to the standard EN 954 1.
Description
1
2
6
3
4
5
Connection principle
Standard wiring
Fast wiring
Characteristics:page 2/25
References:page 2/26
Connections:page 2/27
2/25
2
2.1
Characteristics 2 Modicon Premiumautomation platform 2
Safety automation system solutionsPreventa safety modules type TSX PAY
Standards and certificationsType of modules TSX PAY 262 TSX PAY 282
Standards Machine Machine electrical equipment
EN 60204 1 ou IEC 204 1, EN 292
Emergency stop equipment EN 418
Product Machine safety-parts of control systems relating to safety
EN 954 1 category 4, EN 1088pr IEC 61508 (SIL 3)
PLC Specific requirements IEC 61131 2 (EN 61131 2), CSA 22 2, UL 508
Product certifications BG, UL, CSA
General characteristicsPower supply Nominal voltage V c 24
Operating voltage limit V c 19,2…30
Fault indication V c < 20Maximum consumption mA 200
Protection by external F1 fuse
Conforming to IEC 947 5 1 A 1 gG
Consumption on internal 5 V mA < 150
Isolation kV 4 (overvoltage category III, degree of pollution 2)
Characteristics of discrete inputsModularity Emergency stop or limit
switch discrete inputs12 double or single contacts
Reset PB input 1
Feedback loop input 1Reset PB monitoring input 1Double or single contact selection input
1
Logic PositiveIEC 1131 conformity Type 1Courant d'appel Maximum A 0,5
Isolation between input and earth V eff 500 - 50/60 Hz for 1 min
Power Dissipated in the module W < 5
Characteristics of safety relay outputsModularity 2 volt-free outputs 4 volt-free outputs
Operating voltage limit a.c V a 19…250d.c V c 17…127
Maximum thermal current (Ithe) A 2,5
Minimum current mA 30a.c. load Inductive
AC-15 duty Voltage V a 24 a 48 a 110 a 220Power VA 60 120 280 550
d.c. load Inductive DC-13 duty (L/R = 100 ms)
Voltage V c 24Power VA 60
Response timee ms < 10
Type of contact AgCdO gold plated
External protection of outputs by F2 fuse
Conforming to IEC 947 5 1 A 4 gG
Cross-section of connecting cables
Without cable end mm2 0.2…2.5
With cable end mm2 1,5Isolation between input and earth
Insulation voltage conforming to DIN VDE 0110 part 2
V 300
Test voltage V eff 1500 - 50/60 Hz for 1 min
EnvironmentTemperature Operation °C 0 °C …+ 60 °C
Storage °C - 25 °C …+ 70 °CDegree of protection Conforming to IEC 529 IP 20
References:page 2/26
Connections:page 2/27
2/26
2
2.1
References 2 Modicon Premiumautomation platform 2
Safety automation system solutionsPreventa safety modules type TSX PAY
Safety modules Type of input c 24 V
Safety outputs Connections Reference (1) Weightkg
12 Emergency stops or limit switches (double or single contacts), 1 reset button, 1 feedback loop, 1 reset monitor
2 N/O (volt-free) 2.5 A (Ithe)
Inputs: 44-way SUB-D connector Outputs: screw terminal (supplied)
TSX PAY 262 0.430
4 N/O (volt-free) 2.5 A (Ithe)
Inputs: 44-way SUB-D connectorOutputs: screw terminal (supplied)
TSX PAY 282 0.490
Connection accessoryDescription For
connection on screw terminal
Type of connector on TSX PAY 2p2
Reference Weightkg
Telefast 2 sub-base for TSX PAY 2p2 modules
Safety system, reset, monitoring and loop inputsPower supply c 24 V
SUB-D, 44-way ABE 7CPA13 0.290
Connecting cablesUse From
TSX PAY 2p2 module
To Length Reference Weightkg
For fast wiring 44-way SUB-D connector
ABE 7CPA13 sub-base
1 m TSX CPP 102 0.160
2 m TSX CPP 202 0.260
3 m TSX CPP 302 0.360
For standard wiring
44-way SUB-D connector
Flying leads with colour-coded wires
3 m TSX CPP 301 0.330
(1) Product supplied with a multilingual quick reference guide.
Characteristics:page 2/25
Connections:page 2/27
TSX PAY 262
TSX PAY 282
ABE 7CPA13
2/27
2
2.1
Connections 2 Modicon Premiumautomation platform 2
Safety automation system solutionsPreventa safety modules type TSX PAY
Input channel connection schemesWiring 1 input channel: single contact Wiring 2 input channels: double contacts
Single contact wiring is not suitable for applications which require a category 3 or 4 safety level.Not all faults are detected, a short-circuit on a contact is not detected.When using less than 12 single contacts, connect the input terminals which are not being used.For applications with more than 12 single contacts, it is possible to use several TSX PAY modules by wiring the outputs in series.
Double contact wiring of the inputs is necessary for creating applications which require a category 3 or 4 safety level.When prompted, all the first faults are detected and located. A short-circuit between the 2 inputs is detected.When using less than 12 double contacts, connect the input terminals which are not being used.For applications with more than 12 double contacts, it is possible to use several TSX PAY modules by wiring the outputs in series.Safety output connection schemes Reset function configurations
Automatic start-up Manual reset without start button monitoring
The design of a category 3 or 4 immediate stop system requires redundancy andchecking, on request, of the power supply breaker devices.
The wiring of N/C contacts (K3 and K4) enables this check on each request. Relays K3 and K4 must be mechanically linked contact relays.
When TSX PAY modules cut the power directly, it is necessary to connect the terminals Y1 and Y2/S33.
Manual reset with start button monitoring
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
S01
S112
S121
S122/S131
S132/S141
S142/S151
S152/S161
S162/S171
S172/S181
S182/S191
S192/S201
S202/S211
S212/S221
S222/S231
S232
B1
(—)
(+)
A1
A2
F1 + 24 V
0 V
S0
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
S11
S23
S22
S21
S20
S19
S18
S17
S16
S15
S14
S13
S12
S01
S11/S02
S21/S12
S31/S22
S41/S32
S51/S42
S61/S52
S71/S62
S81/S72
S91/S82
S101/S92
S111/S102
S112
S232
S231/S222
S221/S212
S211/S202
S201/S192
S191/S182
S181/S172
S171/S162
S161/S152
S151/S142
S141/S132
S131/S122
S121
B1
A1
A2
(—)
(+)
F1 + 24 V
0 V
24
14
23
13
K3)
K4
K2
F2L1(+)
Y2/S33
Y1K4 K3K1
Y1
Y2/S33
S34
Y3
Y4
Y1
Y2/S33
S34
Y3
Y4
44
34
24
14
33/43
13/23
K5 K6K3 K4
K2
L1(+)
F2
F2
L2(+)
Y2/S33
Y1K4 K3
K6 K5
K1Y1
Y2/S33
S34
Y3
Y4
Characteristics:page 2/25
References:page 2/26
2/28
2
2.2
Selection guide Modicon Premiumautomation platform 2
Telefast® 2 pre-wired systemDiscrete input and/or output sub-bases
Applications Discrete input or output
Relay amplification –
Equipped with relay –
Control voltage c 24 V
Output voltage c 24 V
Output current per channel 0.5 A
Modularity 16 8 -12 -16
No. of terminals per channel 1 1 to 3 1 2
Type of connection terminals Signal Signal, common(configurablec 24 V or 0 V)
Signal Signal, Common(configurable c 24 V or 0 V)
Connectors 20-way HE10 connector
Terminal blockremovable No No
type of terminals Screw Screw or spring
Additional or optional*function
Low cost versionfitted with cable
Miniature sub-bases Compact size * Type 2 input *(1)
Isolator *
Device type ABE-7H20Eppp 7H32Eppp
ABE-7H16Cpp
ABE-7HppR1p 7HppR50
ABE-7HppR2p
ABE-7HppS21
Pages 2/36 2/37
(1) For TSX Micro and Premium PLCs.
8174
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8174
38
8174
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2/29
2
2.2
2
Discrete input and output
– Removable electromechanical or solid state
– No Yes
c 24 V
c 24 V c 24 V (solid state)c 5... 24 V, a 230 V (electromechanical)
0.5 A 0.5 A 5 A (E.M.), 2 A (solid state) 5 A (th)
16 168 passive inputs8 relay outputs
1 2 1
Signal,2 common connections betweenthe inputs and the outputs.
Signal, common,2 common connections betweenthe inputs and the outputs.
1 N/O contact and common, 4 output channels2 input connection points
20-way HE10 connectors
No
Screw
Miniature sub-baseSynergy with Tego Power and API Micro PLC
Miniature sub-base - Common per 4 channelsSynergy with Tego Power and API Micro PLC
ABE-7H16CM11 ABE-7H16CM21 ABE-7P16M111 ABE-7R16M111
2/36 2/40 2/39
8174
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5215
00
2/30
2
2.2
Selection guide Modicon Premiumautomation platform 2
Telefast® 2 pre-wired systemDiscrete input and output sub-bases
Applications Discrete output
Relay amplification Electromechanical, fixed Electromechanical or solid state
Equipped with relay Yes Yes No No
Control voltage c 24 V
Output voltage c 5 V... 30 Va 230 V
c 5 V... 150 Va 230 V
c 24 V (solid state)c 5 V... 24 V, a 230 V (E.M.)
c 5 V... 150 Va 230 V
Output current per channel 2 A (th) 3 A (th) 5 A (th) 2 A (solid state),6 A (electromechanical)
Depends onrelay mounted0.5 to 10 A
Modularity 8 8 - 16 16 8 or 16
No. of terminals per channel 2 1 2 1 2 to 3
Type of connection terminals 1 N/O contactand commonVolt-free
1 N/O contact 1 N/O contactand common
1 N/O contact Signal,Polarities
Connectors 20-way HE 10 connector
Terminal blockremovable Yes Yes Yes No No
type of terminals Screw or spring Screw Screw or spring
Additional or optional*function
Miniaturesub-baseBistable relay
Volt-freeor common per 8 channels
Miniature sub-basesCommon per 4 channels
Isolator and fuse
Device type ABE-7R08S216p
ABE-7RppS1pp
ABE-7RppS2pp
ABE-7R16T111
ABE-7P16T111
ABE-7P16T2ppp7P08T3ppp
Pages 2/38 2/39 2/40
(1) For TSX Micro and Premium PLCs.
8174
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2/31
2
2.2
2
Discrete input
Electromechanical, removable Solid state, fixed – – Solid state, fixed Solid state,removable
Yes Yes – – Yes No
From c 24 Vto a 230 V
From 5 V TTLto a 230 V
c 5 V... 150 Va 230 V
c 24 V
5A (th) 8 A (th) from 0.5 to 2 A 125 mA 0.5 A 125 mA 12 mA
16
2 to 3 2 to 6 2 3 2
1 C/O contact or1 N/O contactand common
1 C/O contact or2 C/O contactsand common
Signal and 0 V Signalc 24 V and 0 V
Signal can beisolated, Protectedcommon
Signal Signaland common
No Yes No No Yes No
Screw Screw or spring Screw Screw or spring
Volt-free or common per: Fault signal Isolator and fuse(indicator)
3-wire proximitysensor
Isolator and fuse(indicator)
–
8 channels 4 channels
ABE-7R16T2pp
ABE-7R16T3pp
ABE-7SppS2Bp
ABE-7H16F43
ABE-7H16R3p
ABE-7H16S43
ABE-7S16E2pp
ABE-7P16F31p
2/39 2/38 2/37 2/38 2/41
8174
39
2/32
2
2.2
Selection guide (continued) Modicon Premiumautomation platform 2
Telefast® 2 pre-wired systemAnalogue sub-bases
Applications Analogue signals and special functions
Compatibility TSX Micro Premium Standard
Type of signal Counter inputsand analogue I/O
Counter inputsAxis controlPosition control
Analogue inputsCurrentVoltagePt 100
Analogue outputsCurrentVoltage
Functions Passive connection, point-to-point with shield continuity
Modularity 1 counter channel or 8 analogue inputs + 2 analogue outputs 8 channels 4 channels
Control voltage c 24 V
Output voltage c 24 V
Output currentper channel
25 mA
Number of terminalsper channel
2 2 or 4 2 or 4
Type of connector 15-way SUB-D + 9-way SUB-D 25-way SUB-D
Terminal blockremovable No No
type of terminals Screw Screw
Device type ABE-7CPA01 ABE-7CPA02 ABE-7CPA21
Pages 2/42
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2/33
2
2.2
2
PremiumTSX AEY810
PremiumTSX CAYp1TSX CTY2C
PremiumTSX AEY1614
PremiumTSX PAY2p2
Analogue inputsCurrentVoltagePt 100
Isolated analogue inputs InputsCounter
Inputs for thermocouples I/O
Distribution of sensorpower supplies per limiter(25 mA)
Distribution of isolated sensorpower supplies per converter
Acquisition of value froman absolute encoder
Connection of16 thermocouples withcold junction compensation
Safety module(BG)
8 channels 8 channels 1 channel 16 channels 12 Emergency stops
–
– 2 or 4 1
25-way SUB-D 25-way SUB-D 15-way SUB-D 25-way SUB-D 50-way SUB-D
No No No No No
Screw Screw or spring Screw Screw Screw
ABE-7CPA03 ABE-7CPA31p ABE-7CPA11 ABE-7CPA12 ABE-7CPA13
8174
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8174
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2/34
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2.2
Modicon Premium automation platform 2
Telefast® 2 pre-wired systemConnection cables for Premium
1 Input and output modules fitted with HE 10 connectors available for 16, 32 and 64 I/O.2 A single type of cable fitted with 20-way HE 10 connectors, whether the modularity is 8,
12 or 16 channels. The HE 10 connectors can be moulded, TSX CDPppp (AWG 22)or self-perforating, ABF H20Hppp (AWG 28).These cables are available in 0.5, 1, 2, 3 and 5 metre lengths (the same as those usedwith the Modicon TSX Micro). AWG 28 gauge (0.08 mm2) enables 100 mA input andoutput sub-bases to be connected directly, as well as sub-bases fitted with relays.The ABE 7ACC02 adaptor is used to connect 8-channel sub-bases.
3 All analogue signal connections are made using a TSX CAP030 pre-wired cable fittedwith 25-way SUB-D connectors, which ensure the continuity of the shielding.
4 There are several types of sub-base for counter and analogue channels :- ABE 7CPA02 for connecting current, voltage or PT100 inputs to screw terminals- ABE 7CPA03 with 4…20 mA sensor circuit supply and 25 mA limiter for each channel- ABE 7CPA21 for connecting 4-channel analogue output modules to screw terminals- ABE 7CPA31 with isolated 4…20 mA sensor circuit supply for 8 individually isolatedchannels - ABE 7CPA11 for connecting an absolute encoder with parallel outputs- ABE 7CPA12 for connecting 16 thermocouple probes
5 16-channel Telefast sub-bases.6 Splitter sub-bases for the parallel connection of discrete I/O from a Telefast 2 sub-base
to 2 different PLCs :- ABE 7ACC10 for output redundancy- ABE 7ACC11 for input redundancy
(1) The c 24 V power supply is connected using Telefast sub-bases only. The c 0 Vconnections must be equipotential.
Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15
+24Vdc
0Vdc
Fus I = 1A max
PLC
Q0 Q1 Q2 Q3
ABE7P16T214
16 Relays Outputs
Q4 Q5 Q6 Q7
200 201 202 203 204 205 206 207
100 101 102 103 104 105 106 107
1 2
5 6
3 4
7 8
208 209 210 211 212 213 214 215
108 109 110 111 112 113 114 115
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1
2
2
6
5
5
4
3
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Presentation
2/35
2
2.2
Modicon Premium automation platform 2
Telefast® 2 pre-wired system
Premium PLC I/O modulesAxis Fast Safety
c 24 V discrete Analogue control Counting countingInputs Out-
putsInputs/outputs
Inputs Outputs Thermocoupleinputs
Speedrefe-rence
Auxi-liaryinput
Auxi-liaryinputs
Coun-ter
Auxi-liaryinputs
Coun-ter
4x16 I
4x16 Q
2x16 I
2x16 I
1x16 I
2x16 Q
1x16 I
1x12 Q
2x8 I 8 I 4 I 4 Q 8Q 2x8 I
With modules TSX DEY DEY DEY DSY DMY AEY AEY AEY AEY ASY ASY AEY CAYp1/
CFYpA
CTYp A CTY2C PAY
64D2K 32D3K 16FK 64T2K 28 FK 1600 800 810 420 410 800 1614 2p232D2K 32T2K 28 RFK
Cables with connectors
TSX CDPpp 3 or ABF H20Hpp0 TSX CAP030 – TSX CAP030 TSX CDPpp3
TSX TSX TSX
CAP030
CDPpp3
CAP030
Cabled conn. with PLC term. blk. supplied
– (4) –
Connection sub-base H08
8 channels ABE 7H08Rpp (1) (1) (1) (1) R10(2)
ABE 7H08S21 (1) (1) (1) (1)12 channels ABE 7H12Rpp16 channels
ABE 7H16Rpp/H16Cpp/H20Eppp
H16 H16 H16 H16R20 R20 R20 R20
(3) (3)
ABE 7H16S21
ABE 7H16R23
ABE 7H16F43
ABE 7H16S43
Input adaptor sub-bases16 channels
ABE 7S16E2pp/7P16F3pp
Output adaptor sub-bases8 channels
ABE 7S08S2pp/7R08Sppp
(1)
ABE 7P08T330 (1)16 channels
ABE 7S16Sppp/7R16SpppABE 7R16Tppp/7P16Tppp
Sub-bases for analogue/counter inputs
ABE 7CPA01
ABE 7CPA11 (5)
ABE 7CPA02
ABE 7CPA21 (4)
ABE 7CPA03 (6)
ABE 7CPA31
ABE 7CPA12
ABE 7CPA13Pre-wired cables
(1) Via splitter sub-base ABE 7ACC02, which allows 16 channels to be split into 2 x 8 channels.(2) 1-channel connection.(3) 2-channel connection.(4) ABF Y25S200 cabled connector fitted with a TSX BLY terminal block.(5) Can only be used with the CAYp1 module.(6) Only the first 4 channels are used.
Compatibility
2/36 Schneider Electric
2
2.2
References Modicon Premium automation platform 2
Telefast® 2 pre-wired systemPassive connection sub-bases
Passive connection sub-bases for discrete signals
"Low cost" sub-basesFunction No. No. of terminals For PLCs Length Type Reference Weight
of per on of PLC ofchan- chan- row connection connectionnels nel number cable
m kg
Input 16 1 2 Modicon TSX 1 Screw ABE-7H20E100 0.330or Micro/PremiumOutput
2 Screw ABE-7H20E200 0.410
3 Screw ABE-7H20E300 0.480
Siemens S7 1.5 Screw ABE-7H32E150 0.360
3 Screw ABE-7H32E300 0.460
"Miniature" sub-basesFunction No. No. of terminals LED Polarity Type Reference Weight
of per on per distribution ofchan- chan- row chan- connectionnels nel number nel kg
Input 16 1 1 No No Screw ABE-7H16C10 0.160orOutput
Yes No Screw ABE-7H16C11 0.160
2 2 Yes 0 or 24 V Screw ABE-7H16C21 0.205
3 3 Yes 0 and 24 V Screw ABE-7H16C31 0.260
Input 16 1 1 Yes No Screw ABE-7H16CM11 0.160andOutput (1)
2 2 Yes 0 or 24 V Screw ABE-7H16CM21 0.200
(1) 8 I + 8 Q : these products have 2 commons connections which enable inputs and outputs to be connected to the samesub-base at the same time.
8164
61
ABE-7H20Eppp
8164
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ABE-7H16C21
8164
62
ABE-7H16CM21
8164
63
2/37Schneider Electric
2
2.2
Modicon Premium automation platform 2
Telefast® 2 pre-wired systemPassive connection sub-bases
(2) With LED to indicate blown fuse.
Passive connection sub-bases for discrete signals (continued)
Function No. No. of terminals LED Polarity Isolator (I) Type of Reference Weightof per on per distribution Fuse (F) connectionchan- chan- row chan- pernels nel number nel channel kg
Input 8 1 1 No No – Screw ABE-7H08R10 0.187orOutput Yes No – Screw ABE-7H08R11 0.187
2 2 Yes 0 or 24 V – Screw ABE-7H08R21 0.218
I Screw ABE-7H08S21 0.245
12 1 1 No No – Screw ABE-7H12R10 0.274
Yes No – Screw ABE-7H12R11 0.274
2 No No – Screw ABE-7H12R50 0.196
2 2 No 0 or 24 V – Screw ABE-7H12R20 0.300
Yes 0 or 24 V – Screw ABE-7H12R21 0.300
I Screw ABE-7H12S21 0.375
16 1 1 No No – Screw ABE-7H16R10 0.274
Yes No – Screw ABE-7H16R11 0.274
Spring ABE-7H16R11E 0.274
2 No No – Screw ABE-7H16R50 0.196
Spring ABE-7H16R50E 0.196
2 2 No 0 or 24 V – Screw ABE-7H16R20 0.300
Yes 0 or 24 V – Screw ABE-7H16R21 0.300
Spring ABE-7H16R21E 0.300
I Screw ABE-7H16S21 0.375
Spring ABE-7H16S21E 0.375
3 3 No 0 and 24 V – Screw ABE-7H16R30 0.346
Yes 0 and 24 V – Screw ABE-7H16R31 0.346
Type 2 16 2 2 Yes 0 and 24 V – Screw ABE-7H16R23 0.320input (1)
Input 16 2 1 Yes 24 V I, F (2) Screw ABE-7H16S43 0.640
Output 16 2 1 Yes 0 V I, F (2) Screw ABE-7H16F43 0.640
(1) For Modicon TSX Micro, Premium and Numerical Controller NUM 1020/1060.
8164
6481
6465
8164
66
References
ABE-7H16R50
ABE-7H16R31
ABE-7H16p43
2/38 Schneider Electric
2
2.2
References Modicon Premium automation platform 2
Telefast® 2 pre-wired systemConnection sub-bases with soldered relays and plug-in terminal blocks
Sub-bases with soldered solid state inputs, plug-in terminal blocks
Number No. of Isolation Voltage Type Reference Weightof terminals PLC/application ofchannels per channel V connection kg
16 2 Yes c 24 Screw ABE-7S16E2B1 0.370
Spring ABE-7S16E2B1E 0.370
c 48 Screw ABE-7S16E2E1 0.370
Spring ABE-7S16E2E1E 0.370
a 48 Screw ABE-7S16E2E0 0.386
Spring ABE-7S16E2E0E 0.386
a 110 Screw ABE-7S16E2F0 0.397
Spring ABE-7S16E2F0E 0.397
a 230 Screw ABE-7S16E2M0 0.407
Spring ABE-7S16E2M0E 0.407
Sub-bases with soldered solid state outputs, plug-in terminal blocks
No. of Isolation Output Output Fault Type Reference Weightchannels PLC/ voltage current detection of
application V A signal (1) connection kg
8 No c 24 0.5 Yes (2) Screw ABE-7S08S2B0 0.252
Spring ABE-7S08S2B0E 0.252
2 Yes (2) Screw ABE-7S08S2B1 0.448
Spring ABE-7S08S2B1E 0.448
16 No c 24 0.5 Yes (2) Screw ABE-7S16S2B0 0.405
Spring ABE-7S16S2B0E 0.405
No Screw ABE-7S16S1B2 0.400
Spring ABE-7S16S1B2E 0.400
Sub-bases with soldered electromechanical relays, plug-in terminal blocks
No. of Relay No. of Output Polarity Type Reference Weightchannels width contacts current distribution/ of
mm A application connection kg
8 5 1 “N/O” 2 Contact common Screw ABE-7R08S111 0.244per groupof 4 channels Spring ABE-7R08S111E 0.244
Bistable 2 Volt-free Screw ABE-7R08S216 0.250
Spring ABE-7R08S216E 0.250
10 1 “N/O” 5 Volt-free Screw ABE-7R08S210 0.352
Spring ABE-7R08S210E 0.352
16 5 1 “N/O” 2 Contact common Screw ABE-7R16S11 0.352per groupof 8 channels Spring ABE-7R16S111E 0.352
10 1 “N/O” 5 Volt-free Screw ABE-7R16S210 0.547Spring ABE-7R16S210E 0.547
Common per Screw ABE-7R16S212 0.547group of 8 chan. Spring ABE-7R16S212E 0.547on both poles
(1) A fault on a sub-base output Qn will set PLC output Qn to safety mode which will be detected by the PLC.(2) Can only be used with modules with protected outputs.
ABE-7S16E2pp
8164
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ABE-7R08S216
8164
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2/39Schneider Electric
2
2.2
Modicon Premium automation platform 2
Telefast® 2 pre-wired systemPlug-in relay sub-bases
Sub-bases for plug-in solid state input relays (1)
No. of Term- For Isolation Input Type Reference Weightchan- inals/ relay PLC/ connection ofnels channel type application connection kg
16 2 ABS-7E Yes Volt-free Screw ABE-7P16F310 0.850ABR-7ABS-7S33E
Spring ABE-7P16F310E 0.850
Polarity distribution Screw ABE-7P16F312 0.850
Output sub-bases, equipped with plug-in electromechanical relays (2)
No. of Relay Type No. and Polarity Reference Weightchan- width of type of distribution/nels mm relay contacts application kg
16 5 ABR-7S11 1 N/O Contact common ABE-7R16T111 0.600per group of 4 channels
Contact common ABE-7R16M111 (3) 0.600per group of 4 output channels+ 2 input common terminals
10 ABR-7S21 1 N/O Volt-free ABE-7R16T210 0.735
Common ABE-7R16T212 0.730on both poles (4)
ABR-7S23 1 C/O Contact common (4) ABE-7R16T231 0.730
Volt-free ABE-7R16T230 0.775
12 ABR-7S33 1 C/O Volt-free ABE-7R16T330 1.300
Common ABE-7R16T332 1.200on both poles (5)
ABR-7S37 2 C/O Volt-free ABE-7R16T370 1.300
(1) Not equipped with relays.(2) Both technologies (electromechanical and solid state) may be combined on the same sub-base.(3) 2 connection methods are available, enabling inputs and outputs to be connected to the same sub-base at the sametime. (4) Per group of 8 channels.(5) Per group of 4 channels.
ABE-7R16M111
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ABE-7R16T210
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References
2/40 Schneider Electric
2
2.2
Modicon Premium automation platform 2
Telefast® 2 pre-wired systemPlug-in relay sub-bases
Sub-bases for solid state and/or electromechanical output relays, plug-in (1)
No. of Relay For Isolator Fuse Polarity Type Reference Weightchan- width relay per per distribution/ ofnels type channel channel application connection
mm kg
16 5 ABR-7S11 No No Contact common ABE-7P16T111 0.550ABS-7SC1B per group of 4 channels
Contact common ABE-7P16M111 (2) 0.550per group of 4 output channels and 2 commoninput terminals
10 ABR-7S2p No No Volt-free Screw ABE-7P16T210 (3) 0.615ABS-7SA2pABS-7SC2p ABE-7P16T230 (3) 0.655ABE-7ACC20
Spring ABE-7P16T230E (3) 0.655
Yes Volt-free Screw ABE-7P16T214 0.675
No Common Screw ABE-7P16T212 0.615on bothpoles (4)
Yes Common Screw ABE-7P16T215 0.670on bothpoles (4)
8 12 ABR-7S33 No No Volt-free Screw ABE-7P08T330 0.450ABS-7SA3pABS-7SC3ppABE-7ACC21
Spring ABE-7P08T330E 0.450
16 12 ABR-7S33 No No Volt-free Screw ABE-7P16T330 0.900ABS-7SA3pABS-7SC3ppABE-7ACC21
Spring ABE-7P16T330E 0.900
Common Screw ABE-7P16T332 0.900on bothpoles (5)
ABR-7S33 No Yes Volt-free Screw ABE-7P16T334 0.900ABS-7SA3MABS-7SC3EABE-7ACC21
Yes Yes Common Screw ABE-7P16T318 1.000on bothpoles (5)
Spring ABE-7P16T318E 1.000
(1) Not equipped with relays(2) 2 connection methods are available, enabling inputs and outputs to be connected to the same sub-base at the same time.(3) With relay ABR-7S21 for sub-base ABE-7P16T210, with relay ABR-7S23 for sub-base ABE-7P16T230p.(4) Per group of 8 channels.(5) Per group of 4 channels.
ABE-7P16T2pp
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2/41Schneider Electric
2
2.2
Modicon Premium automation platform 2
Telefast® 2 pre-wired systemPlug-in relays
(1) See characterics table for specifications of relays in the sub-bases
Plug-in solid state relays (Order in multiples of 4)
Relay Func- Input circuit Output circuit Unit Weightwidth tions Current Nominal Current (1) Nominal reference
voltage voltagemm V A V kg
5 Output c 24 2 c 24 ABS-7SC1B 0.010
10 Output c 24 0.5 c 5…48 ABS-7SC2E 0.016
a 24…240 ABS-7SA2M 0.016
12 Input c 5 TTL c 24 ABS-7EC3AL 0.014
24 Type 2 – c 24 ABS-7EC3B2 0.014
48 Type 2 – c 24 ABS-7EC3E2 0.014
a 50 Hz 48 – c 24 ABS-7EA3E5 0.014
a 60 Hz 110…130 – c 24 ABS-7EA3F5 0.014
a 50 Hz 230…240 – c 24 ABS-7EA3M5 0.014
Output c 24 2 c 24 ABS-7SC3BA 0.016Self-protected
1.5 c 5…48 ABS-7SC3E 0.016
1.5 a 24…240 ABS-7SA3MA 0.016
Plug-in electromechanical relays
Relay Control Output No. of Order in Unit Weightwidth voltage current (1) contacts multiples of referencemm V A (Ith) kg
5 c 24 5 1 N/O 4 ABR-7S11 0.005
10 c 24 5 1 N/O 4 ABR-7S21 0.008
1 C/O 4 ABR-7S23 0.008
12 c 24 10 1 C/O 4 ABR-7S33 0.017
8 2 C/O 4 ABR-7S37 0.017
c 48 8 1 C/O 4 ABR-7S33E 0.017
Accessory
Description Reference Weightkg
Extractor for 5 mm miniature relays ABE-7ACC12 0.010
ABS-7SC1B
8164
75
ABR-7S2p
8164
76
ABR-7S3p
8164
74
References
2/42 Schneider Electric
2
2.2
Modicon Premium automation platform 2
Telefast® 2 pre-wired systemConnection sub-bases for analogue and counter channels
(1) See installation procedure in TSX 37E manual
Connection sub-base for counter and analogue channels
Functions For Compatible Type of Type of Reference WeightPLCs modules connection connection
Telefast 2 side kg
Counting and Modicon TSX Integrated 15-way SUB-D Screw ABE-7CPA01 (1) 0.300analogue Micro analogue
and counterTSX 37.22TSX CTZpA
Counting Modicon TSX CTYpA 15-way SUB-D Screw ABE-7CPA01 (1) 0.300Axis control Premium TSX CAYp1Position control
Parallel output Modicon TSX CTYpA 15-way SUB-D Screw ABE-7CPA11 0.330absolute Premium TSX CAYp1encoderconnection
Distribution Modicon TSX AEY1614 25-way SUB-D Screw ABE-7CPA12 0.300of 16 Premiumthermocouples
Passive TSX 47/107 TSX AEM8p1 25-way SUB-D Screw ABE-7CPA02 0.290distribution Modicon TSX AEM16ppof 8 channels Premium TSX ASY810on screw TSX AEY1600terminal block TSX ApY800with shielding continuity
Distribution Modicon TSX ASY410 25-way SUB-D Screw ABE-7CPA21 0.210of 4 analogue Premium TSX AEY420outputchannels
Distribution TSX 47/107 TSX AEM8p1 25-way SUB-D Screw ABE-7CPA03 0.330and supply Modicon TSX AEM16ppof 8 analogue Premium TSX AEY800channels TSX AEY1600with limitationof eachcurrent loop
Distribution and Modicon TSX AEY810 25-way SUB-D Screw ABE-7CPA31 0.410supply of 8 Premium analogue inputchannels isolated from each other with 25 mA/ Spring ABE-7CPA31E 0.410channel limiter
Safety Modicon TSX PAY2p2 25-way SUB-D Screw ABE-7CPA13 0.290Premium
ABE-7CPA02
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2/43Schneider Electric
2
2.2
Modicon Premium automation platform 2
Telefast® 2 pre-wired system Accessories for connection sub-bases
blocks
Software
Description Operating system Reference Weightkg
Software for Under Windows ABE-7LOGV10 0.350client label marking version 3.1 or 95
Pack of 25 pre-cut label – ABE-7LOGF25 0.200sheets (160 labels)
Accessories
Description No. of Characteristics Order in Unit Weightchannels multiples of reference kg
Kit for fixingon solid plate – – 10 ABE-7ACC01 0.008
Splitter sub-base – 16 as 2 x 8 channels 1 ABE-7ACC02 0.075Redundant output sub-base – 16 as 2 x 16 channels 1 ABE-7ACC10 0.075
Redundant input sub-base 16 as 2 x 16 channels 1 ABE-7ACC11 0.075
Removable continuity – 10 mm wide 4 ABE-7ACC20 0.007
ABE-7ACC02
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83
– 12 mm wide 4 ABE-7ACC21 0.010Locating device for removable terminal block – – 100 ABE-7ACC30 0.100
Enclosure feedthrough 32 40-way 1 ABE-7ACC80 0.300with industrial connector
Plug-in 40-way 32 For mounting on 1 ABE-7ACC81 0.370male connector ABE-7ACC80
Enclosure feedthrough 16 19-way 1 ABE-7ACC82 0.150with CNOMO M23 connector (1 x 20-way HE 10 8 and 12 19-way 1 ABE-7ACC83 0.150connector, PLC end)
Impedance adaptor – Used with ABE-7ACC821 ABE-7ACC85 0.012for Type 2 compatibility and ABE-7ACC83
IP 65 cable gland – For 3 cables 1 ABE-7ACC84 0.300
Additional snap-on 8 10 screw terminals 5 ABE-7BV10 0.030terminal blocks(shunted terminals) 10 spring terminals 5 ABE-7BV10E 0.030
16 20 screw terminals 5 ABE-7BV20 0.060
20 spring terminals 5 ABE-7BV20E 0.060
I/O simulator 16 Display, forcing 1 ABE-7TES160 0.350sub-base inhibition, continuity
Adhesive label holder – For 6 characters 50 AR1-SB3 0.001
Fast blow fuses – 0.125 A 10 ABE-7FU012 0.0105 x 20, 250 V, UL 0.5 A 10 ABE-7FU050 0.010
1 A 10 ABE-7FU100 0.0102 A 10 ABE-7FU200 0.0104 A 10 ABE-7FU400 0.0106.3 A 10 ABE-7FU630 0.010
ABE-7ACC80 + ABE-7ACC81
8164
80
ABE-7BV20
8164
81
2
2
0 1
0123456
7
8910
11
12
13
14
15
0 1
ABE-7TES160
8164
82
AR1-SB3
8164
79
“Flexible commoning links” accessories
Description For Colour Distance between Reference Weightcommon cable ends kg
cm
Flexible Coil White 12 ABF-C08R12W 0.020commoning 2 ABF-C08R02W 0.010links a Red 12 ABF-C08R12R 0.020Modularity 2 ABF-C08R02R 0.0108 x 1 mm2 c Blue 12 ABF-C08R12B 0.020
2 ABF-C08R02B 0.010
ABF-C08Rppp
8164
84
References
2/44 Schneider Electric
2
2.2
70
5867
35
143
89
150
55
bb
c
c + 9
35
b1
15841
a
1
11
77
206
70
b +
12
b
125
c
c1
35
b1
15
1
74
83
35
15 272
58
89
89
64
73
35
15 211
58
Modicon Premium automation platform 2
Telefast® 2 pre-wired system
Common side view
Common side view ABE-7H20Eppp ABE-7H16R50, ABE-7H12R50, ABE-7H16Cpp/ABE-7H16CMpp, ABE-7H32Eppp ABE-7H08R1p, ABE-7H08R21, ABE-7p16M111/ABE-7p16T111
ABE-7R08S111/S111E,ABE-7H08S21, ABE-7CPA21
ABE- 7H20E/7H32Eppp 7Hppppp/CPA21 7R08S111p ABE- 7H16Cpp/CMpp 7p16M111/T111b 67 70 77 a 106 110b1 56 58 58 b 49 89c 59 58 58 b1 41,5 58
c 60 541 Additional shunt terminal block ABE-7BV10/7BV20Common side view ABE-7H16R2p, ABE-7H12R2p, ABE-7H16R3p, ABE-7R16S21p, ABE-7H16p43
ABE-7H16R1p, ABE-7H12R1p, ABE-7H12S21, ABE-7S16S2B0/S2B02E, ABE-7H16S2p, ABE-7R16S11p, ABE-7R08S210, ABE-7S16E2pp/S16E2ppE, ABE-7S08S2B0, ABE-7CPA02, ABE-7CPA03 ABE-7S08S2B1/S08S2B1EABE7S16S1B2, ABE-7R08S216 ABE-7CPA31
ABE- 7pppppp 7pR08S210p, 7S16S1B2p, 7R08S216 All sub-basesb 70 77 b1 58b1 58 58 c 58c 58 581 Additional shunt terminal block ABE-7BV10/7BV20ABE-7R16T2pp, ABE-7P16T2pp ABE-7CPA01, ABE-7CPA11/CPA12/CPA13
Note :details of the front view are the same as for the ABE-7CPA01.
ABE-7R16T3pp, ABE-7P16T3pp, ABE-7P16F31p ABE-7P08T330
Dimensions
2/45Schneider Electric
2
2.2
G = a-12 6
H =
b+
12
b
a
88
89
BA C D
48
57
35
15
58
25 34
88
65 5250
48
57
50
7035
15
A B C
58
66
89
BA
C D
48
57
35
15
58
64,5
43
54
42
74
140
112
130
32
35
80 103
32
304372
54
120
59
50
35
15 170
89
58
Modicon Premium automation platform 2
Telefast® 2 pre-wired system
ABE-7ACC02 ABE-7ACC03 ABE-7ACC04, ABE-7ACC05ABE-7ACC10, ABE-7ACC11
Note : Drawing representing ABE-7ACC04 and ABE-7ACC05
ABE-7ACC80 ABE-7ACC82, ABE-7ACC83
ABE-7ACC84 ABE-7TES160
Fixing centres for sub-bases using mounting kit ABE-7ACC01
ABE-7 G H ABE-7 G H ABE-7 G HACC02 38 82 H12R1p 113 82 H16F43 194 82ACC03 53 101 H12R2p 113 82 H16S43 194 82ACC04 53 101 H16R1p 113 82 S16E2pp 194 82ACC05 53 101 H16R2p 113 82 S16S1B2 113 82ACC10/11 53 101 H16R3p 113 82 S16S2pp 194 82H08Rpp 72 82 H12S21 113 82 R16T2pp 199 101H08S21 72 82 H16S21 113 82 P16T2pp 199 101H12R50 72 82 R08S210 113 82 R16T3pp 260 101H16R50 72 82 R16S111 113 82 P08T330 150 101R08S111 72 82 R16S21p 194 82 P16T3pp 260 101CPA01 131 82 S08S2B0 113 82 P16F3pp 260 101CPA02 113 82 S08S2B1 194 82CPA1p 131 82CPA03 113 82
Dimensions
2/46
2
2.2
H = 50 mm, L = 75 mm
4 L
4 L
4 L 2 L
9 H
6 H
3 H
9 H
6 L
9 H
6 L
3 H
Modicon Premium automation platform 2
Installation systemTego Dial for Human-Machine interfaces
The modular Tego Dial system is used to define human-machine interfaces. It facilitates the installation of Ø 22, Ø 16 and Ø 30 mm control and signalling units, DIN format display units, Magelis terminals and display units, XBL keypads and other products.Tego Dial simplifies an HMI application by :definition of the application by Tego Dial Design software,quick assembly of dialogue and display units, through the use of modular elements,standard connections from the dialogue units to PLCs, bus and other products,facilitates the integration of the dialogue application into the machine, control panel, enclosure, machine housing or intermediate suspension arm.
Presentation
Description
b Tego Dial Design definition softwareThis software on CD-ROM facilitates graphical definition of the dialogue application in relation to the control units, pilot lights and display units necessary for the device.It selects the correct Tego Dial components that are required for the application and also features a legend design and printing function, both for the front panel and the connections.
b Dialboard front panels 1The front panels basically comprise a grey, RAL 7016, painted aluminium frame which is covered by a polycarbonate film.Six sizes are available based on a modular pattern of height H = 50 mm and width W = 75 mm 2. The sizes are 3H x 4W, 3H x 6W, 6H x 4W, 9H x 2W, 9H x 4W and 9H x 6W.
b Dialpack control console enclosers 3Four control consoles are available in the following modular sizes : 3H x 4W, 6H x 4W, 9H x 4W and 9H x 6W.The Dialpack console is an assembly comprising a Dialboard type front panel and a sheet steel folded and welded enclosure, painted with textured grey RAL 7016.The front panel is hinged and can be opened to 120°. Closing is by a 1/4-turn device, with stop, and locking by Ronis key no. 455. Double bar or CNOMO triangular key locks are also available. A customising component in 2 versions - yellow or unpainted - enhances the Dialpack unit and makes it more ergonomic. A Dialpack S version in stainless steel type 304 is available for corrosive environments. This version conforms to enclosure standard EN 50298.
b Plates and cross-pieces 4A range of modular dimensioned plates facilitates the installation of all combinations of control and signalling units, operator dialogue terminals and other devices. These plates are attached directly to the framework of the front panel.The plates, made from sheet steel and painted grey RAL 7016, are designed for the following product ranges :v Ø 22, Ø 16 and Ø 30 control and signalling units,v DIN format display units,v Electronic operator terminals and displays
(Magelis and others),v keypads,v other units : joystick controllers, cam switches, etc.
Cross-pieces aid vertical mounting of several rows of plates.Cut-outs in the plates are dimensioned to suit the dialogue or display units that are to be installed. Some plate versions for Ø 22 units are available with knock-outs, which need to be removed before mounting the unit. Other versions incorporate cut-outs for the transparent polycarbonate legend holders (included with the plate). Alternatively, solid plates are also available for mounting any special equipment required.
b Toolkit 5The installation of dialogue and display units requires cut-outs to be made through the polycarbonate film. To simplify this operation, the plate is marked with cut-out guides and a toolkit is available, comprising : a mallet, cutting tools and replacement blades.
b Pre-assembled kitsDialboard and Dialpack with pre-assembled plates and cross-pieces are available.
Presentation, description
1 3
2
45
2/47
2
2.2
P O N M L K J I H G F E D C B A
P O N M L K J I H G F E D C B A
APE1B230 Dialbase 16 points Ue = 230Vac
105108
104101
1
201301
204 205206
4Q1
Q4
Other products
AS-i Bus
2
3
7
5
5
5
1
1
4
6
Modicon Premium automation platform 2
Installation systemTego Dial for Human-Machine interfaces
Standard connections
Tego Dial offers a range of interface components and cabling accessories that simplify connections between control and signalling units and PLCs, buses and other products.The main components which make up this range are :v prefabricated connection cables and insulation
displacement connectors 1, 5 mm pitch, for connecting control and signalling units to Dialbase interfaces,
v Dialbase 8I/8O or 16I interfaces 2 with integrated commons, for connecting control and signalling units to PLCs via prefabricated Telefast connection cables 5,
v an active splitter block 7 for connecting a Dialbase 8I/8O interface to PLCs with a connection modularity greater than 8I/8O,
v a Dialbase 230 V interface 3 for connecting control and signalling units to any product up to 230V,
v a Dialbase AS-i 4I/4O interface 4 with integrated commons, for connecting control and signalling units to the AS-i bus.
The selection guide on page 2/40 indicates the type and quantity of components (Dialbase interfaces, active splitter block, Telefast connection cables) required to connect the control and signalling units to the various types of PLC. The most efficient connection is achieved using the Dialbase 8I/8O interface and the Telemecanique TSX Micro PLC TSX DMZ16DTK card 6.
Dialfix and Dialmove suspension arms
Dialpack control consoles can be fitted directly using 4 adjustable lugs, ref. AE3-FX122. However, for improved ergonomy, they are usually mounted on a suspension arm. This can either be fixed (Dialfix) or moving (Dialmove).
Dialfix fixed armsTwo versions are available :v a straight fixed arm kit, comprising a straight Ø 70 mm
tube, 500 or 1000 mm in length, and a pair of clamps (one for each end). Depending on the positioning of the clamps, an inclination of ±15° from the natural position can be achieved,
v an elbowed (90°) fixed arm kit, 500 mm in length. This kit also includes the pair of clamps described above.
Arms for corrosive environmentsThe arms are in 304 type stainless steel and provide 350° rotation on the Dialpack fixing side. Two models are available:v straight arm kit, length 1000 mm,v 90° elbowed arm kit, length 500 mm.
Dialmove moving armThis arm enables an extensive choice of mounting configurations. The cabling runs through the elements, which have removable side covers for easy access.Numerous configuration possibilities can be achieved by combining the following components:v straight tubes (100 to 1000 mm long),v fixed 90° joint,v wall fixing bracket (straight or elbowed, fixed or mobile),v straight fixing plates (one fixed, other rotating) for
Dialpack, v 15° tilted joints,v pivoting joint (-90° to +90° in the same plane).
Presentation
2/48
2
2.2
7
2
2
5
4
1 63
1
2
3
Tego Power is a modular system which standardises and simplifies the implementation of motor power-starters with its prewired control and power circuits. Hence, installation of a motor power-starter is quick, simple, safe and flexible with no wires needed for connection. In addition, this system enables the motor power-starter to be customised at a later date. The system reduces maintenance time and optimises panel space, by reducing the number of terminals, the amount of ducting and intermediate interfaces. Two solutions are offered :b A solution using Quickfit technology for TeSys motor power-starter components with spring terminals : model d contactors (9 to 32 A) and the GV2-ME motor circuit-breaker.b A solution for TeSys motor power-starter components with screw terminals : model d (9 to 18 A) and model k (6 to 12 A) contactors and GV2 motor circuit-breakers.Tego Power Design definition softwareThis software on CD-ROM enables the motor power-starter application to be graphically defined according to the circuit-breakers and contactors used. It determines which Tego Power products are required for the application. Referencing labels can also be created for the starters.
The motor power-starters concerned are those formed by combining :b GV2-M circuit-breakers, b with 9 to 32 A model d (LC1) contactors.Consisting of simple parts, Tego Power Quickfit technology is used to create motor starter assemblies up to 15 kW/400 V.The main components which make up this range are :For the power circuit b a power kit comprising, for each starter, a plate 1 for mounting the contactor and the circuit-breaker, and the two power connection modules 2,b a power splitter box 5 for 2 or 4 starters,b an upstream terminal block 6 for a power supply up to 63 A (16 mm2), b a downstream terminal block 7 for connecting the motor power supply cables and the earth cables (6 mm2).For the control circuit b a control splitter box 3 for 2 or 4 starters, with control-command data on HE 10 connector. The data on 4 to 8 starters can be fed back directly to the PLC via an 8I/8O or 16I/8O Telefast cable or to a fieldbus module (AS-i, Fipio, CANopen, DeviceNet, INTERBUS, Profibus) (see opposite page). b a control circuit connection module 4 which plugs directly into the contactor and the circuit-breaker on each starter. This module concentrates the motor starter control-command data. It integrates the circuit-breaker status data in the prewiring of the contactor control circuit.
The motor power-starters concerned are those formed by combining :b GV2 circuit-breakers (mainly GV2-ME and GV2 P),b with 6 to 12 A model k contactors (LC1, LP1, LC2, LP2, LP4, LP5) and 9 to 18 A model d contactors (LC1).
The main components which make up this range are :b modular sub-bases 1 for 2 or 4 direct or reversing contactors, consisting of a prefabricated power busbar system and a control-command circuit. These sub-bases can be combined to form a variable configuration of 2, 4, 6 or 8 direct starters. b the sub-base interconnection kit to interconnect the control and power circuits on two sub-bases.b connection blocks 2 and 3 which perform the following three functions : v ensure the mechanical fixing of the motor starter to the modular sub-base,v connect the power terminals of the contactor and circuit-breaker,v connect the auxiliary contact and A1-A2 coil terminals to the modular sub-base.
General presentation
System for Quickfit technology TeSys motor power-starters with spring terminals
System for TeSys motor power-starters with screw terminals
Modicon Premium automation platform 2
Installation systemTego Power for motor power-stater components
Presentation
2/49
2
2.2
1 32
4
Communication modules are used to send I/O data from a Tego Power motor power-starter configuration to the PLC.The communication modules is selected according to the type of connection required: b in parallel mode (modules, terminal blocks or HE 10), b or in serial mode on the bus (AS-i bus, INTERBUS, Fipio, Profibus DP, CANopen or DeviceNet modules).The communication modules are the same, whether the TeSys motor power-starter system uses spring or screw terminals.
Motor power-starters can be connected to a PLC or a bus in two ways :b by direct connection from the control circuit splitter box 3 with 4 starters, with an HE 10 connector (8I/8O) or two HE 10 connectors (16 I and 8 O), b by a Tego Power module 1 using an APP-2CX adaptor plate 2.
A module 4 is mounted by direct mechanical assembly on the modular sub-base , with no screws or accessories.The electrical connection between the modular sub-base and the communication module is made using an HE 10 connector.
Communication modulesGeneral
Modules in a TeSys motor power-system with spring terminals
Modules in a TeSys motor power-starter system with screw terminals
Modicon Premium automation platform 2
Installation systemTego Power for motor power-starter components
Presentation (continued)
2/50
2
2.2
Compatibility Modicon Premium automation platform 2
Tego Dial/Tego Power installation system
Tego Dial for Human-Machine interfaces and Tego Power for motor power-starter componentsAutomation platform Tego Dial components Tego Power components
Type Modularity of connection to the PLC
Compatible I/O modules
Tego Dialbase 8 I/8 O Tiego Dialbase 16 I Communication module or control splitter box with 8 I/8 O
APE 1B24M APE 1B24E APP 1CH, APP 2R4H1/H3
TSX Micro platform
Tego Dial 8 inputs+ 8 outputs
TSX DMZ 16DTK 1
16 inputs + 16 outputs
TSX DMZ 64DTK 1 (1)
16 inputs TSX DMZ 64DTK/28DTK
1
Tego Power 8 inputs+ 8 outputs
TSX DMZ 16DTK 1
16 inputs + 16 outputs
TSX DMZ 64DTK 1
Premium platform
Tego Dial 16 inputs + 16 outputs
TSX DEY 16FK/32D2K/64D2KTSX DSY 32T2K/64T2K
1 (1)
16 inputs TSX DEY16FK/32D2K/64D2K
Tego Power 16 inputs + 16 outputs
TSX DEY32D2K/64D2K/16FK
1
TSX DSY32T2K/64T2K
Quantum platform
Tego Dial 32 inputs + 32 outputs
140 DDI 353 00/10, 140 DDI 853 00, 140 DD0 353 00/10
1 (1)
32 inputs 140 DDI 353 00/10, 140 DDI 853 00
1
Tego Power 32 inputs + 32 outputs
140 DDI 353 00/10, 140 DDI 853 00,
1
140 DD0 353 00/10
Advantys STB discrete I/O
Tego Power 16 inputs+ 8 outputs
STB EPI 1145
(2) For the connection of a second Dialbase APE 1B24M, use 2 x TSX DP pp3 connecting cables.
2/51
2
2.2
2
Connection accessories
Control splitter box 16 I/16 O
Control splitter box Splitter box 16 I + 16 O in 2 x (8E+8S)
Splitter box 16 to 2 x 8
Telefast connecting cables
APP 2RH2/H4 APE 1R1628 ABE 7ACC 02 TSX CDP pp3 ABF M32Hpp0 STB XCA 300p
1
1 2
1
1
1 (2) 3
1 1 (3) 3
1 2
2
1 (2) 3
1 1 (3) 3
1 1 2
1
1 (2) 1 2
1 1 (3) 1 2
APP 2R2E (2 motor-starters)
APP 2R4E (4 motor-starters) (4)
1
(3) 8 I + 8 O remain available. To connect a second APP-1CH module or APP-2ppp 8 E + 8 S control splitter box, use a additional TSX CDP pp4 cable.(4) 8 O remain available on ABE-7ACC02. To connect them a second AAP-2ppp 16 I/8 O control splitter box, use a additional TSX CDP pp3 cable.(5) For 8 motor-starters, to use 2 APP 2R4E control and power splitters.
2/52 Schneider Electric
2
2.3
Selection guide Modicon Premium automation platform 2
Power supplies for d.c. control circuits
Functions Supplies for d.c. control circuits
Type of product Single-phase, modularswitch mode power supplies
Single-phase, regulated switch mode power supplies
Applications Industrial, commercial or residential applications.Modular format allowing integration into panels.
Simple,low power equipment.
Industrial applications,low and medium power.Machine equipment applications.
Industrial or commercial applications on sites sensitive to mains interference. Protection against accidental restarting.
Nominal power 22 W 30 W 7 W…30 W 48…240 W 60…240 W
Input voltage a 100…240 V single-phase a 100…240 V single-phase c 110…220 V compatible (1)
a 100…240 V single-phase
a 100…240 V single-phase, c 110…220 V compatible (1)
Output voltage c 12 V adjustable
c 24 V adjustable
c 24 V adjustable
c 24 V adjustable
c 12, 24 V or 48 V adjustable
Technology Primary switch mode electronic power supplies.
Secondary protection Integrated, against overloads and short-circuits, with automatic reset. Integrated, against overloads and short-circuits,with manual and automatic reset.
Signalling Output indicator lamp. Output and input indicator lamp.
Other characteristics – Connection by lug-clamps possible
– Anti-harmonic distortion filter
Mounting Direct on 7 rail Direct, on 7 rail and on panel
Direct on 7 rail
Disturbance (conforming to EN55011/22)
conducted and radiated cl.B cl.A (7/15 W)cl.B (30 W)
cl.B
Conforming to standards EN 50081-1, IEC 61000-6-2(EN 50082-2), IEC 950, EN61131-2/A11
EN 50081-2, IEC 61000-6-2, EN 60950
EN 50081-1, IEC 61000-6-2, (EN 50082-2), IEC 950
EN 50081-1, IEC 61000-6-2, (EN 50082-2), IEC 950, 61000-3-2
Approvals UL, CSA, TÜV cULus, TÜV UL, CSA, TÜV, CTick
Device type ABL-7RM ABL-7CEM ABL-7RE ABL-7RP
Pages – 2/54(1) Compatible input voltage, not indicated on the product.
2/53Schneider Electric
2
2.3
2
2-phase regulated switch mode power supplies 3-phase regulated switch mode power supplies Regulated switch mode power suppliesfor AS-i
Industrial applications. Industrial applications. In-line continuous process equipment, machine tools, injection presses, etc.
Industrial applications.Supply of d.c. voltage necessary for AS-i systems.
120 and 240 W 240 and 480 W 120 W 240…960 W 72 W 145 W 2 x 72 W
a 2 x 380…415 V 2-phase a 3 x 380…415 V3-phase
a 3 x 400…520 V3-phase
a 3 x 400…520 V3-phase
a 100…240 V single-phase
c 24 V adjustable
c 30 V c 24 V adjustable
Primary switch mode electronic power supplies.
Integrated, against overloads and short-circuits, with manual and automatic reset. Integrated, against overloads and short-circuits, overvoltage and undervoltage.
Output indicator lamp. Output and input indicator lamps.
– – Anti-harmonic distortion filter
–
Direct on 7 rail Direct on 7 rail(except ABL-7UPS 24200 and ABL-7UPS24400)
Direct on 7 rail
cl.B cl.B cl.B
EN 50081-1, EN 50082-2, EN 60950 EN 50081-1, EN 50082-2, EN 60950
EN 50081-1, EN 50082-2, EN 60950,IEC 61000-3-2
EN 50081-1, IEC 61000-6-2, EN 55022 class B
– – cULus, c us UL, CSA, TÜV
ABL-7REQ ABL-7UEQ ABL-7UES ABL-7UPS ASI-ABL
2/54 –
2/54
2
2.3
Presentation Modicon Premium automation platform 2
Power supplies for d.c. control circuits
ABL-7 power suppliesThe ABL-7 range of power supplies is designed to provide the d.c. voltage necessary for the control circuits of automation system equipment. Split into three families, this range meets all the needs encountered in industrial, commercial and residential applications. Single-phase or 3-phase, of the electronic switch mode type, they provide a quality of output which is suitable for the loads supplied and compatible with the mains supply available in the equipment. Clear guidelines are given for selecting protection devices which are often used with them and thus a comprehensive solution is provided, which can be used in total safety.
Phaseo switch mode power supplies
These switch mode power supplies are totally electronic and regulated. The use of electronics makes it possible to significantly improve the performance of these power supplies, which offer:- very compact size,- integrated overload, short-circuit, overvoltage and undervoltage protection,- a very wide range of permissible input voltages, without any adjustment,- a high degree of output voltage stability,- good performance,- LED indicators on the front panel.
Phaseo power supplies are available in single-phase and 3-phase versions. They deliver a voltage which is precise to 3%, whatever the load and whatever the type of mains supply, within a range of 85 to 264 V for single-phase, or 360 to 550 V for 3-phase. Conforming to IEC standards and UL and CSA certified, they are suitable for universal use. The inclusion of overload and short-circuit protection makes downstream protection unnecessary if discrimination is not required.
ABL-7 RE and ABL-7 RP supplies are also equipped with an output undervoltage control which causes the product to trip if the output voltage drops below 19 V, in order to ensure that the voltage delivered is always usable by the actuators being supplied. All the products are fitted with an output voltage adjustment potentiometer in order to be able to compensate for any line voltage drops in installations with long cable runs. Most of our power supplies are designed for direct mounting on 35 and 75 mm 7 rails.
These power supplies are available in single-phase and 3-phase versions and are split into three families:Compact single-phase supply ABL-7CEM:b power less than or equal to 30 W (1.2 A),b compact size,b for all low power equipment,b suitable for use in automation system environments based on the Nano and Twido platforms, or in any automation system configuration requiring a c 24 V supply.
Universal single-phase supplies ABL-7RE and ABL-7RP: b ABL-7REv power between 48 W (2 A) and 240 W (10 A),v compact size,v for all machine equipment,v suitable for use in automation system environments based on the Micro and Premium platforms, or in any automation system configuration requiring a c 24 V supply.b ABL-7RPv power between 60 W (2.5 A) and 240 W (10 A),v output voltage available: c 12, 24 and 48 V,v input filter (PFC) for commercial and residential environments (conforming to standard EN 61000-3-2),v two operating modes possible for handling of overload and short-circuit faults:- "AUTO" mode which provides automatic restarting of the power supply on elimination of the fault,- "MANU" mode which requires manual resetting of the power supply to restart. Resetting is achieved by switching off the mains power.
ABL 7CEM
1087
00-1
3-M
ABL-7RP
4336
7-15
-M
Characteristics :pages 2/58 to 2/61
References :page 2/63
Dimensions :page 2/64
Schemes :page 2/65
2/55
2
2.3
Presentation (continued) Modicon Premium automation platform 2
Power supplies for d.c. control circuits
Phaseo switch mode power supplies (continued)3-phase and single-phase process supplies ABL-7U and ABL-7REQ: b ABL-7UEv power between 120 W (5 A) and 480 W (20 A),v compact size,v voltages between 3 x 380 V and 3 x 500 V,v for use in industrial applications, for all in-line or continuous process equipment, machine tools and injection presses, etc.v suitable for use in automation system environments based on the Premium and Quantum platforms, or in any automation system configuration requiring a c 24 V supply.b ABL-7UPSv power between 120 W (10 A) and 960 W (40 A).Identical to the ABL-7UE range, this power supply differs in that it includes a filter (PFC) which means that it can be connected directly to the public mains supply, in compliance with standard EN 61000-3-2. This product, for world-wide use, is UL certified.b ABL-7 REQv power between 120 W (5 A) and 240 W (10 A),v compact size,v can be connected to 2-phase input voltages between 380 V and 415 V, to replace older power supplies connected by only two wires. Economical, more competitive, yet with a smaller input voltage range it can, in certain cases, be used in place of the 3-phase versions.
Using c 24 Vb Using c 24 V enables so-called protection installations (PELV) to be built. Using PELV is a measure designed to protect people from direct and indirect contact. Measures relating to these installations are defined in publication NF C 12-201 and in standard IEC 364-4-41.b The application of these measures to the electrical equipment in machines is defined in standard NF EN 60204-1 and requires:v that the voltage used is below 60 V d.c. in dry environments and below 30 V in damp environments,v the connection of one side of the PELV circuit, or one point of the source, to the equipotential protection circuit associated with higher voltages,v the use of switchgear and control gear on which measures have been taken to ensure "safety separation" between power circuits and control circuits.b A safety separation is necessary between power circuits and control circuits in PELV circuits. Its aim is to prevent the appearance of dangerous voltages in c 24 V safety circuits.b The reference standards involved are:v IEC 61558-2-6 and EN 61558-2-6 (safety transformers),v IEC 664 (coordination of isolation).Telemecanique power supplies meet these requirements.b Moreover, to ensure that these products will operate correctly in relation to the demands of their reinforced isolation, it is recommended that they be mounted and wired as indicated below:v they should be placed on an earthed mounting plate or rail,v they should be connected using flexible cables, with a maximum of two wires per connection, and tightened to the nominal torque,v conductors of the correct insulation class must be used.b If the d.c. circuit is not connected to an equipotential protection conductor, an earth leakage detector will indicate any accidental earth faults (please consult your Regional Sales Office).
Operating voltageb The permissible tolerances for the operating voltage are listed in publications IEC 1131-2 and DIN 19240.b For nominal voltage Un = c 24 V, the extreme operating values are from - 15 % to + 20 % of Un, whatever the supply fluctuations in the range -10 % to + 6 % (defined by standard IEC 38) and load variations in the range 0-100 % of In.All Telemecanique c 24 V power supplies are designed to provide a voltage within this range.b It may be necessary to use a voltage measurement relay to detect when the normal voltage limits are being surpassed and to deal with the consequences of this (please consult your Regional Sales Office).
ABL-7UPS
1083
87-2
5-M
ABL-7REQ
5308
94
Characteristics :pages 2/58 to 2/61
References :page 2/63
Dimensions :page 2/64
Schemes :page 2/65
2/56
2
2.3
Selection Modicon Premium automation platform 2
Power supplies for d.c. control circuits
Selection of power suppliesThe characteristics to be taken into account when selecting a power supply are:- the required output voltage and current,- the mains voltage available in the installation.An initial selection can be made using the table opposite. This may however result in several products being selected as suitable.Other selection criteria must therefore be taken into account.
b The quality of the mains power supplyThe Phaseo range is the solution because it guarantees precision to 3% of the output voltage, whatever the load current and the input voltage. In addition, the wide input voltage range of Phaseo power supplies allows them to be connected to all mains supplies within the nominal range, without any adjustment.The Phaseo RP family can also be connected to c 110 and 220 V emergency supplies.
b Harmonic pollution (power factor)The current drawn by a power supply is not sinusoidal. This leads to the existence of harmonic currents which pollute the mains supply. European standard EN 61000-3-2 limits the harmonic currents produced by power supplies. This standard covers all devices between 75 W and 1000 W, drawing up to 16 A per phase, and connected directly to the public mains power supply. Devices connected downstream of a private, low voltage general transformer are therefore excluded.Regulated switch mode supplies always produce harmonic currents; a filter circuit (Power Factor Correction or PFC) must therefore be added to comply with standard EN 61000-3-2.Phaseo ABL-7RP and ABL-7UPS power supplies conform to standard EN 61000-3-2 and can therefore be connected directly to public mains power supplies.
b Electromagnetic compatibilityLevels of conducted and radiated emissions are defined in standards EN 55011 and EN 55022.The majority of products in the Phaseo range have class B certification and can be used without any restrictions due to their low emissions.ABL-7CEM24003 and ABL-7CEM24006 power supplies have class A certification. It is recommended that they should not be used in the following equipment: trains, aircraft, nuclear applications and in any environment where malfunctioning could cause serious injuries or lead to death. These products are designed for use in industrial equipment and are not suitable for use in residential environments.
b Behaviour in the event of short-circuitsPhaseo power supplies are equipped with an electronic protection device. This protection device resets itself automatically on elimination the fault (around 1 second for ABL-7 RE/RP, around 3 seconds for ABL-7 UE/UP/REQ) which avoids having to take any action or change a fuse. In addition, the Phaseo ABL-7RP/U/REQ ranges allow the user to select the reset mode in the event of a fault: - in the "AUTO" position, resetting is automatic,- in the "MANU" position, resetting occurs after elimination of the fault and after switching the mains power off and back on.This feature allows Phaseo ABL-7RP/U/REQ power supplies to be used in installations where the risks associated with untimely restarting are significant.
b Behaviour in the event of phase failureIn the event of failure of one phase, all Phaseo 3-phase power supplies switch to relaxation mode for as long as the input voltage is < 450 V.For operation on higher voltages (e.g. 480 V), use of an upstream GV2 type residual current protection device is recommended.
b Selection of reset modev on the ABL-7RP family of products:By microswitch on the front panel of the product.v on the ABL-7U/REQ family of products:By jumper on the front panel. Warning: selection of the function is only possible after the mains power supply has been switched off for at least 5 minutes. The jumper is moved using a pair of insulated, flat-nose pliers.
Presentation :pages 2/54 and 2/55
Characteristics :pages 2/58 to 2/61
References :page 2/63
Dimensions :page 2/64
Schemes :page 2/65
2/57
2
2.3
Selection (continued) Modicon Premium automation platform 2
Power supplies for d.c. control circuits
Selection according to application characteristicsType of mains supply Single-phase 2-phase 3-phase
Rated mains supply voltage
a 100…240 V 50/60 Hzc 110… 220 V (1)Wide range
100…240 V50/60 HzWide range
2 x 380…415 V50/60 Hz
3 x 380…415 V50/60 Hz
3 x 400…520 V50/60 HzWide range
3 x 380…520 V50/60 HzWide range
Permissible variation 85…264 V, 47…63 Hz c 100...250 V (1), c 105...370 V (2)
85…264 V47…63 Hz
340…460 V47…63 Hz
340…460 V47…63 Hz
360…550 V47…63 Hz
340…550 V47…63 Hz
Output voltage 12 V 48 V 24 V 24 V 24 V 24 V 24 V 24 V
Output current 0.3 A ABL-7CEM24003
0.6 A ABL-7CEM24006
1.2 A ABL-7CEM24012
2 A ABL-7RE2402
2.5 A ABL-7RP4803
3 A ABL- ABL-7RP2403 7RE2403
5 A ABL- ABL- ABL- ABL- ABL-7RP1205 7RP2405 7RE2405 7REQ24050 7UES24050
10 A ABL- ABL- ABL- ABL- ABL-7RP2410 7RE2410 7REQ24100 7UEQ24100 7UPS24100
20 A ABL- ABL-7UEQ24200 7UPS24200
40 A ABL-7UPS24400
Conforming to EN 61000-3-2 Yes (not applicable for ABL-7CEM) No No No No Yes
Integrated automatic protection
YesAutomatic or manual restart on ABL-7RPAutomatic restart only on ABL-7CEM
YesAutomatic restart
YesAutomatic or manual restart
(1) Values for ABL-7RP power supplies, not indicated on the product.(2) Values for ABL-7CEM power supplies, not indicated on the product.
Presentation :pages 2/54 and 2/55
Characteristics :pages 2/58 to 2/61
References : page 2/63
Dimensions :page 2/64 and 2/65
Schemes :page 2/65
2/58
2
2.3
Characteristics Modicon Premium automation platform 2
Power supplies for d.c. control circuitsPhaseo regulated switch mode power supplies
Technical characteristicsType of power supply ABL-7CEM ABL-7RE ABL-7RP
Product certifications cULus, TÜV UL, CSA, TÜV, CTick
Conforming to standards UL 508 UL 508, CSA 22.2 n° 950Safety IEC/EN 60950 IEC/EN 61496-1-2EMC EN 50081-2, EN 50082-2 EN 50081-1, IEC 61000-6-2 (EN 50082-2)
Low frequency harmonic currents – – EN 61000-3-2
Input circuitLED indication – Orange LED Orange LED
Input voltages Rated values V a 100…240, c 110…220 compatible (1)
a 100…240 a 100…240, c 110…220 compatible (1)
Permissible values V a 85…264, c 105…370 compatible (1)
a 85…264 single-phase a 85…264, c 100…250 compatible (1)
Permissible frequencies Hz 47…63Efficiency at nominal load > 70 % > 85 %Current consumption
Ue = 240 V A 0.1 (7 W)/0.2 (15 W)/0.45 (30 W)
0.6 (48 W)/0.83 (72 W)1.2 (120 W)/2.5 (240 W)
0.4 (72 W)/0.6 (120 W)1.3 (240W)
Ue = 100 V A 0.17 (7 W)/0.3 (15 W)/0.68 (30 W)
1.2 (48 W)/1.46 (72 W)1.9 (120 W)/3.6 (240 W)
0.8 (72 W)/1 (120 W)/2.8 (240 W)
Current at switch-on A < 50 < 30
Power factor 0.45 approx. 0.65 approx. 0.98 approx.
Output circuitLED indication Green LED Green LED Green LED
Nominal output voltage (U out) V c 24 12, 24 and 48Nominal output current A 0.3/0.6/1.2 2/3/5/10 2.5/5/10Precision Output voltage Adjustable from 90 to 110 % Adjustable from 100 to 120 %
Line and load regulation 2 % max ± 3 %Residual ripple - interference mV < 200 (peak-peak)
Micro-breaks Holding time at I max and Ve min ms > 20 > 10 > 20Temporary overloads Permissible inrush current (U out >19V) See curves page 2/61Protection Short-circuit Permanent/automatic
restartPermanent/automatic restart
Permanent/automatic restart or restart after switching off mains power
Overload 1.05 In 1.1 InOvervoltage U > 1.2 Tripping if U > 1.5 Un
Undervoltage – Tripping if U < 0.8 Un
Operating and environmental characteristicsConnections Input mm2 2 x 2.5 + earth
Output mm2 2 x 2.5 2 x 2.5 + earth, multiple output, depending on modelAmbient conditions Storage temperature °C - 25… + 70
Operating temperature °C - 10… + 60 (derating as from 50° C, mounted vertically)
0… + 60 (derating as from 50° C, mounted vertically)
Max. relative humidity 20…90 % 95 % without condensation or dripping waterDegree of protection IP 20 conforming to IEC 529
Vibrations Conforming to IEC 61131-2Operating position Vertical and horizontal
(see derating curve, page 2/60)
Vertical
MTBF at 40° > 100 000 h Connections Series Possible (see page 2/61)
Parallel No Possible (max. temperature 50° C)
Dielectric strength Input/output 3000 V/50 and 60 Hz 1 min 3000 V/50 and 60 Hz 1 minInput/earth 2000 V/50 and 60 Hz 1 min 3000 V/50 and 60 Hz 1 minOutput/earth (and output/output) 500 V/50 and 60 Hz 1 min 500 V/50 and 60 Hz 1 min
Input fuse incorporated Yes (not interchangeable)Disturbance EN 50081-2 (generic) EN 50081-1
Conducted EN 55011/EN 55022 class A (7 and 15 W) EN 55011/EN 55022 class B (30W)
EN 55011/EN 55022 class B
Radiated EN 55011/EN 55022 class BImmunity IEC 61000-6-2 (generic)
Electrostatic discharge EN 61000-4-2 (4 kV contact/8 kV air)Electromagnetic EN 61000-4-3 level 3 (10 V/m)Conducted interference EN 61000-4-4 level 3 (2 kV) , EN 61000-4-5, EN 61000-4-6 level 3, EN 61000-4-8 level 4
Mains interference EN 1000-4-11 (voltage drops and cuts)(1) Compatible input voltage, not indicated on the product.
Presentation :pages 2/54 and 2/55
References :page 2/63
Dimensions :page 2/64
Schemes :page 2/65
2/59
2
2.3
Characteristics (continued) Modicon Premium automation platform 2
Power supplies for d.c. control circuitsPhaseo regulated switch mode power supplies
Technical characteristicsType of power supply ABL-7REQ24p ABL-7UEQ24p ABL-7UES24p ABL-7UPS24pProduct certifications – cULus, c us
Conforming to standardsSafety EN 60950 EMC EN 50081-1, EN 50082-2
Low frequency harmonic currents – EN 61000-3-2
Input circuitLED indication –
Input voltagesRated values V a 2 x 380…415 a 3 x 380…415 a 3 x 400…520 a 3 x 400…520Permissible values V a 2 x 340…460 a 3 x 340…460 a 3 x 360…550 a 3 x 360…550
Permissible frequencies Hz 50…60Efficiency at nominal load > 85 % > 90 %Current consumption
Ue = 400 V A 0.65 (120 W)/1.2 (240 W)
0.75 (240 W)/1.5 (480 W)
0.7 (240 W)/1.2 (480 W)/1.7 (960 W)
Current at switch-on A <35Power factor 0.6 0.55 0.7 0.7/0.9 (960 W)
2-phase operating mode V – Relaxation if input voltage < a 450
Output circuitLED indication Green LEDNominal output voltage (U out) V c 24
Nominal output current A 5/10 10/20 5 10/20/40Precision
Output voltage Adjustable from 100 to 116%
Line and load regulation 1 % maxResidual ripple - interference mV < 200 (peak-peak)
Micro-breaksHolding time for I max and Ve min ms 15 10 Between 8 and 13
Temporary overloadsPermissible inrush current (U out >19V) See curves, page 2/61
ProtectionShort-circuit Permanent/automatic or normal restart
Overload 1.20 In < 50 msOvervoltage V 28.5 typicalUndervoltage V 19 typical
Operating and environmental characteristicsConnections Input mm2 2 x 1.5…2.5 mm2 + earth
Output mm2 4 x 1.5…2.5 mm2 4 x 4…6 mm2 4 x 1.5…2.5 mm2 4 x 1.5…2.5 mm2 + earth (240 W)4 x 4…6 mm2 + earth (480 W)4 x 4…10 mm2 + earth (960 W)
Ambient conditions
Storage temperature °C - 25…+ 70Operating temperature °C 0° C…+ 60° CMaximum relative humidity 30…90 %
Degree of protection IP 20 or IP XXBVibrations Conforming to IEC 61131-2
Operating position Vertical
MTBF > 100 000 h Connections Series Possible
Parallel See page 2/61
Dielectric strength
Input/output 3750 V/50 and 60 Hz 1 minInput/earth 3500 V/50 and 60 Hz 1 min
Output/earth (and output/output) 500 V/50 and 60 Hz 1 minInput fuse incorporated NoDisturbance Conducted/radiated EN 55011/EN 5022 - class B
Immunity Electrostatic discharge EN 61000-4-2 (4 kV contact/8 kV air)Electromagnetic EN 61000-4-3 level 3 (10 V/m)Conducted interference EN 61000-4-4 level 3 (2 kV) , EN 61000-4-5, EN 61000-4-6 level3, EN 61000-4-8 level 4 (for
ABL-7RE/RP)Mains interference EN 61000-4-11 (voltage drops and cuts)
Presentation :pages 2/54 and 2/55
References :page 2/63
Dimensions :page 2/64
Schemes :page 2/65
2/60
2
2.3
Output characteristics Modicon Premium automation platform 2
Power supplies for d.c. control circuitsPhaseo regulated switch mode power supplies
The ambient temperature is a determining factor which limits the power that an electronic power supply can deliver continuously. If the temperature around the electronic components is too high, their life will be significantly reduced. Conversely, a power supply can deliver more than its nominal power if the ambient temperature remains largely below the rated operating temperature.
The rated ambient temperature for Phaseo power supplies is 50 °C. Above this, derating is necessary up to a maximum temperature of 60 °C.
The graph below shows the power (in relation to the nominal power) which the power supply can deliver continuously, according to the ambient temperature.
1 ABL-7RE, ABL-7RP, ABL-7U mounted vertically2 ABL-7CEM mounted vertically3 ABL-7CEM mounted horizontally
Derating should be considered in extreme operating conditions:
- intensive operation (output current permanently close to the nominal current, combined with a high ambient temperature),- output voltage set above 24 V (to compensate for line voltage drops, for example), - parallel connection to increase the total power.
In all cases, there must be adequate convection round the products to ensure easier cooling. There must be a clear space of 50 mm above and below Phaseo power supplies and of 15 mm at the sides.
Derating
00 10 20 30 40 50 60 70
20
40
50
60
80
100
120
140
123
Maximum operating temperature (°C)
General rules to be complied with
Intensive operation See derating on above graph.Example for ABL-7RE:- without derating, from 0 °C to 50 °C,- derating of nominal current by 2%, per additional °C, up to 60 °C.
Rise in output voltage
The nominal power is fixed.Increasing the output voltage means that the current delivered must be reduced
Parallel connection to increase the power (except ABL-7CEM)
The total power is equal to the sum of the power supplies used, but the maximum ambient temperature for operation is 50 °C.To improve heat dissipation, the power supplies must not be in contact with each other
Presentation :pages 2/54 and 2/55
References :page 2/63
Dimensions :page 2/64
Schemes :page 2/65
P/Pn (%)
2/61
2
2.3
Output characteristics (continued)
Modicon Premium automation platform 2
Power supplies for d.c. control circuitsPhaseo regulated switch mode power supplies
Load limitABL-7CEM24ppp ABL-7RE24pp/ABL-7RPpppp
ABL-7Upp24pp/ABL-7REQpppp
1 ABL-7RE24pp/ABL-7RPpppp2 ABL-7Upp24pp/ABL-7REQpppp
Temporary overloadsABL-7CEM ABL-7RE/ABL-7RP
ABL-7U
Example: For an ABL-7UPS24ppp power supply with 50 % loading. (I out = 50 %), this power supply can absorb a current peak of 1.6 x In for 250 ms with an output voltage u 19 V.
Series or parallel connectionSeries connection Parallel connection
Family Series Parallel
ABL-7CEM 2 products max (1) No
ABL-7RE/RP 2 products max 2 products max
ABL-7U/REQ 2 products max 2 products max
(1) 2 Shottky diodes 2 A/100 V on ABL-7CEM only.
1,2 x InIn
I out
U out (%)100 %
50 %
1,2 x In1,1 x In I out
U out
19 V
1 2
x In
01,8 2 2,2 2,4 2,6
10
20
30
40
50
60
70
80
90
100T (ms)
I out:(0...100%)
I out
1,2 1,3 1,4 1,5 1,6 1,7 1,8x In
0
10
12
14
16
18
20T (ms)
I out:(0...100%)
I out
0
100
1,2 1,3 1,4 1,5 1,6 1,7 1,8x In
200250300
400
500
600
700
800T (ms)
I out=0%
I out=50%
I out=80%
I out=100%
+ +
ABL 7 ABL 7
(1) (1)
2 x c 24 V / I out
+ +
ABL 7 ABL 7
c 24 V / 2 x I out
Presentation :pages 2/54 and 2/55
References : page 2/63
Dimensions :page 2/64
Schemes :page 2/65
2/62
2
2.3
Selection Modicon Premium automation platform 2
Phaseo regulated switch mode power suppliesUpstream protection
ABL-7CEM, ABL-7RE and ABL-7RP power supplies: protection of the power supply lineType of mains supply a 115 V single-phase a 230 V single-phase
Type of protection Thermal-magnetic circuit-breaker gG fuse Thermal-magnetic circuit-breaker gG fuse
GB2 C60N GB2 C60N
ABL-7CEM24003 GB2-CD06 24183MG24516 (1)
2A GB2-CD07 24184MG24517 (1)
2 A
ABL-7CEM24006 GB2-CD07 24184MG24517 (1)
2A GB2-CD08 24185MG24518 (1)
2 A
ABL-7CEM24012 GB2-CD07 24184MG24517 (1)
2A GB2-CD08 24185MG24518 (1)
2 A
ABL-7RE2402 GB2-pB07 MG24517 (1) 2A GB2-DB06 MG24516 (1) 2 A
ABL-7RE2403 GB2-pB07 MG24517 (1) 2 A GB2-DB06 MG24516 (1) 2 A
ABL-7RE2405 GB2-pB08 MG24518 (1) 4 A GB2-DB07 MG17453 (1) 2 A
ABL-7RE2410 GB2-pB12 MG17454 (1) 6 A GB2-DB08 MG24518 (1) 4 A
ABL-7RP2403 GB2-pB07 MG24517 (1) 2 A GB2-DB07 MG24516 (1) 2 A
ABL-7RP2405 GB2-pB07 MG24517 (1) 2 A GB2-DB07 MG24516 (1) 2 A
ABL-7RP2410 GB2-pB09 MG24519 (1) 4 A GB2-DB07 MG24516 (1) 2 A
ABL-7RP4803 GB2-pB07 MG24517 (1) 2 A GB2-DB07 MG24516 (1) 2 A
ABL-7REQ power supplies: protection of the power supply lineType of mains supply a 400 V 2-phase
Type of protection Thermal-magnetic circuit-breaker gG fuse
2-pole GB2-DBpp C60N
ABL-7REQ24050 DB07 24100 10 A
ABL-7REQ24100 DB08 24100 10 A
ABL-7UEQ, ABL-7UES and ABL-7UPS power supplies: protection of the power supply lineType of mains supply a 400…480 V 3-phase
Type of protection Thermal-magnetic circuit-breaker gG fuse
2-pole GV2-MEpp C60N
ABL-7UEQ24100 GV2-ME08 (1) 24212 4 A
ABL-7UEQ24200 GV2-ME08 (1) 24213 6 A
ABL-7UES24050 GV2-ME08 (1) 24210 2 A
ABL-7UPS24100 GV2-ME08 (1) 24210 2 A
ABL-7UPS24200 GV2-ME08 (1) 24211 3 A
ABL-7UPS24400 GV2-ME08 (1) 24212 4 A
(1) UL certified circuit-breaker.
Presentation :pages 2/54 and 2/55
References : page 2/63
Dimensions : page 2/64
Schemes : page 2/65
2/63
2
2.3
References Modicon Premium automation platform 2
Phaseo regulated switch mode power supplies
ABL 7CEM single-phase regulated switch mode power suppliesMainsinput voltage47...63 Hz
Output voltage
Nominal power
Nominal current
Auto-protect reset
Conforming to standardEN 61000-3-2
Reference Weight
V c V W A kg
a 100…240 24 7 0.3 auto no ABL-7CEM24003 0.150
single-phasewide range 15 0.6 auto no ABL-7CEM24006 0.180c 110…220 (1)
30 1.2 auto no ABL-7CEM24012 0.220
ABL-7RE single-phase regulated switch mode power suppliesMains input voltage47...63 Hz
Output voltage
Nominal power
Nominal current
Auto-protect reset
Conforming to standardEN 61000-3-2
Reference Weight
V c V W A kg
a 100…240 24 48 2 auto no ABL-7RE2402 0.520single-phasewide range 72 3 auto no ABL-7RE2403 0.520
120 5 auto no ABL-7RE2405 1.000
240 10 auto no ABL-7RE2410 2.200
ABL-7RP single-phase regulated switch mode power suppliesMainsinput voltage47...63 Hz
Output voltage
Nominal power
Nominal current
Auto-protect reset
Conforming to standardEN 61000-3-2
Reference Weight
V c V W A kg
a 100...240 12 60 5 auto/man yes ABL-7RP1205 1.000single-phase
wide range 24 72 3 auto/man yes ABL-7RP2403 0.520c 110...220 (1)
120 5 auto/man yes ABL-7RP2405 1.000
240 10 auto/man yes ABL-7RP2410 2.200
48 144 2.5 auto/man yes ABL-7RP4803 1.000
ABL-7REQ 2-phase regulated switch mode power suppliesMains input voltage47...63 Hz
Output voltage
Nominal power
Nominal current
Auto-protect reset
Conforming to standardEN 61000-3-2
Reference Weight
V c V W A kg
a 380…415 24 120 5 auto/man no ABL-7REQ24050 0.850
240 10 auto/man no ABL-7REQ24100 1.200
ABL-7U 3-phase regulated switch mode power suppliesMains input voltage47...63 Hz
Output voltage
Nominal power
Nominal current
Auto-protect reset
Conforming to standardEN 61000-3-2
Reference Weight
V c V W A kg
a 3x380…415 24 240 10 auto/man no ABL-7UEQ24100 1.200
480 20 auto/man no ABL-7UEQ24200 2.100
a 3x400…520 24 120 5 auto/man no ABL-7UES24050 1.300
240 10 auto/man yes ABL-7UPS24100 1.300
480 20 auto/man yes ABL-7UPS24200 2.300
960 40 auto/man yes ABL-7UPS24400 4.500(1) Compatible input voltage, not indicated on the product.
ABL-7CEM
1087
00-1
3-M
ABL-7RE2405ABL-7RP2405ABL-7RP4803
4336
7-15
-M
ABL-7REQ
5308
94
ABL-7UPS
1083
87-2
5-M
Presentation :pages 2/54 and 2/55
Characteristics : pages 2/58 to 2/61
Dimensions : page 2/64
Schemes : page 2/65
2/64
2
2.3
Dimensions Modicon Premium automation platform 2
Power supplies for d.c. control circuits
ABL-7RE24pp/ABL-7RPpppp ABL-7RE2402/2403 ABL-7RE2405 ABL-7RE2410Common side viewMounting on 35 and 75 mm rails
ABL-7RP2403 ABL-7RP1205/2405/4803 ABL-7RP2410
ABL-7CEM24pppABL-7CEM24003
ABL-7CEM24006/ABL-7CEM24012
Common front view
ABL-7REQ24ppp/ABL-7UEQ24100/ABL-7UES24050/ABL-7UPS24100
Panel mounting
ABL- P mm
amm
7REQ24050 130 –
7REQ24100 154 –7UEQ24100 154 –7UES24050 171 15
7UPS24100 171 15(1) 2 x M4 or 2 x Ø4.5ABL-7UEQ24200 ABL-7UPS24200
ABL-7UPS24400
120 27
120
54
120
135
120
70
120
(1)
60
(62,
5)
35 (38,5)
95 45
75
P 6a
127
68
170
84201 6 240
197
209
84
60
242
81
275 106
230
Presentation :pages 2/54 and 2/55
Characteristics :pages 2/58 to 2/61
References :page 2/63
Schemes :page 2/65
2/65
2
2.3
Schemes Modicon Premium automation platform 2
Power supplies for d.c. control circuits
ABL-7RE2402/2403 ABL-7RE2405 ABL-7RE2410
ABL-7RP2403 ABL-7RP1205/2405/4803 ABL-7RP2410
ABL-7CEM24ppp
ABL-7REQ24ppp ABL-7UEppppp ABL-7UPppppp
+LN
++
LN
++ +
LN
+L/
+
N/
Filter+–+ –
L/+
N/
Filter
+–+ – + –
L/+
N/
Filter
+
LNN
C
+
L
N
++
L2
L1
L3
++
L2
L1
L3
+
Presentation :pages 2/54 and 2/55
Characteristics :pages 2/58 to 2/61
References :page 2/63
Schemes :page 2/64