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AutomotiveCables

AutomotiveCables

The Global Cable Solutions CompanyThe Global Cable Solutions Company

AutomotiveCables

Weld Primary Cable – WPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42000V (UL), 1000V c(UL), primary power connections to transformers and Trans-Guns. RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable.

Weld Primary Cable – WPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6600V (UL), 1000V c(UL), power drop for weld controllers, AC transformers and Tri-pack weld controls. RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable.

Weld Primary Cable – WPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82000V (UL), 1000V c(UL), power connections for transformers and weld controllers. RHH-RHW, Type TC-ER, Type R90, GM Class 3 cable.

Weld Primary Cable – WPCS Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10600V (UL), 1000V c(UL), flat power drop for transformers and weld controllers.RHH-RHW, Type TC-ER, Type R90. GM Class 2 cable.

Trans-Gun Assembly – WPCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Highly flexible cable assembly for Trans-Gun welding equipment. GM Class 4 cable.

Trans-Gun Immobilization Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Immobilization bracket for use with 90° Trans-Gun cable assemblies.

Tiger-Flex Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142000V, multi-conductor flexible power cable for continuous flexing and twisting applications. Type W, Type TC. 6 AWG to 4/0

Robotic and Manual Welding Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 16600V, flexible power cables for a wide range of robotic and welding applications.

Robotic and Manual Welding Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 182000V, flexible power cables for a wide range of robotic and welding applications.

Cables for Toyota . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20600V to 2000V, cables specially designed for Toyota Motors.

Cables for DaimlerChrysler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212000V, portable cables to meet DaimlerChrysler specifications.

DLO Flexible Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222000V, single conductor. Diesel locomotive cable. EP/CPE, RHH, RHW-2

Lower Installed CostsSee

AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application.

El Dorado, Arkansas

Made in America

© 2006, AmerCable Incorporated

IndexIndex

Tough operating environments require cables engineered for longer servicelife and increased productivity

AmerCable has a automotive cable productivity solution for you. Our innovatively engineered and manufacturedAutomotive Cable Family is designed for your toughestconditions. As a leading producer of automotive cablesin North America, AmerCable is dedicated to producing:� highly flexible and reliable cables� cables that last longer in harsh automotive

environments� cables designed to help provide greater

levels of safety and productivity

Cable Innovation� Designing insulating and jacketing materials that

are more flexible with greater resistance to abrasion and moisture

� Cable constructions that last longer – providing reduced down time for increased productivity

� New product development that addresses environmental, safety and cost reduction issues specific to your application.

Operating Excellence� On-time delivery backed by

our industry leading shipment percentage of 99%+ for the past 36 months. For ourcurrent on-time deliveryrate, visit our website atwww.amercable.com

� Standard lead-time of 6 to 8 weeks

� Urgent response shipment capability of 2 to 4 weeks

� AmerCable is an ISO-9001 certified manufacturer

Hands-on Field SupportOur experienced field application engineers are available for on-site evaluation and solutions. They also conduct education and training sessions that address safety, splicing and cable handling issues.

Our Commitment to theAutomotive Industry

1

www.amercable.come-mail: [email protected]

Manufactured by AmerCable Incorporated • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-96132

TC-ER for Fast, EconomicalCable Installation

Your Challenge: The plant manager directs you to develop a plan to install a new production line.His only directions are to do it faster and for lessmoney than the last change.

Your First Thought: How is this going to be possible without compromising installation quality?

The AmerCable Solution: Exposed run cables for fast, economical installation.

AmerCable Exposed Run CablesThis new rating for tray cables – TC-ER – was created by changes in NEC and UL standards. If the basic UL cable type meets additional crushand impact requirements, UL permits the manufacturer to add the -ER suffix to the basiclisting on the cable. The -ER signifies that it hasmet the physical toughness requirements that permit it to be installed as exposed wiring in certain applications. Such wiring, i.e. wiring that is installed outside of a tray, conduit or other raceway, is sometimes also called open wiring.With the -ER suffix printed on the cable, theresponsible electrical inspector is able to verifythat the cable meets Code requirements for use as exposed wiring.

Lower Installed Cost! UL Type TC tray cables are permitted in cable trays by the NEC. However, tray cables without the -ER suffix that extend from the tray for morethan 1.8 meters (6 feet) to connect to a motor or other electrical device must be installed in conduit or other type of raceway. Tray cables with the -ER suffix can extend much further in certain applications if given adequate protectionand support.

Type TC-ER cables are permitted to extend foran unlimited distance. Because of this increased out-of-tray cable length, the use of -ER ratedcables can reduce the need for conduit and theoverall cost of the installation.

2005 National Electrical Code® Excerpt Type TC Cables Article 336.10 (7) In industrial establishments where the conditions of maintenance and supervision ensure that onlyqualified persons service the installation andwhere the cable is continuously supported and protected against physical damage usingmechanical protection, such as struts, angles orchannel, Type TC tray cable that complies with thecrush and impact requirements of Type MC cableand is identified for such use with the markingType TC-ER shall be permitted between a cabletray and the utilization equipment or device. Thecable shall be secured at intervals not exceeding1.8m (6ft). Equipment grounding for the utilizationequipment shall be provided by an equipmentgrounding conductor within the cable.Source: National Electrical Code 2005

UL TypeTC-ER

APPROVED!

Formerly “Open Wiring”

www. amercable.com • e-mail: [email protected] 3

Automotive Cables

v4.06.1

200 Amp DropConduit Installation 3/0AWG RHW + 6AWG RHW gnd........ $1,115.002" Rigid Conduit + Fittings ........................ 519.00Labor (32 Hours) ....................................1,600.00Total....................................... $3,234.00

Open Wiring InstallationAmerCable Power Cable

2/0AWG + gnd ................................... $1341.00(AmerCable Part #: 37-849-060)

Cable Supports ..........................................140.00Labor (16 Hours) ...................................... 800.00Total....................................... $2,281.00

SavingsConduit Installation.............................. $3,234.00Open Wiring Installation ........................ 2,281.00Cost Difference ......................................... 953.00Total Savings ........................... 29%

400 Amp DropConduit Installation600 kcmil RHW + 1/0AWG RHW gnd .. $3,623.004" Rigid Conduit + Fittings ......................1,527.00Labor (48 Hours) ....................................2,400.00Total ....................................... $7,550.00

Open Wiring InstallationAmerCable Power Cable

400 kcmil + gnd................................. $3,371.00(AmerCable Part #: 37-849-063)

Cable Supports ......................................... 210.00Labor (24 Hours) ................................... 1,200.00Total ....................................... $4,781.00

SavingsConduit Installation ............................. $7,550.00Open Wiring Installation......................... 4,181.00Cost Difference ...................................... 2,769.00Total Savings ........................... 37%

Installation Cost ComparisonInstallation Description: Bus Drop from bus plug to safety switch or control panel; 120 foot total cable run;

30 foot vertical drop

60 Amp DropConduit Installation6AWG RHW + 8AWG RHW gnd.............. $241.001" Rigid Conduit + Fittings ........................ 270.00Labor (24 Hours) ....................................1,200.00Total....................................... $1,711.00

Open Wiring InstallationAmerCable Power Cable 6AWG + gnd .... $440.00

(AmerCable Part #: 37-849-067)Cable Supports ........................................... 90.00Labor (8 Hours)........................................ 400.00Total ......................................... $930.00

Savings Conduit Installation.............................. $1,711.00Open Wiring Installation ........................... 930.00Cost Difference ......................................... 781.00Total Savings ........................... 46%

100 Amp DropConduit Installation2AWG RHW + 8AWG RHW gnd.............. $516.001-1/4" Rigid Conduit + Fittings.................. 373.00Labor (24 Hours) ................................... 1,200.00Total....................................... $2,089.00

Open Wiring InstallationAmerCable Power Cable 4AWG + gnd .... $526.00

(AmerCable Part #: 37-849-058)Cable Supports ........................................... 90.00Labor (8 Hours) ........................................ 400.00Total....................................... $1,016.00

SavingsConduit Installation...............................$2,089.00Open Wiring Installation .........................1,016.00Cost Difference .......................................1,073.00Total Savings ........................... 51%

37-849

Weld Primary Cable • WPCS2000 Volts (UL) • 1000 Volts c(UL)Type RHH/RHW • Type TC-ER • Type R90 • 90°C


Application� Primary power connections to transformers� Main power drops� Feeders to hard automatics and

Trans-Guns� Temporary feeders (4/0 single conductor)

Features� Suitable for continuous operating

conductor temperature of 90°C� Extremely flexible stranding used for

increased flexibility and ease of installation

� Insulated with EPR meeting the requirements of ICEA S-75-381

� Heavy-duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids.

� Suitable for extra hard usage

� Rated by GM as Class 2 cable, suitable for periodic flexing

Insulation90°C ethylene-propylenerubber (EPR). Phase identified by color code

JacketMold-cured thermoset with cable identification via permanent marking (1/C is CV-Cured)

ConductorsFlexible tinned copper

SeparatorA suitable separator providing easy stripping of insulation

Ratings & Approvals� UL Type RHH/RHW

� UL Type TC-ER (Multi-Conductor)

� c(UL) Type TC (Multi-Conductor)

� c(UL) Type R90

� Flame Resistance: FT1 (Single Conductor)

� Flame Resistance: FT4 (Multi-Conductor)

� CSA: -40°C

� UL 44: Thermoset-Insulated Wires and Cables

� UL 1277: Electrical Power and Control Tray Cables with Optional Optical-Fiber Members

� CSA C22.2 No. 38: Thermoset Insulated Wires and Cables

� ASTM B33: Tinned Soft or Annealed Copper Wire for Electrical Purposes

� ASTM B172: Standard Specification for Rope-Lay-Stranded Copper Conductors having Bunch-Stranded Members, for Electrical Conductors

� ASTM B173: Standard Specification for Rope-Lay-Stranded Copper Conductors Having Concentric-Stranded Members, for Electrical Conductors

� These cables meet the requirements of General Motors Corporation Resistance Welding EquipmentWS-2, Section C: Primary Cables Specification.

ReinforcementSynthetic yarn over assembly

SeparatorA suitable separator providing easy stripping of jacket

UL TypeTC-ER

APPROVED!



Automotive Cables

37-849 • Weld Primary Cable • 2000 Volts (UL) • 1000 Volts c(UL)

v4.06.1

1Cable dimensions, weights and dc-resistances are subject to manufacturing tolerance. Consult factory for exact tolerances.

2Ampacity is listed with a 90°C conductor temperature and 30°C ambient air, free air installation, per 2005 NEC.

053 2/0 2 323 0.090 2 259 0.070 1.677 2184 0.101 271 2X20X2X BOC-33 Black055 2/0 3 323 0.090 2 259 0.070 1.890 2764 0.101 237 3X20X2X BOC-38 Black050 4/0 1 532 0.090 NA NA NA 0.917 908 0.0626 405 1X40XXX BOC-18 Yellow

NominalInsulationThickness

in.

GroundSizeAWG

Min. Wires per

GroundCond.

NominalGround

InsulationThk. in.

11NominalOutside

Dia.(in.)

1Approx.WeightLbs/mft

1DCResistanceOhms/mft @ 75°C

Part No.37-849-

SizeAWG

Numberof

PowerCond.

Min.Wires

perCond. 22Ampacity

WPCSPartNo.

BOCCrossRef. Jacket

Color

37-849



Application� 2/C 4/0 Plus 1/0 Ground� Main power drop to a single-phase weld

controller from a bus plug� Power drop from a weld controller

to a conventional AC transformer� Power drop from a weld controller

to a junction box for automatics� 3/C 4/0 Plus 1/0 Ground

Feeders for Tri-pack weld controls



increased flexibility and ease of installation� Phase conductors insulated with

EPR meeting the requirements of ICEA S-75-381

� Heavy-duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids

� Innovative design reduces diameter and weight




JacketMold-cured thermoset withcable identification via per-manent marking

Insulation90° ethylene-propylene rub-ber (EPR). Phase identifiedby color code

SeparatorA suitable separator pro-vides easy stripping ofinsulation

ReinforcementSynthetic yarn overassembly


� UL Type TC-ER

� c(UL) Type TC

� c(UL) Type R90

� Flame Resistance: FT4

� CSA: -40°C





� ASTM B172: Standard Specification for Rope-Lay-Stranded Copper Conductors having Bunch-Stranded Members, for Electrical Conductors

� These cables meet the requirements of General Motors Corporation Resistance WeldingEquipment WS-2, Section C: Primary Cables Specification.

SeparatorA suitable separator provid-ing easy stripping of jacket

UL TypeTC-ER

APPROVED!



Automotive Cables


v4.06.1



051 4/0 2 532 0.080 1/0 266 0.055 1.825 2962 0.0626 361 2X4010X BOC-31 Black054 4/0 3 532 0.080 1/0 266 0.055 2.033 3770 0.0626 316 3X4010X BOC-36 Black


in.

GroundSizeAWG

Min. Wires per

GroundCond.

NominalGround

InsulationThk. in.

11NominalOutside

Dia.(in.)



Part No.37-849-

SizeAWG

Numberof

PowerCond.

Min.Wires

perCond. 22Ampacity

WPCSPartNo.

BOCCrossRef. Jacket

Color

37-849



Application� Primary power connections to transformers

(2/C plus ground)� Main power drop to a three-phase weld

controller from a bus plug (3/C plus ground)

Features� Suitable for continuous operating conductor

temperature of 90°C� Extremely flexible stranding used for

increased flexibility and ease of installation� Insulated with EPR meeting the

requirements of ICEA S-75-381� Serrated insulation and special length

of lay to insure long flex life� Heavy-duty jacket offers excellent protection

against abrasion, impact, heat, oil, flame,ozone, alkali and acids

� Jacket extruded into cable core intersticesto ensure durability

� Suitable for extra hard usage� Rated by GM as Class 3 cable, suitable for

continuous duty flexing service at moderatespeeds with extensive high count flex lifeand moderate amounts of torsional stress

ReinforcementTwo (2) servings of synthetic yarn appliedbetween jacket layers


Core BinderSynthetic yarn over assembly

Jacket2-pass, integral fill, mold-cured thermoset with cable identification via permanent marking


� UL Type TC-ER

� c(UL) Type TC

� c(UL) Type R90


� CSA: -40°C





� ASTM B173: Standard Specification for Rope-Lay-Stranded Copper Conductors Having Concentric-Stranded Members, for Electrical Conductors

� ASTM B174: Standard Specification for Bunch-Stranded Copper Conductors for Electrical Conductors


SeparatorA suitable separator provides easy stripping of insulation

Insulation90° ethylene-propylene rubber (EPR) serrated to ensure long flex life.Phase identified by color code

UL TypeTC-ER

APPROVED!



Automotive Cables


v4.06.1



048 2 3 259 0.070 2 259 0.070 1.453 1793 0.201 152 3XX2X2X NA Black056 2 2 259 0.070 2 259 0.070 1.330 1347 0.201 174 2XX2X2X BOC-39 Yellow057 4 2 259 0.070 4 259 0.070 1.225 1039 0.321 130 2XX4X4X BOC-40 Yellow


in.

GroundSizeAWG

Min. Wires per

GroundCond.

NominalGround

InsulationThk. in.

11NominalOutside

Dia.(in.)



Part No.37-849-

SizeAWG

Numberof

PowerCond.

Min.Wires

perCond. 22Ampacity

WPCSPartNo.

BOCCrossRef. Jacket

Color

37-849

Weld Primary Cable • Flat • WPCS600 Volts (UL) • 1000 Volts c(UL)Type RHH/RHW • Type TC-ER • Type R90 • 90°C


Application� Main power drop from bus plug to

single-phase weld controller� Power drop from weld controller to

conventional AC transformer� Power drop from weld controller to

junction box for automatics



increased flexibility and ease of installation� Phase conductors insulated with

EPR meeting the requirements of ICEA S-75-381

� Heavy-duty jacket offers excellent protection against abrasion, impact, heat, oil, flame, ozone, alkali and acids

� Innovative design reduces diameter and weight



JacketMold-cured thermoset withcable identification via permanent marking




� UL Type TC-ER

� c(UL) Type TC

� c(UL) Type R90


� CSA: -40°C






� ASTM B172: Standard Specification for Rope-Lay-Stranded Copper Conductors havingBunch-Stranded Members, for Electrical Conductors



Insulation90° ethylene-propylene rubber (EPR). Phase identified by color code

UL TypeTC-ER

APPROVED!



Automotive Cables


v4.06.1



052 4/0 2 532 0.080 1/0 1050 0.055 1.1x 2.131 2516 0.0626 361 2X4010F BOC-19 Black


in.

GroundSizeAWG

Min. Wires per

GroundCond.

NominalGround

InsulationThk. in.

11NominalOutside

Dia.(in.)



Part No.37-849-

SizeAWG

Numberof

PowerCond.

Min.Wires

perCond. 22Ampacity

WPCSPartNo.

BOCCrossRef. Jacket

Color

37-449

WPCS Trans-Gun Cable AssemblyDurable • Highly FlexiblePower cable for automotive assembly welding robots


ApplicationPrimary power connections to transformeron integral Trans-Gun welding equipment.

Designed and manufactured to withstandthe continuous flexing of automotive assembly welding robots.

Ratings & Approvals� WPCS 2XX2X2A/B

� WPCS 2XX4X4A/B

� 90°C

� Design Life – 11,000,000 flexes on robotic welding equipment

� UL and c(UL) AWM Listed; CSA 22.2,210.2 Class 2, Group B; UL 758

Conductors#2 or #4 soft orannealed copper, extra-flexible stranding specificallydesigned and manufactured for maximum flex life.

SeparatorsNon-adhering, easy tostrip. Opaque for easyidentification.

InsulationContinuous flex polymer. 1000V

Color Code:• 1/C Black• 1/C Red• 1/C Green

Molded Connector90° integral moldedpolyurethane with11⁄2" NPT andintegral strainrelief.

Also Available: Straightintegral moldedpolyurethane with 11⁄2" NPT and integralstrain relief.

JacketContinuous flex polymer with an11,000,000 flex design life.

Extremely high abrasion and cut-through resistance.

Color: Black

25 Feet

WPCS 2XX2X2B 37-449-822ANGL 90,° 2 AWG, 3/CWPCS 2XX4X4B 37-449-824ANGL 90,° 4 AWG, 3/CWPCS 2XX2X2A 37-449-822STRT Straight, 2 AWG, 3/CWPCS 2XX4X4A 37-449-824STRT Straight, 4 AWG, 3/C

DescriptionAmerCable

Part No.WPCS

Part No.

Construction OptionsBecause all Trans-Gun assemblies’ strain reliefs must be immobilized to ensure proper operation, AmerCable offers an immobilization bracket for use exclusively with AmerCable 90° Trans-Gun assemblies. See Catalog sheet for Trans-Gun Immobilization Bracket P/N 37-449-BRKT2 or consult Factory for details.

Special OrderContact factory for details

37-449-BRKT2

AmerCable Trans-GunImmobilization Bracket


Because all Trans-Gun assemblies must be immobilized to ensure proper operation,AmerCable is pleased to offer an immobilizationbracket for use exclusively with AmerCable90° Trans-Gun assemblies.

The immobilization bracket is designed to immobilize the molded connector of AmerCable’sTrans-Gun robotic welding cable assemblies. It is for use exclusively with WPCS 2XX2X2B –90° Version Only and WPCS 2XX4X4B – 90° Version Only.

The immobilization bracket is designed to fit the following Roman Transformers:TRy74X TRy78X TRy80X TRy82X

TRy77X TRy79X TRy81X

The immobilization bracket consists of the following:1 – Tapping plate 1 – Pivot Ring

2 – Opposing brackets

4 – 1/4-20 x 1" long hex cap screws with flat and lock washers

8 – 3/8-16 x 3/4" long hex cap screws with flat and lock washers

All bolts are grade 5 or better

Installation procedures are available from AmerCable upon request

Automotive Cables

v4.06.1

37-430TF/431TF/432TF

Tiger-Flex Power CableFlexible • 90°C • 2000 Volts


ApplicationTiger-Flex Power Cable is designed for use in continuous flexing, twisting applicationsand harsh physical environments whereflame, abrasion, chemicals, moisture,impact-tearing and temperature extremes are considerations.

Applications include: portable power, robotic welding, power tracks, cable tenders, hoists, spring and motor drivenreels, festoon systems, cable tracks andcranes. Tiger-Flex 8000 is also suitable forindoor or outdoor use on: magnet cranes,barges, mining machines and mining equipment. This cable is suitable for installation in water, including aerator ponds.

Features� Special lay length and lubrication to

ensure long flex life. Core-wrapped with high tensile binder to maintain flexing geometry.

� Single color coded for easy identification

� Singles serrated to ensure long flex life.

InsulationSpecially formulated flexiblethermoset EP per ICEA S-75-381 and UL 44. Serratedand lubricated to ensurelong flex life. Phase identified by color code

JacketOil, chemical and heat resistant yellow thermoset extra heavy-duty chlorinatedpolyethylene

ConductorsSpecially designed and manufactured for maximum flex life.

SeparatorNon-adhering, easy to strip. Opaque for easy identification.

Ratings & Approvals� UL listed as Type W

� c(UL) listed as Type TC

� c(UL) listed as Type W

� Flame Resistance: FT-4, FT-5

� MSHA Approved

� ASTM B-33: Standard Specification for Tinned Soft or Annealed Wire for Electrical Purposes


� ICEA S-75-381/NEMA WC-58: Portable and Power Feeder Cables for Use in Mines and Similar Applications



Automotive Cables

37-430TF/431TF/432TF • Tiger-Flex Power Cable • 2000 Volts

v4.06.1

430006TF 6 2 133 0.060 0.131 0.931 531 99431006TF 6 3 133 0.060 0.148 1.020 659 99432006TF 6 4 133 0.060 0.141 1.114 735 87430004TF 4 2 259 0.060 0.144 1.028 704 130431004TF 4 3 259 0.060 0.163 1.170 980 130432004TF 4 4 259 0.060 0.161 1.270 1168 114430002TF 2 2 259 0.060 0.180 1.269 1084 174431002TF 2 3 259 0.060 0.160 1.350 1325 174432002TF 2 4 259 0.060 0.186 1.480 1688 152430001TF 1 2 259 0.080 0.178 1.439 1410 202431001TF 1 3 259 0.080 0.171 1.518 1731 202432001TF 1 4 259 0.080 0.187 1.681 2180 177430010TF 1/0 2 266 0.080 0.171 1.527 1628 234431010TF 1/0 3 266 0.080 0.191 1.650 2070 234432010TF 1/0 4 266 0.080 0.185 1.790 2549 205430020TF 2/0 2 342 0.080 0.181 1.649 1962 271431020TF 2/0 3 342 0.080 0.181 1.754 2465 271432020TF 2/0 4 342 0.080 0.189 1.931 3099 237430030TF 3/0 2 418 0.080 0.191 1.769 2310 313431030TF 3/0 3 418 0.080 0.197 1.894 2940 313432030TF 3/0 4 418 0.080 0.197 2.074 3677 274430040TF 4/0 2 532 0.080 0.201 1.927 2810 361431040TF 4/0 3 532 0.080 0.201 2.044 3555 361432040TF 4/0 4 532 0.080 0.213 2.265 4517 316

• Ampacity is based on a 90°C conductor temperature and 30°C ambient air, per 2005 NEC, Table 400-5 (b)

• 3/C and 4/C ampacities based on one non-current carrying conductor in the cable.

Passes General Motors EHS-221 Robotic Application Durability Test (4 AWG, 3 conductor).

Approx.Weightlbs. per1,000 ft.

Ampacity90°C

AmbientTemp

Part No.37-

SizeAWG

Numbersof

Conductors

MinimumNumber

ofWires


in.

NominalJacket

Thicknessin.

NominalFinishedDiameter

Tiger® Brand is a registered trademark of AmerCable Incorporated

37-829/849

Robotic and Manual Welding Power Cable90°C • Flexible • 600 Volts


ApplicationAmerCable robotic and manual weldingcables are suitable for a wide range of applications in robotic and manual weldingoperations in harsh industrial environments.Applications include temporary feeders from bus plugs, primary power drops fromweld controllers, interconnects from weld controllers to transformers and bus drop feeders.

Features� Flexible and easy to install� Heat and chemical resistant

thermoset jacket� Suitable for continuous operating

conductor temperature of 90°C

Ratings & Approvals� UL listed

� c(UL) listed

� MSHA approved



� CSA: -40°C




JacketMold-cured thermoset withcable identification via permanent marking




SeparatorA suitable separator providingeasy stripping of jacket

UL T

ype

TC-E

R AP

PROV

ED


Automotive Cables

37-829/849 • Robotic and Manual Welding Power Cable •600 Volts

v4.06.1

GroundSizeAWG

Min. Wiresper GroundConductor

NominalGround

InsulationThk. in.

NominalOutside

Dimensionsin.

TypicalApplications BOC #

Part No.37-

ConductorSizeAWG

Numberof Power

Conductors

Min.Wires

perConductor


in.

829- 4/0 2 532 0.080 1/0 1050 0.045 1.10 x 2.10 Power Drop to 19000SDL Flat Controller, XFMR, J Box849-001 4/0 2 532 0.080 1/0 266 0.080 1.95 Power Drop to 31

Diameter Controller, XFMR, J Box849-002 2/0 2 323 0.080 4 133 0.060 1.66 Power Drop & 33

Diameter Feeder849-003 2 3 259 0.080 7 (X2) 133 0.060 1.50 Power Connections 34

Diameter849-004 4/0 3 532 0.080 1/0 266 0.80 2.34 Feeder to Controllers 36

Diameter849-008 2/0 3 323 0.080 3 133 0.060 1.940 Power Drop 38

Diameter849-006 2/0 3 323 0.080 4 (X2) 133 0.060 1.940 Power Connections 35

Diameter849-058 4 3 133 0.060 8 133 0.060 1.190 Power Drop N/A

Diameter849-059 2/0 2 323 0.080 1/0 266 0.080 1.685 Power Drop N/A

Diameter849-060 2/0 3 323 0.080 6 133 0.060 1.744 Power Drop N/A

Diameter849-061 250 2 627 0.095 1/0 266 0.080 2.034 Power Drop N/A





Diameter849-066 1/0 3 266 0.080 6 133 0.060 1.665 Power Drop N/A


Diameter

• Cable dimensions and weights are subject to manufacturingtolerances. Consult factory for exact tolerances.UL Type

TC-ERAPPROVED!


37-809/849

Robotic and Manual Welding Power Cable90°C • Flexible • 2000 Volts


ApplicationAmerCable robotic and manual welding cablesare suitable for a wide range of applications in robotic and manual welding operations in harsh industrial environments. Applicationsinclude temporary feeders from bus plugs, primary power drops from weld controllers,interconnects from weld controllers to transformers and bus drop feeders.

Features� Flexible and easy to install� Heat and chemical resistant

thermoset jacket� Suitable for continuous operating

conductor temperature of 90°C

Ratings & Approvals� UL listed

� c(UL) listed

� MSHA approved



� CSA: -40°C




JacketMold-cured thermoset with cable identification via permanent marking




SeparatorA suitable separator providing easy stripping of jacket


Automotive Cables

37-809/849 • Robotic and Manual Welding Power Cable • 2000 Volts

v4.06.1

GroundSizeAWG

Min. Wiresper GroundConductor

NNoommiinnaallGGrroouunndd

IInnssuullaattiioonnTThhkk.. iinn..

NominalOutside

Diameterin.

TypicalApplications BOC #

Part No.37-

ConductorSizeAWG

Numberof Power

Conductors

Min.Wires

perConductor


in.809-040 4/0 1 532 0.090 NA NA NA 0.930 Temporary 18

Feeder849-007 2 2 259 0.080 2 259 0.080 1.355 Power Connections 37

Diameter849-000 2 2 259 0.080 6 133 0.070 1.310 Power Connections 32

Diameter

37-431/432/445

Automotive Cables for ToyotaFlexible • 2000 Volts • 90°C

ApplicationThese 600 Volt and 2kV flexible cables are specially designed and manufactured to meet requirements of Toyota Motor Company.These cables are suitable for use in the harsh environment of automotive assembly operation and meet applicable UL and Canadian listings.

Features� Flexible and easy to install� Gray jackets to meet Toyota requirements� UL and c(UL) listed as appropriate

Ratings & Approvals� UL 1277: Electrical Power and Control Tray

Cables with Optional Optical Fiber Members

� CSA C222 No. 96: Portable Power Cables

� ASTM B33: Tinned Soft or Annealed CopperWire for Electrical Purposes


� CSA: -40°C

445-002TOY 2 3* 600 UL/1000 c(UL) 1.205 1416 TC-ER R-90445-010TOY 1/0 3* 600 UL/1000 c(UL) 1.465 1682 TC-ER R-90431-002GRY 2 3 2000 1.346 1246 W W, TC432-002GRY 2 4 2000 1.500 1622 W W, TC431-010GRY 1/0 3 2000 1.665 1967 W W, TC432-010GRY 1/0 4 2000 1.810 1396 W W, TC432-040GRY 4/0 4 2000 2.260 4376 W W, TC

*This cable also contains a #6 AWG insulated ground.

c(UL)Listing

Part No.37-

ConductorSizeAWG

Numberof Power

Conductors Voltage

NominalOutside

Diameter in.


ULListing

Insulation90°C ethylene-propylenerubber (EPR)

JacketMold-cured thermosetwith cable identification via permanent marking



UL TypeTC-ER

APPROVED!Formerly “Open Wiring”



37-431/430/119/809

Automotive Cables for DaimlerChryslerFlexible • 2000 Volts • 90°C

ApplicationThese 2000 Volt portable power cables are manufactured to meet a variety ofDaimlerChrysler cable specifications. Thesecables are suitable for use in a wide range of applications in the harsh environment ofautomotive assembly plants.

Features� Flexible and easy to install� Heat and chemical resistant thermoset jacket� Suitable for continuous operating conductor

temperatures of 90°C

Ratings & Approvals� Ratings and Approvals for these cables can

be found on the appropriate AmerCable catalog page:

Type W – Pages 14-15

DLO – Pages 22-23

BOC-18 – Pages 18-19

431-002TF 2 3 1.350 1287 M/C Type W / 27-795-1023 37-431-002TF Type W430-002 2 2 1.280 1045 M/C Type W / 27-795-2150 37-430-002 Type W431-002 2 3 1.340 1295 M/C Type W / 27-795-2155 37-431-002 Type W430-010 1/0 2 1.560 1464 M/C Type W / 27-795-2800 37-430-010 Type W119-205 6 1 0.365 124 NPEY-121 / 27-795-5004 10060-C DLO119-207 4 1 0.460 198 NPEY-121 / 27-795-5006 10070-C DLO119-209 2 1 0.534 261 NPEY-121 / 27-795-5008 10090-C DLO119-210 1 1 0.623 400 NPEY-121 / 27-795-5012 10100-C DLO119-211 1/0 1 0.664 468 NPEY-121 / 27-795-5014 10110-C DLO119-212 2/0 1 0.704 561 NPEY-121 / 27-795-5016 10120-C DLO809-040 4/0 1 0.930 968 NPEY-121 / 27-795-5020 10140-C BOC-18

*CPE Jacket is standard on all NPEY-121 cables• Customized legends are available upon request.

DaimlerChrysler Part No.

CableType

Part No.37-

ConductorSizeAWG

Numberof Power

Conductors

NominalOutside

Diameter in.


*DaimlerChrysler Specification

NPM Code

Insulation90°C ethylene-propylenerubber (EPR)

JacketMold-cured thermosetwith cable identification via permanent marking




www. amercable.com • e-mail: [email protected] 21v4.06.1

37-119

Flexible Power Cable • DLO2000 Volts • 90°CDiesel Locomotive Cable • EP/CPE • RHH, RHW-2


ApplicationAmerCable’s 2000V Diesel Locomotive Cable (DLO) is a single conductor PortablePower Cable suitable for use in industrialapplications needing great flexibility, excellent wearability and a good flex life.Applications include locomotive and carequipment, motor and generator leads, battery leads, shipyards, telecommunicationspower, heavy earth moving equipment andother heavy duty flexing applications.

Features� A two layer composite of flame retardant,

oil and sunlight resistant ChlorinatedPolyethylene (CPE) outer layer andEthylene-Propylene rubber (EPR) innerlayer. The composite design provides significant diameter reductions comparedto designs using full thickness jackets.

� Suitable for continuous operating temperatures of 90°C, wet or dry

� Rated RHH, RHW-2; 2/0 – 1000 kcmil listed and marked “for CT use”

� UL listed as Sunlight Resistant � UL listed as Marine Shipboard Cable

(4/0 and larger) – Special order only� Insulation and jacket meet hazardous

waste regulations, per Code of FederalRegulations 40 Section 261 (40CFR261)for characteristic lead content

� Flame Resistance: FT-4/IEEE1202 for 2/0and larger, and UL VW-1

� Meets smoke release and other require-ments of Vertical Cable Tray Test UL 1685and is marked “LS” for 2/0 and larger

� Extremely flexible stranding used forincreased flexibility and ease of installation

� Jackets also available in red, blue and green

InsulationEthylene-Propylene rubber(EPR)

JacketFlame retardant, oil and sunlight resistant Chlorinated Polyethylene (CPE)

Jackets are available in:

• black (standard)• red• blue• green

ConductorsFlexible-stranded, tinned,annealed coated copper

SeparatorSuitable separator tape provides easy stripping of insulation

Ratings & Approvals� ICEA S- 95-658/ NEMA WC-70: Nonshielded Power

Cables Rated 2000 Volts or Less for the Distribution ofElectrical Energy

� UL Standard 44: Thermoset Insulated Wires & Cables,Types RHH, RHW-2. UL VW-1

� UL Standard 1685: Vertical Tray Fire propagation andSmoke Release Test for Electrical and optical Fiber Cables. (UL, LS)

� ASTM B-33: Standard Specification for Tinned Soft orAnnealed Copper Wire for Electrical Purposes

� ASTM B-172: Standard Specification for Rope-Lay-Stranded Copper Conductors having Bunch-StrandedMembers, for Electrical Conductors

� MSHA P-184

DaimlerChryslerApproved

Supplier for6AWG-2/0


Automotive Cables

37-119 • Single Conductor Portable Power Cable • DLO

v4.06.1

201 14 19 0.045 0.015 0.214 31 35202 12 19 0.045 0.015 0.233 41 40203 10 27 0.045 0.015 0.257 58 55204 8 37 0.055 0.030 0.349 86 80205 6 61 0.055 0.030 0.365 124 105207 4 105 0.055 0.030 0.460 198 140209 2 147 0.055 0.030 0.534 261 190210 1 224 0.065 0.045 0.623 400 220211 1/0 266 0.065 0.045 0.664 468 260212 2/0 323 0.065 0.045 0.704 561 300213 3/0 418 0.065 0.045 0.789 725 350214 4/0 532 0.065 0.045 0.839 888 405215 262 646 0.075 0.065 0.973 1048 467216 313 777 0.075 0.065 1.029 1227 522217 373 925 0.075 0.065 1.110 1436 591218 444 1110 0.075 0.065 1.181 1691 652219 535 1332 0.090 0.065 1.284 2034 728220 646 1591 0.090 0.065 1.368 2395 815221 777 1924 0.090 0.065 1.488 2837 904222 929 2318 0.090 0.065 1.640 3448 1005223 1111 2745 0.115 0.095 1.800 4304 1119

* Ampacity is calculated with a 90°C conductor temperature and 30°C ambient air, per 2005 NEC, Table 310-17

• Cable diameters and weights are subject to +/- 5% manufacturing tolerance


*Ampacity90°C

Part No.37-119-

SizeAWG/kcmil

MinimumWires perConductor


in.

NominalJacket

Thickness in.

NominalOutside

Diameter in.

www. amercable.com • e-mail: [email protected]

Trans-GunQuick Disconnect

Assemblies

Trans-GunQuick Disconnect

Assemblies

Factory prepared cable assemblies are a reliable way to lower your overall cable connectivity costs through enhanced reliability, reduced handling and lower installation time.

Contact factoryfor details


Automotive Cables

v4.06.1

Type W Cables600-2000 VoltsMotor Lead Cable • 90°C 1-6 ConductorAmerCable’s Type W cables deliver great flexibility and durability. Applications include heavy duty or temporarypower supply service, AC or DC, to motor or generators,portable and stationary heavy duty equipment, cranes, conveyors and other mobile equipment. Also recommendedfor payout and retractable reels, festoons, suspended loopsand power tracks. Some of our Type W’s also carry a UL Type TC-ER listing.

VFD Power CableShielded • 2000 Volts3 Conductors + 3 Grounds + Ground Check(s)

AmerCable’s flexible, braid and foil shielded, 2kV power cable specifically engineered for use in variable frequency AC motor drive (VFD) applications.

� Specially engineered cable design produces a longer cable life in VFD applications.

� Overall braid and foil shield provides 100% coverage containing VFD EMI emissions.

� Symmetrical insulated ground conductors reduce induced voltage imbalances and carry common mode noise back to the drive.

� High strand count conductors and braid shield design is much more flexible, easier to install and more resistant to vibration than Type MC cable.

� 2kV insulation thickness resists the repetitive 2x voltage spikes from 600V VFDs and reduces drive over current trip problems due to cable charging current.

Ask your rep for more detailsabout these, and other,

AmerCable industrial cables

AmerCable manufactures high quality jacketed electricalcables for the automotive industry and other specializedindustrial applications.

AmerCable is an ISO 9001 certified cablemanufacturer that combines leading-edgetechnology, proven manufacturing techniques, and high quality service todeliver the finest automotive cable products available.

AmerCable serves a worldwide customer base from our manufacturing facility in El Dorado, Arkansas. Our professional field engineering and sales force work in partnership with our network of independentdistributors to identify and fulfill your specific cablerequirements.

What can you expect from AmerCable?� High Quality Cable

� On Time Delivery (99%+ in the last 36 months)*

� Professional Sales, Support and Service

� Strategic Inventory Locations

� Operational Excellence

� Short Lead Times

For complete product information visit our web site!

El Dorado, Arkansas

Made in America

* Check www.amercable.comfor our most current on time delivery record

350 Bailey Road • El Dorado, Arkansas USA(870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613

e-mail: [email protected] • www.amercable.com5/06© 2006, AmerCable Incorporated

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Automotive ReelingIndustrial

Room & Pillar Surface Longwall

AmerCable Industrial Cable

Products

For complete product information visit our website!

www.amercable.com

AmerCable’s manufacturing facility and corporate headquarters in El Dorado, Arkansas.

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