b b - precix.netprecix.net/cooperrecerts/10768935_elv011f86v.pdf · 4) see individual part number...
TRANSCRIPT
INSIDE DIAMETER
B B
0.13 MAX PERMISSIBLE FLASH (2) PLACES
0.08 MAX PERMISSIBLE FLASH (2) PLACES
A
SECTION B-B
NOTES:
1) Parts must be manufactured to ISO 3601-3 grade S.
2) Ethylene Propylene (EPDM) O-ring applications:
* - Indicates an O-ring for an engine coolant connector application ** - Indicates on O-ring for a brake connector application *** - Indicates an O-ring for a non-sealing application **** - Indicates an O-ring for a water application.
3) THE INTERNAL O-RING MUST BE ADEQUATELY LUBRICATED TO ENSURE NO DAMAGE DURING MALE TUBE INSERTION AND TO PROMOTE EASE OF ASSEMBLY.
4) SEE INDIVIDUAL PART NUMBER TOOL DRAWING FOR SPECIFIC PART NUMBER RELEASE LEVEL.
5) SEE SHEET 3 FOR COLOR, MATERIAL AND MATERIAL SPECIFICATIONS
96
345
00764973
336
115213
253303
319
029071
084101
140
183
268324327297
327
426430442
006
231119353
0363
0826
1189148916672988
3004
33100740
AT
GSGSGS
ATAT
ATDM
AT
ATAT
ATDM
GS
MA
SKATSKJM
SK
DMDMDMDM
DW
MAATAT
AT
AT.ATATMA
AT
ATAT
DW
DWGSDW
DWDW
DWDW
MA
SKSK
DMSK
SK
MA
ATMAATDW
AT
DMDMDMDM
DW
ATATDW
DW
DWMACTDWMA
AT
ATAT
AT
ATTOAT
ATAT
SNDM
AT
ATAT
ATAT
SN
AT
SKATSKJM
SK
SNSNSNSN
AT
MAATAT
AT
ATATATATAT
AT
ATAM
AUTH
REVISED AND REDRAWNADDED SHEET 3ADDED 231619T (SHEET 2)ADDED 231620T (SHEET 2)ADDED 231621T (SHEET 2)ADDED 231622T (SHEET 2)ADDED 231623T (SHEET 2)ADDED NOTE 8ELIMINATED DUPLICATE MAT'L CALLOUTSEE ARCHIVED PRINT FOR CHANGESPRIOR TO THIS DRAWINGADDED GE NUMBER 32163-P TO T-BLOCKADDED 231624T (SHEET 2)RELOCATED P/N 229968T.ADDED 231625T (SHEET 2)ADDED NEW MATERIAL (SHEET 3)11.50 WAS 11.80 (SHEET 2)ADDED 231626T (SHEET 2)ADDED 231627T (SHEET 2)ADDED NEW MATERIAL (SHEET 3)1.78 CROSS-SECT WAS 1.52 (SHEET 2)ADDED 7 NEW PART NUMBERS (SHEET 2)ADDED NEW VENDOR COMPOUND #ADDED "OTHER" COLUMN (SHEET 3)ADDED NOTE.WAS KREMER FPM5755-14WAS KREMER MFVQ48D5-2DELETED KREMER PART NUMBER 231623ADDED 231635 (SHEET 2)ADDED 231636 (SHEET 2)ADDED 231637 (SHEET 2)ADDED 231638 (SHEET 2)ADDED E17416 COMPOUND (SHEET 3)COMPOUND E17416 WAS E17143 SHT 2ADDED 231639 (SHEET 2)OBSOLETED P/N 231639ADDED MATERIAL CALLOUT FOR L13443ADDED PARCO COMPOUND (SHT 3)PARCO 5778-70 WAS ACUSHNET/E61ADDED 231640 (SHEET 2)ADDED 231641 (SHEET 2)CORRECTED SAE CALLOUT FOR H14126ADDED 231642 (SHEET 2)ADDED 231643 (SHEET 2)ADDED 231644 (SHEET 2)ADDED 231645 (SHEET 2)ADDED 231646 (SHEET 2)ADDED 231647 (SHEET 2)ADDED ACUSHNET MATERIAL (SHEET 3)OBSOLETED 230663UPDATED P/N 231647T (SHEET 2)CORRECTED SAE CALLOUTADDED ACUSHNET/E17402ADDED 231648 (SHEET 2)ADDED NEW MATEIAL (SHEET 3)COMPOUND WAS ACUSHNET/E61 SHT 2ADDED PART# 231649TADDED PART# 231650TADDED PART # 231652ADDED PART # 231667ADDED P/N's 231668, 669, 670, 671 &672ADDED PARKER COMPOUND V8589-75ADDED Z1 TO SAE SPEC FOR F13728 (SHT 3)ADDED NOTE 5 (Z1 SUFFIX INFO) (SHT 1)ADDED J200 SPEC FOR V8589-76(SHT 3)CORRECTED J200 SPEC FOR E17405 (SHT 3)ADDED COMPOUND E17402 (SHT 3)ADDED Z1 INFO FOR EPDM (SHT 1)ADDED PART NUMBER 231673ADDED PART NUMBER 231651ADDED PART NUMBER 231674ADDED PRECIX/E61ADDED PART NUMBER 231679ADDED PRECIX COMPOUND F-JJ-003ADDED PRECIX COMPOUND H14327COMPOUND H14327 WAS H14494P/N 231674 WAS NITRILE H14126
10DE99
14JA00
06DEC12
03MR0009JN00
18AU0013OC00
15DE0022DE00
31JA01
27FE0128FE01
23MR0120AP01
22MY01
31JL01
28AU0112NO0121NO0127NO01
30NO01
03DE0107DE0111JA0218JA02
03JL02
24MR0321JA0401MR04
25MR04
30AP0421MY0418JN0429OC0403NO04
10DE04
16MR05
109110111112113114115116117
1181234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950515253545556575859606162636465
APCKDRREVISION RECORDREVDATE
DRAWING CONFORMS TO:ASME Y14.5-2009
.
GLOBAL FLUIDSYSTEMS DIVISION
AUBURN HILLS, MICHIGAN
METRICDO NOT SCALE
THIRD ANGLE PROJECTIONSOLIDWORKS
DA
C
ESIGNIDED
OMPUTER
DSHEET SIZE
2306008:123FEB90
CHART - O-RINGG. SZABOJ. PARENTK. JACKOWSKI
XX
X
+/-+/-+/-+/-
TOLERANCES UNLESS OTHERWISE SPECIFIEDALLOWED ON ONE PLACE DECIMALSALLOWED ON TWO PLACE DECIMALSALLOWED ON THREE PLACE DECIMALSALLOWED ON ALL ANGLES
CHECKED BY
REFERENCE
TITLE
DATE DRAWING NUMBERSCALE
DRAWN BY
APPROVED BY
UNLESS OTHERWISE SPECIFIED,DIMENSIONS ARE IN (mm)
SHEET 1 OF 3
ADDED GM 6268M TYPE III TO PRECIXCOMPOUND F13728 (PAGE 3)ADDED Z2 AND Z3 INFO (PAGE 1)ELV-13728 WAS F-JJ-003 (PAGE 2 & 3)MOVED REVISION COLUMN TO SHEET 1ADDED HYDROSEAL EP70 TO P/N's231631, 231628 & 231629ADDED HYDROSEAL TO SHEET 3ADDED PART NUMBER 231681 (SHEET 2)ADDED PART 231682 (SHEET 2)ADDED P/N 910072 (SHEET 2)ADDED P/N 231683 (SHEET 2)ADDED P/N 231684 (SHEET 2)ADDED MATERIAL (SHEET 3)ADDED P/N R30-401634 (SHEET 2)ADDED P/N 231680 (SHEET 2) DR06-1705ADDED P/N 231685 (SHEET 2)ADDED P/N 231686 (SHEET 2)ADDED P/N 231687 GFLT (SHEET 2)ADDED SPEC AND COLOR FOR GFLTCOMPOUND F13729 (SHEET 3)ADDED P/N 231688 (FLUOROCARBON)ADDED COMPOUND F13664 (SHEET 3)ADDED P/N 231689ADDED COMPOUND L13705 (SHEET 3)REVISED O-RING CHART (ALL SHEETS)ADDED SECOND CHART TO SHEET 2MOVED Z SUFFIX NOTES FROM 1 TO 3COMPOUND WAS L13443 (231601)ADDED 231690ADDED O-RING 231691 (SHEET 2)DRAWING NUMBER WAS 230600TADDED O-RING 231692 (SHEET 2)REVISED NOTE ONECHANGED 230657 MAT'L FROM L13443TO L13430ADDED PART NUMBER 231693 (SHEET 2)ADDED PRECIX M07786 (SHEET 3)CORRECT VENDOR COMPOUND FORP/N 231693 (SHEET 2)CORRECTED ASTM CALLOUT FOR PRECIXCOMPOUND M07786 (SHEET 3)ADDED 6 P/N's: 1012290, 1013124, 10131261013184, 1013190 & 1013194 TO SHEET 2ADDED PRECIX COMPOUND L13402(STANDARD SILICONE) TO SHEET 3P/N 1012290,PRECIX WAS L13402ADDED P/N 231694 (SHEET 2)ADDED P/N1017870 (SHEET 2)ADDED PRECIX COMPOUND 13458(STANDARD SILICONE) TO SHEET 31013194 WAS COMPOUND E17405231694 WAS COMPOUND E17405ADDED 1018630 TO SHEET 2ADDED PRECIX COMPOUND E17401ADDED GMW14754 TO GM MAT. SPECDELETED DUPLICATE PRECIX COMPOUNDH14126 CALLOUT (SHEET 3)ADDED PART NUMBER 1020467ADDED CRAIG ASSEMBLY COMPOUNDDELETED PRECIX COMPOUND ELV 13728DELETED PERCIX COMPOUND E17143DELETED PERCIX COMPOUND E17236OBSOLETED PART NUMBER 230655P/N 230674 COMPOUND WAS E17143P/N 231600 COMPOUND WAS E17143P/N 231679 COMPOUND WAS ELVF13728230649 WAS E17402230674 WAS E17402231600 WAS E17402231605 WAS E17416231651 WAS E17402231682 WAS 17402231694 WAS E174021013190 WAS E174021013194 WAS E174021018630 WAS E17401ADDED PRECIX COMPOUND E17550ADDED PRECIX COMPOUND E17554ADDED PRECIX COMPOUND E175581018630 WAS 117558 ADDED 231696231696 WAS 1.22231696 ID WAS 2.57ADDED GE #32163-PADDED 1041350 O-RINGDRAWING FORMAT UPDATEDADDED 1042683 O-RINGADDED 1045389 O-RING UNDER ECR04071
AM
AM
AMAMAT
FVFV
FV
AT
AT
AMDWDW
AMAMAMEG
AT
AT
ATSBLW
JM
GS
JMJM
AT
AT
GSGSGSGSGSTOTOTTLGSTO
AT
AT
ATATMA
ATAT
AT
GS
JS
ATATAT
ATATATGS
AT
GS
ATMCGS
GS
GS
GSGS
GS
AT
GSGSGSGSGSGSCTG TOGSKG
REV REVISION RECORD AUTH DR CK AP
AT
AT
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ATAT
AT
AT
AT
ATDWDW
ATATATGS
AT
GS
ATMCGS
MC
GS
MCGS
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AT
GSGSGSGSGSGSSFTOGSSF
13SE05
22DE05
23JA06
22MR0612AP0629JN06
03AU0614SE06
28NO06
12DE06
21DE06
11AP0702MY0712SE07
28SE0703DE0720FE08
14MR0831MR08
05MY08
19FE0924MR09
23AP09
15MY09
15JL0919NO09
29SE10
08DE10
07FE1104MY1126AU1116JA126DEC122JUL132JUL1330JA1418JUL14
66
67686970
71727374757677787980818283
8485868788899091929394959697
9899100
101
102
103
104105106
107
108
109110
111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141
DATE
2303
3055
012902770763
12371373
1779
1771
1771
177101970258
05020543081052337
52398
52398
52565 55433
55356
55356
56135
55135
64973
66051
68575
NOTES:
1) SEE SHEET 1 FOR DETAIL INFORMATION.
2) SEE SHEET 3 FOR COLOR, MATERIAL AND MATERIAL SPECIFICATIONS.
3) Ethylene Propylene (EPDM) O-ring applications:
* - Indicates an O-ring for an engine coolant connector application ** - Indicates on O-ring for a brake connector application *** - Indicates an O-ring for a non-sealing application **** - Indicates an O-ring for a water application.
137
141
. ...
AUTH
.. .APCKDRREVISION RECORDREVDATE
DRAWING CONFORMS TO:ASME Y14.5-2009
.
GLOBAL FLUIDSYSTEMS DIVISION
AUBURN HILLS, MICHIGAN
METRICDO NOT SCALE
THIRD ANGLE PROJECTIONSOLIDWORKS
DA
C
ESIGNIDED
OMPUTER
DSHEET SIZE
2306008:123FE90
CHART - O-RING
G. SZABOJ. PARENTK. JACKOWSKI
XX
X
+/-+/-+/-+/-
TOLERANCES UNLESS OTHERWISE SPECIFIEDALLOWED ON ONE PLACE DECIMALSALLOWED ON TWO PLACE DECIMALSALLOWED ON THREE PLACE DECIMALSALLOWED ON ALL ANGLES
CHECKED BY
REFERENCE
TITLE
DATE DRAWING NUMBERSCALE
DRAWN BY
APPROVED BY
UNLESS OTHERWISE SPECIFIED,DIMENSIONS ARE IN (mm)
SHEET 2 OF 3
Z suffix definitions for FLUOROSILICONE O-rings:Z1 = Compression set ASTM D-395 Method "B" (22hrs @ 100°C 30% max).Z2 = TRIO (ASTM D-1329) must be -40°C or lower.Z3 = Fluid resistance gasohol RFC + 10% ethanol (70hrs @ R.T., 23°C) Change in: Tensile Strength -50% max Elongation -30% max Hardness Points -30 max Volume, % +30 maxZ4 = Fluid resistance-oxidized fuel. Test per FLTM-AZ5-1 (MC) (PN 90 @ 140°F -change fluid daily for 7 days) Change in: Tensile Strength -35% max Elongation -22% max Hardness Points -22 max Volume, % +25 maxZ5 = Fluid resistance gasohol-RFC +20% methanol (70hrs @ R.T., 23°C) Change in: Tensile Strength -60% max Elongation -50% max Hardness Points -30 max Volume, % +30 maxZ6 = Original Elongation = 125% min.
Z suffix definitions for FLUOROSILICONE/FLUOROCARBON O-rings:Z1 = Blend of HK & FK ElastomersZ2 = A19 is per 2FK material classificationZ3 = Compression set ASTM D-395 Method "B" (22hrs @ 100°C 30% max)Z4 = TRIO (ASTM D-1329) must be -20°C or lowerZ5 = Fluid resistance gasohol RFC + 10% ethanol (70hrs @ R.T. , 23°C) Change in: Tensile Strength -75% max Elongation -40% max Hardness Points -30 max Volume, % +30 maxZ6 = Fluid resistance-oxidized fuel. Test per FLTM-AZ5-1 (PN90 @ 140°F-change fluid daily for 7 days) Change in: Tensile Strength -45% max Elongation -40% max Hardness Points -12 max Volume, % +18 maxZ7 = Tensile Strength = 6.9 MPa (1000 psi) minZ8 = Original Elongation = 125% min
Z suffix definition for NITRILE O-rings:Z1 = Shore A Hardness = 75 ±5Z2 = Compression set at 70 hours @ 100°C with 15% maximum set
Z suffix definition for HIGH FLUORINE FLUOROCARBON O-rings:Z1 = durometer shore A = 75±5Z2 = Color GreenZ3 = Compression Set - 70hrs@200°C 50% maximum set
Z suffix definition for EPDM O-rings:Z1= Fluid resistance, brake fluid, 70hrs.@125°C Change in Durometer, pts. -6 Change in Tensile, % +4.6 Change in Elongation, % +7.8 Change in Volume, % +4.0
Z suffix definition for STANDARD FLUOROCARBON O-rings:Z1 = durometer shore A = 75±5
Z suffix definition for LOW TEMPERATURE FLUOROCARBON O-rings:Z1 = durometer shore A = 75±5Z2 = Color blue
^Z suffix definition for EPDM O-rings:Z1 = Peroxide CuredZ2 = durometer shore A = 55±5
. ...
AUTH
.. .APCKDRREVISION RECORDREVDATE
DRAWING CONFORMS TO:ASME Y14.5-2009
.
GLOBAL FLUIDSYSTEMS DIVISION
AUBURN HILLS, MICHIGAN
METRICDO NOT SCALE
THIRD ANGLE PROJECTIONSOLIDWORKS
DA
C
ESIGNIDED
OMPUTER
DSHEET SIZE
2306008:123FE90
CHART - O-RING
G. SZABOJ. PARENTK. JACKOWSKI
XX
X
+/-+/-+/-+/-
TOLERANCES UNLESS OTHERWISE SPECIFIEDALLOWED ON ONE PLACE DECIMALSALLOWED ON TWO PLACE DECIMALSALLOWED ON THREE PLACE DECIMALSALLOWED ON ALL ANGLES
CHECKED BY
REFERENCE
TITLE
DATE DRAWING NUMBERSCALE
DRAWN BY
APPROVED BY
UNLESS OTHERWISE SPECIFIED,DIMENSIONS ARE IN (mm)
SHEET 3 0F 3
DaimlerChrysler Ford General Motors Part Submission WarrantPart Name Cust. Part Number
Shown on Drawing No. Org. Part Number
Engineering Change Level Dated
Additional Engineering Changes Dated
Safety and/or Government Regulation Purchase Order No. Weight (kg)
Checking Aid No. Checking Aid Engineering Change Level Dated
ORGANIZATION MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION
Organization Name & Supplier/Vendor Code Customer Name/Division
Street Address Buyer/Buyer Code
Application
MATERIALS REPORTING
Has customer-required Substances of Concern information been reported?
Submitted by IMDS or other customer format:
Are polymeric parts identified with appropriate ISO marking codes?
REASON FOR SUBMISSION (Check at least one)
REQUESTED SUBMISSION LEVEL (Check one)
SUBMISSION RESULTS
The results for
These results meet all design record requirements:
Mold / Cavity / Production Process Compression Molding
DECLARATION
I affirm that the samples represented by this warrant are representative of our parts which were made by a process that meets all
Production Part Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at the
production rate of / hours. I also certify that documented evidence of such compliance is on file and available for
review. I have noted any deviations from this declaration below.
EXPLANATION / COMMENTS:
Is each Customer Tool properly tagged and numbered?
Organization Authorized Signature Date
Print Name Phone No. FAX No.
Title E-mail
PPAP Warrant Disposition:
Customer Signature Date
Print Name Customer Tracking Number (optional)
O-Ring 10768935
Precix 1ACUS01
ELV011F86V
7/18/2014141
N/A
Cooper Standard Automotive All locations
230600
744 Belleville Ave.
New BedfordCity Region
MAPostal Code
02742
N/A
N/A N/AN/A
None 0.0002
United StatesCountry
Automotive
IMDS #: 78640278/1
Pat Noble
60000 8
FOR CUSTOMER USE ONLY (IF APPLICABLE)
508-998-4109508-998-4036Michael Perry
Mold Design Eng. [email protected]
Annual Revalidation
28290 1215
4/20/2015
Yes No
Yes No n/a
Yes No n/a
Initial Submission
Engineering Change(s)
Tooling: Transfer, Replacement, Refurbishment, or additional
Correction of Discrepancy
Tooling Inactive > than 1 year
Change to Optional Construction or Material
Sub-Supplier or Material Source Change
Change in Part Processing
Parts Produced at Additional Location
Other - please specify below
Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.
Level 2 - Warrant with product samples and limited supporting data submitted to customer.
Level 3 - Warrant with product samples and complete supporting data submittted to customer.
Level 4 - Warrant and other requirements as defined by customer.
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.
dimensional measurements statistical process packageappearance criteriamaterial and functional tests
Yes NO (If "NO" - Explanation Required)
Yes No n/a
Approved Rejected Other
March CFG-1001 2006
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
INSPECTION FACILITY: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
March
2006 CFG-1003
Blanket statements of conformance are unacceptable for any test results.
4/20/2015
DATE
Mold Design Eng.
TITLESIGNATURE
12 Sheet 3 for material colors and material specifications
1 Noted
X
11 Rev. level on tooling drawing Revision Level
4/20/15
1 Revision levels are taken from part drawings. No tooling drawings are generated. X
10 Lubrication Prevent damage and assembly ease
4/20/15
1 Lubricated as noted on operation 16 on the Control Plan
X
9 EPDM Applications Various4/20/15
1 Noted, not applicable to this material X
8 Manufacturing Quality ISO 3601-3 Grade S 4/20/15
1 NotedX
7 Vendor/Compound # Precix F13728
4/14,15,17,20/2
015 1 Precix F13728 X
6 SAE AS568 Dash # -011 4/20/15 1 -011 X
5 MaterialHigh Fluorine Fluorocarbon 4/20/15 1 High Fluorine Fluorocarbon X
4 Flash width 0.13 Max. 3/2/15 5 0.06 Max. X
3 Flash extension 0.08 Max. 3/2/15 5 0.05 Max. X
Production Part Approval Dimensional Results
2 CS: 1.70 - 1.86 1.78 ± 0.08 3/2/15 125 1.749 - 1.803 X
1251 ID: 7.52 - 7.78 7.65 ± 0.13 3/2/15
Precix1ACUS01
PrecixQTY.
TESTED
10768935
ITEM DIMENSION / SPECIFICATIONSPECIFICATION /
LIMITSNOT OK
TEST DATE
4/20/15
O-Ring
N/AORGANIZATION MEASUREMENT
RESULTS (DATA) OK
141 7/18/2014
7.601 - 7.742 X
Page 2
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
INSPECTION FACILITY: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
NAME OF LABORATORY: Precix
Precix1ACUS01
Precix
10768935O-Ring
N/A
ITEM DIMENSION / SPECIFICATIONSPECIFICATION /
LIMITSNOT OK
TEST DATE
QTY. TESTED
ORGANIZATION MEASUREMENT RESULTS (DATA) OK
Production Part Approval Performance Test Results
March
2006 CFG-1005
Blanket statements of conformance are unacceptable for any test results.
4/20/2015
DATE
Mold Design Eng.
TITLESIGNATURE
141 7/18/2014
Page 3
Minitab Project Report
3/2/2015 7:02 7.66703/2/2015 7:03 7.68743/2/2015 7:04 7.60363/2/2015 7:05 7.61223/2/2015 7:06 7.65793/2/2015 7:07 7.62403/2/2015 7:08 7.64193/2/2015 7:09 7.62613/2/2015 7:10 7.68163/2/2015 7:11 7.67083/2/2015 7:12 7.67153/2/2015 7:13 7.67863/2/2015 7:14 7.70403/2/2015 7:15 7.66283/2/2015 7:16 7.65713/2/2015 7:17 7.65013/2/2015 7:18 7.6586
3/2/2015 7:19 7.64013/2/2015 7:20 7.63283/2/2015 7:21 7.66543/2/2015 7:22 7.62683/2/2015 7:23 7.65673/2/2015 7:24 7.70183/2/2015 7:25 7.66573/2/2015 7:26 7.64163/2/2015 7:27 7.66773/2/2015 7:28 7.62903/2/2015 7:29 7.62123/2/2015 7:30 7.65023/2/2015 7:31 7.67363/2/2015 7:32 7.63493/2/2015 7:33 7.61183/2/2015 7:34 7.67623/2/2015 7:35 7.62663/2/2015 7:36 7.62923/2/2015 7:37 7.67503/2/2015 7:38 7.62663/2/2015 7:39 7.66703/2/2015 7:40 7.63673/2/2015 7:41 7.65683/2/2015 7:42 7.60843/2/2015 7:43 7.65943/2/2015 7:44 7.66693/2/2015 7:45 7.68743/2/2015 7:46 7.67253/2/2015 7:47 7.65593/2/2015 7:48 7.60623/2/2015 7:49 7.67753/2/2015 7:50 7.70293/2/2015 7:51 7.61323/2/2015 7:52 7.71103/2/2015 7:53 7.67263/2/2015 7:54 7.67273/2/2015 7:55 7.66193/2/2015 7:56 7.63273/2/2015 7:57 7.62843/2/2015 7:58 7.60153/2/2015 7:59 7.66983/2/2015 8:00 7.61303/2/2015 8:01 7.65833/2/2015 8:02 7.65753/2/2015 8:03 7.64683/2/2015 8:04 7.66593/2/2015 8:05 7.61603/2/2015 8:06 7.66303/2/2015 8:07 7.64763/2/2015 8:08 7.66043/2/2015 8:09 7.67263/2/2015 8:10 7.70343/2/2015 8:11 7.63513/2/2015 8:12 7.66533/2/2015 8:13 7.64653/2/2015 8:14 7.62313/2/2015 8:15 7.6674
3/2/2015 8:16 7.64373/2/2015 8:17 7.69793/2/2015 8:18 7.63443/2/2015 8:19 7.61833/2/2015 8:20 7.66513/2/2015 8:21 7.66393/2/2015 8:22 7.69943/2/2015 8:23 7.67463/2/2015 8:24 7.62333/2/2015 8:25 7.68283/2/2015 8:26 7.64313/2/2015 8:27 7.65223/2/2015 8:28 7.68593/2/2015 8:29 7.67093/2/2015 8:30 7.64853/2/2015 8:31 7.67823/2/2015 8:32 7.63183/2/2015 8:33 7.64123/2/2015 8:34 7.62973/2/2015 8:35 7.61743/2/2015 8:36 7.63923/2/2015 8:37 7.63143/2/2015 8:38 7.63493/2/2015 8:39 7.64863/2/2015 8:40 7.63643/2/2015 8:41 7.66423/2/2015 8:42 7.63113/2/2015 8:43 7.64663/2/2015 8:44 7.74223/2/2015 8:45 7.63213/2/2015 8:46 7.63863/2/2015 8:47 7.66723/2/2015 8:48 7.66153/2/2015 8:49 7.65813/2/2015 8:50 7.69793/2/2015 8:51 7.68033/2/2015 8:52 7.66843/2/2015 8:53 7.67243/2/2015 8:54 7.65143/2/2015 8:55 7.66043/2/2015 8:56 7.65263/2/2015 8:57 7.66623/2/2015 8:58 7.66123/2/2015 8:59 7.67383/2/2015 9:00 7.66053/2/2015 9:01 7.66313/2/2015 9:02 7.68663/2/2015 9:03 7.65043/2/2015 9:04 7.65133/2/2015 9:05 7.60723/2/2015 9:06 7.7104
Variable N N* Mean SE Mean StDev Minimum Q1 Median Q3 MaximumC2 125 0 7.6549 0.00234 0.0261 7.6015 7.6346 7.6579 7.6712 7.7422
Minitab Project Report
3/2/2015 7:23 1.78153/2/2015 7:24 1.74973/2/2015 7:25 1.77103/2/2015 7:26 1.78903/2/2015 7:27 1.77083/2/2015 7:28 1.77063/2/2015 7:29 1.78413/2/2015 7:30 1.77633/2/2015 7:31 1.79853/2/2015 7:32 1.78493/2/2015 7:33 1.77033/2/2015 7:34 1.78573/2/2015 7:35 1.78953/2/2015 7:36 1.76643/2/2015 7:37 1.76393/2/2015 7:38 1.77483/2/2015 7:39 1.7816
3/2/2015 7:40 1.77973/2/2015 7:41 1.77743/2/2015 7:42 1.80053/2/2015 7:43 1.77353/2/2015 7:44 1.79873/2/2015 7:45 1.77053/2/2015 7:46 1.76883/2/2015 7:47 1.77593/2/2015 7:48 1.76703/2/2015 7:49 1.77403/2/2015 7:50 1.76913/2/2015 7:51 1.78213/2/2015 7:52 1.77573/2/2015 7:53 1.78453/2/2015 7:54 1.76453/2/2015 7:55 1.79253/2/2015 7:56 1.79233/2/2015 7:57 1.78503/2/2015 7:58 1.75903/2/2015 7:59 1.76233/2/2015 8:00 1.77223/2/2015 8:01 1.77353/2/2015 8:02 1.77903/2/2015 8:03 1.79043/2/2015 8:04 1.75713/2/2015 8:05 1.79113/2/2015 8:06 1.79113/2/2015 8:07 1.77753/2/2015 8:08 1.76523/2/2015 8:09 1.79963/2/2015 8:10 1.77323/2/2015 8:11 1.76763/2/2015 8:12 1.77373/2/2015 8:13 1.79963/2/2015 8:14 1.77173/2/2015 8:15 1.78793/2/2015 8:16 1.78423/2/2015 8:17 1.77543/2/2015 8:18 1.79153/2/2015 8:19 1.74973/2/2015 8:20 1.77193/2/2015 8:21 1.79103/2/2015 8:22 1.77613/2/2015 8:23 1.76963/2/2015 8:24 1.78433/2/2015 8:25 1.77603/2/2015 8:26 1.79023/2/2015 8:27 1.79043/2/2015 8:28 1.77223/2/2015 8:29 1.76583/2/2015 8:30 1.78573/2/2015 8:31 1.78723/2/2015 8:32 1.79033/2/2015 8:33 1.78233/2/2015 8:34 1.77693/2/2015 8:35 1.77163/2/2015 8:36 1.7785
3/2/2015 8:37 1.77123/2/2015 8:38 1.78313/2/2015 8:39 1.77613/2/2015 8:40 1.76733/2/2015 8:41 1.76063/2/2015 8:42 1.78903/2/2015 8:43 1.79413/2/2015 8:44 1.76003/2/2015 8:45 1.76443/2/2015 8:46 1.76293/2/2015 8:47 1.77663/2/2015 8:48 1.77643/2/2015 8:49 1.75663/2/2015 8:50 1.77613/2/2015 8:51 1.76573/2/2015 8:52 1.77613/2/2015 8:53 1.77423/2/2015 8:54 1.77383/2/2015 8:55 1.78683/2/2015 8:56 1.78073/2/2015 8:57 1.79573/2/2015 8:58 1.77583/2/2015 8:59 1.78263/2/2015 9:00 1.79463/2/2015 9:01 1.78923/2/2015 9:02 1.78513/2/2015 9:03 1.78623/2/2015 9:04 1.77553/2/2015 9:05 1.79493/2/2015 9:06 1.80313/2/2015 9:07 1.77803/2/2015 9:08 1.79053/2/2015 9:09 1.78273/2/2015 9:10 1.77533/2/2015 9:11 1.77623/2/2015 9:12 1.78613/2/2015 9:13 1.76653/2/2015 9:14 1.78353/2/2015 9:15 1.77733/2/2015 9:16 1.78963/2/2015 9:17 1.77133/2/2015 9:18 1.78013/2/2015 9:19 1.78343/2/2015 9:20 1.77223/2/2015 9:21 1.78113/2/2015 9:22 1.78723/2/2015 9:23 1.77063/2/2015 9:24 1.77383/2/2015 9:25 1.78273/2/2015 9:26 1.77433/2/2015 9:27 1.7695
Variable N N* Mean SE Mean StDev Minimum Q1 Median Q3 MaximumC2 125 0 1.7784 0.000966 0.0108 1.7497 1.7712 1.7766 1.7862 1.8031
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
MATERIAL SUPPLIER: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
NAME OF LABORATORY:
TEST DATE
Z1 3/31/15
3/31/15
3/31/15
3/30/15
3/30/15
3/30/15
4/8/15
4/16/15
3/30/15
3/30/15
3/30/15
3/30/15
4/11/15
DATE2006
Paul Raposa Analytical Lab Manager 4/20/2015
March
CFG-1004SIGNATURE TITLE
Blanket statements of conformance are unacceptable for any test results.
D-2137 Brittleness, nonbrittle Pass 5 PASS F15
LOW TEMPERATURE PROPERTIES 3 Minutes @ -25°C
2 Volume change, % 0 / +10 3
-2 Elongation change, % -20 max 3 -10 Tensile change, % -25 max 3
D-471 Durometer change, points 5 5 -1 EF31 FUEL C
FLUID AGING PROPERTIES 70H @ 23°C
D-1171 Quality Retention Rating 0 2 0 C12
OZONE RESISTANCE PROPERTIES
70H @ 40°C 50 PPHM
23 D-395 % Original Deflection 50 max 2
B38 COMPRESSION SET 22H @ 200°C
1 Elongation change, % -25 max 3 1 Tensile change, % -25 max 3
D-573 Durometer change, points +10 max 5 1 A1-10 HEAT AGING PROPERTIES 70H @ 250°C
220 D-412 Elongation, % 150 min 3
73 D-412 Tensile Strength, Mpa 10 min 3 13.1 D-2240 Durometer, Shore A pts 75 5 5
MATERIAL SPEC. NO. / REV/ DATE
M2HK810A1-10B38C12EF31F15Z1
BASIC REQUIREMENTS
SPECIFICATION / LIMITS
QTY. TESTED SUPPLIER TEST RESULTS (DATA)
*CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE: ELV13728 F86 N/A*If source approval is req'd, include the Supplier (Source) & Customer assigned code.
OKNOT OK
Precix, 744 Belleville Ave. New Bedford, MA
Duns #: 87-743-1916 O'RingPrecix N/A
Production Part Approval Material Test Results
Precix Various
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
MATERIAL SUPPLIER: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
NAME OF LABORATORY:TEST DATE
3/31/15
3/31/15
3/31/15
3/31/15
3/31/15
4/10/15
3/31/15
4/16/15
4/11/15
4/16/15
4/16/15
4/16/15
4/8/15
4/8/15
4/8/15
4/8/15
4/8/15
4/8/15
4/8/15
4/8/15
4/6/15
4/6/15
4/6/15
4/6/15
4/8/15
4/8/15
4/8/15
4/8/15
4/6/15
4/6/15
4/6/15
4/6/15
4/8/15
4/8/15
4/8/15
4/8/15
Production Part Approval Material Test Results
Precix Various Duns #: 87-743-1916 O'Ring
Precix Various
SUPPLIER TEST RESULTS (DATA)
*CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE: ELV13728 (F86) N/A*If source approval is req'd, include the Supplier (Source) & Customer assigned code.
OKNOT OK
Precix, 744 Belleville Ave. New Bedford, MAMATERIAL SPEC. NO. / REV/ DATE
WSA-M2D401-A8
3.5 ORIGINAL PROPERTIES
SPECIFICATION / LIMITS
QTY. TESTED
3.5.1 Hardness IRHD 65 - 80 5 66 3.5.2 Hardness, Shore A 75 5 3 73 3.5.3 Tensile Strength, Mpa 9 min 3 13.1 3.5.4 Elongation, % 160 min 3 220 3.5.5 Modulus @ 100 % Mpa 4 min 3 5.0 3.5.6 COMPRESSION SET 70H @ 200°C
% Original Deflection 35 max 2 25 3.5.7 Tear Strength, Die C kN/M 14 min 3 20 3.5.8 Ozone Properties, Procedure A Rating 0 3 0 3.5.9 Low Temp. Flex, TR10 C -3 3 -9 3.6 HEAT AGED 1000H @ 200°C
3.6.1 Hardness Change, pts 5 5 1 3.6.2 Tensile Change, % ±20 3 0 3.6.3 Elongation @ Change, % ±20 3 -15 3.7 IMMERSION IN FUEL C 336H @ 60°C
3.7.1 Hardness Change, pts -15 max 5 -9 3.7.2 Tensile Change, % -60 max 3 -29 3.7.3 Elongation Change, % -40 max 3 -25 3.7.4 Volume Change, % +15 max 3 14 3.8 IMMERSION OXIDIZED FUEL 336H @ 60°C
3.8.1 Hardness Change, pts -25 max 5 -19 3.8.2 Tensile Change, % -60 max 3 -56 3.8.3 Elongation Change, % -25 max 3 -14 3.8.4 Volume Change, % +30 max 3 26 3.9 50% FUEL C / 50% MeOH 2000H @ 60°C
3.9.1 Hardness Change, pts -20 max 5 -16 3.9.2 Tensile Change, % -60 max 3 -53
3.12 Dry-Out 48H @ 100°C
3.12.1 Hardness Change, pts -5 max 5 0 3.12.2 Tensile Change, % -15 max 3 10 3.12.3 Elongation Change, % -15 max 3
3.12.4 Volume Change, % +5 max 3
-4 0
Blanket statements of conformance are unacceptable for any test results.
March
CFG-1004SIGNATURE TITLE DATE
2006
Paul Raposa Analytical Lab Manager 4/17/2015
3.9.3 Elongation Change, % -40 max 3 -17 3.9.4 Volume Change, % +25 max 3 25 3.10 Dry-Out 48H @ 100°C
3.10.1 Hardness Change, pts -5 max 5 0 3.10.2 Tensile Change, % -15 max 3 4 3.10.3 Elongation Change, % -15 max 3 1 3.10.4 Volume Change, % +5 max 3 0 3.11 65% FUEL C/20% MeOH/15% MTBE 2000H @ 60°C
3.11.1 Hardness Change, pts -25 max 5 -11 3.11.2 Tensile Change, % -70 max 3 -40 3.11.3 Elongation Change, % -45 max 3 -23 3.11.4 Volume Change, % +40 max 3 17
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
MATERIAL SUPPLIER: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
NAME OF LABORATORY:TEST DATE
3/31/15
3/31/15
3/31/15
3/31/15
3/31/15
3/31/15
3/30/15
3/30/15
4/7/15
4/11/15
3/31/15
4/1/15
4/1/15
4/1/15
4/1/15
3/30/15
3/30/15
3/30/15
3/30/15
4/15/15
4/15/15
4/15/15
4/15/15
13.4 Tensile Strength, Mpa 10 3
DATE2006
Paul Raposa Analytical Lab Manager 4/15/2015
March
CFG-1004SIGNATURE TITLE
Blanket statements of conformance are unacceptable for any test results.
22 Volume Change, % 0 / +25 3
-10 Tear Strength Change, % -50 / 0 3 -47 Elongation Change, % -20 / 0 3
Tensile Change, % -55 / 0 3 -41 Z11 80% FUEL C/20% METHANOL 1008H @ 49°C
-34 Volume Change, % -10 / +10 3 0 Tear Strength Change, % -35 / 0 3
-27 Elongation Change, % -10 / +10 3 -6 Tensile Change, % -30 / 0 3
10
Z10 80% FUEL C/20%METHANOL 70H @ 23°C
Volume Change, % 0 / +35 3
-14 Tear Strength Change, % -50 / 0 3 -33 Elongation Change, % 30 3
Tensile Change, % -60 / 0 3 -33 Z9 SOUR GAS 168H @ 60°C
2.00
FLUID AGING PROPERTIES
Z8 Density Report 3
TR-10 °C -5 max 5 -9 Z7 LOW TEMPERATURE
% Original Deflection 25 max 2 12 Z6 COMPRESSION SET 22H @ 100°C
0 Elongation Change, % max 20 3 -6 50% Modulus change,% 20 3
20
Z5 HEAT AGING PROPERTIES 70H @ 225°C
Z4 Tear Strength, Die C kN/m 14 min 3
235 Z3 Tension Set, % 6.0 max 3 4.6 Z2 Elongation Strength, % 175 min 3
73
Z1 50% Modulus, Mpa 2.0 min 3 2.3
Durometer, Shore A pts 75 5 5
MATERIAL SPEC. NO. / REV/ DATE
GM6268M Type III
BASIC PROPERTIES
SPECIFICATION / LIMITSQTY.
TESTED SUPPLIER TEST RESULTS (DATA)
*CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE: ELV13728 (F86) N/A*If source approval is req'd, include the Supplier (Source) & Customer assigned code.
OKNOT OK
Precix, 744 Belleville Ave. New Bedford, MA
Duns #: 87-743-1916 O'RingPrecix Various
Production Part Approval Material Test Results
Precix Various
DaimlerChrysler Ford General MotorsORGANIZATION: PART NUMBER:
SUPPLIER/VENDOR CODE: PART NAME:
MATERIAL SUPPLIER: DESIGN RECORD CHANGE LEVEL:
ENGINEERING CHANGE DOCUMENTS:
NAME OF LABORATORY:
TEST DATE
3/31/2015
3/31/2015
4/1/2015
4/6/2015
4/6/2015
4/10/2015
4/11/2015
4/11/2015
Blanket statements of conformance are unacceptable for any test results.
March
CFG-1004SIGNATURE TITLE DATE
2006
Paul Raposa Analytical Lab Manager 4/14/2015
PASS √Flex samples until opposite ends meet No Cracks 3 PASS √
ISO 23529 5H @ -20°C Pass 3
LOW TEMPERATURE PROPERTIES
ISO 815 % Original Deflection 30 max 2 14 √
COMPRESSION SET PROPERTIES 24H @ 125°C
PASS √Bend test after storage 48H @ 23C Pass 3
Volume Change, % +20 max 3 5 √ISO 1817 LIQUID #2 48H @ 23°C
FLUID AGING PROPERTIES
ISO 188 Hardness Change +12 max 5 2 √HEAT AGING PROPERTIES 168H @ 150°C
220 √ISO 37 Elongation, % 115 min 3
ISO 48 Method M Hardness, IRHD 60 - 75 5 66 √
ORIGINAL PROPERTIES
MATERIAL SPEC. NO. / REV/ DATE
GMW14754 Type E (table-1)SPECIFICATION /
LIMITSQTY.
TESTED SUPPLIER TEST RESULTS (DATA) OK NOT OK
Duns #: 87-743-1916 O'RingPrecix Various
*CUSTOMER SPECIFIED SUPPLIER/VENDOR CODE: ELV13728 F86 N/A*If source approval is req'd, include the Supplier (Source) & Customer assigned code. Precix, 744 Belleville Ave. New Bedford, MA
Production Part Approval Material Test Results
Precix Various
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0030
0.0015
0.0000
PART
Sam
ple
Ran
ge
_R=0.001297
UCL=0.003338
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
10.91
10.90
10.89
PART
Sam
ple
Mea
n
__X=10.89772UCL=10.89905LCL=10.89639
1266 2720 7381
10987654321
10.91
10.90
10.89
PART
738127201266
10.91
10.90
10.89
EMPLOYEE
10987654321
10.91
10.90
10.89
PART
Ave
rage
1266
27207381
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/6/14
Reported by : D. HEA DTolerance: +/-.13Misc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
Cooper FAMILY 1 HIGH ID 1-6-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/6/14 Reported by: D. HEAD Tolerance: +/-.13 Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0044471 0.0004941 935.807 0.000 EMPLOYEE 2 0.0000007 0.0000003 0.644 0.537 PART * EMPLOYEE 18 0.0000095 0.0000005 0.974 0.500 Repeatability 60 0.0000325 0.0000005 Total 89 0.0044898 Alpha to remove interaction term = 0.25
Two-Way ANOVA Table Without Interaction Source DF SS MS F P PART 9 0.0044471 0.0004941 916.973 0.000 EMPLOYEE 2 0.0000007 0.0000003 0.631 0.535 Repeatability 78 0.0000420 0.0000005
Total 89 0.0044898
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000005 0.97 Repeatability 0.0000005 0.97 Reproducibility 0.0000000 0.00 EMPLOYEE 0.0000000 0.00 Part-To-Part 0.0000548 99.03 Total Variation 0.0000554 100.00 Process tolerance = 0.26 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0007341 0.0044044 9.86 1.69 Repeatability 0.0007341 0.0044044 9.86 1.69 Reproducibility 0.0000000 0.0000000 0.00 0.00 EMPLOYEE 0.0000000 0.0000000 0.00 0.00 Part-To-Part 0.0074055 0.0444333 99.51 17.09 Total Variation 0.0074418 0.0446510 100.00 17.17 Number of Distinct Categories = 14 EMPLOYEE PART TRIAL 7381 1 10.8953 7381 2 10.8905 7381 3 10.9034 7381 4 10.8838 7381 5 10.9023 7381 6 10.9004 7381 7 10.9054 7381 8 10.9086 7381 9 10.8913 7381 10 10.8986 7381 1 10.8933 7381 2 10.8930 7381 3 10.9022 7381 4 10.8835 7381 5 10.9024 7381 6 10.9013 7381 7 10.9045 7381 8 10.9074 7381 9 10.8926 7381 10 10.8975 7381 1 10.8944 7381 2 10.8934 7381 3 10.9019 7381 4 10.8837 7381 5 10.9019 7381 6 10.9009 7381 7 10.9035 7381 8 10.9073
7381 9 10.8912 7381 10 10.8974 2720 1 10.8946 2720 2 10.8902 2720 3 10.9033 2720 4 10.8833 2720 5 10.9022 2720 6 10.9006 2720 7 10.9055 2720 8 10.9082 2720 9 10.8916 2720 10 10.8986 2720 1 10.8935 2720 2 10.8913 2720 3 10.9024 2720 4 10.8841 2720 5 10.9028 2720 6 10.9019 2720 7 10.9044 2720 8 10.9077 2720 9 10.8920 2720 10 10.8979 2720 1 10.8933 2720 2 10.8920 2720 3 10.9026 2720 4 10.8825 2720 5 10.9018 2720 6 10.9011 2720 7 10.9034 2720 8 10.9071 2720 9 10.8909 2720 10 10.8972 1266 1 10.8953 1266 2 10.8903 1266 3 10.9033 1266 4 10.8837 1266 5 10.9023 1266 6 10.9003 1266 7 10.9054 1266 8 10.9083 1266 9 10.8913 1266 10 10.8988 1266 1 10.8932 1266 2 10.8912 1266 3 10.9041 1266 4 10.8832 1266 5 10.9016 1266 6 10.9008 1266 7 10.9043 1266 8 10.9071 1266 9 10.8930 1266 10 10.8979 1266 1 10.8936 1266 2 10.8912 1266 3 10.9042 1266 4 10.8838
1266 5 10.9027 1266 6 10.9001 1266 7 10.9055 1266 8 10.9071 1266 9 10.8926 1266 10 10.8978
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
0.002
0.001
0.000
PART
Sam
ple
Ran
ge
_R=0.000467
UCL=0.001201
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
2.696
2.688
2.680
PART
Sam
ple
Mea
n
__X=2.68820UCL=2.68868LCL=2.68772
1266 2720 7381
10987654321
2.696
2.688
2.680
PART
738127201266
2.696
2.688
2.680
EMPLOYEE
10987654321
2.696
2.688
2.680
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/8/15
Reported by : D. HEA DTolerance: +/- .022"Misc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
Cooper FAMILY 3 HIGH ID 1-8-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/8/15 Reported by: D. HEAD Tolerance: +/- .022" Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0019789 0.0002199 1170.38 0.000 EMPLOYEE 2 0.0000002 0.0000001 0.43 0.655 PART * EMPLOYEE 18 0.0000034 0.0000002 1.77 0.051 Repeatability 60 0.0000064 0.0000001 Total 89 0.0019888 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000001 0.54 Repeatability 0.0000001 0.43
Reproducibility 0.0000000 0.11 EMPLOYEE 0.0000000 0.00 EMPLOYEE*PART 0.0000000 0.11 Part-To-Part 0.0000244 99.46 Total Variation 0.0000245 100.00 Process tolerance = 0.044 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0003651 0.0021905 7.37 4.98 Repeatability 0.0003256 0.0019535 6.57 4.44 Reproducibility 0.0001652 0.0009911 3.33 2.25 EMPLOYEE 0.0000000 0.0000000 0.00 0.00 EMPLOYEE*PART 0.0001652 0.0009911 3.33 2.25 Part-To-Part 0.0049406 0.0296435 99.73 67.37 Total Variation 0.0049541 0.0297244 100.00 67.56 Number of Distinct Categories = 19 EMPLOYEE PART TRIAL 7381 1 2.6877 7381 2 2.6850 7381 3 2.6877 7381 4 2.6947 7381 5 2.6786 7381 6 2.6898 7381 7 2.6909 7381 8 2.6944 7381 9 2.6834 7381 10 2.6882 7381 1 2.6867 7381 2 2.6855 7381 3 2.6875 7381 4 2.6949 7381 5 2.6785 7381 6 2.6895 7381 7 2.6915 7381 8 2.6946 7381 9 2.6837 7381 10 2.6885 7381 1 2.6879 7381 2 2.6854 7381 3 2.6878 7381 4 2.6949 7381 5 2.6787 7381 6 2.6896 7381 7 2.6911 7381 8 2.6940 7381 9 2.6847 7381 10 2.6890 2720 1 2.6878 2720 2 2.6851 2720 3 2.6878 2720 4 2.6947
2720 5 2.6787 2720 6 2.6899 2720 7 2.6921 2720 8 2.6945 2720 9 2.6836 2720 10 2.6882 2720 1 2.6871 2720 2 2.6849 2720 3 2.6876 2720 4 2.6948 2720 5 2.6787 2720 6 2.6901 2720 7 2.6932 2720 8 2.6947 2720 9 2.6836 2720 10 2.6879 2720 1 2.6876 2720 2 2.6850 2720 3 2.6876 2720 4 2.6945 2720 5 2.6788 2720 6 2.6902 2720 7 2.6911 2720 8 2.6947 2720 9 2.6838 2720 10 2.6880 1266 1 2.6877 1266 2 2.6851 1266 3 2.6877 1266 4 2.6949 1266 5 2.6786 1266 6 2.6897 1266 7 2.6915 1266 8 2.6944 1266 9 2.6835 1266 10 2.6883 1266 1 2.6879 1266 2 2.6849 1266 3 2.6877 1266 4 2.6950 1266 5 2.6789 1266 6 2.6895 1266 7 2.6925 1266 8 2.6948 1266 9 2.6837 1266 10 2.6888 1266 1 2.6878 1266 2 2.6848 1266 3 2.6876 1266 4 2.6950 1266 5 2.6787 1266 6 2.6898 1266 7 2.6921 1266 8 2.6945 1266 9 2.6836 1266 10 2.6885
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0050
0.0025
0.0000
PART
Sam
ple
Ran
ge
_R=0.002687
UCL=0.006916
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20427UCL=2.20701LCL=2.20152
1266 2720 7381
10987654321
2.25
2.22
2.19
PART
738127201266
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/7/15
Reported by : D. HEA DTolerance: +/- .08 MMMisc: C S 908
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
COOPER FAMILY 3 HIGH CS 908 1-7-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/7/14 Reported by: D. HEAD Tolerance: +/- .08 MM Misc: CS 908
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0307793 0.0034199 492.756 0.000 EMPLOYEE 2 0.0000733 0.0000366 5.280 0.016 PART * EMPLOYEE 18 0.0001249 0.0000069 2.283 0.009 Repeatability 60 0.0001824 0.0000030 Total 89 0.0311600 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000053 1.39 Repeatability 0.0000030 0.79
Reproducibility 0.0000023 0.60 EMPLOYEE 0.0000010 0.26 EMPLOYEE*PART 0.0000013 0.34 Part-To-Part 0.0003792 98.61 Total Variation 0.0003846 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0023088 0.013853 11.77 8.66 Repeatability 0.0017436 0.010462 8.89 6.54 Reproducibility 0.0015134 0.009080 7.72 5.68 EMPLOYEE 0.0009951 0.005971 5.07 3.73 EMPLOYEE*PART 0.0011402 0.006841 5.81 4.28 Part-To-Part 0.0194736 0.116842 99.30 73.03 Total Variation 0.0196100 0.117660 100.00 73.54 Number of Distinct Categories = 11 EMPLOYEE PART TRIAL 7381 1 2.2360 7381 2 2.2022 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1920 7381 10 2.2073 7381 1 2.2353 7381 2 2.1996 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1971 7381 10 2.2073 7381 1 2.2352 7381 2 2.1996 7381 3 2.2098 7381 4 2.1920 7381 5 2.1971 7381 6 2.2403 7381 7 2.1793 7381 8 2.1946 7381 9 2.1946 7381 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2119 2720 4 2.1844
2720 5 2.1971 2720 6 2.2403 2720 7 2.1793 2720 8 2.1966 2720 9 2.1971 2720 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2123 2720 4 2.1869 2720 5 2.1920 2720 6 2.2403 2720 7 2.1768 2720 8 2.1971 2720 9 2.1946 2720 10 2.2047 2720 1 2.2327 2720 2 2.1996 2720 3 2.2123 2720 4 2.1895 2720 5 2.1971 2720 6 2.2428 2720 7 2.1768 2720 8 2.1966 2720 9 2.1920 2720 10 2.2073 1266 1 2.2295 1266 2 2.2022 1266 3 2.2047 1266 4 2.1895 1266 5 2.1920 1266 6 2.2403 1266 7 2.1742 1266 8 2.1946 1266 9 2.1934 1266 10 2.2022 1266 1 2.2301 1266 2 2.2022 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2428 1266 7 2.1794 1266 8 2.1940 1266 9 2.1920 1266 10 2.2022 1266 1 2.2327 1266 2 2.1996 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2403 1266 7 2.1742 1266 8 2.1996 1266 9 2.1920 1266 10 2.2047
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0030
0.0015
0.0000
PART
Sam
ple
Ran
ge
_R=0.001297
UCL=0.003338
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
10.91
10.90
10.89
PART
Sam
ple
Mea
n
__X=10.89772UCL=10.89905LCL=10.89639
1266 2720 7381
10987654321
10.91
10.90
10.89
PART
738127201266
10.91
10.90
10.89
EMPLOYEE
10987654321
10.91
10.90
10.89
PART
Ave
rage
1266
27207381
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/6/14
Reported by : D. HEA DTolerance: +/-.13Misc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
Cooper FAMILY 2 LOW ID 1-6-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/6/14 Reported by: D. HEAD Tolerance: +/-.13 Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0044471 0.0004941 935.807 0.000 EMPLOYEE 2 0.0000007 0.0000003 0.644 0.537 PART * EMPLOYEE 18 0.0000095 0.0000005 0.974 0.500 Repeatability 60 0.0000325 0.0000005 Total 89 0.0044898 Alpha to remove interaction term = 0.25
Two-Way ANOVA Table Without Interaction Source DF SS MS F P PART 9 0.0044471 0.0004941 916.973 0.000 EMPLOYEE 2 0.0000007 0.0000003 0.631 0.535 Repeatability 78 0.0000420 0.0000005
Total 89 0.0044898
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000005 0.97 Repeatability 0.0000005 0.97 Reproducibility 0.0000000 0.00 EMPLOYEE 0.0000000 0.00 Part-To-Part 0.0000548 99.03 Total Variation 0.0000554 100.00 Process tolerance = 0.26 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0007341 0.0044044 9.86 1.69 Repeatability 0.0007341 0.0044044 9.86 1.69 Reproducibility 0.0000000 0.0000000 0.00 0.00 EMPLOYEE 0.0000000 0.0000000 0.00 0.00 Part-To-Part 0.0074055 0.0444333 99.51 17.09 Total Variation 0.0074418 0.0446510 100.00 17.17 Number of Distinct Categories = 14 EMPLOYEE PART TRIAL 7381 1 10.8953 7381 2 10.8905 7381 3 10.9034 7381 4 10.8838 7381 5 10.9023 7381 6 10.9004 7381 7 10.9054 7381 8 10.9086 7381 9 10.8913 7381 10 10.8986 7381 1 10.8933 7381 2 10.8930 7381 3 10.9022 7381 4 10.8835 7381 5 10.9024 7381 6 10.9013 7381 7 10.9045 7381 8 10.9074 7381 9 10.8926 7381 10 10.8975 7381 1 10.8944 7381 2 10.8934 7381 3 10.9019 7381 4 10.8837 7381 5 10.9019 7381 6 10.9009 7381 7 10.9035 7381 8 10.9073
7381 9 10.8912 7381 10 10.8974 2720 1 10.8946 2720 2 10.8902 2720 3 10.9033 2720 4 10.8833 2720 5 10.9022 2720 6 10.9006 2720 7 10.9055 2720 8 10.9082 2720 9 10.8916 2720 10 10.8986 2720 1 10.8935 2720 2 10.8913 2720 3 10.9024 2720 4 10.8841 2720 5 10.9028 2720 6 10.9019 2720 7 10.9044 2720 8 10.9077 2720 9 10.8920 2720 10 10.8979 2720 1 10.8933 2720 2 10.8920 2720 3 10.9026 2720 4 10.8825 2720 5 10.9018 2720 6 10.9011 2720 7 10.9034 2720 8 10.9071 2720 9 10.8909 2720 10 10.8972 1266 1 10.8953 1266 2 10.8903 1266 3 10.9033 1266 4 10.8837 1266 5 10.9023 1266 6 10.9003 1266 7 10.9054 1266 8 10.9083 1266 9 10.8913 1266 10 10.8988 1266 1 10.8932 1266 2 10.8912 1266 3 10.9041 1266 4 10.8832 1266 5 10.9016 1266 6 10.9008 1266 7 10.9043 1266 8 10.9071 1266 9 10.8930 1266 10 10.8979 1266 1 10.8936 1266 2 10.8912 1266 3 10.9042 1266 4 10.8838
1266 5 10.9027 1266 6 10.9001 1266 7 10.9055 1266 8 10.9071 1266 9 10.8926 1266 10 10.8978
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0050
0.0025
0.0000
PART
Sam
ple
Ran
ge
_R=0.002687
UCL=0.006916
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20427UCL=2.20701LCL=2.20152
1266 2720 7381
10987654321
2.25
2.22
2.19
PART
738127201266
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/7/15
Reported by : D. HEA DTolerance: +/- .08 MMMisc: C S 908
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
COOPER FAMILY 2 LOW CS 908 1-7-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/7/14 Reported by: D. HEAD Tolerance: +/- .08 MM Misc: CS 908
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0307793 0.0034199 492.756 0.000 EMPLOYEE 2 0.0000733 0.0000366 5.280 0.016 PART * EMPLOYEE 18 0.0001249 0.0000069 2.283 0.009 Repeatability 60 0.0001824 0.0000030 Total 89 0.0311600 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000053 1.39 Repeatability 0.0000030 0.79
Reproducibility 0.0000023 0.60 EMPLOYEE 0.0000010 0.26 EMPLOYEE*PART 0.0000013 0.34 Part-To-Part 0.0003792 98.61 Total Variation 0.0003846 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0023088 0.013853 11.77 8.66 Repeatability 0.0017436 0.010462 8.89 6.54 Reproducibility 0.0015134 0.009080 7.72 5.68 EMPLOYEE 0.0009951 0.005971 5.07 3.73 EMPLOYEE*PART 0.0011402 0.006841 5.81 4.28 Part-To-Part 0.0194736 0.116842 99.30 73.03 Total Variation 0.0196100 0.117660 100.00 73.54 Number of Distinct Categories = 11 EMPLOYEE PART TRIAL 7381 1 2.2360 7381 2 2.2022 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1920 7381 10 2.2073 7381 1 2.2353 7381 2 2.1996 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1971 7381 10 2.2073 7381 1 2.2352 7381 2 2.1996 7381 3 2.2098 7381 4 2.1920 7381 5 2.1971 7381 6 2.2403 7381 7 2.1793 7381 8 2.1946 7381 9 2.1946 7381 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2119 2720 4 2.1844
2720 5 2.1971 2720 6 2.2403 2720 7 2.1793 2720 8 2.1966 2720 9 2.1971 2720 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2123 2720 4 2.1869 2720 5 2.1920 2720 6 2.2403 2720 7 2.1768 2720 8 2.1971 2720 9 2.1946 2720 10 2.2047 2720 1 2.2327 2720 2 2.1996 2720 3 2.2123 2720 4 2.1895 2720 5 2.1971 2720 6 2.2428 2720 7 2.1768 2720 8 2.1966 2720 9 2.1920 2720 10 2.2073 1266 1 2.2295 1266 2 2.2022 1266 3 2.2047 1266 4 2.1895 1266 5 2.1920 1266 6 2.2403 1266 7 2.1742 1266 8 2.1946 1266 9 2.1934 1266 10 2.2022 1266 1 2.2301 1266 2 2.2022 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2428 1266 7 2.1794 1266 8 2.1940 1266 9 2.1920 1266 10 2.2022 1266 1 2.2327 1266 2 2.1996 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2403 1266 7 2.1742 1266 8 2.1996 1266 9 2.1920 1266 10 2.2047
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0016
0.0008
0.0000
PART
Sam
ple
Ran
ge
_R=0.00056
UCL=0.001442
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
18.82
18.80
18.78
PART
Sam
ple
Mea
n
__X=18.79721UCL=18.79778LCL=18.79663
1266 2720 7381
10987654321
18.82
18.80
18.78
PART
738127201266
18.82
18.80
18.78
EMPLOYEE
10987654321
18.82
18.80
18.78
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/8/15
Reported by : D. HEA DTolerance: +/-.23Misc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
Cooper FAMILY 2 HIGH ID 1-8-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/8/15 Reported by: D. HEAD Tolerance: +/-.23 Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0203910 0.0022657 2594.16 0.000 EMPLOYEE 2 0.0000042 0.0000021 2.38 0.121 PART * EMPLOYEE 18 0.0000157 0.0000009 9.42 0.000 Repeatability 60 0.0000056 0.0000001 Total 89 0.0204164 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000004 0.16 Repeatability 0.0000001 0.04
Reproducibility 0.0000003 0.12 EMPLOYEE 0.0000000 0.02 EMPLOYEE*PART 0.0000003 0.10 Part-To-Part 0.0002516 99.84 Total Variation 0.0002520 100.00 Process tolerance = 0.46 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0006270 0.0037621 3.95 0.82 Repeatability 0.0003044 0.0018265 1.92 0.40 Reproducibility 0.0005482 0.0032890 3.45 0.71 EMPLOYEE 0.0002006 0.0012037 1.26 0.26 EMPLOYEE*PART 0.0005101 0.0030608 3.21 0.67 Part-To-Part 0.0158633 0.0951796 99.92 20.69 Total Variation 0.0158757 0.0952540 100.00 20.71 Number of Distinct Categories = 35 EMPLOYEE PART TRIAL 7381 1 18.7968 7381 2 18.8285 7381 3 18.7747 7381 4 18.7764 7381 5 18.7863 7381 6 18.8105 7381 7 18.8044 7381 8 18.8032 7381 9 18.7911 7381 10 18.7969 7381 1 18.7971 7381 2 18.8282 7381 3 18.7741 7381 4 18.7768 7381 5 18.7866 7381 6 18.8109 7381 7 18.8050 7381 8 18.8038 7381 9 18.7910 7381 10 18.7971 7381 1 18.7961 7381 2 18.8282 7381 3 18.7745 7381 4 18.7763 7381 5 18.7870 7381 6 18.8103 7381 7 18.8046 7381 8 18.8035 7381 9 18.7918 7381 10 18.7972 2720 1 18.7967 2720 2 18.8282 2720 3 18.7758 2720 4 18.7761
2720 5 18.7885 2720 6 18.8102 2720 7 18.8051 2720 8 18.8029 2720 9 18.7911 2720 10 18.7965 2720 1 18.7969 2720 2 18.8278 2720 3 18.7753 2720 4 18.7766 2720 5 18.7881 2720 6 18.8109 2720 7 18.8049 2720 8 18.8032 2720 9 18.7915 2720 10 18.7961 2720 1 18.7971 2720 2 18.8286 2720 3 18.7755 2720 4 18.7764 2720 5 18.7889 2720 6 18.8108 2720 7 18.8048 2720 8 18.8033 2720 9 18.7908 2720 10 18.7966 1266 1 18.7969 1266 2 18.8282 1266 3 18.7761 1266 4 18.7764 1266 5 18.7896 1266 6 18.8100 1266 7 18.8053 1266 8 18.8030 1266 9 18.7914 1266 10 18.7964 1266 1 18.7975 1266 2 18.8288 1266 3 18.7767 1266 4 18.7765 1266 5 18.7890 1266 6 18.8101 1266 7 18.8058 1266 8 18.8033 1266 9 18.7919 1266 10 18.7969 1266 1 18.7970 1266 2 18.8286 1266 3 18.7759 1266 4 18.7766 1266 5 18.7891 1266 6 18.8103 1266 7 18.8058 1266 8 18.8028 1266 9 18.7920 1266 10 18.7967
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0050
0.0025
0.0000
PART
Sam
ple
Ran
ge
_R=0.002687
UCL=0.006916
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20427UCL=2.20701LCL=2.20152
1266 2720 7381
10987654321
2.25
2.22
2.19
PART
738127201266
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/7/15
Reported by : D. HEA DTolerance: +/- .08 MMMisc: C S 908
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
COOPER FAMILY 2 HIGH CS 908 1-7-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/7/14 Reported by: D. HEAD Tolerance: +/- .08 MM Misc: CS 908
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0307793 0.0034199 492.756 0.000 EMPLOYEE 2 0.0000733 0.0000366 5.280 0.016 PART * EMPLOYEE 18 0.0001249 0.0000069 2.283 0.009 Repeatability 60 0.0001824 0.0000030 Total 89 0.0311600 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000053 1.39 Repeatability 0.0000030 0.79
Reproducibility 0.0000023 0.60 EMPLOYEE 0.0000010 0.26 EMPLOYEE*PART 0.0000013 0.34 Part-To-Part 0.0003792 98.61 Total Variation 0.0003846 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0023088 0.013853 11.77 8.66 Repeatability 0.0017436 0.010462 8.89 6.54 Reproducibility 0.0015134 0.009080 7.72 5.68 EMPLOYEE 0.0009951 0.005971 5.07 3.73 EMPLOYEE*PART 0.0011402 0.006841 5.81 4.28 Part-To-Part 0.0194736 0.116842 99.30 73.03 Total Variation 0.0196100 0.117660 100.00 73.54 Number of Distinct Categories = 11 EMPLOYEE PART TRIAL 7381 1 2.2360 7381 2 2.2022 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1920 7381 10 2.2073 7381 1 2.2353 7381 2 2.1996 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1971 7381 10 2.2073 7381 1 2.2352 7381 2 2.1996 7381 3 2.2098 7381 4 2.1920 7381 5 2.1971 7381 6 2.2403 7381 7 2.1793 7381 8 2.1946 7381 9 2.1946 7381 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2119 2720 4 2.1844
2720 5 2.1971 2720 6 2.2403 2720 7 2.1793 2720 8 2.1966 2720 9 2.1971 2720 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2123 2720 4 2.1869 2720 5 2.1920 2720 6 2.2403 2720 7 2.1768 2720 8 2.1971 2720 9 2.1946 2720 10 2.2047 2720 1 2.2327 2720 2 2.1996 2720 3 2.2123 2720 4 2.1895 2720 5 2.1971 2720 6 2.2428 2720 7 2.1768 2720 8 2.1966 2720 9 2.1920 2720 10 2.2073 1266 1 2.2295 1266 2 2.2022 1266 3 2.2047 1266 4 2.1895 1266 5 2.1920 1266 6 2.2403 1266 7 2.1742 1266 8 2.1946 1266 9 2.1934 1266 10 2.2022 1266 1 2.2301 1266 2 2.2022 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2428 1266 7 2.1794 1266 8 2.1940 1266 9 2.1920 1266 10 2.2022 1266 1 2.2327 1266 2 2.1996 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2403 1266 7 2.1742 1266 8 2.1996 1266 9 2.1920 1266 10 2.2047
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
0.010
0.005
0.000
PART
Sam
ple
Ran
ge
_R=0.00355
UCL=0.00915
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 1
2.900
2.875
2.850
PART
Sam
ple
Mea
n
__X=2.88377UCL=2.88740LCL=2.88013
1266 2720 7381
10987654321
2.900
2.875
2.850
PART
738127201266
2.900
2.875
2.850
EMPLOYEE
10987654321
2.900
2.875
2.850
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
PLOYEE
action
Gage name: MIC RO V U 4Date of study : 1/6/14
Reported by : D. HEA DTolerance: +/-.13Misc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EM
PART * EMPLOYEE Inter
Cooper FAMILY 1 LOW ID 1-6-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/6/14 Reported by: D. HEAD Tolerance: +/-.13 Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0466292 0.0051810 1562.86 0.000 EMPLOYEE 2 0.0000072 0.0000036 1.08 0.360 PART * EMPLOYEE 18 0.0000597 0.0000033 0.67 0.826 Repeatability 60 0.0002967 0.0000049 Total 89 0.0469928 Alpha to remove interaction term = 0.25
Two-Way ANOVA Table Without Interaction Source DF SS MS F P PART 9 0.0466292 0.0051810 1133.96 0.000 EMPLOYEE 2 0.0000072 0.0000036 0.78 0.460 Repeatability 78 0.0003564 0.0000046
Total 89 0.0469928
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000046 0.79 Repeatability 0.0000046 0.79 Reproducibility 0.0000000 0.00 EMPLOYEE 0.0000000 0.00 Part-To-Part 0.0005752 99.21 Total Variation 0.0005797 100.00 Process tolerance = 0.26 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0021375 0.012825 8.88 4.93 Repeatability 0.0021375 0.012825 8.88 4.93 Reproducibility 0.0000000 0.000000 0.00 0.00 EMPLOYEE 0.0000000 0.000000 0.00 0.00 Part-To-Part 0.0239825 0.143895 99.61 55.34 Total Variation 0.0240776 0.144466 100.00 55.56 Number of Distinct Categories = 15 EMPLOYEE PART TRIAL 7381 1 2.8627 7381 2 2.8813 7381 3 2.8677 7381 4 2.8566 7381 5 2.9039 7381 6 2.9112 7381 7 2.8727 7381 8 2.8533 7381 9 2.9166 7381 10 2.9113 7381 1 2.8724 7381 2 2.8814 7381 3 2.8615 7381 4 2.8582 7381 5 2.9022 7381 6 2.9124 7381 7 2.8772 7381 8 2.8527 7381 9 2.9106 7381 10 2.9104 7381 1 2.8736 7381 2 2.8799 7381 3 2.8644 7381 4 2.8571 7381 5 2.9076 7381 6 2.9107 7381 7 2.8747 7381 8 2.8530
7381 9 2.9112 7381 10 2.9101 2720 1 2.8629 2720 2 2.8804 2720 3 2.8683 2720 4 2.8542 2720 5 2.9040 2720 6 2.9115 2720 7 2.8728 2720 8 2.8515 2720 9 2.9167 2720 10 2.9122 2720 1 2.8653 2720 2 2.8801 2720 3 2.8615 2720 4 2.8566 2720 5 2.9039 2720 6 2.9126 2720 7 2.8712 2720 8 2.8524 2720 9 2.9134 2720 10 2.9104 2720 1 2.8703 2720 2 2.8815 2720 3 2.8627 2720 4 2.8570 2720 5 2.9055 2720 6 2.9107 2720 7 2.8746 2720 8 2.8531 2720 9 2.9124 2720 10 2.9113 1266 1 2.8674 1266 2 2.8824 1266 3 2.8682 1266 4 2.8541 1266 5 2.9039 1266 6 2.9114 1266 7 2.8728 1266 8 2.8541 1266 9 2.9125 1266 10 2.9123 1266 1 2.8679 1266 2 2.8805 1266 3 2.8615 1266 4 2.8541 1266 5 2.9051 1266 6 2.9127 1266 7 2.8771 1266 8 2.8572 1266 9 2.9112 1266 10 2.9095 1266 1 2.8699 1266 2 2.8846 1266 3 2.8655 1266 4 2.8571
1266 5 2.9063 1266 6 2.9108 1266 7 2.8757 1266 8 2.8533 1266 9 2.9101 1266 10 2.9101
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0050
0.0025
0.0000
PART
Sam
ple
Ran
ge
_R=0.002333
UCL=0.006007
LCL=0
1329 6955 7363
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
1.82
1.80
1.78
PART
Sam
ple
Mea
n
__X=1.81172UCL=1.81411LCL=1.80934
1329 6955 7363
10987654321
1.82
1.80
1.78
PART
736369551329
1.82
1.80
1.78
EMPLOYEE
10987654321
1.82
1.80
1.78
PART
Ave
rage
13296955
7363
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/7/15
Reported by : D. HEA DTolerance: +/-.08 MMMisc: C S
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
COOPER FAMILY 1 LOW ELV008G17V CS 1/7/15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/7/15 Reported by: D. HEAD Tolerance: +/-.08 MM Misc: CS
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0181836 0.0020204 209.784 0.000 EMPLOYEE 2 0.0000091 0.0000045 0.472 0.631 PART * EMPLOYEE 18 0.0001734 0.0000096 3.958 0.000 Repeatability 60 0.0001460 0.0000024 Total 89 0.0185121 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000048 2.12 Repeatability 0.0000024 1.07
Reproducibility 0.0000024 1.05 EMPLOYEE 0.0000000 0.00 EMPLOYEE*PART 0.0000024 1.05 Part-To-Part 0.0002234 97.88 Total Variation 0.0002283 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0021983 0.0131898 14.55 8.24 Repeatability 0.0015599 0.0093595 10.33 5.85 Reproducibility 0.0015489 0.0092936 10.25 5.81 EMPLOYEE 0.0000000 0.0000000 0.00 0.00 EMPLOYEE*PART 0.0015489 0.0092936 10.25 5.81 Part-To-Part 0.0149472 0.0896832 98.94 56.05 Total Variation 0.0151080 0.0906480 100.00 56.65 Number of Distinct Categories = 9 EMPLOYEE PART TRIAL 7363 1 1.8170 7363 2 1.8160 7363 3 1.7880 7363 4 1.8280 7363 5 1.8120 7363 6 1.7900 7363 7 1.8310 7363 8 1.8060 7363 9 1.8150 7363 10 1.8150 7363 1 1.8180 7363 2 1.8140 7363 3 1.7830 7363 4 1.8280 7363 5 1.8120 7363 6 1.7910 7363 7 1.8310 7363 8 1.8060 7363 9 1.8140 7363 10 1.8140 7363 1 1.8170 7363 2 1.8140 7363 3 1.7810 7363 4 1.8280 7363 5 1.8120 7363 6 1.7900 7363 7 1.8320 7363 8 1.8040 7363 9 1.8160 7363 10 1.8160 6955 1 1.8160 6955 2 1.8150 6955 3 1.7860 6955 4 1.8310
6955 5 1.8160 6955 6 1.7880 6955 7 1.8330 6955 8 1.8090 6955 9 1.8140 6955 10 1.8100 6955 1 1.8190 6955 2 1.8170 6955 3 1.7860 6955 4 1.8310 6955 5 1.8160 6955 6 1.7910 6955 7 1.8290 6955 8 1.8050 6955 9 1.8180 6955 10 1.8100 6955 1 1.8190 6955 2 1.8170 6955 3 1.7830 6955 4 1.8300 6955 5 1.8160 6955 6 1.7910 6955 7 1.8280 6955 8 1.8040 6955 9 1.8150 6955 10 1.8110 1329 1 1.8170 1329 2 1.8140 1329 3 1.7860 1329 4 1.8290 1329 5 1.8100 1329 6 1.7900 1329 7 1.8330 1329 8 1.8080 1329 9 1.8170 1329 10 1.8190 1329 1 1.8170 1329 2 1.8180 1329 3 1.7840 1329 4 1.8300 1329 5 1.8130 1329 6 1.7890 1329 7 1.8330 1329 8 1.8040 1329 9 1.8170 1329 10 1.8190 1329 1 1.8180 1329 2 1.8130 1329 3 1.7870 1329 4 1.8300 1329 5 1.8120 1329 6 1.7870 1329 7 1.8320 1329 8 1.8020 1329 9 1.8160 1329 10 1.8180
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0050
0.0025
0.0000
PART
Sam
ple
Ran
ge
_R=0.002687
UCL=0.006916
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20427UCL=2.20701LCL=2.20152
1266 2720 7381
10987654321
2.25
2.22
2.19
PART
738127201266
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/7/15
Reported by : D. HEA DTolerance: +/- .08 MMMisc: C S 908
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
COOPER FAMILY 1 HIGH CS 908 1-7-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/7/14 Reported by: D. HEAD Tolerance: +/- .08 MM Misc: CS 908
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0307793 0.0034199 492.756 0.000 EMPLOYEE 2 0.0000733 0.0000366 5.280 0.016 PART * EMPLOYEE 18 0.0001249 0.0000069 2.283 0.009 Repeatability 60 0.0001824 0.0000030 Total 89 0.0311600 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000053 1.39 Repeatability 0.0000030 0.79
Reproducibility 0.0000023 0.60 EMPLOYEE 0.0000010 0.26 EMPLOYEE*PART 0.0000013 0.34 Part-To-Part 0.0003792 98.61 Total Variation 0.0003846 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0023088 0.013853 11.77 8.66 Repeatability 0.0017436 0.010462 8.89 6.54 Reproducibility 0.0015134 0.009080 7.72 5.68 EMPLOYEE 0.0009951 0.005971 5.07 3.73 EMPLOYEE*PART 0.0011402 0.006841 5.81 4.28 Part-To-Part 0.0194736 0.116842 99.30 73.03 Total Variation 0.0196100 0.117660 100.00 73.54 Number of Distinct Categories = 11 EMPLOYEE PART TRIAL 7381 1 2.2360 7381 2 2.2022 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1920 7381 10 2.2073 7381 1 2.2353 7381 2 2.1996 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1971 7381 10 2.2073 7381 1 2.2352 7381 2 2.1996 7381 3 2.2098 7381 4 2.1920 7381 5 2.1971 7381 6 2.2403 7381 7 2.1793 7381 8 2.1946 7381 9 2.1946 7381 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2119 2720 4 2.1844
2720 5 2.1971 2720 6 2.2403 2720 7 2.1793 2720 8 2.1966 2720 9 2.1971 2720 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2123 2720 4 2.1869 2720 5 2.1920 2720 6 2.2403 2720 7 2.1768 2720 8 2.1971 2720 9 2.1946 2720 10 2.2047 2720 1 2.2327 2720 2 2.1996 2720 3 2.2123 2720 4 2.1895 2720 5 2.1971 2720 6 2.2428 2720 7 2.1768 2720 8 2.1966 2720 9 2.1920 2720 10 2.2073 1266 1 2.2295 1266 2 2.2022 1266 3 2.2047 1266 4 2.1895 1266 5 2.1920 1266 6 2.2403 1266 7 2.1742 1266 8 2.1946 1266 9 2.1934 1266 10 2.2022 1266 1 2.2301 1266 2 2.2022 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2428 1266 7 2.1794 1266 8 2.1940 1266 9 2.1920 1266 10 2.2022 1266 1 2.2327 1266 2 2.1996 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2403 1266 7 2.1742 1266 8 2.1996 1266 9 2.1920 1266 10 2.2047
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
160
80
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0016
0.0008
0.0000
PART
Sam
ple
Ran
ge
_R=0.000673
UCL=0.001733
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
23.4
23.2
23.0
PART
Sam
ple
Mea
n __X=23.3874UCL=23.3881LCL=23.3867
1266 2720 7381
10987654321
23.4
23.2
23.0
PART
738127201266
23.4
23.2
23.0
EMPLOYEE
10987654321
23.4
23.2
23.0
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
LOYEE
action
Gage name: MIC RO V U 4Date of study : 1/8/15
Reported by : D. HEA DTolerance: +/-.25Misc: ID
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
Cooper FAMILY 3 LOW ID 1-8-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MICRO VU 4 Date of study: 1/8/15 Reported by: D. HEAD Tolerance: +/-.25 Misc: ID
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 1.53086 0.170096 1019743 0.000 EMPLOYEE 2 0.00000 0.000000 2 0.148 PART * EMPLOYEE 18 0.00000 0.000000 1 0.310 Repeatability 60 0.00001 0.000000 Total 89 1.53087 Alpha to remove interaction term = 0.25
Two-Way ANOVA Table Without Interaction Source DF SS MS F P PART 9 1.53086 0.170096 1152112 0.000 EMPLOYEE 2 0.00000 0.000000 2 0.097 Repeatability 78 0.00001 0.000000
Total 89 1.53087
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000002 0.00 Repeatability 0.0000001 0.00 Reproducibility 0.0000000 0.00 EMPLOYEE 0.0000000 0.00 Part-To-Part 0.0188995 100.00 Total Variation 0.0188997 100.00 Process tolerance = 0.5 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.000393 0.002359 0.29 0.47 Repeatability 0.000384 0.002305 0.28 0.46 Reproducibility 0.000083 0.000499 0.06 0.10 EMPLOYEE 0.000083 0.000499 0.06 0.10 Part-To-Part 0.137475 0.824853 100.00 164.97 Total Variation 0.137476 0.824856 100.00 164.97 Number of Distinct Categories = 493 EMPLOYEE PART TRIAL 7381 1 23.3557 7381 2 23.4836 7381 3 23.4176 7381 4 23.3664 7381 5 23.4225 7381 6 23.4893 7381 7 23.4885 7381 8 23.0442 7381 9 23.5014 7381 10 23.3085 7381 1 23.3549 7381 2 23.4831 7381 3 23.4167 7381 4 23.3660 7381 5 23.4214 7381 6 23.4890 7381 7 23.4878 7381 8 23.0445 7381 9 23.5012 7381 10 23.3090 7381 1 23.3555 7381 2 23.4841 7381 3 23.4161 7381 4 23.3654 7381 5 23.4220 7381 6 23.4885 7381 7 23.4881 7381 8 23.0439
7381 9 23.5017 7381 10 23.3089 2720 1 23.3554 2720 2 23.4829 2720 3 23.4170 2720 4 23.3661 2720 5 23.4218 2720 6 23.4890 2720 7 23.4875 2720 8 23.0440 2720 9 23.5011 2720 10 23.3078 2720 1 23.3549 2720 2 23.4834 2720 3 23.4172 2720 4 23.3662 2720 5 23.4214 2720 6 23.4888 2720 7 23.4877 2720 8 23.0448 2720 9 23.5015 2720 10 23.3089 2720 1 23.3545 2720 2 23.4833 2720 3 23.4169 2720 4 23.3659 2720 5 23.4215 2720 6 23.4893 2720 7 23.4879 2720 8 23.0440 2720 9 23.5012 2720 10 23.3081 1266 1 23.3552 1266 2 23.4834 1266 3 23.4168 1266 4 23.3662 1266 5 23.4218 1266 6 23.4888 1266 7 23.4883 1266 8 23.0442 1266 9 23.5014 1266 10 23.3091 1266 1 23.3549 1266 2 23.4831 1266 3 23.4162 1266 4 23.3667 1266 5 23.4210 1266 6 23.4885 1266 7 23.4875 1266 8 23.0445 1266 9 23.5011 1266 10 23.3081 1266 1 23.3550 1266 2 23.4837 1266 3 23.4162 1266 4 23.3666
1266 5 23.4208 1266 6 23.4884 1266 7 23.4880 1266 8 23.0440 1266 9 23.5015 1266 10 23.3087
Minitab Project Report
Part-to-PartReprodRepeatGage R&R
100
50
0
Per
cent
% Contribution
% Study Var
% Tolerance
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
0.0050
0.0025
0.0000
PART
Sam
ple
Ran
ge
_R=0.002687
UCL=0.006916
LCL=0
1266 2720 7381
10 9 8 7 6 5 4 3 2 110 9 8 7 6 5 4 3 2 11 0 9 8 7 6 5 4 3 2 1
2.25
2.22
2.19
PART
Sam
ple
Mea
n
__X=2.20427UCL=2.20701LCL=2.20152
1266 2720 7381
10987654321
2.25
2.22
2.19
PART
738127201266
2.25
2.22
2.19
EMPLOYEE
10987654321
2.25
2.22
2.19
PART
Ave
rage
1266
2720
7381
EMPLOYEE
ART
LOYEE
action
Gage name: MITUTO YO 01579Date of study : 1/7/15
Reported by : D. HEA DTolerance: +/- .08 MMMisc: C S 908
Components of Variation
R Chart by EMPLOYEE
Xbar Chart by EMPLOYEE
TRIAL by P
TRIAL by EMP
PART * EMPLOYEE Inter
COOPER FAMILY 3 LOW CS 908 1-7-15
Gage R&R Study - ANOVA Method Gage R&R for TRIAL Gage name: MITUTOYO 01579 Date of study: 1/7/14 Reported by: D. HEAD Tolerance: +/- .08 MM Misc: CS 908
Two-Way ANOVA Table With Interaction Source DF SS MS F P PART 9 0.0307793 0.0034199 492.756 0.000 EMPLOYEE 2 0.0000733 0.0000366 5.280 0.016 PART * EMPLOYEE 18 0.0001249 0.0000069 2.283 0.009 Repeatability 60 0.0001824 0.0000030 Total 89 0.0311600 Alpha to remove interaction term = 0.25
Gage R&R %Contribution Source VarComp (of VarComp) Total Gage R&R 0.0000053 1.39 Repeatability 0.0000030 0.79
Reproducibility 0.0000023 0.60 EMPLOYEE 0.0000010 0.26 EMPLOYEE*PART 0.0000013 0.34 Part-To-Part 0.0003792 98.61 Total Variation 0.0003846 100.00 Process tolerance = 0.16 Study Var %Study Var %Tolerance Source StdDev (SD) (6 * SD) (%SV) (SV/Toler) Total Gage R&R 0.0023088 0.013853 11.77 8.66 Repeatability 0.0017436 0.010462 8.89 6.54 Reproducibility 0.0015134 0.009080 7.72 5.68 EMPLOYEE 0.0009951 0.005971 5.07 3.73 EMPLOYEE*PART 0.0011402 0.006841 5.81 4.28 Part-To-Part 0.0194736 0.116842 99.30 73.03 Total Variation 0.0196100 0.117660 100.00 73.54 Number of Distinct Categories = 11 EMPLOYEE PART TRIAL 7381 1 2.2360 7381 2 2.2022 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1920 7381 10 2.2073 7381 1 2.2353 7381 2 2.1996 7381 3 2.2123 7381 4 2.1895 7381 5 2.1971 7381 6 2.2403 7381 7 2.1819 7381 8 2.1946 7381 9 2.1971 7381 10 2.2073 7381 1 2.2352 7381 2 2.1996 7381 3 2.2098 7381 4 2.1920 7381 5 2.1971 7381 6 2.2403 7381 7 2.1793 7381 8 2.1946 7381 9 2.1946 7381 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2119 2720 4 2.1844
2720 5 2.1971 2720 6 2.2403 2720 7 2.1793 2720 8 2.1966 2720 9 2.1971 2720 10 2.2047 2720 1 2.2352 2720 2 2.2022 2720 3 2.2123 2720 4 2.1869 2720 5 2.1920 2720 6 2.2403 2720 7 2.1768 2720 8 2.1971 2720 9 2.1946 2720 10 2.2047 2720 1 2.2327 2720 2 2.1996 2720 3 2.2123 2720 4 2.1895 2720 5 2.1971 2720 6 2.2428 2720 7 2.1768 2720 8 2.1966 2720 9 2.1920 2720 10 2.2073 1266 1 2.2295 1266 2 2.2022 1266 3 2.2047 1266 4 2.1895 1266 5 2.1920 1266 6 2.2403 1266 7 2.1742 1266 8 2.1946 1266 9 2.1934 1266 10 2.2022 1266 1 2.2301 1266 2 2.2022 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2428 1266 7 2.1794 1266 8 2.1940 1266 9 2.1920 1266 10 2.2022 1266 1 2.2327 1266 2 2.1996 1266 3 2.2073 1266 4 2.1869 1266 5 2.1971 1266 6 2.2403 1266 7 2.1742 1266 8 2.1996 1266 9 2.1920 1266 10 2.2047