axial loading

39
MECHANICS OF MATERIALS Seventh Edition Ferdinand P. Beer E. Russell Johnston, Jr. John T. DeWolf David F. Mazurek Lecture Notes: Brock E. Barry U.S. Military Academy CHAPTER Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display 2 Stress and Strain – Axial Loading

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Page 1: Axial Loading

MECHANICS OF MATERIALS

Seventh Edition

Ferdinand P. BeerE. Russell Johnston, Jr.John T. DeWolfDavid F. Mazurek

Lecture Notes:Brock E. BarryU.S. Military Academy

CHAPTER

Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display.

2Stress and Strain – Axial Loading

Page 2: Axial Loading

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MECHANICS OF MATERIALSSeventhEdition

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Contents

Stress & Strain: Axial LoadingNormal StrainStress-Strain TestStress-Strain Diagram: Ductile MaterialsStress-Strain Diagram: Brittle Materials Hooke’s Law: Modulus of ElasticityElastic vs. Plastic BehaviorDeformations Under Axial LoadingProblem 2.20Problem 2.25Static Indeterminate ProblemsConcept Application 2.4Problems Involving Temperature ChangeProblem 2.51Poisson’s Ratio

Multiaxial Loading: Generalized Hooke’s Law

Dilatation: Bulk ModulusShearing StrainConcept Application 2.10Relation Among E, , and GProblem 2.68Saint-Venant’s PrincipleStress Concentration: HoleStress Concentration: FilletConcept Application 2.12

2 - 2

Page 3: Axial Loading

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Stress & Strain: Axial Loading

2 - 3

• Suitability of a structure or machine may depend on the deformations in the structure as well as the stresses induced under loading. Statics analyses alone are not sufficient.

• Considering structures as deformable allows determination of member forces and reactions which are statically indeterminate.

• Determination of the stress distribution within a member also requires consideration of deformations in the member.

• Chapter 2 is concerned with deformation of a structural member under axial loading. Later chapters will deal with torsional and pure bending loads.

Page 4: Axial Loading

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Normal Strain

2 - 4

strain normal

stress

L

AP

Fig. 2.1 Undeformed and deformed axially loaded rod.

L

AP

AP

22

Fig. 2.3 Twice the load is required to obtain the same deformation when the cross-sectional area is doubled.

LL

AP

22

Fig. 2.4 The deformation is doubled when the rod length is doubled while keeping the load P and cross-sectional area A.

Page 5: Axial Loading

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Stress-Strain Test

2 - 5

Photo 2.2 Universal test machine used to test tensile specimens.

Photo 2.3 Elongated tensile test specimen having load P and deformed length L > L0.

Page 6: Axial Loading

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Stress-Strain Diagram: Ductile Materials

2 - 6

Photo 2.4 Ductile material tested specimens: (a) with cross-section necking, (b) ruptured.

Fig. 2.6 Stress-strain diagrams of two typical ductile materials.

Page 7: Axial Loading

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Examples of Ductile Materials

•Mild steel, aluminum, iron

Page 8: Axial Loading

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Stress-Strain Diagram: Brittle Materials

2 - 8

Fig 2.7 Stress-strain diagram for a typical brittle material.

Photo 2.5 Ruptured brittle materials specimen.

Page 9: Axial Loading

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Examples of Brittle Materials

•Cast iron, glass, concrete and rock

•For most brittle materials, such as concrete and rock, the ultimate strength in

compression is much larger than in tension.

•This has important design considerations.

Page 10: Axial Loading

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Hooke’s Law: Modulus of Elasticity

2 - 10

• Below the yield stress

Elasticity of Modulus or Modulus Youngs

E

E

• Strength is affected by alloying, heat treating, and manufacturing process but stiffness (Modulus of Elasticity) is not.

Fig 2.11 Stress-strain diagrams for iron and different grades of steel.

Page 11: Axial Loading

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Elastic vs. Plastic Behavior

2 - 11

• If the strain disappears when the stress is removed, the material is said to behave elastically.

• When the strain does not return to zero after the stress is removed, plastic deformation of the material has taken place.

• The largest stress for which this occurs is called the elastic limit.

Fig. 2.13 Stress-strain response of ductile material load beyond yield and unloaded.

Page 12: Axial Loading

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Deformations Under Axial Loading

2 - 12

AEP

EE

• From Hooke’s Law:

• From the definition of strain:

L

• Equating and solving for the deformation,

AEPL

• With variations in loading, cross-section or material properties,

i ii

iiEALP

Fig. 2.17 Undeformed and deformed axially-loaded rod.

Page 13: Axial Loading

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Problem 2.20

Page 14: Axial Loading

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Problem 2.25

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Static Indeterminate Problems

2 - 15

• Structures for which internal forces and reactions cannot be determined from statics alone are said to be statically indeterminate.

0 RL

• Deformations due to actual loads and redundant reactions are determined separately and then added.

• Redundant reactions are replaced with unknown loads which along with the other loads must produce compatible deformations.

• A structure will be statically indeterminate whenever it is held by more supports than are required to maintain its equilibrium.

Fig. 2.23

Page 16: Axial Loading

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Concept Application 2.4

2 - 16

Determine the reactions at A and B for the steel bar and loading shown, assuming a close fit at both supports before the loads are applied.

• Solve for the reaction at RA due to applied loads and the reaction found at RB.

• Require that the displacements due to the loads and due to the redundant reaction be compatible, i.e., require that their sum be zero.

• Solve for the displacement at B due to the redundant reaction at RB.

SOLUTION:

• Consider the reaction at B as redundant, release the bar from that support, and solve for the displacement at B due to the applied loads.

Page 17: Axial Loading

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2 - 17

SOLUTION:• Solve for the displacement at B due to the applied

loads with the redundant constraint released,

EEALP

LLLL

AAAA

PPPP

i ii

ii9

L

4321

2643

2621

34

3321

10125.1

m 150.0

m10250m10400

N10900N106000

• Solve for the displacement at B due to the redundant constraint,

i

B

ii

iiR

B

ER

EALPδ

LL

AA

RPP

3

21

262

261

21

1095.1

m 300.0

m10250m10400

Concept Application 2.4

Page 18: Axial Loading

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2 - 18

• Require that the displacements due to the loads and due to the redundant reaction be compatible,

kN 577N10577

01095.110125.1

0

3

39

B

B

RL

R

ER

E

• Find the reaction at A due to the loads and the reaction at B

kN323

kN577kN600kN 3000

A

Ay

R

RF

kN577

kN323

B

A

R

R

Concept Application 2.4

Page 19: Axial Loading

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Concept Application 2.5

•Fig. 2.24 Multi-section bar of Concept Application 2.4 with initial

4.5-mm gap at point B. Loading brings bar into contact with constraint.

Page 20: Axial Loading

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Problems Involving Temperature Change

2 - 20

• A temperature change results in a change in length or thermal strain. There is no stress associated with the thermal strain unless the elongation is restrained by the supports.

expansion thermaloft coefficien

AEPLLT PT

• Treat the additional support as redundant and apply the principle of superposition.

0 PT

• The thermal deformation and the deformation from the redundant support must be compatible.

TEAP

TAEPAEPLLT

0

Fig. 2.26 (partial)

Fig. 2.27 Superposition method to find force at point B of restrained rod AB undergoing thermal expansion. (a) Initial rod length; (b) thermally expanded rod length; (c) force P pushes point B back to zero deformation.

Page 21: Axial Loading

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Problem 2.51

Page 22: Axial Loading

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Problem 2.50

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Poisson’s Ratio

2 - 23

• For a slender bar subjected to axial loading:

0 zyx

x E

• The elongation in the x-direction is accompanied by a contraction in the other directions. Assuming that the material is homogeneous and isotropic (no directional dependence),

0 zy

• Poisson’s ratio is defined as

x

z

x

y

strain axialstrain lateral

Fig. 2.29 A bar in uniaxial tension and a representative stress element.

Fig. 2.30 Materials undergo transverse contraction when elongated under axial load.

Page 24: Axial Loading

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Poisson’s Ratio

•Steel

υ 0.3

•Rubber

υ 0.49

•Polyurethane Foam

−0.7

−1 ≤ ν ≤ 0.5•Due to thermodynamical reasons:

Page 25: Axial Loading

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Multiaxial Loading: Generalized Hooke’s Law

2 - 25

• For an element subjected to multi-axial loading, the normal strain components resulting from the stress components may be determined from the principle of superposition. This requires:

1) Each effect is linearly related to the load that produces it.2) The deformation resulting form any given load is small and does not affect the conditions of application of the other loads.

x = σ xE

−νσ y

E− νσ z

E

ε y =σ yE

− νσ xE

− νσ zE

εz = σ zE

− νσ xE

−νσ y

E

• With these restrictions:

Fig. 2.33 Deformation of unit cube under multiaxial loading: (a) unloaded; (b) deformed.

Page 26: Axial Loading

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Generalized Hooke’s Law

•Generalized Hooke’s Law is valid for homogeneous, isotropic materials:

x = σ xE

− υE

(σ y +σ z )

ε y =σ yE

− υE

(σ x +σ z )

εz = σ zE

− υE

(σ x +σ y )

•Applies to below proportional limit, and for small deformations

Page 27: Axial Loading

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Dilatation: Bulk Modulus

• Relative to the unstressed state, the change in volume is

e)unit volumper in volume (change dilatation

21

111

zyx

zyx

zyx

E

e

• For element subjected to uniform hydrostatic pressure,

ncompressio of modulusor modulusbulk 213

213

Ek

kpp

Ee

2 - 27

Fig. 2.33 Deformation of unit cube under multiaxial loading: (a) unloaded; (b) deformed.

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Shearing Strain

2 - 28

• A cubic element subjected to only shearing stress will deform into a rhomboid. The corresponding shearing strain is quantified in terms of the change in angle between the sides,

τ xy = f γ xy( )

• A plot of shearing stress vs. shearing strain is similar to the previous plots of normal stress vs. normal strain except that the strength values are approximately half. For values of shearing strain that do not exceed the proportional limit,

zxzxyzyzxyxy GGG τττ

where G is the modulus of rigidity or shear modulus.

Fig. 2.36 Unit cubic element subjected to shearing stress.

Fig. 2.37 Deformation of unit cubic element due to shearing stress.

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Concept Application 2.10

2 - 29

A rectangular block of material with modulus of rigidity G = 90 ksi is bonded to two rigid horizontal plates. The lower plate is fixed, while the upper plate is subjected to a horizontal force P. Knowing that the upper plate moves through 0.04 in. under the action of the force, determine (a) the average shearing strain in the material, and (b) the force P exerted on the plate.

SOLUTION:

• Determine the average angular deformation or shearing strain of the block.

• Use the definition of shearing stress to find the force P.

• Apply Hooke’s law for shearing stress and strain to find the corresponding shearing stress.

Fig. 2.41(a) Rectangular block loaded in shear.

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2 - 30

• Determine the average angular deformation or shearing strain of the block.

rad020.0in.2

in.04.0tan xyxyxy

• Apply Hooke’s law for shearing stress and strain to find the corresponding shearing stress.

psi1800rad020.0psi1090 3 xyxy Gτ

• Use the definition of shearing stress to find the force P.

lb1036in.5.2in.8psi1800 3 AP xyτ

kips0.36P

Fig. 2.41(b) Deformed block showing the shear strain.

Concept Application 2.10

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Relation Between E, and G

2 - 31

• An axially loaded slender bar will elongate in the x direction and contract in both of the transverse y and z directions.

12GE

• Components of normal and shearing strain are related,

or

• If the cubic element is oriented as in Figure 2.42(b), it will deform into a rhombus. Axial load also results in a shearing strain.

• An initially cubic element oriented as in Figure 2.42(a) will deform into a rectangular parallelepiped. The axial load produces a normal strain.

Fig. 2.42 Representations of strain in an axially loaded bar: (a) cubicstrain element faces aligned with coordinate axes; (b) cubicstrain element faces rotated 45º about z-axis.

12EG

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Isotropic Solid

•For a homogeneous, isotropic solid, there are only two independent material

constants that are required to be obtained experimentally.

G = E2(1+υ )

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Generalized Hooke’s Law-Summary

x = 1E

σ x −υ σ y +σ z( )( )

ε y = 1E

σ y −υ σ x +σ z( )( )

ε z = 1E

σ z −υ σ x +σ y( )( )

xy =τ xyG

γ yz =τ yzG

γ zx = τ zxG

•Where

G = E2(1+υ )

•For an isotropic solid in the elastic range:

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Problem 2.68

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Saint-Venant’s Principle

2 - 35

• Loads transmitted through rigid plates result in uniform distribution of stress and strain.

• Saint-Venant’s Principle: Stress distribution may be assumed independent of the mode of load application except in the immediate vicinity of load application points.

• Stress and strain distributions become uniform at a relatively short distance from the load application points.

• Concentrated loads result in large stresses in the vicinity of the load application point.

Fig. 2.47 Axial load applied by rigid plates to rubber model.

Fig. 2.49 Stress distributions in a plate under concentrated axial loads.

Fig. 2.48 Concentrated axial load applied to rubber model.

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Stress Concentration: Hole

2 - 36

Discontinuities of cross section may result in high localized or concentrated stresses.

ave

max

K

Stress concentration factor

Fig. 2.50 Stress distribution near circular hole in flat bar under axial loading.

Fig. 2.52(a) Stress concentration factors for flat bars under axial loading.

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2 - 37

Stress Concentration: Fillet

Fig. 2.51 Stress distribution near fillets in flat bar under axial loading.

Fig. 2.52(b) Stress concentration factors for flat bars under axial loading.

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Concept Application 2.12

2 - 38

Determine the largest axial load P that can be safely supported by a flat steel bar consisting of two portions, both 10 mm thick, and respectively 40 and 60 mm wide, connected by fillets of radius r = 8 mm. Assume an allowable normal stress of 165 MPa.

SOLUTION:

• Determine the geometric ratios and find the stress concentration factor from Figure 2.52.

• Apply the definition of normal stress to find the allowable load.

• Find the allowable average normal stress using the material allowable normal stress and the stress concentration factor.

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2 - 39

• Determine the geometric ratios and find the stress concentration factor from Figure 2.52.

82.1

20.0mm40

mm850.1mm40mm60

K

dr

dD

• Find the allowable average normal stress using the material allowable normal stress and the stress concentration factor.

MPa7.9082.1MPa165max

ave K

• Apply the definition of normal stress to find the allowable load.

N103.36

MPa7.90mm10mm40

3

aveAP

kN3.36P

Concept Application 2.12

Fig. 2.52(b) Stress concentration factors for flat bars under axial loading.