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Automotive Service Modern Auto Tech Study Guide Chapters 39 & 40 Pages 725 767 Cooling Systems 43 Points

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Page 1: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service Modern Auto Tech Study Guide Chapters 39 & 40 Pages 725 ­ 767 Cooling Systems 43 Points

Page 2: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 1.  The cooling system must control the ____________ temperature of 

the engine for low emissions and maximum efficiency.  This will also result in the best fuel economy and performance. 

Operating Cooling Heating

Page 3: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 2.  The coolant operating temperature is normally between 180º and 210º 

degrees Fahrenheit.

Page 4: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 3.  Engine coolant is circulated through the _______ to warm the 

PASSENGER compartment. Heater Core Skater Core Emitter Core

Page 5: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 4.  The _______ ________ is a belt­driven, impeller that circulates coolant 

through the water JACKETS.

Page 6: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 5.  When the coolant is hot enough to cause the ____________ to open it flows 

out of the engine and into the radiator where its heat is transferred to the surrounding (ambient) air. 

Thermostat Rheostat Hemostat

Page 7: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 6.  Air cooling systems are characterized by cooling ________ on the side of the 

cylinders as well as shrouds and duct work to direct air flow from a fan through the fins.  Convection carries heat to the ambient air. 

Bins Fins Tins

Page 8: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 7.  Liquid cooling systems offer more precise ___________ of engine operating 

temperature with less variation.  This reduces exhaust emissions, increases mpg & performance, and improves heater operation. 

Cooling Heating Control

Page 9: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 8.  The __________ transfers heat from the coolant to the surrounding outside air. 

Heater Core Radiator Condenser

Page 10: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 9.  The job of the _____ is to draw air through the radiator, especially when the 

car isn’t moving forward. 

Fan Shroud Cap

Page 11: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 10. Radiator _______ may be molded or flexible & may have an 

internal SPRING to prevent collapsing. 

Caps Shrouds Hoses

Page 12: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 11. An automatic TRANSMISSION FLUID cooler is located inside of the 

radiator side or bottom tank.

Page 13: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 12. Radiators are either DOWNFLOW (vertical) or CROSSFLOW (horizontal) design.

Page 14: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 13. Radiator tanks are made of either __________  or  _____________. 

Plastic tanks are used exclusively with aluminum core radiators. 

Ceramic or Plastic Metal or Plastic Stone or Plastic

Page 15: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 14. The air conditioning ____________may be mounted along side of or 

in front of the radiator. 

Accumulator Condenser Evaporator

Page 16: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 15. The radiator _____ seals the filler neck, pressurizes the system to raise the 

boiling point, relieves excess pressure to protect against system damage, & allows coolant exchange between the recovery reservoir. 

Cap Shroud Fan

Page 17: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 16.  For every 1# of pressure that a radiator cap holds on a system, 

coolant boil point is raised ___ Fº.  (technically 3.25°) 

200 F° 50 F° 3 F°

Page 18: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 17. The radiator cap _______ valve allows coolant return to the system when the 

engine is cooled off.  A malfunctioning vacuum valve would cause radiator hoses and possibly tanks to collapse from vacuum. 

Vacuum Pressure Relief

Page 19: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 18. The ___________ cooling system utilizes the cap and recovery reservoir 

to maintain proper coolant levels in the engine at all times by burping out hot coolant & later siphoning back in cooled off coolant. 

Closed Open Ajar

Page 20: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 19. To conserve horsepower, radiator fans have either thermostatic ___________ or 

are ________________ operated.  Electric fans have the “on­time” of their motors controlled by sensors, relays, and the PCM. 

Clutches or are Electrically Clutches or are Mechanically Clutches or are Hydraulically

Page 21: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 20. The radiator _________ acts like a funnel to direct the air through the 

area where the fan is situated. 

Cover Shroud Cap

Page 22: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 21.The thermostat works with a spring­loaded, ______ ­ filled pellet that senses 

coolant temperature.  Most  thermostats are set to open between 180 and 195 Fº.   (A thermostat is closed when the engine coolant is cold.) 

Wax Mercury Plastic

Page 23: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 22.  A thermostat __________ valve is used to maintain circulation of the coolant 

through the block, heads, heater core when the engine is not yet warm. (A stuck­open thermostat lowers heater output & overcools the engine) 

Over­Pass By­Pass Under­Pass

Page 24: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 23. Antifreeze is usually a chemical mixture called  ETHYLENE GLYCOL, but 

propylene glycol  mixtures are now becoming popular because they are less toxic.  (Dexcool® is orange in color)

Page 25: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service

Page 26: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 24. A 50/50 mixture of antifreeze and water will prevent _____________ to at 

least ­34 degrees, will prevent rust and corrosion , lubricates the water pump and will cool the engine more effectively than water alone since the boiling point of a 50% mixture is 265 degrees Fahrenheit. 

Freezing Pressure Relief

Page 27: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service

Page 28: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service

Page 29: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service

Page 30: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 25.  Engine ___________ heaters are used in extremely cold weather to 

warm the coolant, the block, and also the oil so that the engine cranks easier.  (crankshaft counterweights move easier through a thinner, warmer oil) 

Crock Cloak Block

Page 31: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service

Page 32: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service ~~~ 

26.  Coolant leaks can be located by performing a cooling system _____________ test. 

Pressure Vacuum Flushing

Page 33: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 27.  Suspect an engine that is “consuming coolant” with no external leaks of 

having an ______ leak like a cracked block, cracked cylinder head, or a blown head gasket. 

Internal Pressure Relief

Page 34: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 28.  The presence of exhaust gas (HC & CO) above the coolant level in the 

radiator can indicate a blown head gasket, a cracked block, or a cracked cylinder head.

Page 35: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 29.  When water, antifreeze, and oil mix, the solution turns MILKY WHITE in color.

Page 36: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 30.  Stuck ___________  thermostats, slipping belts, and clogged radiators 

can cause overheating.

Page 37: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 31.  Stuck _______ thermostats, locked­on fan clutches, or shorted fan switches 

can cause overcooling.

Page 38: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 32.  Some cooling system have a BLEEDER screw to let trapped air escape 

when refilling the system.

Page 39: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 33. Coolant should be FLUSHED  at regular intervals.  Old antifreeze becomes 

ACIDIC and can actually generate a chemical source of voltage in the cooling system.  Over .5 volts indicates high acidity. 

http://www.prestone.com/

Page 40: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service 34. A coolant _____________ or special coolant test strips are used to measure 

coolant freeze point.  A more sophisticated tool known as a refractometer can also be used to determine freeze point. 

Tachometer Hydrometer Multimeter

Page 41: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service

Page 42: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service

Page 43: Automotive Service - Grafton School District · Automotive Service 17. The radiator cap _____ valve allows coolant return to the system when the engine is cooled off . A malfunctioning

Automotive Service