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06D
E40
43C
Avensis Wagon (LHD)Avensis Sedan (LHD) TPA Front Installation instructions
Model year: 2015/05 Vehicle code: **T27*L-A****W
Part number: PW501 - 05100 PW501-00700-** (x2) PW501-00580 (Optional)
Manual reference number: AIM 003 504-2
Manual reference number AIM 003 504 - 2 2 of 39
A B
F
Revision recordRev. No. Date Page Picture Update New Deleted steps01 21/07/2015 7 X01 21/07/2015 20 24 X01 21/07/2015 24 33 X01 21/07/2015 27 38 X01 21/07/2015 27 37 X01 21/07/2015 37 CHECK SHEET X02 04/11/2015 31 43 X02 04/11/2015 32 46 X
C E
1x 1x
2x
1x
40x 2x 2x 1x
6x
J
G H I
L M
Z
1x
PZ464-E1420-55
T6575
T6577
UZ6
Z5
T6578
Z1Z2
Z3Z4
T6574
1x
U1U2U3U4 U5
T6579
N
2x
PW501-00700-** P
OPTIONAL
T6624
PW501-00580T6640
Manual reference number AIM 003 504 - 2 3 of 39
T1092
10 mm
T0001
T0002
T0003
T0006T0007
T0009
T0134T0012
Würth Art. No.0558130
T3659
T5437
T6114
PZ415-0JGA1-00
MSDS
T6319
T6656
T3491
T507809992 - 01030
T0005
T6239
T7225
PZ415-0JGS2-00
T6075
PZ415-0JGA2-00
Manual reference number AIM 003 504 - 2 4 of 39
Kabelisolierung
Manual reference number AIM 003 504 - 2 5 of 39
Manual reference number AIM 003 504 - 2 6 of 39
Manual reference number AIM 003 504 - 2 7 of 39
U
T7648
U1U2U3U4 U5
Z4
Z2
Z3
Z5
Z6
Z1 U5 AB
Z6
Z5
Z1Z2
Z3Z4
Z
U1U2
U3
U4
NN
Alternative 1
Z1 U5 AAlternative 2
Manual reference number AIM 003 504 - 2 8 of 39
2
1
STOP
≥ 90” AirbagT6652
10 mm1x
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=
==
S
R
Installer Safety
Customer Safety
Regulation
Attention
=T7202
11
10
1
2
3
4
5
6
7
8
9
12
13
14
S
Manual reference number AIM 003 504 - 2 9 of 39
3Avensis (870A) - Bumper disassembly
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==
==
==
==
S
R
Installer Safety
Customer Safety
Regulation
Attention
=
Manual reference number AIM 003 504 - 2 10 of 39
==
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==
==
==
==
==
S
R
Installer Safety
Customer Safety
Regulation
Attention
=
Avensis (870A) - Bumper disassembly4
Manual reference number AIM 003 504 - 2 11 of 39
T7228
ONLY NORDIC COUNTRIES WITH FFH(Fuel fire heater)
5 - 11
Only nordic countries with FFH (Fuel fire heater)
7
45
1
T7269
2x=
2x2 326 Nm
5
6
1x1x
1
3x2
T7270
Manual reference number AIM 003 504 - 2 12 of 39
9
1
2
7x
T7271
8
12 OPTION
T7272
Manual reference number AIM 003 504 - 2 13 of 39
11
10
1
3
T7273
2
2x
5,5 Nm
22T7274
9x
1
Manual reference number AIM 003 504 - 2 14 of 39
180°1
T6756
1423
3
2 4
T4298
1
2
3
13
12
Manual reference number AIM 003 504 - 2 15 of 39
15
14
T6759
32 41
2
2
1
5
3
3
4N
T6758
180°1 32 41
2
3
4
Manual reference number AIM 003 504 - 2 16 of 39
18
16 T7397
NNN N
3
12
OK
T7398
3
409992 - 010301
2
17
T7399
U4U3 U2 U1
U5U
500mmU27
Manual reference number AIM 003 504 - 2 17 of 39
19
T7396
F3x
U
C
2x
2
3
C
4
2x
U4U3U2U1
C
U
C
7
8
C
U
C
1x
5
6
1
Manual reference number AIM 003 504 - 2 18 of 39
T6763
F2x
1
2
21
20
T6765
U
4x
U
U4U3U2U11
2
23
Manual reference number AIM 003 504 - 2 19 of 39
T7206
U5
23
22
T7203
10 mm1x
1
2
20
Manual reference number AIM 003 504 - 2 20 of 39
25
24
T7401
1
3
2
10 mm1x
10 mm1x
1
3
2
2x
1x
T7651
Alternative 1
Manual reference number AIM 003 504 - 2 21 of 39
27
26 T7209
U5
32
1
U5
T7210
U
1
2 3
Manual reference number AIM 003 504 - 2 22 of 39
1x
F
U
T7204
F3xF
4x
29
2820
35
T7205
10 mm1x
8 Nm
1
2
Manual reference number AIM 003 504 - 2 23 of 39
30
T6654
1E 2
E
A
T6617
A B
32
31
T6618I
1I B
2
Manual reference number AIM 003 504 - 2 24 of 39
T7649
A
A
Alternative 2
Alternative 1
34
38
33
T7213
B
51
37
Manual reference number AIM 003 504 - 2 25 of 39
Z4
Z1
T7652
Z6
Z5 Z
4
2
1
3
+1510
04202
0220400206
80 180100 160
120 140
Z1U5 Z3
ZU
Z2
35
3643 46
36
51
38 5237
Manual reference number AIM 003 504 - 2 26 of 39
T7261
Z1
Z4
4
21
3
5
36
35
42
Manual reference number AIM 003 504 - 2 27 of 39
Alternative 1
Z
U
2A
1 3E
U ZU5
A
Z1T7650
38
37
35 35
2A
1 3E
U ZU5
A
Z1T7647
4
U
Z
UZ3 Z2
Z5Z4 Z6 F3x
Alternative 2
35
Manual reference number AIM 003 504 - 2 28 of 39
T7404
F2x
F4x
F2x
Z
Z3
Z U
U5
Z1
41
39
Manual reference number AIM 003 504 - 2 29 of 39
41
40 T7223
F2x
T7260
F2x
F2x
F2x
F3x
Z4
1
3
2
4
Z5
Z6
39
40
Manual reference number AIM 003 504 - 2 30 of 39
42
T7221
1
2
M
Z4
3
4
ZZ4 S1x
Manual reference number AIM 003 504 - 2 31 of 39
T7190
1
5
3
2G
G
4
YY
10
04202
0220400206
80 180100 160
120 140
T7405
Z6
13
Z6
4
Z6
2
45
43
T7406
F
V Y
Z6
10
04202
0220400206
80 180100 160
120 140
TOYOTA TECHNICALDRAWING
STANDARD
OPTIONP
Y49
50
44
Manual reference number AIM 003 504 - 2 32 of 39
T7193
1
5
3
2G
G
4
GRGR
T7408
F
GRR
Z5
TOYOTA TECHNICALDRAWING
GR
STANDARD
OPTIONP
+1549
50
48
46
T7407
Z5
13
Z6
4
Z6
2
+15
47
Manual reference number AIM 003 504 - 2 33 of 39
49
STANDARD
2
1
L
L
T6713
CHECKL
3 4
5
6
7 8 9
Manual reference number AIM 003 504 - 2 34 of 39
T6714
CLICK
H1/2x
PZ
1
ZP
4
6
7
910
1112
13
2 P
Z
Z
Z
3P
Z
P
P
8
Z P
10 mm
10 mm
10 mm
5
Z
PINS
P
Z
OPTION
50
Manual reference number AIM 003 504 - 2 35 of 39
52
51T7224
3
B
1
2
Z2
T7409
F2x
24
Z Z3
Z3
3
1
J
Z3
6
75Z3
35
Manual reference number AIM 003 504 - 2 36 of 39
T7410
10 mm1x
Z3
1
53
T6649
5,4 Nm
54
Manual reference number AIM 003 504 - 2 37 of 39
CHECK SHEET
VIN n°
Model / Year TPA FrontAvensis LHD 2015/05
P/N = OK
Beep
Serial NumberCLICK
5,4 Nm
Z3
Serial NumberCLICK
7 Nm
Serial Number
CLICK
5.5 Nm
Serial Number
CLICK
26 Nmx2 x2
Manual reference number AIM 003 504 - 2 38 of 39
OPTION
Serial Number
8 NmCLICK
S =A =BFM-AM
MODE
DAB
1R135
2 4 R
2
1
3
3
2
Manual reference number AIM 003 504 - 2 39 of 39
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
= OK
OK =
GPS