auy45luas aoy45ljbyl auy54luas aoy54ljbyl - aoy54lj… · indoor unit h xw d outdoor unit h x w x d...
TRANSCRIPT
SPLIT TYPEAIR CONDITIONERCASSETTE TYPE (50 Hz)
Indoor unit Outdoor unitAUY45LUASAUY54LUAS
AOY45LJBYLAOY54LJBYL
CONTENTSSPECIFICATIONS . . . . . . . . . . . . . . . . . . . .1DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . 2REFRIGERANT SYSTEM DIAGRAM. . . . .4CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . 5
ERROR CONTENTS. . . . . . . . . . . . . . . . .
7INDOOR PCB CIRCUIT DIAGRAM . . . . . .. . . . 8OUTDOOR PCB CIRCUIT DIAGRAM
11DISASSEMBLY ILLUSTRATION . . . . . . . 13PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . 21ACCESSORIES . . . . . . . . . . . . . . . . . . . . 23
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
DIMENSIONS
INDOOR UNIT Gross / Net
Gross / NetOUTDOOR UNIT
WEIGHT
POWER SOURCE
CoolingRUNNINGCURRENT Heating
CoolingHeating
CoolingHeating
INPUT WATTS
E.E.R.
STARTING CURRENTMOISTURE REMOVALAIR CIRCULATION HIGH
FAN MOTOR
TYPE
DISCRIMINATIONSTANDARD REFRIGERANT
REFRIGERANT TYPE R410A
Discrimination
High speed
INDOORUNIT
Middle speed
Low speed
High speed
Middle speedLow speed
DiscriminationOUTDOORUNIT
TYPE Cooling & heating
INDOOR UNIT AUY54LUAS
OUTDOOR UNIT AOY54LJBYL
COOLING CAPACITY
HEATING CAPACITY
296 x 830 x 830 mm
1,290 x 900 x 330 mm
55 kg / 40 kg
112 kg / 105 kg
23.8 A
21.6 A
5.45 kW
4.95 kW
2.44 kW/kW
3.23 kW/kW
15 A
5.5 L/hr1,700 m3/hr
230V 50Hz
Hermetic type,6 poles,
Inverter, Scroll
ANB33FCMMT3,400 g
MFA-54PZM680 r.p.m.
580 r.p.m.
500 r.p.m.Super low
Up fan
Down fan
300 r.p.m.
MFE-60PO
750 r.p.m.
850 r.p.m.
13.3 kW16.0 kW
Cooling & heating
AUY45LUAS
AOY45LJBYL
19.5 A
17.3 A
4.45 kW
3.95 kW
2.81 kW/kW
3.54 kW/kW
15 A
4.5 L/hr1,700 m3/hr
230V 50Hz
12.5 kW14.0 kW
ELECTRICAL DATA
2007.12.13 1
SPECIFICATIONS
COMPRESSOR AND REFRIGERANT
MAX PIPE HEIGHT 30 m
Pipe length 20 m 3,400 gFULL CHARGE 40 m 4,200 g
70 m 5,400 g
ADDITIONAL CHARGE 40 g/m
NOISE LEVEL
INDOORUNIT
Cooling
Heating
50.0 dB
48.0 dB
45.0 dB
OUTDOORUNIT
54.0 dB
55.5 dB
Note : Static pressure : 30Pa
Duct length : Inlet 1m, Outlet 2m
DIMENSIONS
(Unit : mm)
INDOOR UNIT
2007.12.13 2
30
296
750
60(D
rain
pip
e)
120
285
250
(Lar
ge p
ipe)
(Sm
all p
ipe)
150
298.5
305.5 248.5
60(D
rain
pip
e)
120
(Lar
ge p
ipe)
(Sm
all p
ipe)
150
298.5
305.5 248.5
Drain Inside Dia. 32Outside Dia. 37
750940
940
(Unit : mm)OUTDOOR UNIT
2007.12.13 3
3177900 330 12
9
21
1290
400
650
370
Air Flow
REFRIGERANT SYSTEM DIAGRAM
High PressureSwitch
Accumulator
OUTDOOR UNIT
PressureCheck Valve
Condenser
4-wayValve
Muffler
Compressor
ExpansionValve Refrigerant Pipe
9.52mm (3/8")
Charging Valve
Evaporator
ChargingValve
Refrigerant Pipe15.88mm (5/8")
INDOOR UNIT
Strainer
Strainer
Strainer
: COOL
: HEAT
2007.12.13 4
2006.01.27 5
CIRCUIT DIAGRAM
INDOOR UNIT
TO REMOTECONTROL UNIT
TERMINAL
TERMINAL
RED
CN7
CN
17
CN
4C
N10
CN
15C
N6
CN
5C
N1
CN
3CN8
WHITE WHITE
WHITE
BROWN
RED
ORANGE
YELLOW
WHITE
BLACK
BLACK
BLACK
BLACK
BLACK
WHITE
RED
YELLOW
YELLOW
BLACK
BLACK
BROWN
RED
ORANGE
YELLOW
WHITE
BLACK
BLACKLN
1 2 3
1 1 2
1 2
1 2
1 2
1 1
2
1
2
3
1
2
3
1
2
3
1
2
3
4
5
4
5
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
1
2
1
2
3
1
3
5
1
3
5
2
1
3
2
1
3
1
2
3
1
2
3
4
5
4
5
2
1 1
2 2
1 1
2 2
23
WHITE
GR
EE
N
BLA
CK
WH
ITE
RE
D
GR
AY
GR
AY
BLA
CK
BLA
CK
GR
AY
GR
AY
FILT
ER
BO
AR
DUs
e T
3.1
5A-2
50V
Fuse
on
F101
CO
NTR
OLL
ER
PC
B
TO OUTDOOR UNIT
THERMISTOR( PIPE TEMP. )
THERMISTOR( ROOM TEMP. )
FAN MOTORCAPACITOR
STEPPING MOTOR
FLOATSWITCH
FANMOTORFM
M
M
DRAIN PUMPMOTOR
THE
RM
AL
FUS
E
102
C
OUTDOOR UNIT
2006.01.27 6
CONNECTOR
RED
BLACK
WHITE
RED REDRED
RED
RED
RED
RED
RED
ORANGE
BROWN
BROWN
BROWN
BROWN
BR
OW
N
BR
OW
N
BR
OW
N
RE
D
RE
D
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLA
CK
BLA
CK
BLA
CK
WH
ITE
BLA
CK
BLU
E
BLA
CK
BLA
CK
GR
AY
GR
AY
OR
AN
GE
OR
AN
GE
WHITE
WHITE
WHITE
WHITE
WHITE
BLA
CK
GR
EE
N
WH
ITE
BLA
CK
WH
ITE
WHITE
ACTIVEFILTERMODULE
WHITE
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
BLUEORANGE
BLUE
W108
TM102
TM101W3
1 3 L
WW
V
V
P
L1
L2N
U
U
N2( N )
W6 W7 W1
W9W8CN1
W2
W200
W107
W15
W14
W303
W304
W305
CN21
1 2 1 2
1 2 3 1 2 3
1 2 3
4
1 2 1 2 1
1
2
2
123
123451
2345
6123456
7
123456
123456
7
CN22 CN23 CN26 CN25
CN37
CN30
CN800
CN801
CN27
CN34CN1
CN407
VIOLET
BROWN
THE
RM
ISTO
R (
DIS
CH
AR
GE
)
THE
RM
ISTO
R (P
IPE
)
THE
RM
ISTO
R (O
UTD
OO
R )
THE
RM
ISTO
R (C
OM
PR
ES
SO
R )
THE
RM
ISTO
R (H
EA
T S
INK
)
HIGH PRESSURE SW
SOLENOIDCOIL
FAN MOTOR 1
FAN MOTOR 2FM
FM
4WV
EV EXPANSIONVALVE COIL
PRINTED CIRCUITBOARD (FILTER)
FUS
E10
A
PRINTEDCIRCUITBOARD(MAIN)
F4 T 3.15A 250VFUSE
TERMINAL
TERMINAL
POSISTOR
EARTH
EARTH EARTH
CHOKE COI L
DIO
DE
BR
IDG
E
RE
LAY
EMI FILTER 1T
EMI FILTER2T
EMI FILTER1T
EMI FILTER 2T
EMI FILTER 2T
EMI FILTER 3T
COMPRESSOR
PCB Circuit Diagrams not available at time of publication
ERROR CONTENTS(indoor unit)
SU MO TU WE TH FR SA
CAUTION
Supply power to the crankcase heater for at least 12 hoursbefore the start of operation in winter.
(1) Stop the air conditioner operation.(2) Press the master control button and the fan control button simultane-
ously for 2 seconds or more to start the test run.
Fig. 48
Unit number (usually 0)
Error code
(3) Press the start/stop button to stop the test run.
[SELF-DIAGNOSIS]When the error indication "E:EE" is displayed, follow the following items toperform the self-diagnosis. "E:EE" indicates an error has occurred.
1. REMOTE CONTROLLER DISPLAY(1) Stop the air conditioner operation.
(2) Press the set temperature buttons simultaneously for 5 sec-onds or more to start the self-diagnosis.Refer to the following tables for the description of each error code.
Fig. 49
Test run display
(3) Press the set temperature buttons simultaneously for 5 sec-onds or more to stop the self-diagnosis.
Table 7
Ex. Self-diagnosis
2. CHECKING DRAINAGE
To check the drain, remove the water cover and fill with 2 to 3 of water asshown in Fig. 50.The drain pump operates when operating in the cooling mode.
Fig. 50
Water cover
Drain pipe
Watering pot
Error code Error contentsIndoor unit doesn't accept the signal fromoutdoor unit.
Room temperature sensor open
Room temperature sensor short-circuited
Indoor heat exchanger temperature sensor open
Indoor heat exchanger temperature sensor short-circuitedOutdoor heat exchanger temperature sensor
Power source connection error
Float switch operated
Outdoor temperature sensor
Discharge pipe temperature sensor
Model abnormal
Indoor fan abnormal
01020304050608090A0c1112
Error code Error contents
Outdoor unit doesn't accept the signal fromindoor unit.
Excessive outdoor pressure (permanent stop)
Compressor temperature sensor
Pressure switch error
IPM error
CT error
Active filter module (AFM) error
Compressor does not operate
Outdoor unit fan error
Communication error(inverter multicontroller)2 way valve sensor error
Expansion valve error
Connection indoor unit error
131415161718191A1b1c1d1E1F
2006.01.27 11
1c, 1d, 1E, 1F errors are only for multi type.
DANGER
This part (Choke coil) generates high voltages.Never touch this part.
SPECIAL INSTALLATIONSETTINGPUMP DOWN (Refrigerant collecting operation)
Perform the following procedures to collect the refrigerant when movingthe indoor unit or the outdoor unit.
(1) Press the push-button switch (SW2) on the circuit board once.The LED on the circuit board starts flashing (one second ON/one se-cond OFF). This indicates the start of PUMP DOWN operation.When the switch is pressed while the compressor is in operation, PUMPDOWN operation starts automatically.When the switch is pressed while the compressor is in stop, the com-pressor starts to operate automatically, and then move on to PUMPDOWN operation.
(2) PUMP DOWN operation continues for about 1 minute. When PUMPDOWN operation is completed, the compressor stops automatically.Then close the 2-way valve and 3-way valve immediately.
(3) Turn the power off.
ERROR CONTENTS(outdoor unit)
1. Make a TEST RUN in accordance with the in- stallation instruction sheet for the indoor unit.
2. OUTDOOR UNIT LEDSWhen a malfunction occurs in the outdoor unit, the LED on the circuitboard lights to indicate the error. Refer to the following table for the de-scription of each error according to the LED.
Error contents
Communication error
(Indoor unit - Outdoor unit)
Discharg pipe temperature sensor
Outdoor heat exchanger temperature sensor
Outdoor temperature sensor
Compressor temperature sensor
Heat sink temperature sensor
Pressure switch abnormal
IPM error
Compressor rotor position cannot detect
Compressor cannot operate
Outdoor fan abnormal (upper fan)
Outdoor fan abnormal (lower fan)
Protect operation
No error
LED
1 flash
2 flash
3 flash
4 flash
7 flash
8 flash
9 flash
12 flash
13 flash
14 flash
15 flash
16 flash
5 sec. ON/1 sec. OFFrepeated
lighting
CAUTION
Always turn on the power 12 hours prior to the start of theoperation in order to ensure compressor protection
PUMP DOWN SW (SW2)
2006.01.27 12
481 481
481481-1
INDOOR UNIT
DISASSEMBLY ILLUSTRATION
2006.01.27 13
479
467127
835 482798
835 484
465
244563
814
484484
464
462
164
484168
474
477
223
457 488
160
457
514
803
187
460-1
834-1
117-3
476-2
460-2
197
197
565
337-1
146-2
146-1
337-1
337-2
INDOOR UNIT
2006.01.27 14
138
187
735
184-1
235
INDOOR UNIT
2006.01.27 15
INDOOR UNIT
2006.01.27 16
1 6
7
5
23
4
3
OUTDOOR UNIT
2006.01.27 17
1312
11
10
915 14
OUTDOOR UNIT
2006.01.27 18
22
20
21
23
24
19
17
18
26
25
OUTDOOR UNIT
2006.01.27 19
31
38
27
34 35
36
28
39
40
41
3032
29
33
37
OUTDOOR UNIT
2006.01.27 20
50
34 Capacitor (Fan Motor)61 Decoration Plate71 Grille Hook Holder93 Filter
117-3 Hex. Nut w/Spring Washer122 Rubber Support Holder127 Drain Hose138 Separate Wall
143-1 Clamp NK-3N146-1 Evaporator-A Assy146-2 Evaporator-B Assy160 Kit (Drain Pan Assy)164 Fan Motor Assy168 Cabinet-E184-1 Thermistor Spring-A187 Clamp No. 1219
195 Clamp SKB-100197 Wind Guide Board223 Control Box226 Motor Gear234 Room Thermistor235 Pipe Thermistor236 Controller PCB Assy (45)
240 Remote Control244 Pipe Cover Assy337-1 Reinforcement (Eva. )-A337-2 Reinforcement (Eva. )-B338 Motor Holder381 Locking Spacer457 Reinforcement (Drain Pan)460-1 Pump Cover-A
460-2 Pump Cover-B462 Top Cover Plate464 Cabinet-A465 Cabinet-B467 Drain Port468 Spacial Nut-A (Large)469 Spacial Nut-B (Small)472-1 Grille Reinforcement-T (A)
472-2 Grille Reinforcement-T (B)
474 Turbo Fan Assy 9362803014476-2 Spacial Washer 9362756006477 Bellmouth-B 9362774000479 Float Switch 9703285004481 Insulation (Grille)-A 9362780001481-1 Insulation (Grille)-B 9362781008482 Pump Unit 9703125010484 Hook 9362736008
487 Grille Hinge Wire 9362754002488 Drain Pan Plug 313005174654514 Control Box Cover 9362763004522 Joint Gear 9362772006541 Terminal Plate 9363642001542 Panel Base 9362759014543 Panel Frame Holder 9362761017544 Panel Base Holder 9362760010
545 Panel Frame 9362758017563 Inner Box 9362768009565 Evaporator Holder Assy 9362802017--- Noise Insulation 9363143003628 Locking Spacer-B 313005446558690 Joint-A 9362773003692 Joint Shaft 9362771009705 Louver Assy 9362836012
710 Intake Grille 9362767019735 Distributor Assy 9371325101777-1 Grille Hook-A 9362779012777-2 Grille Hook-B 9362778015798 Pump Hook Bracket 9362753005803 Cabinet-D 9362734004814 Cabinet-C 9362733007815-1 Terminal-3P 9306489069
815-2 Terminal-3P 9703345012834-1 Wire Cover-A 9362789004834-2 Wire Cover-B 9362788007835 Cushion Rubber (Pump) 9362777001847 Louver Supporter 9362770019858 Grille Spring 9362755009875 Power Supply PCB Assy 9704561220876-2 Motor, Step 9900362027
982-1 Cord Clamp 9356857009--- Bypass Pipe-B 9371346069--- Rubber (Discharge Pipe) 313194159807
INDOOR UNIT
PARTS LIST
Description Parts numberRef. Description Parts numberRef.
2006.02.28 21
472-3 Grille Reinforcement-T (C)472-4 Grille Reinforcement-T (D)472-5 Grille Reinforcement-T (E)
99002701629362787000936278200593627660059375072018936279900393627840099362737005
31336127470093737990479373800040937093401496019150109362735001313728262708313361271706
313361275805937344401593627620079362764001970329902597032970149705914063
236 Controller PCB Assy (54) 9705914070
9372266052936281901593627490089362750004936276500831320939150693627570039362775007
936277600493628060159362800013936280101093627860033130054466533130054467599362738002
9362739009936274000593627410029362742009
OUTDOOR UNIT
1 Top Panel Sub Assy2 Front Panel X3 Fan Guard4 Grip Side5 Service Panel Sub Assy6 Right Panel Sub Assy7 Valve Cover9 Propeller Fan Assy
10 Motor DC Brushless11 Condenser A Assy
12 Condenser B Assy13 Sepa Wall14 Cap Foot15 Base Assy
9374417025937409402893743300109374173013937441501493744160429374174010936637802096018820159374433018
9374434015937413502893743450149374166060
-- Holder Thermo
-- Heatsink Thermistor
-- Arrester-- Varistor
-- Switch Slide-- Relay
-- Fuse 3.15A-250V-- Fuse 5A-250V
-- Drain Pipe (I-Type)-- Drain Pipe Packing
9372797013
9900311018
06002801470000361224
97013920189900007010
06002225120600222529
93011020009301143003
17 3-Way Valve Assy18 3-Way Valve Assy19 Compressor Assy20 Accumulator Assy21 Solenoid22 Pressure Switch
23 4-Way Valve24 Check Valve Assy25 Coil (Expansion Valve)26 Strainer Assy27 Inverter Box A28 Inverter Box B29 Inverter Box C30 Inverter Box Duct
34 Relay35 Terminal36 Posistor37 Inverter PCB Assy (45)
38 Power PCB Assy39 Clamp (Cord)40 Terminal41 Fuse
-- Expansion Valve-- Thermistor (Dischage)-- Thermistor (Heat Exchange)-- Thermistor (Out Temp)
-- Emblem-Rear
31 Inverter Box Cover32 Heat Sink A
33 Act-Module
937220504493722050759374653010937161501199001650559900186012
99700350299374274017990019003393725240159374603015937462501793746050199374609017
9900262013970197101597042650129705642065
37 Inverter PCB Assy (54) 97056420729705647015935685700999001840250600376116
50 Diode, Power(Bridge) 0100122039
9900170028970421908499003740379900378035
-- Compressor Thermistor 99001560399351355005
93746080109374607013
9707278019
Description Parts numberRef.
2007.12.17 22
INDOOR UNIT
OUTDOOR UNIT
Q’ty
2
2
4
4
1
1(small)
2
2
1
1
Name and Shape
Coupler heatinsulation
Screw
Special nut A(large flange)
Special nut B(small flange)
Template
Binder
Blower cover insulation
Hook wire
Remotecontrol
Remote control cord
Application
For indoor side pipe joint
For installing the remotecontroller
For installing indoor unit
For installing indoor unit
For ceiling hole cutting
For remote controller andremote controller cordbinding
For discharged air
For installing intake grille
For connecting the remotecontroller
2006.01.27 23
ACCESSORIES
Name and Shape Q'ty Application
For outdoor unit drainpiping work (May not besupplied, depending onthe model.)
For filling in a gap at theentrance of connectioncords
1
2
1
Drain pipe
Drain cap
Insulation (seal)
0601G3015