b ucket elevators

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Bucket elevators Basic types Pitched bucket elevator Continuous bucket elevator Conveying material Belt Chain Central chain Round steel chain

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Basic types. B ucket elevators. Pitched bucket elevator. Continuous bucket elevator. Belt. Conveying material. Round steel chain. Chain. Central chain. Belt bucket elevators. B ucket elevators. Chain bucket elevators. Round steel chain. Central chain. B ucket elevators. - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: B ucket elevators

Bucket elevatorsBasic types

Pitched bucket elevator Continuous bucket elevator

Conveying materialBelt

ChainCentral chain

Round steel chain

Page 2: B ucket elevators

Bucket elevatorsBelt bucket elevators

Page 3: B ucket elevators

Bucket elevatorsChain bucket elevators

Round steel chainCentral chain

Page 4: B ucket elevators

Bucket elevatorsFeeding methods

Scoop-feeded Fly-feeded

Page 5: B ucket elevators

Bucket elevatorsDischarge methods

Centrifugal discharge Perfect discharge

Pitched

Outside discharge Inside discharge

Continuous

Page 6: B ucket elevators

Bucket elevatorsDischarge principle

Inner radius

COG radius

Outer radius

Pole distance

Page 7: B ucket elevators

Bucket elevatorsCapacity calculation

Force calculation

Speed

Sum

. re

sist

ant

coef

f.

Mat. flow

Mas

s /

met

er

Page 8: B ucket elevators

Screw conveyors

Transported materials: material not sensitive to the crunching effect of the screw (ashes, chemicals, fertilizers, food products, meal, ores, paper pulp, salt, sand...)

Screw types

Page 9: B ucket elevators

Screw conveyors

Flow direction types

Material in the trough

Page 10: B ucket elevators

Screw conveyorsConstruction

Section A-A

Parts:1 Trough2 Screw3 End bearing4 Head bearing5 Hanging bearing

6 Drive motor7 Coupling8 Gear10 Feed opening11 Discharge opening

Pushed or pulled screw?

Page 11: B ucket elevators

Screw conveyorsCapacity of a horizontal screw:

Capacity in m3/h

Diameter of the screw in m

Screw pitch in m

Speed of screw in 1/min

Fill factor

φ=0,125 high-density, highly abrasive materialφ=0,25 high-density, lightly abrasive materialφ=0,32 low-density, lightly abrasive materialφ=0,4-0,5 low-density, non-abrasive material

k = factor for inclined screw

inclination

k factor

For ribbon screws:

Required power of a horizontal screw:

Max. allowed screw speed exists!

P = ρhIv(Lf±H) in W

ρh= Bulk density

Iv= Volumetric capacity

L= Horizontal distance of start and end points

H= Height difference of start and end points

f= General resistance factor (0,3 – 4,4)

Page 12: B ucket elevators

Screw conveyorsVertical screws

Minimal required speed of the screw

At critical speed

Above critical speed

Page 13: B ucket elevators

Roller conveyors

Transported material:

different unit loads, such as:

- boxes- paletts- long steel or wood material- component assemblies

Classification of roller conveyors:

- Gravity roller conveyors

- Manual roller conveyors

- Powered roller conveyors

Type of roller elements:

- Rollers

- Wheels (skates)

- Balls

Page 14: B ucket elevators

Gravity and manual roller conveyors

- Gravity and manual roller conveyors

FixedExpandable

Accumulation of thetransported unit load

t

v

vlimit

Page 15: B ucket elevators

Powered roller conveyors

Belt

Individually-driven rollers

straight modules only

transport rollers

tensioning rollers

Page 16: B ucket elevators

Powered roller conveyors

Lineshaft

Chain Round belt

Page 17: B ucket elevators

Accessories for horizontal diversion

Turntable

Pusher

Pop-up belt

Sliding shoes

Chain transfer

Page 18: B ucket elevators

Accessories for vertical diversion

Elevator

- rope- belts

Paternoster

non-continuous

continuous

Page 19: B ucket elevators

Accessories for vertical diversion

Paternosterwith sortingfunction

Vertical spiral conveyor