b220, pro220 and gas220 parts catalog - · pdf fileb220, pro220 and gas220 parts catalog ......

B220, PRO220 AND GAS220

PARTS CATALOG

Release date 22.3.2013

PARTS CATALOG – RELEASE 22032013 1

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Table of contents B220 ICE RESURFACER....................................................................................................3

1. 400Ah Ice resurfacer ....................................................................................................3 2. Frames .........................................................................................................................4

2.1. Front and rear frame..............................................................................................4 2.2. Equipment .............................................................................................................6

3. Conditioner...................................................................................................................9 3.1. Conditioner - covers...............................................................................................9 3.2. Conditioner - auger and blade .............................................................................10 3.3. Conditioner - blade adjusting ...............................................................................11 3.4. Conditioner - water towel and squeegee .............................................................13 3.5. Conditioner - water pipes.....................................................................................14 3.6. Conditioner - auger motor and wash water suction pump....................................15 3.7. Conditioner - electric blade adjustment................................................................17 3.8. Conditioner - manual blade adjusting ..................................................................18

4. Vertical auger .............................................................................................................19 5. Side brush ..................................................................................................................21 6. Snow tank ..................................................................................................................22 7. Water tanks ................................................................................................................23

7.1. Wash water tank ..................................................................................................23 7.2. Ice making water tank..........................................................................................25

8. Body panels + Hardware ............................................................................................27 9. Hydraulics ..................................................................................................................30

9.1. Hydraulic main package ......................................................................................30 - Rexroth .................................................................................................................30 - Hydac....................................................................................................................32

9.2. Valve assembly – Bosch Rexroth ........................................................................33 9.3. Features ..............................................................................................................35 9.4. Hydraulic hoses ...................................................................................................36

9.4.1. Hydraulic drive motor. Drain line ...................................................................36 9.4.2. Drive motor pressure line A...........................................................................37 9.4.3. Drive motor pressure line B...........................................................................38 9.4.4. Drive motor brake lines .................................................................................39 9.4.5. Steering pressure line left..............................................................................40 9.4.6. Steering pressure line right ...........................................................................41 9.4.7. Steering unit pressure line.............................................................................41 9.4.8. Steering unit return line .................................................................................42 9.4.9. Priority valve, check line................................................................................42 9.4.10. Snow breaker, pressure line........................................................................43 9.4.11. Dump tank cylinder pressure line ................................................................43 9.4.12. Board brush motor pressure line .................................................................44 9.4.13. Board brush cylinder pressure line..............................................................45 9.4.14. Drain line conveyors....................................................................................46 9.4.15. Conveyor pressure lines..............................................................................47 9.4.16. Pressure line snow tank open .....................................................................48 9.4.17. Sled lift pressure line...................................................................................49

10. Electrical...................................................................................................................50 10.1. Electrical box 12VDC – up to serial number 99 .................................................50 10.2. Electrical box 24VDC – up to serial number 99 .................................................52 10.3. Electrical box – from serial number 100.............................................................54


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10.4. Operator panel...................................................................................................56 10.5. Hardware ...........................................................................................................60 10.6. Automatic water fill system ................................................................................64 10.7. Speed related ice making water system ............................................................65

11. 500Ah Ice Resurfacer...............................................................................................66 PRO220 AND GAS220 ICE RESURFACER .....................................................................67

Hardware........................................................................................................................67 1. Propane motor – Wisconsin engine............................................................................69 2. Stand for electronic pressure regulator – Wisconsin engine ......................................71 3. Exhaust pipe – Wisconsin engine...............................................................................72 4. Dual fuel engine – Ford DSG423 engine....................................................................73 5. Exhaust pipe – Ford engine .......................................................................................74 6. Operator panel ...........................................................................................................75

For spare parts not listed here, contact: [email protected]


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B220 ICE RESURFACER 1. 400Ah Ice resurfacer

Picture 1.

1.Icecat without the conditioner IC1001495

2.Conditioner, complete IC1001496

3.Bearing mounting pin IC1001597 Includes parts :

- 3. mounting pin, 1pc - 4. baseplate, 1 pc - 5. washer, 1 pc - 6. nut, 1 pc - 7. nut, 1 pc - 8. slide bearing – nylon, 2 pcs


4

2. Frames

2.1. Front and rear frame

Picture 2.

3.Lift bar IC1001200

4. Hydraulic unit B220 (Rexroth), IC1001050 NOT AVAILABLE Alternative: 4.Hydraulic unit B220 (Hydac) IC1003638

5. Conditioner lift cylinder IC1003628 NOT AVALABLE Alternative: 5.Conditioner lift cylinder IC1001248

• Note! With alternative cylinder the conditioner rises higher when lifted up

6.Bracket, electrical box IC1001249


5

7.Tire wash pipe, left IC1001233

8.Tire wash pipe, right IC1001234

9.Tire wash pipe, rear IC1001235

NOTE - Alternative for 7, 8 and 9:

• Tire wash water nozzle, including: 1. IC1003226 Tire wash water nozzle frame 2. IC1003224 Tire wash water nozzle 3. IC1003225 Tire wash water nozzle

fastener NOTE! With alternative tire wash water nozzles the following brackets are needed:

- Water nozzle bracket 3 (left front tire) IC1002586; 1 pc

- Water nozzle bracket 2 (right front tire) IC1002585; 1 pc

- Water nozzle bracket (left rear tire) IC1002583; 1 pc

12.Bearing, main frame IC1001166

14.Cover plate, frame connection IC1002021

15.Bearing, frame connection IC1001202

16.Nylon slide, battery pack IC1001167

Lift bar axel IC1001599 Includes parts: 35. fitting ring 2 pcs 36. slide bearing 4 pcs 37. axel 1 pc

39.Ring IC1001490

1. 2. 3.


6

2.2. Equipment

Picture 4. Picture 5.

1.Wash water tank complete IC1001680 (See wash water tank parts on section 7.1.)

2.Ice making water tank complete IC1001681 (See ice making water tank parts on section 7.2.)

3.Vertical conveyor IC1001228 (See vertical conveyor parts on section 4.)

7.Rear body panel IC1001809

8.Snow chute assembly IC1003683


7

9.Snow tank support bar IC1001052

10.Rim adapter IC1001278

11f. Wheel motor front (without brake) IC1001372 NOT AVAILABLE Alternative: 11f. Wheel motor front (without brake) IC1003295

11r. Wheel motor rear (with brake) IC1001373 NOT AVAILABLE Alternative: 11r. Wheel motor rear (with brake) IC1003296

12.Hydraulic wheel motor bracket, left IC1001191

13.Hydraulic wheel motor bracket, right IC1001192

14.Vertical auger cushions IC1001600 (incl. 4pcs)

15.Board brush assembly,complete IC1001498 (See board brush parts on section 5.)

16.Snow chute support IC1001170

17.12v battery IC1001024

19.Battery strap IC1001027 + IC1003568

20.Tie rod assembly, complete IC1001499

21.Water tank support bracket IC1001279

22.Steering cylinder IC1001252


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Parts for one tire: 33.King pin IC1001029 34.Bearing, steel/nylon IC1002104 35.Bearing, nylon IC1001896 53.Bearing, nylon IC1002103 54.Axel support plate IC1001606 - Includes mounting nuts

47.Elcat unit IC1001036

50.Water tank connector set IC1001602 NOT AVAILABLE

Alternative: IC1002341 Upper water tank strap left IC1002342 Upper water tank strap right

51.Water filter housing IC1001603

52.Water filter element IC1001604

53. Water filter element IC1002133

o From serial number 100


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3. Conditioner

3.1. Conditioner - covers

Picture 6.

1.Chain and belt housing IC1001212 (See picture 6) 2.Conditioner cover, top right IC1001062 (See picture 6) 3.Motor cover IC1001183 (See picture 6)

- With an electric blade adjustment - Up to serial number 047

4.Conditioner cover, top left IC1001063 (See picture 6) 5.Conditioner cover, right front IC1001033 (See picture 6) 6.Conditioner cover, middle front IC1001032 (See picture 6) 7.Conditioner cover, left front IC1001031 (See picture 6) 8.Conditioner frame IC1001492 (See picture 6)

9.Towel lift cylinder IC1001193

10.Conditioner side bumper, plastic IC1001269 (See picture 6)

Step assembly (not shown in picture) IC1002304

Conditioner cover screw, black M10 IC1001256


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3.2. Conditioner - auger and blade

Picture 7

13.Snow guide plate IC1001145 (See picture 7) 14.Blade IC1001059 (See picture 7) 15A.Conveyor bearing left, horizontal IC1001146 (See picture 7) 15B. Conveyor bearing right, horizontal IC1002114 (See picture 7)

- Including cover 16.Horizontal conveyor screw IC1001270 NOT AVAILABLE (See picture 7) Alternative: 16. Horizontal conveyor screw IC1002501 17.Sprocket,big IC1001493 (See picture 7)

17a. Key for horizontal conveyor screw sprocket (not shown in picture) IC1003313


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3.3. Conditioner - blade adjusting

18.Blade holder slides IC1001147

19.Blade holder IC1002508

20. Brass bushing, threaded IC1001072

21. Guide block IC2001046

22. Blade holding bearing left IC1001143

23. Blade holding bearing right IC1001144

24. Blade support left IC1002321

25. Blade support right IC1002322

26. Blade adjusting bar left IC1001240

27. Blade adjusting bar right IC1001239

28. Bushing brass without threads IC1001039


12

29. Blade adjusting screw IC1001255

30. Spacer, blade adjusting IC1002197

31. Brass bushing, threaded IC1001072

• For machines with electric blade adjusting

31. Bushing with thread M16 IC2001041

• For machines with manual blade adjusting 32. Threaded rod M12 IC1002195

• For machines with electric blade adjusting 32. Threaded rod M16 IC2001131

• For machines with manual blade adjusting

33. Gas spring IC1001064

34. Gas spring support IC1001065


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3.4. Conditioner - water towel and squeegee

35. Towel IC1002488 (The color may vary)

36. Squeegee IC1001271

37. Towel bar IC1001229

38. Squeegee mounting bar IC1001811

39. Towel lift cylinder mount IC1001257


14

3.5. Conditioner - water pipes

40. Wash water pipe IC1001214

41. Flooding water pipe IC1003622 (including magnetic valve + coil)

42. Water pipe IC1001273

43. Water hose + clamps 2 pcs (IC1003285 + 8002018)

44. Magnetic valve IC1001184

45. Magnetic valve coil IC1002557

46. Magnetic valve plug IC1002559


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3.6. Conditioner - auger motor and wash water sucti on pump

45. Horizontal auger motor bracket IC1002216

46. Auger hydraulic motor IC1001186 (incl. Key)

47. Wash water pump IC1001217

48. Taper lock (auger motor, incl. screws) IC1002102

49. Pulley, horizontal auger motor IC1002101

50. Sprocket, small IC1001608

51. Belt, wash water pump IC1001042

52. Chain IC1002098

Link IC1002456

53. Suction pipe, wash water IC1001053

54. Elbow water pipe, suction pump IC1003623


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55. Straight water pipe, suction pump IC1003624

56. Suction pipe bracket IC1003691


57. Suction pipe 2, wash water IC1001804

Impeller original (black) IC1001721

Impeller Blue RunDry IC1003686


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3.7. Conditioner - electric blade adjustment

56. Blade holder lift bar IC1001253

57. Limit bar IC1001808

58. Threaded bar M12x215 No product number

59. Motor mount IC1001185 (incl. Cushions)

60. Blade adjusting motor sleeve IC1001274

61. IC1001349 Blade adjusting motor

62. Bottom plate, sensors IC1001018

63. Sensor bracket IC1001797

64. Blade depth sensor IC1001352

65. Blade limit switch IC1003677

66. Motor cover IC1001183


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3.8. Conditioner - manual blade adjusting

Manual blade adjustment, complete set IC2001149 Parts:

1. Stand pipe assembly IC1002158 2. Universal joint IC1002116 3. Stand pipe support IC1002161 4. Liner IC1001195 5. Bearing unit IC2001254 6. Threaded rod IC2001131 7. Yoke IC3001127 8. Hand wheel IC2001177 9. Chunk IC1002581 10. Hex screw IC1001087 11. Hex nut IC1003344 12. Washer IC1001005 13. Washer IC1001002 14. Hex screw 7002160

15. Hex nut IC1001176 16. Washer IC1001003 17. Hex screw IC1001126 18. Washer IC1001009 19. Bushing with thread IC2001041 20. Guide block IC2001046 21. Hex screw IC1001095 22. Washer IC1001003 23. Bed plate IC2001045 24. Hex screw IC1001102 25. Hex screw IC1001090 26. Washer IC1001004 27. Hex nut IC1001175


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4. Vertical auger

Picture 7. 1.Vertical conveyor screw IC1002494 2.Vertical conveyor housing IC1001268

3.Cylinder, snow breaker IC1001043

4.Bearing for vertical auger IC1001160

5.Hydraulic motor IC1001186

6.Vertical conveyor cover IC1001224

7.Bottom plate, motor IC1001189

8.Belt, vertical conveyor IC1002093

9a.Taper bush, vertical conveyor IC1002102 9b. Taper bush, vertical conveyor motor IC1002095


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10.Pulley, vertical conveyor D=180 IC1002094

11.Pulley, conveyor motor D=160 IC1002096

12.Snow breaker IC1001161

15.Snow breaker rod IC1001203


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5. Side brush

Complete Side Brush assembly, see section 2.2


1.Disc, board brush angle IC1001304 1.Disc, board brush straight IC1001303

2.Inner spacer, board brush IC1001242 (See picture 8.)

3.Spacer cover, board brush IC1001243 (See picture 8.)

4.Motor, board brush IC1001048 (See picture 8.)

5.Board brush arm IC1001049 (See picture 8.)

6.Board brush frame IC1001230 (See picture 8.)

7.Bushing IC1001195 (See picture 8.)

8.Board brush cylinder IC1001487 (See picture 8.)

9.Pin IC1001196 (See picture 8.)

10.Bushing IC1001197 (See picture 9.)

13.Joint arm IC1001774 (See picture 9.)

14.Washer IC1001015 (See picture 9.)


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6. Snow tank 1.Snow tank IC1001156 2.Snow tank hatch IC1001157 3.Snow tank lid cylinder IC1001244

8.Hinge connection set, bearings IC1001609 Includes parts : 8 bolt, 2 pcs 9 baseplate, 4 pcs 10 slide bearing-nylon, 4 pcs 11 slide bearing-nylon, 2 pcs 12 nut, 2 pcs


23

7. Water tanks

7.1. Wash water tank Complete wash water tank assembly, see section 2.2


4. Overflow pipe IC1001280

11.Plumbing mount plate IC1001275 (Inside water tank)

14.Water pipe gasket IC1001276

18.Rubber gasket, water tank lid IC1001067

21.Ball valve IC1001222

22.Plumbing assembly, water tank IC1001277

23.Plumbing mount plate, water tank IC1001154

28.Wash water tank IC1001282 (Glass fiber tank without equipment)


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29.Wash water pipe IC1001223

30.Hose connector IC1002580

31.3 way valve, water fill IC1001260


34. Wash water tank lid, right IC1001055

35.Wash water tank lid, left IC1001069


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7.2. Ice making water tank

Picture 11. Picture 12 Complete ice making water tank, see section 2.2.

2.Ice making water tank IC1001020 (Glass fiber tank without equipment) 3.Hose D=38 IC1001150 (see picture 12.) 5.Hose D=16 IC1001151 (see picture 12.)

6.Clamp IC1001076 (see picture 12.)

7.Hose connector IC1001152

8.Air vent IC1001054

9.Pipe coupling IC1001187

10.Hose clamp IC1001153

11.Plumbing mount plate IC1001275

12.Flooding water pump IC1001220

13.Level switch IC1001480


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14.Water pipe gasket IC1001276

15.Plumbing assembly, water tank IC1001021 NOT AVAILABLE Replaced by same product number:


16.Overflow pipe, ice make tank IC1001281

17.Ice making water tank lid IC1001066

18.Rubber gasket, water tank lid IC1001067



Tire wash water and draining plumbing

21. Plumbing assembly, water tank IC1001277

22. T-branch IC1002123

23. Fitting male-male IC1003582


25. Reducer tire wash fitting IC1003692

26. Hose connector tire wash hose fitting


27

8. Body panels + Hardware

Snow tank assembly, complete IC1001501

Body panel, front IC1001034

Body panel, left IC1001245

Body panel, right IC1001246

Body panel, wash tank left IC1001204

Body panel, wash tank right IC1001207

Seat frame cover body panel left IC1001056

Body panel, operator station right IC1001208

Body panel, top including hatch IC1001611

Control panel body, upper IC1001140

Control panel body, lower IC1001141


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Body panel, rear IC1001262

Floor panel, operator station IC1001206

Aluminium rim IC1001226

Tire IC1001227

Rim fastening bolt IC1001190

Body panel screw, black M8 IC1001263

Seat IC1001057

o Not including seat belt Seat belt set IC1003616

Steering wheel IC1001231- NOT AVAILABLE Replaced by:

Steering wheel update kit IC1002478

Steering wheel IC1002236

Steering wheel knob IC1002458

Snow tank connector pin IC1001612 Includes parts : 24 bolt, 1 pc 25 washer, 1 pc 26 snow tank hinge pin, 1 pc 27 washer, 2 pcs 31 slide bearing, 2 pcs


29

Guide wheel assembly IC1002357 (Including guide wheel, bearings, bolt, nut and washers)

Guide wheel IC1001613

Rubber snow flap IC1001023

Splash guard frame IC1001232

45. Support strap IC1001803


30

9. Hydraulics

9.1. Hydraulic main package

- Rexroth o Up to serial number 124 + machine 129

Picture 17.

1.Hydraulic oil tank IC1001616 (see picture 17.)

2.Return filter housing IC1001617 (see picture 17.)

3.Hydraulic block IC1001618 (see picture 17.)

4.Valve group IC1001619 (see picture 17.)

5.Drive pump IC1001620 (see picture 17.)

6.Drive pump aux IC1001621 (see picture 17.)


31

7.Hand pump IC1001622

9.Restrictor valve IC1001623

12.3-way ball valve IC1003694

14.Pressure accumulator IC1001626

26.Oil temp meter IC1001627

27.Air filter/breather IC1001628

28.Pressure filter housing IC1001629

32.Prority valve IC1001630



47.Measuring point IC1001636 48.Reserve pump suction hose IC1001637 (see picture 17.) 49.Drive pump suction hose IC1001638 50.Reserve pump pressure hose IC1001639 51.From pump to filter pressure hose IC1001640 52.From filter to pump pressure hose IC1001641 53.Drive pump drain hose IC1001642


32

54.Return filter element IC1001643

55.Pressure filter element IC1001644

- Hydac o From serial number 130

Hydraulic unit Hydac IC1003638

Drive pump aux Hydac IC1003337


33

9.2. Valve assembly – Bosch Rexroth

15.Pressure reducing valve IC1001645

o Conditioner lift cylinders

16.Controlled restrictor valve IC1001646

17.Pressure control valve IC1001647

o Main pressure

18.Direction flow valve IC1001648

o Auger motors


o Hand brake


o Snow tank cover cylinders o Conditioner lift cylinders o Towel lift cylinder o Side brush cylinders


o Side brush motor


34


o Free circulation


o Snow tank dump cylinder

24.Pressure sequence valve IC1001654

o Snow tank dump and cover cylinders


o Side brush cylinders

29.Measuring point IC1001656


o Snow breaker

45.Pressure reducing valve IC1001658

o Side brush cylinder


35

9.3. Features

10. Load control valve IC1001659

o Conditioner lift cylinders o Up to serial number 124+129

10. Load control valve Hydac IC1003631 o From serial number 125

33.Steering unit IC1001660

o Up to serial number 124 33. Steering unit IC1003629


34.Snow tank dump cylinder IC1100007


36

9.4. Hydraulic hoses

9.4.1. Hydraulic drive motor. Drain line

Picture 18.

1.Hydraulic hose IC1001509 (see picture 18.) 2.Hydraulic hose IC1001510 (see picture 18.) 3.Hydraulic hose IC1001511 (see picture 18.) 4.Hydraulic hose IC1001512 (see picture 18.) 5.Hydraulic hose IC1001513 (see picture 18.)

6.Connector IC1001565 (see picture 18.) 7.T-Connector IC1001563 (see picture 18.) 8.Seal IC1001567 (see picture 18.) 9.Hydraulic hose IC1001518 (see picture 18.) 10.Hydraulic hose IC1001519 (see picture 18.)

To tank


37

9.4.2. Drive motor pressure line A

Picture 19.

1.Hydraulic hose IC1001507 (see picture 19.) 2.Hydraulic hose IC1001508 (see picture 19.) 3.T-Connector IC1001562 (see picture 19.) 4.Connector IC1001564 (see picture 19.) 5.Connector IC1001566 (see picture 19.) 6.Hydraulic hose IC1001514 (see picture 19.) 7.Hydraulic hose IC1001515 (see picture 19.) 9.L - Connector IC1001571 (see picture 19.) 10.45 degree connector IC1001573 (see picture 19.) 11.Seal IC1001567 (see picture 19.) 12.Hydraulic hose IC1001540 (see picture 19.)

14.Hydraulic hose IC1001542 (see picture 19.) 16.Hydraulic hose IC1001544 (see picture 19.) 17.T-Connector IC1001585 (see picture 19.) 18.Flange connector IC1001586 (see picture 19.) 19.Connector IC1001572 (see picture 19.) 20.Hydraulic hose IC1001516 (see picture 19.) 21.Connector IC1001569 (see picture 19.) 22.Hydraulic hose IC1001729 (see picture 19.) 23.Hydraulic hose IC1001730 (see picture 19.) 24.Hydraulic hose IC1001731 (see picture 19.) 25.Hydraulic hose IC1001732 (see picture 19.)

To valve

Pump


38

9.4.3. Drive motor pressure line B

Picture 20.

1.Hydraulic hose IC1001507 (see picture 20.) 2.Hydraulic hose IC1001508 (see picture 20.) 3.T-Connector IC1001562 (see picture 20.) 4.Connector IC1001564 (see picture 20.) 5.Connector IC1001566 (see picture 20.) 6.Hydraulic hose IC1001514 (see picture 20.) 7.Hydraulic hose IC1001515 (see picture 20.) 9.L - Connector IC1001571 (see picture 20.) 10.45 degree connector IC1001573 (see picture 20.) 11.Seal IC1001567 (see picture 20.) 12.Hydraulic hose IC1001540 (see picture 20.)

13.Hydraulic hose IC1001541 (see picture 20.) 16.Hydraulic hose IC1001544 (see picture 20.) 17.T-Connector IC1001585 (see picture 20.) 18.Flange connector IC1001586 (see picture 20.) 19.Connector IC1001572 (see picture 20.) 20.Hydraulic hose IC1001516 (see picture 20.) 21.Connector IC1001569 (see picture 20.) 22.Hydraulic hose IC1001729 (see picture 20.) 23.Hydraulic hose IC1001730 (see picture 20.) 24.Hydraulic hose IC1001731 (see picture 20.) 25.Hydraulic hose IC1001732 (see picture 20.)

To valve

Pump


39

9.4.4. Drive motor brake lines

Picture 21.

1.Hydraulic hose IC1001517 (see picture 21.) 2.Hydraulic hose IC1001520 (see picture 21.) 3.Hydraulic hose IC1001521 (see picture 21.)

4.Connector IC1001570 (see picture 21.) 5.T-Connector IC1001563 (see picture 21.) 6.Seal IC1001574 (see picture 21.) 7.Hydraulic hose IC1001733 (see picture 21.)


40

9.4.5. Steering pressure line left

Picture 22.

1.Hydraulic hose IC1001528 (see picture 22.) 2.Connector IC1001565 (see picture 22.)

3.Seal IC1001568 (see picture 22.) 4.Connector IC1001579 (see picture 22.) 5.Seal IC1001567 (see picture 22.)


41

9.4.6. Steering pressure line right

Picture 23.


3.Seal IC1001568 (see picture 23.) 4.Connector IC1001579 (see picture 23.) 5.Seal IC1001567 (see picture 23.)

9.4.7. Steering unit pressure line

Picture 24.

1.Connector IC1001575 (see picture 24.) 2.Seal IC1001567 (see picture 24.)



42

9.4.8. Steering unit return line

Picture 25.

1.Hydraulic hose IC1001545 (see picture 25.) 2.Connector IC1001575

3.Seal IC1001567 (see picture 25.)

(see picture 25.)

9.4.9. Priority valve, check line

Picture 26.

1.Hydraulic hose IC1001546 (see picture 26.) 2.90 degree connector IC1001584 (see picture 26.)

3.Seal IC1001574 (see picture 26.) 4.Connector IC1001570 (see picture 26.)


43

9.4.10. Snow breaker, pressure line

Picture 27.

1.Hydraulic hose IC1001547 (see picture 27.) 2.Hydraulic hose IC1001548 (see picture 27.) 3.Connector IC1001570 (see picture 27.)

4.Connector IC1001588 (see picture 27.) 5.Seal IC1001574 (see picture 27.) 6.Connection flow control valve IC1001596 (see picture 27.)

9.4.11. Dump tank cylinder pressure line

Picture 28.

1.Hydraulic hose IC1001550 (see picture 28.) 2.90 degree connector IC1001589 (see picture 28.) 3.Connector IC1001590 (see picture 28.)

4.Pressure adjusting valve IC1001371 (see picture 28.) 5.Connector IC1001575 (see picture 28.) 6.Seal IC1001567 (see picture 28.)


44

9.4.12. Board brush motor pressure line

Picture 29.

1.Hydraulic hose IC1001535 (see picture 29.) 2.Connector IC1001579 (see picture 29.) 3.Seal IC1001574 (see picture 29.)


45

9.4.13. Board brush cylinder pressure line

Picture 30.

1.Hydraulic hose IC1001536 (see picture 30.) 2.Hydraulic hose IC1001537 (see picture 30.) 3.Hydraulic hose IC1001538 (see picture 30.) 4.Hydraulic hose IC1001539 (see picture 30.)

5.Connector IC1001570 (see picture 30.) 6.T-Connector IC1001580 (see picture 30.) 7.90 degree connector IC1001584 (see picture 30.) 8.Seal IC1001574 (see picture 30.)


46

9.4.14. Drain line conveyors

Picture 31.

1.Hydraulic hose IC1001524 (see picture 31.) 2.Hydraulic hose IC1001525 (see picture 31.)

3.Connector IC1001575 (see picture 31.) 4.Seal IC1001567 (see picture 31.) 5.T-Connector IC1001578 (see picture 31.)


47

9.4.15. Conveyor pressure lines

Picture 32.

1.Hydraulic hose IC1001522 (see picture 32.) 2.Hydraulic hose IC1001523 (see picture 32.)

3.Connector IC1001576 (see picture 32.) 4.Hydraulic hose IC1001526 (see picture 32.) 5.Seal IC1001577 (see picture 32.)


48

9.4.16. Pressure line snow tank open

Picture 33.

1.Hydraulic hose IC1001551 2.Hydraulic hose IC1001552 3.Hydraulic hose IC1001553 4.Connector IC1001570 5.T-Connector IC1001580 6.Connector IC1001591

7.Connector IC1001592 8.Corner connector IC1001593 9.Corner connector IC1001594 10.Corner connector IC1001595 11.Seal IC1001574 12.Restrictor valve IC1001653


49

9.4.17. Sled lift pressure line

Picture 34.

1.Hydraulic hose IC1001529 2.Hydraulic hose IC1001530 3.Hydraulic hose IC1001531 4.Hydraulic hose IC1001532 5.Hydraulic hose IC1001533 6.Connector IC1001579 7.Connector IC1001570

8.T-Connector IC1001580 9.Connector IC1001565 10.Connector sleeve IC1001582 11.Pressure guage connector IC1001583 12.Seal IC1001567 13.Seal IC1001574 14.Seal IC1001568


50

10. Electrical

10.1. Electrical box 12VDC – up to serial number 99

Picture 35.

1.Water pump controller IC1001340

2.Relay IC1001341

3.Relay base IC1001342


51

4.Tapping connection IC1001308

5.Fuse holder IC1001346

6.Wire channel, plastic IC1001311

7.Timer relay IC1001339

8.Fuse holder IC1001345

9.Relay 12V 20/30A IC1001343

10.Relay holder IC1001344

11.12v negative terminal IC1001307

12.Terminal block IC1001309



52

10.2. Electrical box 24VDC – up to serial number 99

Picture 36.

1.Hydraulic control unit IC1001665

o Up to serial number 124

2.Terminal block IC1001309

3.12v negative terminal IC1001348

4.Relay 12V 20/30A IC1001343

5.Relay holder IC1001344



53

7.Converter 80V -> 24V IC1001662

8.Multi flange IC1001290

9.Diagnostic Plug-in IC1001663

10.Control unit connector IC1001666


54

10.3. Electrical box – from serial number 100

Picture 37.

A7. Hydraulic control unit IC1001665

o Up to serial number 124+129 A7. Hydraulic control unit IC1003338


A4. Water pump controller IC1001340


55

A6. Motor drive (blade adjusting) IC1001399

G1. Converter 24V -> 12V IC1003697

K1. Power relay IC1001341

R1-R9, R12. Relay 12V IC1003698

R11. Relay, Breaker IC1003688

R15. Relay, Automatic water fill IC1003699

F1-F6, F8-F20. Fuse 10A IC1001412

F7. Fuse 15A IC1001413

F30-F31. Fuse big 32V/30A IC1003700

Diagnostic Plug-in IC1001663

o Located above controller A7.Not shown in picture 37.


56

10.4. Operator panel

1.Ignition switch IC1001428

2.Motor RPM control knob IC1002455 – NOT AVAILABLE

o 5 wire model

Alternative: Motor RPM knob IC1003695

o 5 wire model

2.RPM potentiometer IC1002568

o 4 wire model

2a. Knob for RPM potentiometer IC1002594 Note – the color and shape may vary 3.Button: Blade adjusting IC1001684

4.Button: Suction pump IC1001687 5.Button: Snow tank IC1001685 6.Button: Parking brake IC1001688 7.Button: Seat heater IC1001689 8.Button: Head lights IC1001690 9.Button: Tire wash IC1001691 10.Button: Horn IC1001695 11.Button: Conveyor IC1001697 12.Button: Conditioner IC1001698 13.Button: Steering wheel IC1001686 14.Button: Snow breaker IC1001692 15.Button: Board brush IC1001699 16.Button: Water pump IC1001693

17.Water adjusting button IC1001404 18.Button: Blade display reset IC1001696 19.Button: Direction selector IC1001700 20.Button: Slow speed IC1001694

21.Energy meter IC1001701

o Note. The model may vary


57

22.Blade depth display IC1001350

o Only with electric blade adjusting

23.Elcat display IC1001702

24.Emergency stop button IC1001364

25.Indicator light IC1001331


26.Indicator light IC1001332


27.Elcat display graphics IC1001703


28.User panel FIN IC1001296


28. User panel FIN IC1003270


29.User panel US IC1001296



58

29. User panel US IC1003270US


30. User panel Russia IC1002415 o Up to serial number 99

30. User panel Russia IC1003270RUS


31. User panel Sweden IC1002119


31. User panel Sweden IC1003270SWE


32. User panel France IC1001743



59

32. User panel France IC1003270FRA


33. User panel Hungary IC1002122


33. User panel Hungary IC1003270HUN



60

10.5. Hardware

1.Headlight and snow tank light IC1001360

2.Headlight bulb IC1001388

3.Horn IC1001361

4.Cooling fan IC1001704 – NOT AVAILABLE Alternative:

4. Cooling fan IC1001704

Cooling fan IC1001704 requires the following cooling hose connector:

Cooling fan hose connector IC1002563

5.Cooling fan hose IC1001705

6.Electric motor IC1001294

7.Thermostat / Electric motor IC1001458

8.Electric motor brushes IC1001706

9.Electric motor / pump belt IC1001707


61

10.Belt tensioner IC1001286

11.Bush, taper IC1001044

12.Electric motor speed sensor IC1001708

13.Electric motor pulley IC1001709

14.Electric motor taper bush IC1001710

15.Hydaulic pump pulley IC1001711

16.Hydraulic pump taper bush IC1001712

17.Pump / Pulley lock IC1001713

18.Electric motor / pump shield, Acrylic IC1001714

18.Back up alarm IC1001354

27.Rear light IC1001362


27. Rear light (LED) IC1002127

o From serial number 100 o Surface mounted


62

28.Rear light bulb IC1001720

o For light IC1001362

29.Battery pack 400Ah IC1001030

o Not including metal box

29a. Single 400Ah battery cell IC1002364

Battery pack 400Ah metal box IC1003625

30.Pedal IC1001664 – NOT AVAILABLE

Alternative:

30. Pedal IC1003696

o Up to serial number 124+129 30. Pedal IC1003341


31.Forklift female connection IC1001723

32.Forklift male connection IC1001724

33.Charger plug cover, female IC1001367


63

33a. Charger plug connectors, machine end IC1002187

34.Charger plug cover, male IC1001368

34a. Charger plug connectors, charger end IC1002178

35.Cover IC1001375

36. Charger/converter IC1002142

o Inside Elcat box


64

10.6. Automatic water fill system 1.Level controller IC1001428

2.Limit switch roller IC1001393

3.Limit switch pin IC1001392

4.Socket IC1001365

5.Plug IC1001366


65

10.7. Speed related ice making water system

1. Frequency converter IC1001470

2. Sensor IC1001471

3. Cam switch IC1001446 4. Screw set IC1001447

o For switch above


66

11. 500Ah Ice Resurfacer Missing parts for 500Ah Ice resurfacer can be found under the 400Ah Ice resurfacer category.

1. Battery pack 500Ah IC1001671

o Not including metal box

2. Single 500Ah battery cell IC1002365 3.Battery boxes 500Ah IC1001672 – NOT AVAILABLE

Alternative:

3.Battery pack 500Ah metal box IC1003701

3.Elcat box stand 500Ah IC1001673

4.Battery pack cover 500Ah IC1001674 – NOT AVAILABLE 5.Elcat box lower cover 500Ah IC1001675 7.Elcat unit 500Ah IC1001677


67

PRO220 AND GAS220 ICE RESURFACER Missing parts for PRO220 and GAS220 Ice resurfacer can be found under the B220 Ice resurfacer category. Hardware

Picture 38.

1. Propane motor Wisconsin IC2001053 – NOT AVAILABLE Alternative:

1. Dual fuel motor Ford IC2600000 2. EPR Stand IC2001048

o Not needed with alternative Ford motor IC2600000

3. Propane bottle rack assembly IC2001002 4. Exhaust pipe full IC2001017 5. Propane bottle IC2001054

6. Gasoline tank rack IC2500007

7. Gasoline tank IC2500003

o Including gas tap and filler cap

8. Gasoline tank and propane bottle strap

IC2001087

9. Fuel filter

o Including fastening strap

PRO220 GAS220


68

10. Fuel level sensor IC2500002

o Inside GAS220 fuel tank

11. Shut off valve assembly IC2001218

o In PRO220 propane line

12. Shut off valve repair set IC2001219

13. LPG bottle check valve

14. Oil cooler IC2001132

o Up to serial number 124+129

14. Oil cooler for Hydac unit IC2001637


15. Hydraulic unit PRO220 Rexroth IC2001173

16. Hydraulic unit PRO220 Hydac

IC2001173Hydac


69

1. Propane motor – Wisconsin engine

Picture 39.

1.Hydraulic pump IC1001620

2.Spark plug IC2001055

3.Gasket IC2001056

4.Oil filter IC2001057

5.Belt IC2001059

6.Air filter IC2001058

Radiator for Wisconsin engine IC2001236


70

Manifold pressure sensor IC2001167

Exhaust manifold IC2001223

Ignition coil IC2001237

Spark plug wire IC2001221

IC2001036 Thermostat

Gasket set, full engine IC2001235

Water pump IC2001631 15. Not including pulley


71

2. Stand for electronic pressure regulator – Wiscon sin engine

1. EPR Stand IC2001048 2. Electronic control module IC2001049

3. Electronic pressure regulator IC2001050 4. Relay box IC2001051


72

3. Exhaust pipe – Wisconsin engine

1. Exhaust pipe front IC2001012 2. Exhaust pipe middle IC2001011 3. Silencer IC2001061 4. Catalytic converter IC2001062 5. Lambda sensor IC2001063 6. Gasket IC2001064 7. Pipe clamp IC2001065 8. Pipe elbow 9. Pipe holder IC2001066

10. Bolts 11. Washer 12. Nuts 13. Pipe elbow 14. Heat plate lower IC2001016 15. Heat plate upper IC2001015 16. Heat plate holder IC2001067 17. Exhaust pipe, rear IC2001010


73

4. Dual fuel engine – Ford DSG423 engine

1. Dual fuel motor Ford IC2600000 2. Hydraulic pump IC2001380 3. Cooling kit for Ford engine IC2600001

16. Including radiator, brackets, overflow tank, cooling fan and it’s bracket

4. Oil filter Ford IC2001604

5. Air filter Ford IC2001628

6. Toothed belt Ford IC2001629

7. Alternator Ford IC2001630

17. Including alternator and belt tensioners

8. Motor antivibrating mounting pad

1. 2.


74

5. Exhaust pipe – Ford engine

1. Exhaust pipe front Ford IC2001499 2. - 3. Silencer Ford IC2001608 4. Catalytic converter Ford IC2001607 5a. Lambda sensor pre-catalyst Ford IC2001632 5b. Lambda sensor post-catalyst Ford IC2001633 6. - 7. Pipe clamp IC2001065 8. Pipe elbow 9. Pipe holder IC2001066 10. Bolts 11. Washer 12. Nuts 13. Pipe elbow 14. Heat plate lower IC2001016 15. Heat plate upper IC2001015 16. Heat plate holder IC2001067 17. Exhaust pipe, rear IC2001010


75

6. Operator panel

1. User panel PRO/GAS220 FIN IC1002121


1. User panel PRO/GAS 220 FIN

IC2001486FIN o From serial number 100

2. User panel PRO/GAS 220 US IC1002118


3. User panel PRO/GAS 220US

IC2001486US o From serial number 100

4. User panel PRO/GAS 220RUS

IC1002416 o Up to serial number 99

4. User panel PRO/GAS 220 RUS

IC2001486RUS o From serial number 100


76

5. User panel PRO/GAS 220 FRA

IC1002414 a. Up to serial number 99

5. User panel PRO/GAS 220 FRA

IC2001486FRA o From serial number 100

6. Murphy meter English IC1002296

7. Murphy meter Russia IC2001382

8. Murphy meter wiring harness IC1002297

9. Hydraulic oil temperature meter

IC2001034

10. Fuel gauge IC2500001

11. Warning light Red IC2001035

Didn’t find what you’re looking for? Contact [email protected]

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