automation technology robot trailing cables rsl - … - robotics rsl.pdf · assets of the robot...

Automation TechnologyRobot Trailing Cables RSL

Table of contentsPage

2

Table of contents 2Special cable for daisy chains 3Assets of the robot trailing cables 3Abbreviations in accordance with VDE 4Pictographs 5

Control Cables UL/CSA 7

Servo Motor Cable 21Servo Motor Cable with Pair 23

Screened Combined Control Cables 25Screened Combined Control Cables with UL/CSA 27

Servo Motor Cable UL/CSA 29Servo Motor Cable with Pair UL/CSA 31

Servo Motor Cable 33

Screened Combined Control Cable UL/CSA 35

Linear Motor Cable 37Linear Motor Cable UL/CSA 39

Trailing cables in comparison 41Current carrying capacity AKS 20005 42Instruction for Installation 44

3

Special cables for daisy chains More and more manufacturingautomates and transportationsystems are equipped with daisychains which include thenecessary connecting cables.Cables with special constructionare absolutely necessary toguarantee the long-term and safetransmission of energy and data.These cables must meet the toughrequirements like bending stress

due to extended displacementand high displacement velocities.Our robot trailing cables with PP,TPM and TPE insulation and TPUsheath particularly meet the highelectrical and mechanicalrequirements.

Assets of the robot trailing cables The use of the robot trailing cablesis particularly recommended forthe continually high bending stressin the machine tool equipmentand industrial robots. They areconstructed to withstand morethan 10 million bendings at abending radius of 12 x outerdiameter attained at displacementvelocities of 2 to 3 m/sec andaccelerations of up to 5 m/sec2.Special constructions and selectedappropriate materials guaranteethat the high requirements of therobot trailing cables are met.

Compared to the traditional PVCcables the robot trailing cablesmade by NEXANS have thefollowing assets:

The special PP, TPM and TPEinsulation of the cores is uniquefor the excellent gliding propertiesof the cores even at highoperating temperatures, thusguaranteeing an increased life inspite of high mechanical stress.This insulation is neither affectedby crushings (contractions) norby plasticizers respectivelybleeding which may result in abrittle insulation. Apart from goodheat resistance, those insulation

materials, are extremely flexiblewhen exposed to extremely lowtemperatures and embattlementand unusual rigidity do not occureven at temperatures as low as– 50 °C. The extraordinary qualityof the mechanical properties liketensile high stress, high notch andabrasion resistance protect theconductor against permanentstress.

The electromagnetic compatibility(EMC) is guaranteed by the screenconstruction with an optimisedangle of inclination.

The outer sheath made of aspecial polyurethane with itsknown resistance to low tempe-ratures, oils, greases, lubricantsand cooling agents is an idealcomplement to the good pro-perties of the insulation.

All included, this special cableconcept is the result of a long rowof complicated tests and it hasmeanwhile proved to be success-ful on the market. Important userslike Baumüller, Bosch, Fanuc,Heidenhain, Indramat, Moogor Siemens are among ourcustomers.

Abbreviations in accordancewith VDE

4

Y = PVC9Y = PP Polypropylene11Y = TPE-U Polyurethane13Y = TPE-E Thermoplastic Polyester Elastomere18Y = TPE-E Santoprene

A = wireP = pairV = quadBd = bundleQd = quad

C = screen braidD = screen spiralizationSt = screen metal film

AWG 26 7 x 0.160 ≅ 0.14 mm2

AWG 24 7 x 0.202 ≅ 0.23 mm2

AWG 22 7 x 0.255 ≅ 0.34 mm2

AWG 20 7 x 0.321 ≅ 0.56 mm2

19 x 0.202 ≅ 0.60 mm2

AWG 18 19 x 0.255 ≅ 0.93 mm2

AWG 16 19 x 0.286 ≅ 1.25 mm2

AWG 14 37 x 0.286 ≅ 2.44 mm2

EMV = EMC = electromagnetic compatibilityAKS = Alcatel Kabel specificationDESINA = DEzentrale und Standardisierte INstAllationstechnik

(decentralized and standardized installation technology)Overall concept for the standardization and decentralizationof the electric installation of machines and facilities of VDW(Association of German machine tool equipmentmanufacturers)

Table with AWG measurements

Other abbreviations

Pictographs

5

Halogen freeBrCl

Fl

Operating temperature

Oil resistance

Flexibility

Low corrosivity

Mechanical resistance

Electro Magnetic Interference (EMI)

Flame retardant

Type Approval CertificatesVDE (300/500 V)UL (300 V) Style 20317Core Style 10492Sheath Style 2467

ApplicationsChain Cables (Signal)1 Mio. bending cycles

Design1. Conductor

bare copper2. Insulation

TPM

3. SheathPVC

Marking”Control Cable“+ cross section+ date of production

Core Identificationblack cores with white numbers

Control Cablesevtl. Text

300/500 V

- 5 °C / +80 °C yes yes yes very good yes yes

7

Control Cables

Construction Article no. Outer diameter Cu Total weightapprox.

mm

3x0,5 493 030 30 4,80 13,9 kg 33 kg4x0,5 493 031 30 5,20 18,6 kg 40 kg7x0,5 493 032 30 6,60 32,9 kg 63 kg12x0,5 493 033 30 8,90 57,0 kg 105 kg18x0,5 493 034 30 11,10 86,3 kg 150 kg25x0,5 493 035 30 13,20 120,2 kg 221 kg

2x0,75 493 036 30 5,00 13,7 kg 36 kg3x0,75 493 037 30 5,30 20,5 kg 42 kg5x0,75 493 038 30 6,20 34,5 kg 60 kg7x0,75 493 039 30 7,20 48,6 kg 81 kg12x0,75 493 040 30 9,80 84,2 kg 141 kg18x0,75 493 041 30 13,30 127,1 kg 219 kg25x0,75 493 042 30 14,70 178,0 kg 286 kg

2x1,0 493 043 30 5,40 18,3 kg 42 kg3x1,0 493 044 30 5,70 27,5 kg 51 kg4x1,0 493 045 30 6,20 36,8 kg 61 kg5x1,0 493 046 30 6,70 46,2 kg 74 kg7x1,0 493 047 30 7,90 65,3 kg 98 kg12x1,0 493 048 30 10,80 112,7 kg 173 kg18x1,0 493 049 30 14,00 170,1 kg 260 kg24x1,0 493 050 30 16,60 227,6 kg 352 kg25x1,0 493 051 30 16,50 237,6 kg 366 kg35x1,0 493 052 30 20,30 335,0 kg 534 kg

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Type Approval CertificatesVDE (600/1000 V)UL (600 or 1000V)Core Style 10493Sheath Style 2570

ApplicationsChain cables (Power)1 Mio. bending cycles

Design1. Conductor


TPM

3. SheathPVC




600/1000 V

- 5 °C / +80 °C yes yes yes very good yes yes

9



4x4,0 493 183 10 10,90 150,5 kg 233 kg5x4,0 493 184 10 12,40 189,0 kg 284 kg7x4,0 493 185 10 14,40 266,4 kg 393 kg

4x6,0 493 186 10 12,80 223,5 kg 333 kg7x6,0 493 187 10 17,60 395,7 kg 580 kg4x10 493 188 10 15,00 390,3 kg 518 kg4x16 493 189 10 19,60 619,5 kg 841 kg4x25 493 190 10 24,10 964,7 kg 1301 kg4x35 493 191 10 27,80 1.340,8 kg 1737 kg

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ApplicationsChain cables (Signal)5 Mio. bending cycles

Design1. Conductor


TPM

3. SheathPUR




300/500 V

-35 °C / +80 °C yes yes yes very good yes yes

11

yes

BrClFl

2x0,5 493 370 10 4,60 9,3 kg 29 kg3x0,5 493 371 10 4,80 13,9 kg 33 kg4x0,5 493 372 10 5,20 18,6 kg 39 kg5x0,5 493 373 10 5,70 23,4 kg 47 kg7x0,5 493 374 10 6,60 32,9 kg 62 kg12x0,5 493 375 10 8,90 57,0 kg 104 kg18x0,5 493 376 10 11,10 86,3 kg 154 kg25x0,5 493 377 10 13,20 120,2 kg 218 kg


3x1,0 493 385 10 5,70 27,5 kg 50 kg4x1,0 493 386 10 6,20 36,8 kg 61 kg5x1,0 493 387 10 6,70 46,2 kg 73 kg6x1,0 493 388 10 7,30 55,6 kg 86 kg7x1,0 493 389 10 7,90 65,3 kg 97 kg8x1,0 493 390 10 8,90 75,1 kg 114 kg9x1,0 493 391 10 9,30 84,2 kg 127 kg12x1,0 493 392 10 10,80 112,7 kg 171 kg18x1,0 493 393 10 14,00 170,1 kg 257 kg25x1,0 493 394 10 16,50 237,6 kg 362 kg

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Type Approval CertificatesVDE (600/1000 V)UL (600 or 1000 V) Style 20234Core Style 10492Sheath Style 20234


Design1. Conductor


TPM

3. SheathPVC




600/1000 V


13

yes

BrClFl

3x1,5 493 450 10 7,40 41,7 kg 84 kg4x1,5 493 451 10 8,00 55,8 kg 103 kg5x1,5 493 452 10 8,70 70,0 kg ?7x1,5 493 453 10 10,50 98,8 kg 176 kg

12x1,5 (4x3x1,5) 493 454 10 13,70 170,7 kg 281 kg18x1,5 (6x3x1,5) 493 455 10 16,70 257,9 kg 402 kg25x1,5 (5x5x1,5) 493 456 10 20,90 360,3 kg 609 kg

4x2,5 493 475 10 9,70 92,1 kg 161 kg5x2,5 493 476 10 10,60 115,7 kg ?7x2,5 493 478 10 12,30 163,1 kg 261 kg18x2,5 493 498 10 23,40 425,8 kg 706 kg

4x4,0 493 481 10 10,90 150,5 kg 229 kg4x6,0 493 484 10 12,80 223,5 kg 327 kg4x10 493 485 10 15,00 390,3 kg 512 kg4x16 493 486 10 18,50 619,5 kg 787 kg4x25 493 487 10 23,10 964,7 kg 1.237 kg4x35 493 488 10 26,80 1340,8 kg 1.672 kg

1x2,5 493 465 10 5,8 22,4 kg 51 kg1x4,0 493 466 10 6,3 36,6 kg 67 kg1x6,0 493 467 10 6,9 54,3 kg 88 kg1x10 493 468 10 7,8 94,9 kg 135 kg1x16 493 469 10 9,2 150,6 kg 199 kg1x25 493 470 10 10,8 234,4 kg 294 kg1x35 493 489 10 12,2 325,8 kg 392 kg1x50 493 490 10 14,2 468,8 kg 546 kg1x70 493 491 10 15,7 634,1 kg 717 kg1x95 493 492 10 18,10 913,6 kg 1.001 kg1x120 493 493 10 19,3 1.139,4 kg 1.229 kg1x150 493 494 10 22,2 1.412,6 kg 1.548 kg1x185 493 495 10 24,5 1.746,2 kg 1.903 kg

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ApplicationsChain cables (Signal)5 Mio. bending cycles

Design1. Conductor


TPM

3. SheathPUR (recycling)

4. Screentinned copper

5. Outer sheathPUR




300/500 V


15

yes

BrClFl




Control Cables


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Type Approval CertificatesVDE (600/1000 V)UL (600/1000 V) Style 20234single core: UL (600/(1000) V)Core Style 10492single core:10521Sheath Style 20234/single core: 10456*


Design1. Conductor


TPM

3. SheathPUR (recycling)

4. Screentinned copper

5. Outer sheathPUR




600/1000 V


17

yes

BrClFl

*) up to 50 mm2 according UL 10456; higher cross section in approval

3x1,5 493 620 60 9,30 69,2 kg 138 kg4x1,5 493 621 60 9,90 85,4 kg 161 kg5x1,5 493 622 60 10,60 103,0 kg 186 kg7x1,5 493 623 60 12,40 140,7 kg 252 kg

12x1,5 493 624 60 15,90 239,9 kg 396 kg16x1,5 493 625 60 18,60 332,5 kg 536 kg18x1,5 493 626 60 19,20 365,2 kg 568 kg25x1,5 493 627 60 23,30 467,0 kg 783 kg

4x2,5 493 628 60 11,70 139,1 kg 240 kg5x2,5 493 629 60 12,60 167,4 kg 279 kg7x2,5 493 630 60 14,40 212,1 kg 353 kg

4x4,0 493 631 60 12,90 206,6 kg 318 kg4x6,0 493 632 60 14,90 273,9 kg 422 kg4x10 493 633 60 17,20 466,4 kg 638 kg4x16 493 634 60 21,60 729,2 kg 991 kg4x25 493 635 60 25,50 1099,6 kg 1.451 kg4x35 493 636 60 30,40 1484,8 kg 1.980 kg4x50 493 637 60 35,40 2133,7 kg 2.766 kg

single core

1x10 493 642 60 8,70 126,5 kg 174 kg1x16 493 643 60 10,00 189,2 kg 246 kg1x25 493 644 60 11,70 281,6 kg 350 kg1x35 493 645 60 13,10 380,1 kg 456 kg1x50 493 646 60 15,10 534,2 kg 621 kg1x120 493 638 60 21,00 1274,8 kg 1.350 kg1x150 493 649 60 23,30 1.543,8 kg 1.696 kg1x185 493 650 60 25,60 1.894,0 kg 2.069 kg1x250 493 651 60

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Type Approval CertificatesVDE Reg. Nr. 9558

ApplicationsServo motor cable100 % compatible for SIEMENSenvironments; suitable for harshenvironments (liquids, oils),5 Mio. life cycles at highmechanic and dynamic stresses.

Design1. Conductor

Bare stranded copper,extremely fine wires accordingto VDE 0295 class 6

2. Insulationspecial TPE or TPMhalogen free

3. Filler (optional)4. Screen

braid of tinned copperwires with optical coverageof > 80 %.

All conductors EMC approved.4. Outer sheath

TPU, 11Y. special poly-urethane, little adhesion, mat.

Marking”Cross-section“+ date of production/Individually printed due tocustomer requirements

Core Identification3 cores black, printed withnumbers (u/vv/www)+ 1 core green-yellow

Servo Motor Cable4 x 1.5 mm2 to 4 x 50 mm2

0.6/1 kV

yes - 50 °C / +80 °C yes yes yes very good yes

21

BrClFl

StandardsPower carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,IEC 754-1Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon and FCKW free

4 A 1,5 493 852 * green 10,84 A 2,5 493 853 * green 11,94 A 4,0 493 854 * green 13,04 A 6,0 493 855 * green 14,44 A 10 493 856 * green 22,44 A 16 493 857 * green 19,34 A 25 493 882 * green 28,64 A 35 493 883 * green 30,94 A 50 493 891 * green 35,3

Servo Motor Cable

Construction Article no. ex stock Colour Outer diameterapprox.

mm2 mm

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= 12 x outer diameter 10 Mio. cycles

R


ApplicationsServo motor cable100 % compatible for SIEMENSenvironments; With pair for brakeor thermo sensor, suitable forharsh environments (liquids, oils),5 Mio. life cycles at highmechanic and dynamic stresses.

Design1. Conductor

Power cores: bare strandedcopper, extremely fine wiresaccording to VDE 0295class 6Control cores: bare strandedcopper1.0 mm2 20 wires,15 mm2 37 wires





TPU, special polyurethane,little adhesion, mat.



Servo Motor Cable w. Pair4 x 1.5 mm2 + 1P1.0 mm2

to 4 x 50 mm2 + 1P1.5 mm2

0.6/1 kV


23

BrClFl

StandardsCurrent carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon and FCKW free

4 A 1,5 + 1 P 1,0/D 493 809 * green 10,84 A 2,5 + 1 P 1,0/D 493 810 * green 11,94 A 4,0 + 1 P 1,0/D 493 842 * green 13,04 A 6,0 + 1 P 1,0/D 493 843 * green 14,44 A 10 + 1 P 1,0/D 493 844 * green 22,44 A 16 + 1 P 1,0/D 493 845 * green 19,3

4 A 25 + 1 P 1,5/D 493 864 * green 28,64 A 35 + 1 P 1,5/D 493 865 * green 30,94 A 50 + 1 P 1,5/D 493 866 * green 35,3

Servo Motor Cable w. Pair


mm2 mm

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R

Type Approval Certificates ApplicationsMachine tool equipment andindustrial robots, particularly inwet areas, under high mechanicalstress and temperatures

Design1. Conductor

tinned electrolyte strandedcopper, finevery fine 7/19 wire strands

2. Insulationspecial PP9Y

3. Filler (optional)special plastic film to cover allscreens

4. Screencopper braiding with optimisedbraiding angle and opticalcoverage of at least 80% EMC tested

5. Outer sheathTPU (PUR) 11Y.Special poly-urethane, little adhesion, matColour: green RAL 5021.Special colours upon request


Core IdentificationIndividual

Screened combined Control CablesRSL 9YSLC11Y

30 V

yes - 50 °C to +80 °C yes yes yes

25

BrClFl

StandardsCurrency carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon freeFCKW free

16 cores, combined Resolver cable 493 828 green 10,43 x 2 x 0.14 + 2 x 0.5 Transmitter cable 493 827 green 10,34 x 2 x 0.38 + 4 x 0.5 Meas./Control cable 493 826 green 9,0

12 x 0.23 Data/Control cable 493 830 green 7,32 x 2 x 0.18 Data/Control cable 493 832 green 5,64 x 2 x 0.18 Data/Control cable 493 831 green 6,28 x 2 x 0.18 Data/Control cable 493 833 green 8,5

12 cores, combined Data/Control cable 493 829 green 9,1

Screen combined Control Cables

Construction Article no. Colour Outer diameterapprox.

mm

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Type Approval CertificatesUL 20236Desina

ApplicationsMachine tool equipment andindustrial robots, particularly inwet areas, under high mechanicalstress and temperatures

Design1. Conductor

tinned electrolyte strandedcopper, finevery fine 7/19 wire strands

2. Insulationspecial PP9Y

3. Filler (optional)special plastic film to cover allscreens

4. Screencopper braiding with optimisedbraiding angle and opticalcoverage of at least 80%. EMC tested.

5. Outer sheathTPU (PUR) 11Y.Special poly-urethane, little adhesion, matColour: green RAL 6018.Special colours upon request


Core IdentificationIndividual

Screened combined Control Cables UL/CSARSL 9YSLC11Y

30 V

27

StandardsCurrency carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon freeFCKW freeFlame retardant in accordancewith IEC 662.1

yes - 50 °C to +80 °C yes yes yes

BrClFl

yes

16 cores, combined Resolver cable 493 828 green 10,43 x 2 x 0.14 + 2 x 0.5 Transmitter cable 493 827 green 10,34 x 2 x 0.38 + 4 x 0.5 Meas./Control cable 493 826 green 9,0

12 x 0.23 Data/Control cable 493 830 green 7,32 x 2 x 0.18 Data/Control cable 493 832 green 5,64 x 2 x 0.18 Data/Control cable 493 831 green 6,28 x 2 x 0.18 Data/Control cable 493 833 green 8,5

12 cores, combined Data/Control cable 493 829 green 9,1

Screen combined Control Cables UL/CSA

Construction Article no. Colour Outer diameterapprox.

mm

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Type Approval CertificatesUL/CSA 20234Desina

ApplicationsServo motor cable100 % compatible for SIEMENSenvironments; suitable for harshenvironments (liquids, oils),5 Mio. life cycles at highmechanic and dynamic stresses.

Servo Motor Cable UL/CSA4 x 1.5 mm2 to 4 x 50 mm2

0.6/1 kV


29

yes

BrClFl

Design1. Conductor

Bare stranded copper,extremely fine wires accordingto VDE 0295 class 6





TPU, 11Y. special poly-urethane, little adhesion, mat.Flame retardant



StandardsPower carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,IEC 754-1Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon and FCKW freeFlame retardant in accordancewith IEC 662.1

Servo Motor Cable UL/CSA

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4 A 1,5 494 852 * orange RAL 2003 104 A 2,5 494 853 * orange RAL 2003 11,74 A 4,0 494 854 * orange RAL 2003 12,84 A 6,0 494 855 * orange RAL 2003 14,94 A 10 494 856 * orange RAL 2003 17,54 A 16 494 857 * orange RAL 2003 21,34 A 25 494 882 * orange RAL 2003 24,6


mm2 mm


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Type Approval CertificatesVDE Reg. Nr. 9558UL/CSA 20234Desina

ApplicationsServo motor cable100 % compatible for SIEMENSenvironments; With pair for brakeor thermo sensor, suitable forharsh environments (liquids, oils),5 Mio. life cycles at highmechanic and dynamic stresses.

Servo Motor Cable w. Pair UL/CSA4 x 1.5 mm2 + 1P1.5 mm2

to 4 x 50 mm2 + 1P1.5 mm2

0.6/1 kV


31

yes

BrClFl

Design1. Conductor

Power cores: bare strandedcopper, extremely fine wiresaccording to VDE 0295class 6Control cores: bare strandedcopper1.0 mm2 20 wires,15 mm2 37 wires





TPU. special polyurethane,little adhesion, mat.Flame retardant



StandardsCurrent carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon and FCKW freeFlame retardant in accordancewith IEC 662.1

Servo Motor Cable w. Pair UL/CSA

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4 A 1,5 + 1 P 1,0/D 494 840 * orange RAL 2003 12,54 A 2,5 + 1 P 1,0/D 494 841 * orange RAL 2003 13,84 A 4,0 + 1 P 1,0/D 494 842 * orange RAL 2003 14,94 A 6,0 + 1 P 1,0/D 494 843 * orange RAL 2003 16,74 A 10 + 1 P 1,0/D 494 844 * orange RAL 2003 19,24 A 16 + 1 P 1,0/D 494 845 * orange RAL 2003 23

4 A 25 + 1 P 1,5/D 494 864 * orange RAL 2003 26,94 A 35 + 1 P 1,5/D 494 865 * orange RAL 2003 314 A 50 + 1 P 1,5/D 494 866 * orange RAL 2003 34,8


mm2 mm


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Type Approval CertificatesVDE Reg. Nr. 9558UL/CSA 20334Desina

ApplicationsServo motor cable100 % compatible for INDRAMATenvironments; With quad forbrake or thermo sensor, suitablefor harsh environments (liquids,oils), 5 Mio. life cycles at highmechanic and dynamic stresses.

Servo Motor Cable UL/CSA4 cores + 2 pairs 0.75 to 2.5

1000 V


33

yes

BrClFl

Design1. Conductor

Power cores: bare copperstrand, very fine wires,VDE 0295 class 6Control cores: bare copperstrand0.75 mm2, 1.0 mm2

2. Insulationspecial TPE or TPM,halogen free


braid of tinned copperwires with optical coverageof > 80 %.EMC tested cables.

5. Outer sheathTPU, Special polyurethane,little adhesion.Flame retardant.


Core Identification3 cores black, printed withnumbers (u/vv/www)+ 2 pairs black/white or othercolours

StandardsCurrencyt carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon freeFCKW freeFlame retardant in accordancewith IEC 662.1

Servo Motor Cable – Motor Cable UL approved

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4 x 1 + 2 x 2 x 0,75 IN 653 493 720 orange 2003 11,74 x 1,5 + 2 x 2 x 0,75 IN 650 493 721 orange 2003 12,34 x 2,5 + 2 x 2 x 0,75 IN 602 493 722 orange 2003 13,84 x 2,5 + 2 x 2 x 1,0 493 762 orange 2003 14,44 x 4 + 2 x 2 x 1,0 IN 603 493 723 orange 2003 15,54 x 4 + 2 x 2 x 1,5 493 763 orange 2003 16,34 x 6 + 2 x 2 x 1,0 IN 604 493 724 orange 2003 16,74 x 6 + 2 x 2 x 1,5 493 764 orange 2003 18,64 x 10 + 2 x 2 x 1,0 IN 605 493 725 orange 2003 19,34 x 10 + 2 x 2 x 1,5 493 765 orange 2003 19,94 x 16 + 2 x 2 x 1,5 IN 606 493 726 orange 2003 23,64 x 25 + 2 x 2 x 1,5 IN 607 493 727 orange 2003 29,54 x 35 + 2 x 2 x 1,5 IN 667 493 728 orange 2003 33,04 x 35 + 2 x 2 x 2,5 IN 668 orange 2003

4 x 50 + 4 x 2,5 493 875 orange 2003 38,0

Construction Indramat ref. Article no. Colour Outer diameterapprox.

mm


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Type Approval CertificatesVDE Reg. Nr. 9558UL/CSA 20236

Applications100 % compatible for allINDRAMAT application

Control Cable UL/CSARSL 9YSLC11Y

Design cores /pair accorfing application300 V

-50 °C to +80 °C yes yes yes yes

35

yes

BrClFl

Design1. Conductor

fire wires2. Insulation

special TPM 9Y,halogen free

3. Element screen


braid of tinned copperwires with optical coverageof > 80 %.EMC tested cables.

6. Outer sheathTPU, 11Y. Special poly-urethane, little adhesion.Flame retardant


Core IdentificationColours according to design

StandardsCurrency carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon freeFCKW freeFlame retardant in accordancewith IEC 662.1

Control Cable UL/CSA

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4 x 2 x 0,25 + 2 x 1,0 209 493 870 orange 2003 8,64 x 2 x 0,25 + 2 x 0,5 INK 448 493 890 orange 2003 8,334 x 0,25 + 2 x 0,5 INK 271 493 880 orange 2003 11,4(4x2x0,14 + 4x1 + IN 0532 493 892 orange 2003

1x(4x0,14))

Construction Indramat ref. Article no. Colour Outer diameterapprox.

mm


R


ApplicationsConnection of linear motors withhigh speed and accelerationrequirements, 100 % compatiblefor all linear drives, suitable forharsh environments (liquids, oils),5 Mio. life cycles at highmechanic and dynamic stresses.

Design1. Conductor

Power cores electrolytic copper,very fine wires in accordancewith VDE 0295 class 6Control cores electrolyticcopper19 wires

2. Insulationspecial TPE or TPM

3. Screenbraid of tinned copperwires with optical coverageof > 80 %.

All conductors EMC tested.4. Outer sheath

TPU, special polyurethane,little adhesion



Linear Motor Cable4 cores + Quad 0.5 to 1.5

0,6/1 kV


37

BrClFl

StandardsCurrent carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon and FCKW free

4 A 1,5 + 1 V 0,75/D C 493 711 yellow4 A 2,5 + 1 V 0,75/D C 493 712 yellow4 A 4,0 + 1 V 0,75/D C 493 713 yellow4 A 6,0 + 1 V 0,75/D C 493 714 yellow4 A 10 + 1 V 0,75/D C 493 715 yellow4 A 16 + 1 V 0,75/D C 493 716 yellow4 A 25 + 1 V 1,5/D C 493 717 yellow4 A 35 + 2x2 1,5/D C 493 718 yellow4 A 1,5 + 1 V 1,0/D 493 701 green4 A 2,5 + 1 V 1,0/D 493 702 green4 A 4,0 + 1 V 1,0/D 493 703 green4 A 6,0 + 1 V 1,0/D 493 704 green4 A 10 + 1 V 1,0/D 493 705 green

Linear Motor Cable

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Type Approval CertificatesVDE Reg. Nr. 9558UL/CSA 20234UL/CSA 20910

ApplicationsConnection of linear motors withhigh speed and accelerationrequirements, 100 % compatiblefor all linear drives, suitable forharsh environments (liquids, oils),5 Mio. life cycles at highmechanic and dynamic stresses.

Design1. Conductor

Power cores electrolytic copper,very fine wires in accordancewith VDE 0295 class 6Control cores electrolyticcopper19 wires

2. Insulationspecial TPE or TPM

3. Screenbraid of tinned copperwires with optical coverageof > 80 %.All conductors EMC tested.

4. Outer sheathTPU, special polyurethane,little adhesion



Linear Motor Cable UL/CSA4 cores + Quad 0.5 to 1.5

0.6/1 kV

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StandardsCurrent carrying capacity inaccordance with AKS 20005Instruction for use inaccordance with AKS 80001Halogen free in accordancewith DIN VDE 0472 part 815,Oil resistance in accordancewith DIN VDE 0282 P 10/HDand 472-803 BSilicon and FCKW freeFlame retardant in accordancewith IEC 662.1

-50 °C / +80 °C yes yes yes very good yes yesyes

BrClFl

UL 20234

4 A 1,5 + 1 V 0,5/C *) 493 707 * green4 A 2,5 + 1 V 0,5/C *) 493 708 * green4 A 4,0 + 1 V 0,5/C *) 493 709 * green4 A 6,0 + 1 V 0,5/C *) 493 710 * green

UL 20910

4 A 1,5 + 1 V 0,75/D C 493 731 * yellow4 A 2,5 + 1 V 0,75/D C 493 732 * yellow4 A 4,0 + 1 V 0,75/D C 493 733 * yellow4 A 6,0 + 1 V 0,75/D C 493 734 * yellow4 A 10 + 1 V 0,75/D C 493 735 * yellow4 A 16 + 1 V 0,75/D C 493 736 * yellow4 A 25 + 1 V 1,5/D C 493 737 * yellow4 A 35 + 2x2 1,5/D C 493 738 * yellow

Linear Motor Cable UL/CSA

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*) with safe electrical seperation

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ELEMENT STANDARD SUPERIOR INFERIOR

ConductorSingle wire O VDE 0295 class 5/6 smaller O min. 0,10 bigger O

InsulationMaterial Hard/gliding softTemperature resistant TPE yes, PP partly Polymeric fluorine PVC

SpiralisationLay length Short lay length Shorter lay length longer SLType of spiralisation Without power supplycore leadMore than 18 coresbundled

Wrapping Plastic film or non-woven fabric PTFE wrapping No wrapping

ScreenLay length Short lay length Shorter lay length Longer lay lengthSheath PUR with anti block PVCApplicationDisplacement 5m short longBending radius 12 x d big smallVelocity 100m/min (180m/min*) decreased increasedAcceleration 5-6 m/sec2 little acceleration high accelerationInstallation horizontal vertical

* For cable types < 6mm2 conductor cross section

Operating temp. °C-100 -50 0 +50 +100 +150

Heat pressure °C100 150 200

Resistance tocold temperatures °C

-40 °C -5 °C 0 °C

Tensile stressMpa(at 20°C)

0 10 20 30 40 50

Abrasionresistance Hübe

10 5 x10 10 5 x10 10

Notch resistancen/mm(at 20°C)

50 100 150

Insulation comparison

PVC TPETPE

PVC TPE

PVCTPE

TPEPVC

TPEPVC

TPEPVC

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Thermal properties

Load values

For the fixed / little mobile use:- Operating temperature at the conductor: 90°C- Ambient temperature: 30°C

For the use in permanent mobility:- Operating temperature at the conductor: 70°C- Ambient temperature: 30°C

Increased standard for the current carrying capacity:DIN VDE 0298 - 4, draft 4.95Table 6 – column 3, installation 3 was selected as reference for thethermal properties (load values for the non-fixed/little mobile use).

Conditions for use little mobility permanent mobilityNumber of loaded cores max. 3 max. 3Nominal cross sectionof the copper conductor (mm2) Load value in A 1.5 22 16 2.5 30 22 4.0 40 29 6.0 52 3710.0 71 5116.0 96 6925.0 119 5835.0 147 10550.0 179 127

Current carrying capacity AKS 20005for trailing cables

70

60

50

40

30

20

10

0

100 gr200 gr500 gr

1000 gr

Comparison of sticking

TPE TPU TPMNewton

Weight

Instructions for Installation*

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The removal of the cables must be without twists, i.e. the cablesmust be unreeled. They must never be pulled in loops over theflange of the drum. A balanced filling of the webs guarantees that theposition of the cables remains unchanged during operation.

Do not install cables of different sheath materials without using a separationweb.

The cables should be installed as symmetrically as possible dependingon their weights and measurements. This is also true for the outerdiameters. Cables which highly differ in outer diameter should beseparated by webs.The cables must not be installed in a fixed construction in the chain, butthey must be mobile. In particular in the area of the bending radii thecables must move freely. The indicated minimum bending radii must beconsidered the absolute minimum value.

Both ends of the cable must be fixed in a dead zone in an appropriatedistance to the ends of the mobile parts (approx. 30 x diameter). Atleast in the area of the mobile parts of the daisy chain the cables mustbe provided with a traction relief.

The cables must not touch the surface of the engine.

12 x outer diameter of the cable.Smaller bending radii are possible at a reduced life.

Fastening of the cable in thedaisy chain

Minimum admissiblebending radii

Installation of the cables in thedaisy chain

Cable installation in engines

Right!

Wrong!

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Instructions for Installation*

max. 50 N/mm2 conductor cross section for fixed installation,max. 20 N/mm2 conductor cross section for flexible horizontal installation

Regular version (1 sheath construction with/without screen braid)

- minimum admissible bending radius: 12 x D- maximum admissible acceleration: 5 m/sec.2*- maximum admissible displacement: 100m/min (180m/min)**- guaranteed bendings (ati ≥ 12xD): min. 10 Mio *

D...... Conductor cross section (mm)* for cables > 16 mm2 reduced requirements2 (acceleration ≤ 1 m/sec2, ≥ million bendings)** for cables ≤ 6 mm2 conductor cross section+ The instructions for installation of the manufacturers of energy

conducting chains must be observed in addition.

- maximum admissible horizontal displacement: 5 m- alternating bendings not admissible- Torsion is not admissible for cables with overall screen(torsion for a maximum ± 30°/m are admissible)

For deviating (higher) requirements, like

- smaller bending radii- larger horizontal / vertical displacements- higher velocities / acceleration- alternating bendings- torsion et cetera

there are special constructions upon demand.

For power cables in accordance with AKS 20 005For control/data cables in accordance with DIN VDE 0891 part 1

Utilization in the daisy chain

Tensile stress

Current carrying capacity

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