automation solutions...experience is often part of automated batching and blending applications in...

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Automation Solutions Capability Statement

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Page 1: Automation Solutions...experience is often part of automated batching and blending applications in all ranges of products and throughput rates. In addition, Engenium EMA has considerable

Automation Solutions

Capability Statement

Page 2: Automation Solutions...experience is often part of automated batching and blending applications in all ranges of products and throughput rates. In addition, Engenium EMA has considerable

Trusted Engineering &Project Delivery ConsultantsEngenium’s engineering and project delivery capabilities encompass the complete project life-cycle.From feasibility studies, engineering design, project management, procurement and contract management, right through to construction management and commissioning, operations improvement and support we have you covered.This depth of capability provides you with a single, reliable interface for an end-to-end project solution.

Key Capabilities• Structural Engineering• Design and Drafting• Process and Environmental Engineering• Electrical Engineering• Automation and Technology• Mechanical Engineering• Materials Handling and Processing• Project Delivery

We understand that your project has particular drivers and requires a fit-for-purpose solution. Our flexible approach to project delivery was developed to address your unique needs and provide a personalised solution which delivers the right business outcomes for you.

“We maintain a pragmatic and whole-of-project outlook from study through to design and execution.”

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Our AutomationSolutionsEngenium is a leading supplier of versatile automation solutions across a wide range of production requirements.We are specifically involved in automated product handling, batching, packaging, palletising and industrial safety applications. We also have extensive experience at production line relocation, including:

• Material handling, including powders, cereals, plastics, sugar and dried fruit

• Loose cereal blending and batching• Packaging and palletising systems• Industrial robot applications• Vacuum conveying• Systems integration for Piab Vacuum Conveying

Systems• Systems integration and system partner for Kuka

Industrial Robots

Our systems integration experience ensures we provide you with a partnered approach to automation projects. We will utilise your preferred equipment and work closely with all your stakeholders throughout the entire project.Our vacuum conveying testing facility enables us to test products under simulated production conditions. We will provide written result opinions regarding transfer rates, bridging, fines generation and product degradation.

Page 3: Automation Solutions...experience is often part of automated batching and blending applications in all ranges of products and throughput rates. In addition, Engenium EMA has considerable

We understand that all of ourClients have unique projectrequirements, are structured differently and have varying levels of in-house projectcapability

MachineDevelopment

Our materials handling and vacuum conveying experience is often part of automated batching and blending applications in all ranges of products and throughput rates. In addition, Engenium EMA has considerable experience in all forms of bagging, packaging and palletising, including the use of robots.

Past Clients Include:• Toll Intermodal• SPF Diana• Donaldson (Australasia)• Sugar Australia• Kelloggs Australia• Tip Top • Greens General Foods • Sanitarium • Specialty Cereals • Victoria Carpets• Sauers Bakehouse• Newly Weds Foods

We love a challenge. From time-to-time we are contracted to develop a prototype or one off machine for a particular process or client.Utilising 3D Solidworks or Inventor software, we are able to manage the risk of such a development from an early stage.We draw on the combined experiences of our engineering team to create reality from blue sky with outstanding results.Most importantly, we provide solutions that work for you.

Page 4: Automation Solutions...experience is often part of automated batching and blending applications in all ranges of products and throughput rates. In addition, Engenium EMA has considerable

David Manning - Senior EngineerDavid Manning has a truly extensive catalogue of hands-on experience in automation and manufacturing. Following Cadet Engineer instrument and electrical experience at a major industrial site in Newcastle, David joined the fledgling packaging machinery manufacturer Bud-Pak as a Control Engineer. Working at Bud-Pak allowed David to develop his electrical design, machine control PLC programming and project skills, with over 28 years involvement working on national and international packaging projects. David was General Manager of Bud-Pak for six years. During that time Bud-Pak is recognised as being at the forefront of robotic palletising technology.Before joining us David operated his own company providing consulting, software and electrical control manufacturing services to various industries, including sub-contracting to other manufacturers.

After appointing David’s company to work with us on a few projects, we persuaded him to stay and head up our Automation Division.

Key AutomationPersonnel

Page 5: Automation Solutions...experience is often part of automated batching and blending applications in all ranges of products and throughput rates. In addition, Engenium EMA has considerable

ProjectSnapshot

SPF DianaThis project included the installation of a pre-used 30T storage tank into a brownfield situation. Work included the necessary modifications, process software modifications, design and installation of all pumps, pipe work, valves, control and measurement devices, including load cells to integrate the tank into the existing process.The design and installation of footings for the support of the tank was also included in our scope and was a good example of our association with other engineering disciplines from within the business - allowing a truly turn-key solution.

ReferenceProjects

• Design, engineer, install and commission new loose cereal production line.

• Engineer, install and commission sugar transfer system.

• Reprogram and upgrade sugar bagging system.• Upgrade packaging machines and palletising with

robotic interface.• Upgrade and increase production rate of bagging

plant interfaced with palletiser.• Relocate plastics automatic packaging line.• Turn-key industrial robot applications for

automation of processes within manufacturing facilities including design, programming, installation and commissioning.

• Automation of an existing manufacturing line, working with the customer from concept development through to detail mechanical and electrical design, manufacture, installation and commissioning.

Page 6: Automation Solutions...experience is often part of automated batching and blending applications in all ranges of products and throughput rates. In addition, Engenium EMA has considerable

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