Industrial

AUTOMOTIVE: DRIVING QUALITY

OUR SPECIALISTS UNDERSTAND THE AUTOMOTIVE INDUSTRY. FROM SITE SELECTION AND PLANT DESIGN TO CONSTRUCTION MANAGEMENT AND PERMITTING, WE ARE FOCUSED ON GETTING YOUR PRODUCTS TO MARKET QUICKLY.

–

Our services range from early project conceptualisation to full-service design and implementation. Alongside the core services of architecture, civil and structural engineering, mechanical, engineering and plumbing (MEP) design, project, cost and risk management and construction services, our world-leaders in automotive facility design specialize in:

– site selection advice and site reviews– building engineering and building information

modelling (BIM)– plant design and configuration– construction management– environment and operational permitting support– EHS auditing and ISO and OHSAS

implementation programmes, including training– plant automation and system integration– plant start up and commissioning– project control and cost estimating– plant turndown, decommissioning and

alternative use analysis– production system engineering, including lean

manufacturing – supply chain optimisation– environmental services

KNOWLEDGE HUBS, WHERE YOU NEED THEM Our experts provide integrated solutions for the automotive industry worldwide. By understanding the entire plant and production lifecycle and the importance of your supply chain, we weave focused technical know-how in at the project level to benefit the bigger picture for your company. Developing plants and buildings that respond to specific operational process and production needs will improve overall performance output, empowering your business to successfully meet production targets.

Understanding your business is central to delivering outstanding results. We help automotive organizations see further, and will work in partnership with you to get your products to market faster.

As you expand into new and emerging markets, AECOM’s global knowledge and our local expertise ensures responsive, cost-effective service delivery. Whether understanding the lead time to secure permits in Russia or the logistical hurdles of delivering specialist buildings to sites in South Africa, we draw on our wealth of local industrial experience to deliver proven solutions. Our in-plant experience implementing EHS ISO 14001, ISO 50001 and OSHAS 18000 programs or Environment, Health and Safety (EHS) audit programs will ensure efficient completion with meaningful results.

We take pride in our ability to deliver powerful results. Our reputation is underpinned by our network of Centers of Excellence where our automotive, environment and industrial specialists come together to share their knowledge and passion. These clusters of expertise support our industrial work worldwide providing our clients with the assurance that comes from access to a global framework of excellence and consistent project control processes.

THE FAST-MOVING, GLOBAL AUTOMOTIVE INDUSTRY CALLS FOR AN INTEGRATED, FLEXIBLE APPROACH. WE MEET CHANGING PRODUCTION DEMANDS AND HIGH EXPECTATIONS IN EMERGING AND EXISTING MARKETS.

Throughout the project lifecycle, we will customize our services to meet your unique requirements. Your project, with AECOM, will have a lasting, positive impact that benefits your company and enhances the local community.

Continuity of production is mission-critical for automotive companies. By structuring our service offer around your needs, we interpret and represent the best interests of the project at the delivery level and your company at the strategic level. We use our expertise to increase the operational lifecycle of your facilities, delivering cost-effective solutions that help bring products to market faster, whilst maintaining quality and compliance and minimizing risks.

MARKET AND ECONOMIC EXPERTISEAlongside our engineering and environmental expertise, AECOM’s global economics team can assess plant expansion or contraction issues and evaluate alternative uses. Our economic specialists have delivered projects on every continent.

AECOM has a long-standing investment in the urban character, natural systems and cultural milieu of many geographical regions. Our local expertise, plugged into our global network, means that we are perfectly placed to meet your confidential requests regarding existing and emerging markets.

Our holistic approach guides responsible and productive use of land. Our environmental professionals will evaluate site conditions to ensure adequacy for use without liability. Design, masterplanning, environmental and ecological planning, strategic planning and economic development advisors integrate strategic thinking for your projects, whatever the scale and context. Whether detailed designs, physical plans, or broad policy frameworks, we provide implementable solutions that promote sustainable land use and enhance quality of life.

FROM CONCEPT TO FULL-SCALE OPERATION, OUR AUTOMOTIVE SPECIALISTS WILL COLLABORATE CLOSELY WITH YOU TO REALIZE YOUR STRATEGIC OBJECTIVES.

WE CULTIVATE WELL-ESTABLISHED, LONG-STANDING BUSINESS RELATIONSHIPS. AECOM IS A TRUSTED ADVISOR TO THE WORLD’S LEADING AUTOMOTIVE COMPANIES.

STRATEGIC PARTNERSHIPSAECOM brings more than a technical offer to the table. We work at the highest strategic partnership level. Automotive organizations around the world allow us to challenge thinking and empower creativity at every stage to drive efficiency and create sustainable solutions.

As a trusted advisor, we will work with you both strategically and hands-on, to help you fully resource your projects and plug expertise gaps, to deliver against mission-critical deadlines. You will have access to our broad network of professionals: the extra minds and design expertise needed to keep things moving.

We employ the best people in the industry, they are passionate about our clients, placing a high value on developing and sustaining long-term relationships. Through our Key Account Management program, a dedicated account manager will support your business.

Our global clients include:

– Bentley Motors– BMW– Caterpillar– Chrysler Group LLC– Ford Motor Company– General Motors Corporation– Honda Motor Company– Hyundai Motor Company– Jaguar Land Rover– Magna International– McLaren Automotive– Mercedes-Benz Corporation– Nissan Motor Company– Peugeot Citroën Mitsubishi– Toyota Motor Corporation– Volkswagen Group– Volvo Car Corporation

AMERICAS

U.S.A. and Canada

Arvin Meritor

Benteler Industries Inc.

BMW Manufacturing Company LLC

Borgwarner

Chrysler Group LLC

Daimler AG

Delphi Corporation

Donnelly Mirror Corporation

Ford Motor Company

El Paso Plating Work

General Motors Corporation

GenCorp

Gentex Corporation

Glacier Vandervell

Goetze Corporation of America

Honda Motor Corporation

Johnson Controls

Lear Corporation

Mercedes-Benz U.S.A.

Many Tier I, II and III Automotive

Suppliers

National Steel Corporation

Plastech Engineered Products

Plastic Fascia Coating Facility

Tecumseh Products Company

Teledyne Continental Motors

Textron

Toyota Corporation

Visteon Corporation

South America

BMW, Brazil

Chrysler Group LLC, Mexico

Ford Motor Company, Mexico

> P1 General Motors of Canada LimitedProject: GMT800 Truck Plant Assembly Line, Car Body Plant Expansion, New Car Plant Paint Shop, Robotic Workcell Materials Management, Flex Plant Ventilation Upgrade

Location: Oshawa, Ontario, Canada

Services Provided: Engineering, design, site development and servicing, purchasing, expediting, storing and issuing parts for construction.

> P2 Hyundai AMCO Russia

Project: Automotive Factory

Location: St Petersburg, Russia

Services Provided: Due-diligence, strategic consultation, construction and design management, technical client function and technology management.

> P3 Toyota SA Manufacturing (Pty) Ltd

Project: Various facilities including: Press Line, Body Shop, Assembly Plant, Blanking Line, Paint Plant, Bumper Paint Shop and Bumper Press, High-Speed Test Track and Empty Bin Canopy

Location: Durban, South Africa

Services Provided: Project and construction management, quantity surveying, structural, geotechnical, civil, gas, environmental, fire, wet services engineering and control of the whole design team (including electrical, architectural and HVAC).

AECOM office

Project location

P5

P6

P1

GLOBAL EXPERIENCE

TORONTO

AECOM Automotive Centre of Excellence

BIRMINGHAM

DETROIT

EUROPE, MIDDLE EAST, AFRICA

AfricaAbland, Umhlanga and Pietermaritzburg

Barloworld, Armstrong Ford and Mazda Dealership

Ford Motor Company

East London Industrial Development Zone, IDZ Automotive Supplier Park

MA Automotive Tool and Die (Pty) Ltd

Mercedes Benz South Africa

Toyota Boshoku SA (Pty) Ltd,

Toyota SA Manufacturing (Pty) Ltd,

Toyota Tsusho Africa (Pty) Ltd

Volkswagen Group South Africa

United KingdomBentley Motors

BMW

Ford Motor Company

Jaguar

McLaren technology centre

Mercedes-Benz Corporation

RussiaPeugeot Citroen Mitsubishi

General Motors Corporation

Hyundai

Nissan

Toyota

Volvo

UzbekistanGeneral Motors Corporation

ASIA-PACIFIC

IndiaFord Motor Company

Jaguar

Toyota

National Automotive Testing and R&D Infrastructure Projects (NATRIP)

Motherson Automotive Technologies & Engineering, Rajisthan

SKF Bearkings, Hardiwar

ChinaCaterpillar

Ford Motor Company

AustraliaFord Motor Company

>P4 CaterpillarProject: LWL and APPG Facility, Cylinder Facility, Distribution Centre expansion and Power Train Facility

Location: China

Services Provided: Project and construction management (PMCM).

> P6 Chrysler Group LLCProject: Environmental Services

Location: North America and South America

Services Provided: Full programme management for phase I environmental site assessments, phase II site investigations, environmental management systems design/implementation, site remediation, EHS auditing, OSHAS 18000 services and Information Management Systems evaluation.

P2

P3

P4

>P5 Jaguar Land RoverProject: AJ200 Engine Manufacture and Assembly Plant

Location: Staffordshire, United Kingdom

Services Provided: Cost management

DURBAN

MOSCOW

BANGKOK

SHANGHAI

The new facility, large enough for a Press Extra Large installation (which consists of six presses), with overhead gantry cranes, air locks, staff areas and offices, involved demolition and relocation of multiple services to sustainably deliver a dust-free environment.

AECOM’s automotive team provided a one-stop-shop of multi-disciplinary design services to deliver a sustainable new press shop aligned with Volkswagen’s own design requirements.

VOLKSWAGENProject: Volkswagen Group South Africa Press Shop

Location: Eastern Cape, South Africa

Services Provided: Building engineering, architecture, quantity surveying, project management.

PEUGEOT-CITROËN-MITSUBISHIProject: Automotive Plant

Location: Kaluga, Russia

Services Provided: Project management, technical and client consultancy, design development.

Economic indicators that the Russian automotive industry is to boom steered Peugeot’s investment in an efficient new automotive plant in Kaluga, a region actively seeking inward industrial investment.

AECOM was already established in the region, having just completed an automotive factory for Volvo and Renault Trucks. Our experience of introducing and supporting an international organization into the region, coupled with our fresh local knowledge, established local team and proven understanding of efficiency in design made AECOM the obvious choice for project management, technical and client consultancy and design development for the new plant.

Our team won recognition for efficient negotiation of regulatory approvals for the plant, defined the project management strategy and supporting operational schedule, handled tenders at every phase and ensured best possible price and service for Peugeot-Citroën-Mitsubishi. A sharp eye on safety management ensured over four million man-hours were achieved during construction without any lost time incidents.

When Peugeot-Citroën-Mitsubishi needed a trusted advisor to safely and efficiently deliver the construction of a major new production plant into the Kaluga region of Russia, AECOM helped this global automotive company to see further, go further.

SUPPORTING LOCAL ECONOMIES AROUND THE WORLD, AECOM’S CONTRIBUTION TO GLOBAL INDUSTRY IS PIVOTAL TO CREATING A SUSTAINABLE FUTURE FOR ALL.We provide professional technical and management support services to a broad range of markets, including aerospace, automotive, chemical and pharmaceutical, food and beverage, oil and gas, and the manufacturing sectors.

Our powerful industrial technical expertise and creativity draws on the rich history of some of the world’s finest engineering, environmental, planning and design companies. We have brought together the expertise of our legacy companies to provide our clients with access to integrated services and seamless delivery.

We know how to successfully work globally and deliver locally. We do this by communicating and by collaborating.

This approach sets us apart. With 45,000 people working in more than 150 countries, AECOM delivers global knowledge and expertise with an understanding of local cultures and needs. Our adaptable and flexible approach to projects delivers consistency, longevity and high quality along with efficiencies in cost and time. Uniquely equipped to design and manage projects of any type or scale, we are a single and comprehensive source of solutions.

AECOM creates, enhances and sustains the world’s built, natural and social environments. Our vision is to help to make the world a better place, and along the way, to help in the success of our individual clients’ businesses. We empower our clients to see further and go further.

To learn more about our work, please visit: www.aecom.com/About/Industrial+Solutions and download a copy of our global industrial publication: Process to Product.

AECOM AND OUR CONTRIBUTION TO THE GLOBAL INDUSTRIAL COMMUNITY

GENERAL MOTORS

BMW

HYUNDAI

MERCEDES-BENZ

NISSAN

WE’RE WORKING WITH

FORD

PEUGËOT CITROEN

JAGUAR LAND ROVER

TOYOTA

HONDA VOLKSWAGEN

VOLVO

MCLAREN

Jon Emmerson Head of Automotive

E jon.emmerson@aecom.com T +44(0)121 710 1155

AECOM Colmore Plaza, Colmore Circus Queensway, Birmingham, B4 6AT United Kingdom T +44 (0)121 710 1100

About AECOM AECOM is a global provider of professional technical and management support services to a broad range of markets, including transportation, facilities, environmental, energy, water and government. With approximately 45,000 employees around the world, AECOM is a leader in all of the key markets that it serves. AECOM provides a blend of global reach, local knowledge, innovation and technical excellence in delivering solutions that create, enhance and sustain the world’s built, natural and social environments. A Fortune 500 company, AECOM serves clients in more than 150 countries and has annual revenue in excess of $8.0 billion.

More information on AECOM and its services can be found at www.aecom.com.

Stuart Mason Director, Global Industrial Sector Head

E stuart.mason@aecom.com T +44(0)131 301 8685

AECOM 1 Tanfield Edinburgh EH3 5DA United Kingdom T +44 (0)131 301 8600