aw 50-42le volvo saab

11
Technical Service Information AUTOMATIC TRANSMISSION SERVICE GROUP Copyright © 2003 ATSG 03-34 Page 1 of 11 VOLVO/SAAB AW50-42LE VALVE BODY EXPLODED VIEWS AND IDENTIFICATION OF COMPONENTS Refer to Figure 1 for Solenoid identification and locations on the valve body. Refer to Figure 2 for valve identification and locations in the "Upper" valve body. Refer to Figure 3 for valve identification and locations in the "Center" valve body, "Front" side. Refer to Figure 4 for valve identification and locations in the "Center" valve body, "Rear" side. Refer to Figure 5 for valve identification and locations in the "Lower" valve body, "Front" side. Refer to Figure 6 for valve identification and locations in the "Lower" valve body, "Rear" side. Refer to Figure 7 for illustrations of the typical spacer plates. Refer to Figure 8 for the check valve and check ball locations in the "Lower" valve body. Refer to Figure 9 for the screen locations in the "Center" valve body, "Upper" valve body side. Refer to Figure 10 for the check valve and check ball locations in the "Center" valve body, "Lower" valve body side. BACK BACK

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  • Technical Service Information

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Copyright 2003 ATSG

    03-34Page 1 of 11

    VOLVO/SAAB AW50-42LEVALVE BODY EXPLODED VIEWS

    AND IDENTIFICATION OF COMPONENTS

    Refer to Figure 1 for Solenoid identification and locations on the valve body.

    Refer to Figure 2 for valve identification and locations in the "Upper" valve body.

    Refer to Figure 3 for valve identification and locations in the "Center" valve body, "Front" side.

    Refer to Figure 4 for valve identification and locations in the "Center" valve body, "Rear" side.

    Refer to Figure 5 for valve identification and locations in the "Lower" valve body, "Front" side.

    Refer to Figure 6 for valve identification and locations in the "Lower" valve body, "Rear" side.

    Refer to Figure 7 for illustrations of the typical spacer plates.

    Refer to Figure 8 for the check valve and check ball locations in the "Lower" valve body.

    Refer to Figure 9 for the screen locations in the "Center" valve body, "Upper" valve body side.

    Refer to Figure 10 for the check valve and check ball locations in the "Center" valve body, "Lower" valve body side.

    BACKBACK

  • 99

    992222

    2211

    9911

    1155 22

    B19

    B19

    Shift SolenoidNumber 1

    Shift SolenoidNumber 2

    Pressure ControlSolenoid

    TCC Solenoid

    Figure 1

    SOLENOID IDENTIFICATIONAND LOCATIONS

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 2 of 11

    BACKBACK

  • 1. UPPER VALVE BODY CASTING2. PRESSURE CONTROL SOLENOID REGULATOR VALVE3. PRESSURE CONTROL SOLENOID REGULATOR VALVE SPRING4. PRESSURE CONTROL SOLENOID REGULATOR VALVE BORE PLUG5. PRESSURE CONTROL SOLENOID REGULATOR VALVE BORE PLUG RETAINER

    2

    1

    3

    4

    5

    Figure 2

    UPPER VALVE BODYVALVE IDENTIFICATION AND LOCATIONS

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 3 of 11

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  • 12. 1-2 SHIFT VALVE SPRING13. 1-2 SHIFT VALVE BORE PLUG14. 1-2 SHIFT VALVE RETAINER15. NEUTRAL CONTROL VALVE16. NEUTRAL CONTROL VALVE RETAINER17. PRIMARY REGULATOR VALVE18. PRIMARY REGULATOR VALVE SPRING19. PLUNGER20. PLUNGER SLEEVE21. PLUNGER SLEEVE RETAINER

    1. CENTER VALVE BODY CASTING2. MANUAL VALVE3. 2-3 SHIFT VALVE4. 2-3 SHIFT VALVE SPRING5. 2-3 SHIFT VALVE BORE PLUG6. 2-3 SHIFT VALVE RETAINER7. 3-4 SHIFT VALVE8. 3-4 SHIFT VALVE SPRING9. 3-4 SHIFT VALVE BORE PLUG

    10. 3-4 SHIFT VALVE RETAINER11. 1-2 SHIFT VALVE

    CENTER VALVE BODY "FRONT" SIDEVALVE IDENTIFICATION AND LOCATIONS

    5555

    00

    1199

    1

    2

    3

    45

    6

    9

    13

    17

    1819

    20

    16

    14

    10

    21

    15

    12

    11

    7

    8

    RetainerLocations

    Figure 3

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 4 of 11

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  • 1. CENTER VALVE BODY CASTING2. CLUTCH MODULATOR VALVE3. CLUTCH MODULATOR VALVE SPRING4. CLUTCH MODULATOR VALVE BORE PLUG5. CLUTCH MODULATOR VALVE RETAINER

    6. TCC SOLENOID REGULATOR VALVE7. TCC SOLENOID REGULATOR VALVE SPRING8. TCC SOLENOID REGULATOR VALVE BORE PLUG9. TCC SOLENOID REGULATOR VALVE RETAINER

    Figure 4

    CENTER VALVE BODY "REAR" SIDEVALVE IDENTIFICATION AND LOCATIONS

    555500 1199

    6

    7 8

    9

    5

    43

    2

    1

    RetainerLocations

    RetainerLocations

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 5 of 11

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  • 1. LOWER VALVE BODY2. C3 ACCUMULATOR PISTON3. C3 ACCUMULATOR PISTON SPRING4. C3 ACCUMULATOR VALVE5. C3 ACCUMULATOR VALVE SPRING6. B1 ACCUMULATOR VALVE7. B1 ACCUMULATOR VALVE SPRING8. LOW COAST MODULATOR VALVE (B3)

    9. LOW COAST MODULATOR VALVE SPRING (B3)

    10. LOCK-UP CONTROL VALVE11. LOCK-UP CONTROL VALVE SPRING12. PLUNGER13. PLUNGER SLEEVE14. LOCK-UP CONTROL VALVE RETAINER 15. COVER PLATE GASKET16. COVER PLATE 17. COVER PLATE BOLTS (7)

    Figure 5

    LOWER VALVE BODY "FRONT" SIDEVALVE IDENTIFICATION AND LOCATIONS

    RetainerLocations

    1

    3

    2

    15

    1617

    4

    5

    7

    6

    89

    10

    11

    12

    14

    13

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 6 of 11

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  • 1. LOWER VALVE BODY2. C2 ACCUMULATOR PISTON3. C2 ACCUMULATOR SPRING (INNER)4. C2 ACCUMULATOR SPRING (OUTER)5. C2 ACCUMULATOR VALVE6. C2 ACCUMULATOR VALVE SPRING7. B2 ACCUMULATOR PISTON8. B2 ACCUMULATOR SPRING (INBOARD)9. B2 ACCUMULATOR SPRING (OUTBOARD)

    10. B2 ACCUMULATOR VALVE

    11. B2 ACCUMULATOR SPRING12. ACCUMULATOR CONTROL VALVE13. ACCUMULATOR CONTROL VALVE SPRING14. SECONDARY REGULATOR VALVE15. SECONDARY REGULATOR VALVE SPRING16. SECONDARY REGULATOR VALVE BORE PLUG17. SECONDARY REGULATOR VALVE RETAINER18. COVER PLATE GASKET19. COVER PLATE20. COVER PLATE BOLTS (7)

    Figure 6

    LOWER VALVE BODY "REAR" SIDEVALVE IDENTIFICATION AND LOCATIONS

    1

    43

    2 18

    1920

    6

    5

    97

    8

    10

    1112

    13

    17

    1614

    15

    RetainerLocations

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 7 of 11

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  • W 1

    W 1

    "TYPICAL" SPACER PLATES

    CENTER VALVE BODYTO UPPER VALVE BODY

    SPACER PLATE

    LOWER VALVE BODYTO CASE SPACER PLATE

    Figure 7

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 8 of 11

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  • CHECK VALVEAND SPRING

    PRESSURE RELIEFVALVE AND SPRING

    "LOWER" VALVE BODY

    REQUIRES FOUR RUBBER CHECKBALLS5.0mm (.197") IN DIAMETER

    Figure 8

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 9 of 11

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  • 4 SMALLFILTER

    SCREENS

    VOLVO/SAAB AW50-42LE"CENTER" VALVE BODY, "UPPER" VALVE BODY SIDE

    LARGE FILTERSCREEN

    Figure 9

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 10 of 11

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  • VOLVO/SAAB AW50-42LE"CENTER" VALVE BODY, "LOWER" VALVE BODY SIDE

    If the spacer plate has only onesmall hole over either locationDO NOT install a checkball.

    If the spacer plate has one largeand one small hole over location

    INSTALL a checkball.

    CHECK VALVEASSEMBLY

    (Early Models Only)

    This checkball can go ineither location indicated

    by the arrows.

    CHECK VALVEAND SPRING

    BYPASS VALVEAND SPRING

    REQUIRES SEVEN RUBBER CHECKBALLS5.0 mm (.197") DIAMETER

    Figure 10

    AUTOMATIC TRANSMISSION SERVICE GROUP

    Technical Service Information

    Copyright 2003 ATSG

    03-34Page 11 of 11

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