axsys ®.process overview. axsys products axsys.process – process engineering environment for...
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AXSYS®.Process Overview
AXSYS®.Process Overview
AXSYS Products
AXSYS.Process – Process Engineering Environment for Front End Design & Engineering, providing an integrated Process Information Database with interfaces to standard engineering tools
AXSYS.Integrity – Risk Based Inspection Planning tool, for managing inspection information and providing Likelihood of Failure and Consequence of Failure Calculations
AXSYS.Engine – A general purpose Object database with tightly coupled 2D Schematic capabilities, providing a platform for implementation of engineering solutions
The Process Plant Activity ModelMANAGEMENT ACTIVITIES
SET ENGINEERINGPOLICY & STANDARDS
PRODUCE & MAINTAINFEASIBILITY &
FINANCIAL CASE
CONTROL OPERATIONS& ENGINEERING
ACTIVITIES
OBTAIN AGREEMENTWITH REGULATORY
BODIES REGULATORY BODIES
RegulatoryRequirementsAuthorizations
PRODUCE CONCEPTUALPROCESS DESIGN
PRODUCE DETAILEDPROCESS DESIGN
PRODUCE CONCEPTUALENGINEERING DESIGN
PRODUCE DETAILEDENGINEERING DESIGN
COMMISSION PROCESS& HANDOVER PLANT
CONSTRUCT &PRE-COMMISSION PLANT
OPERATE PLANT
MAINTAIN EQUIPMENT
DECOMMISSION PLANT
DEMOLISH PLANT &RESTORE SITE
PROCURE & CONTROL EQUIPMENT, MATERIALS & SERVICES
SUPPLIERS&
FABRICATORS
Disposal RecordsRestoration RecordsHandover RecordsFinal Regulatoy Approvals
Process DefinitionControl PhilosophyCost, Benefits & TimingsSafety/Regulatory Requirements
Performance RequirementsOperating ProceduresOperating ConditionsAlarm/Trip SettingsSafety & Environmental Case
As Built DrawingsOperating ProceduresAcceptance Test ResultsHandover Certificate
Plant StatusGround Drain StatusSafety CaseAs Built & As Modified Drawings
Process Stream DataProcess Flow DiagramsCost, Benefits & Timings
Detailed Process DesignAvailability RequirementsSafety System SpecificationsOperating ProceduresCodes & Standards
As Built DrawingsEquipment Commissioning ProceduresEquipment Operating ProceduresInspection & Testing RecordsHandover Certification
Engineering Work RequestsWorking Condition RequirementsEngineering Work PermitsAcceptance of Engineering Work
Plant StatusPlant RecordsInspection RequirementsRegulatory Approvals
Inspection RequirementsWork Permit RequestsNotification of WorkCompletion
Materials & Equipment Req'ts &Specs.Required on Site Dates
Delivery DatesVendor DrawingsCertificationEquipmen ProceduresEquipment & MaterialsCatalogues
Delivery DatesVendor DrawingsCertificationEquipmen ProceduresEquipment & MaterialsInspection ResultsShipping Details
Materials & Equipment Req'ts &Specs.Required on Site Dates
Detailed Engineering DesignEquipment ProceduresVendor DrawingsSpares Lists
As Built DrawingsAs Built Equipment SpecificationsSpares ListsInstallation ProceduresMaintainance ProceduresInspection ResultsUnfinished Work Details
State of EquipmentValue of EquipmentEquipment Records
Preliminary Engineering DesignEngineering PhilosophiesAvailability RequirementsCost & Time EstimatesSafety/Regulatory RequirementsCodes & Standards
Equipment ProceduresDelivery Dates
Vendor DrawingsCertification
Equipment & Materials CataloguesInvoices
Materials & Equipment Req'd& Specs.
Required on Site DatesInspection Results
Shipping DetailsPayment Details
Safety & Environment Case
PROCESS PLANT ENGINEERING ACTIVITY MODEL
© Process Industries STEP Consortium
The AXSYS.Process DomainProcess DefinitionControl PhilosophyCost, Benefits & TimingsSafety/Regulatory Requirements
Performance RequirementsOperating ProceduresOperating ConditionsAlarm/Trip SettingsSafety & Environmental Case
Detailed Process DesignAvailability RequirementsSafety System SpecificationsOperating ProceduresCodes & Standards
Preliminary Engineering DesignEngineering PhilosophiesAvailability RequirementsCost & Time EstimatesSafety/Regulatory RequirementsCodes & Standards
Detailed Engineering DesignEquipment ProceduresVendor DrawingsSpares Lists
PRODUCECONCEPTUAL
PROCESS DESIGN
PRODUCE DETAILEDPROCESS DESIGN
PRODUCECONCEPTUAL
ENGINEERING DESIGN
PRODUCE DETAILEDENGINEERING DESIGN
Process Stream DataProcess Flow
DiagramsCost, Benefits &
Timings
FlexibleFlexibleWorkflowWorkflow
FlexibleFlexibleWorkflowWorkflow
IntegratioIntegrationn
IntegratioIntegrationn
AutomatioAutomationn
AutomatioAutomationn
KnowledgKnowledgee
ReuseReuse
KnowledgKnowledgee
ReuseReuse
The AXSYS.Process Vision
Goals:Goals:Enhance Enterprise WorkflowEnhance Enterprise WorkflowReduce Engineering Design Reduce Engineering Design EffortEffortReduce Hand-Over Time and Reduce Hand-Over Time and EffortEffort
Goals:Goals:Enhance Enterprise WorkflowEnhance Enterprise WorkflowReduce Engineering Design Reduce Engineering Design EffortEffortReduce Hand-Over Time and Reduce Hand-Over Time and EffortEffort
What does AXSYS.Process do?
Integration Tool - Store & Manage Data• streamlines communication between your engineering
software tools• Case and design studies & comparisons• Change and revision management
Automated Deliverable Generator• PFD’s, P&ID’s, datasheets, reports• based on your best practices
Data Database and Model• Rich and extensible data management
OHIO
Eliminate Re-Entry and Duplication of Data• A single storage source for all process data
associated with a projects
Data Centric• All users and all documents access same data
Data Consistency• Graphics are a report on the database • A multi-discipline access• No data replication between departments
OHIO – Only Handle It Once
BenefitsReduce Time to Market AXSYS can Reduce FEED Effort by 50%
Automation of Deliverables True Data Integration
eliminates re-input Leverage Standard
Engineering Software Leverage Your Existing
Excel Workbooks Shared Multi-User Access
Improve Quality Consistent Designs
Based on Your Standard Practices
Based on Your Standard Excel Sheets
Customized to Your Way of Doing Business
Complete - Compare to Previous Designs
Help Identify New Best Practices
Verify Implementation
Correct - Track Changes Complete Change Reporting
The AXSYS Integrated
Environment
Equipment DesignEquipment Design
Excel IntegrationExcel Integration Data sheets / Reports /Data sheets / Reports /
CalculationsCalculations
Legacy ApplicationsLegacy ApplicationsThird-party, In-HouseThird-party, In-House
Integrated: Multi-User DatabaseFlexible: Workflow Independent
IntelligentIntelligentSchematicsSchematics
Bentley Plant
Intelligent 2D Intelligent 2D SchematicsSchematics
PFD and P&IDsPFD and P&IDs
AXSYS.ProcessAXSYS.ProcessDatabaseDatabase
Data WarehouseData Warehouse
eWarehouse
Process SimulatorsProcess Simulators
2D Drafting2D Drafting
MicroStation
AutoCAD Visio
AXSYS DatabaseAXSYS DatabaseAXSYS DatabaseAXSYS Database
The AXSYS Integrated Workflow
PFDPFD
AutomationAutomation
PFDPFD
AutomationAutomation
P&IDP&ID
AutomationAutomation
P&IDP&ID
AutomationAutomation
DatasheetsDatasheets
/Reports/Reports
DatasheetsDatasheets
/Reports/Reports
RevisionRevision
ControlControl
RevisionRevision
ControlControl
SimulationSimulation
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SimulationSimulation
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Feature Highlight: Intelligent Graphics
Drag & Drop In-Place Editing Object Handles for Scaling,
etc. User Definable Graphics Intelligent Routing Smart Connect Points Automatically Generated
Templates Multiple Graphics Windows
Feature Highlight: Equipment Sizing
Size One or Multiple Items at Same Time
Multiple Sizing Cases Heat Exchangers
Heaters, Coolers Vessels
1,2 and 3-phase Towers
Trayed, Packed Rotating Equipment Pipes
1 & 2 phase
Feature Highlight: Revision Management
Define and Manage Multiple Revisions
Track Changes Who, What, When and old
values Track both Graphics and Data
Highlight Changes On graphics as datasheets
Report Changes Generate detailed Reports
Store Old Versions View Previous Revisions Regenerate Previous Revisions
Feature Highlight: Customization Tools• Project Administration• Item Tagging Templates• Unit Definitions• Data Sheet Mapping• Data Views• PFD/P&ID Automation Rule Editor• Symbol Editing• Support and Consulting Services
AXSYS DatabaseAXSYS DatabaseAXSYS DatabaseAXSYS Database
The AXSYS Integrated Workflow
PFDPFD
AutomationAutomation
PFDPFD
AutomationAutomation
Bentley Bentley
Functional DesignFunctional Design
Bentley Bentley
Functional DesignFunctional Design
P&IDP&ID
AutomationAutomation
P&IDP&ID
AutomationAutomation
DatasheetsDatasheets
/Reports/Reports
DatasheetsDatasheets
/Reports/Reports
RevisionRevision
ControlControl
RevisionRevision
ControlControl
SimulationSimulation
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SimulationSimulation
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AXSYS DatabaseAXSYS DatabaseAXSYS DatabaseAXSYS Database
PFDPFD
AutomationAutomation
PFDPFD
AutomationAutomation
Bentley Bentley
Functional DesignFunctional Design
Bentley Bentley
Functional DesignFunctional Design
P&IDP&ID
AutomationAutomation
P&IDP&ID
AutomationAutomation
DatasheetsDatasheets
/Reports/Reports
DatasheetsDatasheets
/Reports/Reports
RevisionRevision
ControlControl
RevisionRevision
ControlControl
SimulationSimulation
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SimulationSimulation
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The AXSYS Integrated Workflow
Detailed Design Integration Flow
AXSYS DatabaseAXSYS DatabaseAXSYS DatabaseAXSYS DatabaseData Manager DBData Manager DBData Manager DBData Manager DB
1
2
Case Study – Mitsubishi ChemicalSummary of Projects
Process 1 Basic Design for Process LicenseProcess 2 Bid Package Process 3 Process DesignProcess 4 Basic Design for Process LicenseProcess 5 Process DevelopmentProcess 6 Bid PackageProcess 7 Preliminary Feasibility Study for R&D
3 Process Studies4 FEED/FEL Projects
Project Durationdecreased 45%
Analyzed all tasks and critical pathsfor Front-End Engineering of a process with 260 pieces of equipment and 930 pipelines
94 days
51 days
UsingUsingAXSYS.ProcesAXSYS.Proces
ss
Time Reduction
0
100
200
300
400
500
600P
roce
ss
P. M
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P.S
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P.S
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2
P.S
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P.S
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I. M
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ff
Dra
fter 1
Dra
fter 2
Ass
ist.
PastAXSYS
MH
EngineeringMan-hours50 % decrease
Total Man-hours42 % decrease
1185 man-hours
Effort Reduction Using AXSYS.Process
Value Proposition
Process Engineering - Percentage Savings• Process case studies • Equipment selection/sizing • Transforming data to PFDs and spec sheets• Sketching PFDs & P&IDs• Initial cost estimation• Heat Exchanger selection/design• Compiling Process Design Package
55%
55%
85%
60%
70%
45%
30%
Value Proposition
Non-Process Engineering - Percentage Savings• Detailed costing • Deliverable PFDs and P&IDs
Total Process & Non-Process Engineering Total Process & Non-Process Engineering SavingsSavings 46% 46%
70%
25%
AXSYS.Process 8.6
New ad-hoc query toolImproved Excel interface using COM Add-inIntegrated Datasheet Document
ManagementNew symbol manipulation facilitiesEmbedded HTRI exchanger sizingIntegrated sizing using Excel~ 50 new and improved ease of use features
AXSYS.Process SummaryFront-End Engineering EnvironmentData-CentricIntegrates Standard Engineering Software ToolsApplies Your Best PracticesAutomates Your DeliverablesEliminates Data Re-Input Project Wide Data-ConsistencyLeveraging Existing InvestmentsOpen, Extensible and Fully Configurable