b8033fxs 10-60kva manual en

8/10/2019 b8033fxs 10-60kva Manual En

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OPERATING MANUAL UPS

MANUALE OPERATIVO UPS

B8000FXS 10-15-20-30-40-50-60kVA


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Rev. DescrizioneDescriptionDataDate

EmessoIssued

Approvato Approved

LinguaLanguage

PaginaPage

di Pag.of Pag.

C UPS sizes upgrade/Aggiornamento taglie UPS 09.04.14 E. Biancucci F. Berti E/I 1 1Codice / Code

OMD91047

OPERATING MANUAL UPS

MANUALE OPERATIVO UPS

Index of sectio ns/Indice delle sezion i Code/Codice

1 WARNINGS AND GENERAL INFORMATION

AVVERTENZE E INFORMAZIONI GENERALI OMD91048

2 INSTALLATION AND START-UP OF UPS

INSTALLAZIONE ED AVVIAMENTO OMD91050

3 UPS USER MANUAL

UTILIZZO DELL UPS OMD91052


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Warnings and general information Avvertenze e informazioni generali

Rev. DescrizioneDescription DataDate EmessoIssued Approvato Approved LinguaLanguage PaginaPage di Pag.of Pag.

B UPS sizes upgrade/Aggiornamento taglie UPS 09.04.14 E. Biancucci F. Berti E/I 1 14Codice / Code

OMD91048

WARNINGS AND GENERAL INFORMATION

AVVERTENZE E INFORMAZIONI GENERALI

Index / Indice

ENGLISH LANGUAGE ............................................................................... 3

1 CONVENTIONS USED ........................................................................ 4 2 DOCUMENTATION NOTES ................................................................ 5

3 CONTACTS ......................................................................................... 5

4 FACTORY WARRANTY ...................................................................... 6

5 LIMITATION OF LIABILITY ................................................................ 8

LINGUA ITALIANA ..................................................................................... 9

1 CONVENZIONI UTILIZZATE ............................................................. 10

2 NOTE SULLA DOCUMENTAZIONE ................................................. 11

3 CONTATTI ......................................................................................... 11

4 GARANZIA DI FABBRICA ................................................................ 12

5 LIMITAZIONE DI RESPONSABILITA .............................................. 14


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Warnings and general information

Avvertenze e informazioni general i

2 OMD91048 REV. B


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OMD91048 REV. B 3

ENGLISH LANGUAGE


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4 OMD91048 REV. B

Thank you for choosing an Borri product. This section of the manual contains indicationsregarding the symbols used in the UPS documentation as well as basic information about theproduct, including the factory warranty terms.

1 CONVENTIONS USED

The following symbols have been used to indicate potential dangers and to highlight usefulinformation, so as to minimize the risks to persons and property.

HAZARD

HAZARD statements contain characteristics and basic instructions for the safety ofpersons. Non-compliance with such indications may cause serious injury or death.

WARNING

WARNING statements contain characteristics and basic instructions for the safetyof persons. Non-compliance with such indications may cause injury.

CAUTION

CAUTION statements contain characteristics and important instructions for thesafety of things. Non-compliance with such indications may cause damage tomaterials.

NOTE

NOTE statements contain characteristics and important instructions for the use ofthe device and for its optimal operation.


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OMD91048 REV. B 5

2 DOCUMENTATION NOTES

Storing documentation

This manual and any other supporting technical documentation relating to the productmust be stored and made accessible to personnel in the immediate vicinity of theUPS.

Further information

In the event that the information provided in this manual is not sufficiently exhaustive,please contact the manufacturer of the device, whose details are available in theContacts section.

3 CONTACTSFor any information about the UPS systems manufactured by BORRI, please contact:

Borri S.p.A.Via 8 Marzo, 2

52010 Soci - Bibbiena AREZZOTel. 0575 5351Fax 0575 [email protected]

For help with technical problems or for information concerning device use and maintenance,please contact the technical help service by phoning the above-indicated telephone number,specifying the following data:

Type of device and its nominal power Serial number

Error code, if applicable.


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6 OMD91048 REV. B

4 FACTORY WARRANTYThe factory warranty provided by Borri S.p.A. is called Green Base Warranty and is subject

to the terms indicated below.

Validity a) The present warranty terms only apply to the UPS systems manufactured by Borri and to

their storage batteries, when supplied by Borri.Duration a) The factory warranty provided by Borri S.p.A. has a validity of 12 (twelve) months from the

startup date of the UPS. The warranty expires at the latest 18 (eighteen) months fromthe purchasing date (invoicing).

General conditionsb) The execution of one or more repairs within the warranty time will not alter the original

expiry of the warranty.c) If a unit is faulty and/or damaged within the time frame covered by the warranty, it will be

repaired or replaced with an equivalent or similar product.Costsa) The warranty covers all the costs resulting from repairs and/or spares to restore the

correct operation of the product covered by our factory warranty.b) All other costs, particularly shipping costs, travel and accommodation costs for the

service personnel of Borri S.p.A. for on-site repairs, as well as costs for the customersown employees, will not be covered by the factory warranty and will be charged to theend customer.

c) In case of service performed following a call made by mistake, or in case our techniciansincur extra time and/or costs due to the site inaccessibility or due to work interruptionsrequired by the customer, such costs will be invoiced in accordance with ANIE ratesCLASS III COLUMN B.

Modes requireda) In the event of a fault covered by the warranty, the customer shall notify Borri S.p.A. in

writing of the occurred fault, providing a short description of the fault.b) The customer shall also provide documents showing the validity of the warranty

(receipt/purchasing invoice with serial number of the product report indicating the start-up date).

Service at the ins tallation sit e

a) During preventive maintenance visits or emergency service, access shall be ensured tothe installation site, and the device shall be made available in order to ensuremaintenance or repair with no waiting time.

b) During the intervention, the customers representative must attend service operations atthe installation site, so that he/she may operate the control devices outside theequipment.

c) In case entry permits are necessary in order to enter the installation site, Borri S.p.A.must be notified of the time necessary to obtain the documentation required, if any.

d) In case of customers non-compliance, Borri S.p.A. reserves the right to refuse warrantyservice. Borri S.p.A. will not accept any product returned for repair or replacement withoutprior agreement.


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OMD91048 REV. B 7

Exclusions a) Our warranty does not cover the products which are faulty or damaged due to:

Transport, Installation or start-up defects caused by the customers non-compliance with the

installation and use instructions provided by Borri S.p.A. Tampering, alterations or repair attempts made without the specific written approval by

Borri S.p.A. Damage caused by work done by personnel not authorized by Borri S.p.A. Damage to the device caused by improper use, negligence, voluntary damage or use

of the device beyond the allowed limits; Damage caused by external factors such as dirt, fire, flooding, failed operation of the

air conditioning system, etc.; Non-compliance with applicable safety standards; Force majeure (e.g. lightning, surges, natural disasters, fire, acts of war, riots, etc.);

Fall or displacement due to incorrect installation; Ordinary wear caused by proper and continuous use of the device.b) Protective devices inside the units (fuses and dischargers) are also excluded from thewarranty, unless the failure is due to component faults.

Responsibility a) In no event shall Borri S.p.A. be liable for direct or indirect damage, or any damage

whatsoever connected with the execution of warranty services (e.g. possible voltageinterruptions during the repair period or assembly and dismantling costs), except for thecases provided for by mandatory laws.

b) The present warranty terms do not affect the purchasers mandatory rights as by law.


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8 OMD91048 REV. B

5 LIMITATION OF LIABILITY All the information contained in the present documentation is the exclusive property of Borri

S.p.A. Written consent by Borri S.p.A. is required in order to wholly or partially publish ordisclose this information.

The present manual constitutes an integral part of the product technical supportdocumentation. Read the warnings with attention, as they give important instructionsconcerning safe usage.

The equipment must be destined exclusively for the use for which it was expresslydesigned. Any other use is considered improper and therefore hazardous. Themanufacturer cannot be held responsible for possible damage arising from improper,erroneous or unreasonable usage.

Borri assumes responsibility for the equipment in its original configuration.

Any intervention that alters the structure or the operating cycle of the equipment mustbe carried out and authorized directly by Borri.

Borri will not be held responsible for the consequences arising from the use of non-original spare parts.

Borri reserves the right to make technical modifications to the present manual and tothe equipment without prior warning. Whenever typographical or other errors arefound, the corrections will be included in new versions of the manual.

Borri assumes responsibility for the information given in the original version of themanual in Italian language.


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OMD91048 REV. B 9

LINGUA ITALIANA


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10 OMD91048 REV. B

Grazie per aver scelto un prodotto della Borri. Questa sezione del manuale contiene indicazionisulla simbologia utilizzata nella documentazione dellUPS e informazioni di base sul prodotto,con linclusione delle condizioni di garanzia di fabbrica.

1 CONVENZIONI UTILIZZATE

Sono stati utilizzati i seguenti simboli per indicare i potenziali pericoli ed evidenziare leinformazioni utili, in modo da minimizzare i rischi per persone e cose.

PERICOLO

Le indicazioni di PERICOLO riportano caratteristiche e istruzioni fondamentali per lasicurezza delle persone. Linosservanza di tali indicazioni pu causare lesioni gravi omorte.

AVVERTIMENTO

Le indicazioni di AVVERTIMENTO riportano caratteristiche e istruzioni fondamentaliper la sicurezza delle persone. Linosservanza di tali indicazioni pu causare lesioni.

ATTENZIONE

Le indicazioni di ATTENZIONE riportano caratteristiche e istruzioni importanti per lasicurezza delle cose. Linosservanza di tali indicazioni pu causare danni ai materiali.

NOTA

Le indicazioni di NOTA riportano caratteristiche e istruzioni importanti per luso deldispositivo e per il suo funzionamento ottimale.


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OMD91048 REV. B 11

2 NOTE SULLA DOCUMENTAZIONE

Conservazione della documentazione

Questo manuale e tutta la restante documentazione tecnica di supporto al prodottodevono essere conservati, e possibilmente resi accessibili al personale nelleimmediate vicinanze dellUPS.

Informazioni aggiuntive

Nel caso le informazioni riportate nel presente manuale non fossero abbastanzaesaurienti si prega di contattare il costruttore del dispositivo, i cui dettagli sonodisponibili alla sezione Contatti.

3 CONTATTIPer qualsiasi informazione relativa ai gruppi statici di continuit prodotti da BORRI

possibile rivolgersi a:

BORRI S.p.A.Via 8 Marzo, 252010 Soci - Bibbiena

AREZZOTel. 0575 5351Fax 0575 [email protected]

In caso di problemi tecnici o informazioni relative alluso e alla manutenzione del dispositivorivolgersi al servizio di assistenza tecnica contattando il numero telefonico indicato sopra,specificando i seguenti dati:

Tipo di apparato e potenza nominale

Numero di serie

Eventuale codice di errore


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12 OMD91048 REV. B

4 GARANZIA DI FABBRICALa garanzia di fabbrica fornita da Borri S.p.A. denominata Garanzia Green Base ed

soggetta alle condizioni indicate di seguito.

Validit d) Le presenti norme di garanzia sono valide esclusivamente per i gruppi statici di continuit

prodotti dalla Borri e le relative batterie di accumulatori, quando fornite da BORRI.Durata e) La garanzia franco fabbrica fornita da Borri S.p.A. ha una validit di 12 (dodici) mesi dalla

messa in servizio dellUPS. Il termine ultimo di scadenza della garanzia comunque di 18(diciotto) mesi dalla data di acquisto (fatturazione).

Condizioni generalif) Leffettuazione di una o pi riparazioni nel periodo di garanzia non modifica la scadenza

originaria della garanzia stessa.g) Se nell'arco di tempo coperto dalla garanzia, un apparecchio presenter un difetto e/o un

danno, verr riparato o sostituito con un prodotto equivalente o simile.Costi h) La garanzia copre tutti i costi derivanti da riparazioni e/o pezzi di ricambio per il ripristino

del corretto funzionamento del prodotto coperto da garanzia franco fabbrica.i) Tutti gli altri costi, in particolare costi di spedizione, costi di viaggio e soggiorno per il

personale del Servizio di assistenza della Borri S.p.A. per riparazioni da effettuare sulposto, nonch costi per i dipendenti stessi del cliente, non saranno coperti dalla garanziadi fabbrica e saranno riaddebitati al cliente finale.

j) In caso di intervento in seguito ad una chiamata fatta per errore, o nelleventualit in cui inostri tecnici dovessero incorrere in tempo e/o spese aggiuntive a causa di inaccessibilitdel sito o sospensioni del lavoro richieste da parte del cliente, tali oneri verranno fatturatiin accordo alle tariffe ANIE, CLASSE III COLONNA B.

Modalit ri chiestek) In caso di guasto coperto da garanzia, il cliente dovr informare per scritto la Borri S.p.A.

del guasto occorso, fornendo una breve descrizione del guasto stesso.l) Il cliente dovr inoltre fornire i documenti comprovanti la validit della garanzia

(ricevuta/fattura di acquisto con numero di serie del prodotto report attestante la data dimessa in servizio).

Interventi presso linstallazione

m) Durante le visite di manutenzione preventiva o gli interventi di emergenza dovr esseregarantito laccesso al sito di installazione e lapparecchiatura dovr essere messa adisposizione in modo da garantire la manutenzione o la riparazione senza tempi di attesa.

n) Durante lintervento presso il sito di installazione, richiesta la presenza di unrappresentante del cliente che possa intervenire sugli organi di manovra esterniall'apparato.

o) Nel caso siano necessari permessi di ingresso per laccesso al sito di installazione, BorriS.p.A. dovr essere informata dei tempi necessari per ottenere la documentazioneeventualmente richiesta.

p) In caso di inadempienza del cliente, la Borri S.p.A. si riserva il diritto di rifiutarel'assistenza in garanzia. Borri Spa non accetter nessun prodotto reso per riparazione osostituzione, se non preventivamente autorizzato.


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OMD91048 REV. B 13

Esclusioni q) Sono esclusi dalla garanzia i prodotti che risultino difettosi o danneggiati a causa di:

Trasporto; difetti di installazione o messa in servizio causate da inadempienza del cliente nel

seguire le istruzioni di installazione ed uso fornite da Borri S.p.A. manomissioni, modifiche o tentativi di riparazione effettuati senza la specifica

approvazione scritta di Borri S.p.A. Danni causati da interventi di personale non autorizzato dalla Borri S.p.A. Danni allapparecchiatura causati da errato impiego, negligenza, danni volontari o uso

dellapparato fuori dai limiti consentiti; danni causati da fattori esterni quali sporcizia, incendio, allagamenti, mancato

funzionamento dellimpianto di condizionamento, etc.; mancato rispetto delle norme di sicurezza pertinenti; forza maggiore (per es. fulmini, sovratensioni, calamit naturali, incendi, atti di guerra,

sommosse, etc); cadute o spostamenti dovuti ad installazione non corretta; normale usura causata da un uso proprio e continuativo dellapparecchio.

r) Sono inoltre esclusi dalla garanzia i dispositivi di protezione interni agli apparati (fusibili escaricatori), a meno che leventuale guasto non sia attribuibile a difetti del componente.

Responsabilit s) Borri S.p.A. non si assume nessuna responsabilit per danni di qualsiasi natura, diretti o

indiretti, relativi alla esecuzioni delle prestazioni in garanzia (es. eventuali interruzioni ditensione durante il periodo di riparazione, eventuali costi di montaggio e smontaggio)salvo i casi previsti da inderogabili norme di legge.

t) Le presenti norme di garanzia non pregiudicano i diritti inderogabili di leggedellacquirente.


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14 OMD91048 REV. B

5 LIMITAZIONE DI RESPONSABILITATutte le informazioni contenute nella presente documentazione sono di esclusiva propriet

della Borri S.p.A. Per la pubblicazione o la divulgazione integrale o parziale necessario ilconsenso scritto della Borri S.p.A.

Il presente manuale costituisce parte integrante della documentazione tecnica disupporto del prodotto. Leggere attentamente le avvertenze in esso contenute, inquanto forniscono importanti indicazioni riguardanti la sicurezza duso.

Lapparecchiatura dovr essere destinata al solo uso per il quale stataespressamente concepita. Ogni altro uso da considerarsi improprio e quindipericoloso. Il Costruttore non pu essere considerato responsabile per eventualidanni causati da usi impropri, erronei ed irragionevoli.

Borri si ritiene responsabile della macchina nella sua configurazione originale.

Qualsiasi intervento che alteri la struttura o il ciclo di funzionamento della macchinadeve essere eseguito ed autorizzato direttamente da Borri.

Borri non si ritiene responsabile delle conseguenze derivanti dallutilizzo di ricambinon originali.

Borri si riserva di apportare eventuali modifiche tecniche sul presente manuale e sullamacchina senza lobbligo di preavviso. Qualora vengano rilevati errori tipografici o dialtro genere, le correzioni saranno incluse nelle nuove versioni del manuale.

Borri si ritiene responsabile delle informazioni riportate nella versione originale delmanuale in lingua italiana.


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Installation and start-up of UPS B8000FXS 10-60kVAInstallazione e avviamento UPS B8000FXS 10-60kVA

Rev. DescrizioneDescription DataDate EmessoIssued Approvato Approved LinguaLanguage PaginaPage di Pag.of Pag.

F UPS sizes upgrade/Aggiornamento taglie UPS 09.04.14 E. Biancucci F. Berti E/I 1 110Codice / Code

OMD91050

INSTALLATION AND START-UP OF UPSB8000FXS 10-60KVA

INSTALLAZIONE E AVVIAMENTO UPSB8000FXS 10-60KVA

Index / Indice

ENGLISH LANGUAGE ............................................................................... 7 1 SCOPE ................................................................................................ 8 2 SAFETY RULES AND WARNINGS .................................................... 9

2.1 UPS USE ...................................................................................................................... 9

2.2 B8000FXS RATING ................................................................................................... 10

2.3 SPECIAL SAFETY WARNINGS ................................................................................ 11 2.3.1 General warnings .............................................................................................. 11

2.3.2 Personnel .......................................................................................................... 11

2.3.3 Transport and handling .................................................................................... 11

2.3.4 Installation ......................................................................................................... 12

2.3.5 Electrical connection ........................................................................................ 13

2.3.6 Operation ........................................................................................................... 14

2.3.7 Maintenance ...................................................................................................... 15

2.3.8 Storage .............................................................................................................. 16 2.4 ENVIRONMENTAL PROTECTION ............................................................................ 16

2.4.1 ISO 14001 cert ification ..................................................................................... 16

2.4.2 Recycling of packing materials ....................................................................... 16

2.4.3 Device disposal ................................................................................................. 16

3 INSTALLATION ................................................................................. 17 3.1 RECEIPT OF THE UPS.............................................................................................. 17

3.1.1 Storage .............................................................................................................. 17


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2 OMD91050 REV. F

3.2 HANDLING OF THE UPS ........................................................................................... 18

3.3 POSITIONING AND INSTALLATION ......................................................................... 19

3.3.1 Base plan, static load and weights .................................................................. 20

3.3.2 Overall dimensions, minimum distances f rom the walls and ventilation .... 21

3.3.3 Environmental installation conditions ............................................................ 23

4 ELECTRICAL CONNECTION ............................................................ 25 4.1 BACKFEED PROTECTION DEVICE ......................................................................... 28

4.2 TERMINAL BOARDS ................................................................................................. 29

4.3 CONNECTION OF POWER CABLES ........................................................................ 30

4.4 BATTERY ................................................................................................................... 31

4.4.1 Battery connect ion and positioning ................................................................ 32 4.4.1.1 3,3Ah 12V battery connection and posi tioning B8000FXS 10kVA ......... 33

4.4.1.2 7Ah / 9Ah 12V battery connection and positioning B8000FXS 10-15-20kVA 36

4.5 FUSES POSITIONING BCB B8000FXS 10-15-20KVA .......................................... 39

4.6 AS553 EXTERNAL BATTERY ................................................................................... 40

4.6.1 Dimensions and weights .................................................................................. 41

4.6.2 7Ah/9Ah/12Ah 12V battery connection and positioning 120 elements. ....... 43

4.6.3 Connections ....................................................................................................... 45

4.7 SERIAL INTERFACES ............................................................................................... 46

4.8 RELAY CARD CONNECTION (OPTIONAL) .............................................................. 48

4.9 BACK-FEED PROTECTION (OPTIONAL ONLY FOR 30-60KVA) ........................... 50

5 STARTUP AND SHUTDOWN ............................................................ 51 5.1 PRELIMINARY CHECKS ........................................................................................... 51

5.2 START-UP PROCEDURE .......................................................................................... 52

5.3 BASIC TROUBLESHOOTING .................................................................................... 54

5.4

SHUT-DOWN PROCEDURE ...................................................................................... 54

5.5 SWITCHING PROCEDURE TO MANUAL BYPASS ................................................. 55

5.6 RESTART FROM MANUAL BYPASS ....................................................................... 56

LINGUA ITALIANA ................................................................................... 59 1 APPLICABILITA ............................................................................... 60 2 REGOLE E AVVERTENZE DI SICUREZZA ...................................... 61

2.1 UTILIZZO DEL DISPOSITIVO .................................................................................... 61

2.2 DATI NOMINALI B8000FXS....................................................................................... 62

2.3 INDICAZIONI PARTICOLARI SULLA SICUREZZA .................................................. 63


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OMD91050 REV. F 3

2.3.1 Avvertenze generali .......................................................................................... 63

2.3.2 Personale ........................................................................................................... 63

2.3.3 Trasporto e movimentazione ........................................................................... 63

2.3.4 Installazione ...................................................................................................... 64

2.3.5 Collegamento elettrico ..................................................................................... 65

2.3.6 Funzionamento ................................................................................................. 66

2.3.7 Manutenzione .................................................................................................... 67

2.3.8 Immagazzinamento ........................................................................................... 68

2.4 TUTELA AMBIENTALE ............................................................................................. 68

2.4.1 Certificazione ISO 14001 .................................................................................. 68

2.4.2 Riciclaggio dei materiali di imballaggio ......................................................... 68

2.4.3 Smaltimento del dispositivo ............................................................................ 68

3 INSTALLAZIONE .............................................................................. 69 3.1 RICEZIONE DELLUPS ............................................................................................. 69

3.1.1 Immagazzinamento ........................................................................................... 69

3.2 MOVIMENTAZIONE DELLUPS ................................................................................ 70

3.3 POSIZIONAMENTO ED INSTALLAZIONE ............................................................... 71

3.3.1 Pianta di base, carico statico e pesi ............................................................... 72

3.3.2 Dimensioni di ingombro, distanze minime dalle pareti e ventilazione ........ 73

3.3.3 Condizioni ambientali di installazione ............................................................ 75

4 ALLACCIAMENTO ELETTRICO ...................................................... 77 4.1 PROTEZIONE CONTRO IL RITORNO DI TENSIONE (BACKFEED) ....................... 80

4.2 MORSETTIERE .......................................................................................................... 81

4.3 COLLEGAMENTO CONDUTTORI DI POTENZA ..................................................... 82

4.4 BATTERIA ................................................................................................................. 83

4.4.1 Connessione batterie interne .......................................................................... 85

4.4.1.1 Connessione batterie 3,3Ah 12V B8000FXS 10kVA ................................ 86 4.4.1.2 Connessione batterie 7Ah/9Ah 12V B8000FXS 10-15-20kVA ................ 89

4.5 POSIZIONAMENTO DEI FUSIBILI BCB B8000FXS 10-15-20KVA ....................... 92

4.6 ARMADIO BATTERIA ESTERNO AS553 ................................................................. 93

4.6.1 Dimensioni e pesi ............................................................................................. 94

4.6.2 Connessione batterie 7Ah/9Ah/12Ah 12V in armadio esterno 120 elementi 96

4.6.3 Collegamento .................................................................................................... 98

4.7 INTERFACCE SERIALI ............................................................................................. 99

4.8 COLLEGAMENTO SCHEDA REL (OPZIONALE) ................................................ 101 4.9 BACK-FEED PROTECTION (OPZIONALE SOLO PER 3060KVA) .................... 103


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OMD91050 REV. F 5

Index of pictures / Indice delle figure

Picture 1 Rating plate of B8000FXS ........................................................................................................ 10

Picture 2 Handling of UPS B8000FXS .................................................................................................... 18

Picture 3 Base plan ................................................................................................................................. 20

Picture 4 Minimum distances from the walls ........................................................................................... 21

Picture 5 Terminal board B8031FXS 10-15-20kVA ................................................................................ 29

Picture 6 Terminal board B8033FXS 10-15-20kVA ................................................................................ 29

Picture 7 Terminal board B8033FXS 30-40kVA ...................................................................................... 29

Picture 8 Terminal board B8033FXS 50-60kVA ...................................................................................... 29

Picture 9 Cabling of BCB fuse holder ...................................................................................................... 32 Picture 10 Cardboard 3,3Ah battery protection ....................................................................................... 33

Picture 11 3,3Ah battery connection ....................................................................................................... 34

Picture 12 3,3Ah battery connected ........................................................................................................ 35

Picture 13 Cardboard 7Ah/9Ah battery protection .................................................................................. 36

Picture 14 7Ah/9Ah battery connection ................................................................................................... 37

Picture 15 7Ah/9Ah battery connected .................................................................................................... 38

Picture 16 Fuses positioning on the fuseholder BCB .............................................................................. 39

Picture 17 Base plan of the external battery cabinet ............................................................................... 41

Picture 18 Dimensions of the external battery cabinet ............................................................................ 41

Pictrue 19 Cardboard 7Ah/9Ah/12Ah battery protection ......................................................................... 43

Picture 20 7Ah/9Ah/12Ah battery connection ......................................................................................... 43

Picture 21 7Ah/9Ah/12Ah battery connected .......................................................................................... 44

Picture 22 Battery circuit breaker and fuses ............................................................................................ 44

Picture 23 Battery cabinet and UPS connections ................................................................................... 45

Picture 24 Interfaces of UPS B8000FXS ................................................................................................. 47

Picture 25 Relay card .............................................................................................................................. 48

Picture 25 Fuse F12 back-feed protection 30...60kVA ............................................................................ 50 Figura 1 Targhetta caratteristiche B8000FXS ......................................................................................... 62

Figura 2 Movimentazione UPS B8000FXS ............................................................................................. 70

Figura 3 Pianta di base ............................................................................................................................ 72

Figura 4 Distanze minime dalle pareti ..................................................................................................... 73

Figura 5 Morsettiera B8031FXS 10-15-20kVA ........................................................................................ 81

Figura 6 Morsettiera B8033FXS 10-15-20kVA ........................................................................................ 81

Figura 7 Morsettiera B8033FXS 3300 30-40kVA .................................................................................... 81

Figura 8 Morsettiera B8033FXS 3300 50-60kVA .................................................................................... 81

Figura 9 Cablaggio portafusibili BCB ...................................................................................................... 85


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Figura 10 Protezione in cartone delle batterie 3,3Ah .............................................................................. 86

Figura 11 Connessione batterie 3,3Ah .................................................................................................... 87

Figura 12 Batterie 3,3Ah connesse ......................................................................................................... 88

Figura 13 Protezione in cartone delle batterie 7Ah/9Ah .......................................................................... 89

Figura 14 Connessione batterie 7Ah/9Ah ............................................................................................... 90

Figura 15 Batterie 7Ah/9Ah connesse ..................................................................................................... 91

Figura 16 Posizionamento fusibili nel portafusibili BCB .......................................................................... 92

Figura 17 Pianta di base armadi batteria esterna ................................................................................... 94

Figura 18 Dimensioni armadio batteria esterna ...................................................................................... 94

Figura 19 Protezione in cartone delle batterie 7Ah/9Ah/12Ah ................................................................ 96

Figura 20 Connessione batterie 7Ah/9Ah/12Ah ...................................................................................... 96

Figura 21 Batterie 7Ah/9Ah/12Ah connesse ........................................................................................... 97 Figura 22 Interruttore sezionatore batteria e fusibili ................................................................................ 97

Figura 23 Collegamento tra UPS e armadio batteria .............................................................................. 98

Figura 24 Interfacce B8000FXS ............................................................................................................ 100

Figura 25 Scheda rel ........................................................................................................................... 101

Figura 26 Fusibile F12 back-feed protection 30...60kVA ...................................................................... 103


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OMD91050 REV. F 7

ENGLISH LANGUAGE


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8 OMD91050 REV. F

1 SCOPEThe instructions contained in the operating manual are applicable to the whole production

range of B8000FXS UPS systems, as indicated below.

ASD91 B8031FXS 10kVA






ASD97 B8033FXS 30kVA ASD98 B8033FXS 40kVA

ASI67 B8033FXS 50kVA

ASI68 B8033FXS 6 0kVA

Storing documentation

This manual and any other supporting technical documentation relating to the productmust be stored and made accessible to personnel in the immediate vicinity of theUPS.

Further information

In the event that the information provided in this manual is not sufficiently exhaustive,please contact the manufacturer of the device, whose details are available in theContacts section.


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OMD91050 REV. F 9

2 SAFETY RULES AND WARNINGS

2.1 UPS USECongratulations on choosing a product from Borri for the safety of your equipment. To obtain

the best performance from your B8000FXS UPS system (Uninterruptible Power Supply), wesuggest that you take your time to read the following manual.

The purpose of this manual is to give a short description of the parts composing the UPS andto guide the installer or the user through the installation of the unit in its using environment.

The installer or the user must read and correctly perform the instructions included in thepresent manual, with particular reference to the requirements regarding safety, in compliancewith the current regulations.

Read the technical documentation

Before installing and using the device, make sure you have read and understood allthe instructions contained in the present manual and in the technical supportingdocumentation.


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10 OMD91050 REV. F

2.2 B8000FXS RATING

UPS B8000FXS is provided with an identification plate containing the operation ratings. Theplate is fixed outside, on the rear of UPS.

Picture 1 Rating plate of B8000FXS

Check the technical characteristics

Before carrying out any installation or start-up operation on the UPS, make sure itstechnical characteristics are compatible with the AC supply line and with the outputloads.


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OMD91050 REV. F 11

2.3 SPECIAL SAFETY WARNINGS

2.3.1 General warningsUPS B8000FXS is provided with various stickers with indications regarding specific dangers.These stickers must be always well visible and replaced in case they are damaged.

The present documentation must be always available in proximity to the device. In case ofloss we recommend to request a copy to the manufacturer, whose details are available in theContacts section.

2.3.2 Personnel Any operation on UPS B8000FXS must be carried out by qualified personnel.By qualified and trained person we mean someone skilled in assembling, installing, starting

up and checking the correct operation of the product, who is qualified to perform his/her job andhas entirely read and understood this manual, especially the part regarding safety. Such training

and qualification shall be considered as such, only when certified by the manufacturer.2.3.3 Transpor t and handling

Avoid bending or deforming the components and altering the insulation distances whiletransporting and handling the product.

Undistributed weight

The weight of the UPS is not uniformly distributed. Pay attention when lifting.

Please inspect the device before installing it. In case any damage is noticed from theconditions of the package and/or from the outside appearance of the equipment, contact theshipping company or your dealer immediately. The damage statement must be made within 6days from receipt of the product and must be notified to the shipping carrier directly. Should theproduct need to be returned to the manufacturer, please use the original package.

Injury hazard due to mechanical damage

Mechanical damage to the electrical components constitutes a serious danger topersons and property. In case of doubt regarding the non-integrity of the package or

of the product contained therein, contact the manufacturer before carrying out theinstallation and/or the start-up.


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12 OMD91050 REV. F

2.3.4 InstallationThe product must be installed in strict compliance with the instructions contained in the

technical back-up documentation, including the present safety instructions. In particular, thefollowing points must be taken into account:

The product must be placed on a base suitable to carry its weight and to ensure itsvertical position;

The UPS must be installed in a room with restricted access, according to standardCEI EN62040-1;

Never install the equipment near liquids or in an excessively damp environment;

Never let a liquid or foreign body penetrate inside the device;

Never block the ventilation grates;

Never expose the device to direct sunlight or place it near a source of heat.

Special environmental conditions

UPS B8000FXS is designed for normal climatic and environmental operatingconditions as defined in the technical specification: altitude, ambient operatingtemperature, relative humidity and environmental transport and storage conditions. Itis necessary to implement specific protective measures in case of unusualconditions:

harmful smoke, dust, abrasive dust; humidity, vapour, salt air, bad weather or dripping; explosive dust and gas mixture; extreme temperature variations; bad ventilation; conductive or radiant heat from other sources; strong electromagnetic fields; radioactive levels higher than those of the natural environment; fungus, insects, vermin.

Use authorized personnel only

All transport, installation and start-up operations must be carried out by qualified andtrained personnel.The installation of UPS B8000FXS must be carried out by authorized personnel, incompliance with national and local regulations.


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OMD91050 REV. F 13

Do not modify the device

Do not modify the device in any way: this may result in damage to the equipmentitself as well as to objects and persons. Maintenance and repair must be carried outby authorized personnel only. Contact the manufacturer for details of the nearestservice centre.

2.3.5 Electrical connectionThe UPS connection to the AC power must be carried out in compliance with the current

regulations.Make sure the indications specified on the identification plate correspond to the AC power

system and to the actual electrical consumption of all of the equipment connected.

Check the conformity of the documentation

The UPS must be installed according to the requirements of HD 384.4.42 S1/A2 andin compliance with standard CEI 60346-4-42.Before connecting the unit to the distribution network, make sure you have receivedthe approval of the electrical power distribution Authority, so as provided for by thecurrent national regulations.

IT system

The UPS is also designed to be connected to an IT power distribution system.

All the electrical connections must be carried out by authorized personnel. Before connectingthe device make sure that:

the connection cable to the AC line is properly protected;

the nominal voltages, the frequency and the phase rotation of the AC supply arerespected;

the polarities of the DC cables coming from the battery have been checked;

no leakage current to earth is present.

The device is connected to the following voltage supplies:

DC battery voltage;

AC mains voltage;

AC bypass voltage.


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14 OMD91050 REV. F

Injury hazard due to electric shock!

The device is subject to high voltages, thus all safety instructions must bescrupulously adhered to before performing any operation on UPS B8000FXS:

Isolate the battery via DC circuit breakers before connecting it to the UPS; Connect the ground cable to the relevant bar before carrying out any other

connection inside the device.


If primary power isolators are installed in an area other than the UPS one, you muststick the following warning label on the UPS. ISOLATE THE UNINTERRUPTIBLEPOWER SUPPLY (UPS) BEFORE WORKING ON THIS CIRCUIT

2.3.6 OperationThe installations to which the UPS systems belong must comply with all the current safety

standards (technical equipment and accident-prevention regulations). The device can bestarted, operated and disconnected only by authorized personnel.

The settings can only be changed using the original interface software.


During operation, UPS B8000FXS converts power characterized by high voltagesand currents.

All the doors and the covers must remain closed.

Injury hazard due to contact with toxic substances

The battery supplied with the UPS contains small amounts of toxic materials. Toavoid accidents, the directives listed below must be observed:

Never operate the UPS if the ambient temperature and relative humidity arehigher than the levels specified in the technical documentation.

Never burn the battery (risk of explosion). Do not attempt to open the battery (the electrolyte is dangerous for the eyes

and skin).Comply with all applicable regulations for the disposal of the battery.


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OMD91050 REV. F 15

2.3.7 MaintenanceService and repairs must be carried out by skilled and authorized personnel. Before carrying

out any maintenance operation, UPS B8000FXS must be disconnected from AC and DC supplysources.

The device is provided with internal isolators which allow to isolate the internal power circuits.However the voltages of the supply sources are present on the terminals. To isolate the devicecompletely, provide external circuit breakers on the lines.

The device contains dangerous voltages even after shutdown and disconnection from thesupply sources, due to the internal capacitors which discharge slowly. Thus we recommend towait at least 5 minutes before opening the device doors.


Any operation must be carried out only when voltage is absent and in compliancewith safety directives.

Make sure the battery circuit breaker that may be placed near the battery hasbeen opened.

Isolate the device completely by operating the external circuit breakers. Wait at least 5 minutes in order to allow the capacitors to discharge.

After switching off and disconnecting the device there still might be very hot components(magnetic parts, heat sinks); therefore we recommend to use protective gloves.

High temperature of components

It is strongly recommended to use protective gloves due to the high temperatures thatmay be reached during the operation.


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16 OMD91050 REV. F

2.3.8 StorageIf the product is stored prior to installation, it should remain stored in its original package in a

dry place with a temperature ranging from -10C to +45C.


It is necessary to implement specific protective measures in case of unusualenvironmental conditions:

harmful smoke, dust, abrasive dust; humidity, vapour, salt air, bad weather or dripping; explosive dust and gas mixture; extreme temperature variations;

bad ventilation; conductive or radiant heat from other sources; fungus, insects, vermin.

2.4 ENVIRONMENTAL PROTECTION2.4.1 ISO 14001 certi fication

Borri is particularly sensitive to the environmental impact of its products. That is why UPSB8000FXS has been manufactured with cutting-edge eco-design criteria (ISO 14001certification).

Special care was taken in using fully recyclable materials and in reducing the amounts of rawmaterials used.

2.4.2 Recycling of packing materialsPacking materials must be recycled or disposed of in compliance with applicable local and

national laws and regulations.

2.4.3 Device disposal At the end of their product life, the materials composing the device must be recycled or

disposed of in compliance with the current local and national laws and regulations.


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OMD91050 REV. F 17

3 INSTALLATION3.1 RECEIPT OF THE UPS

Please inspect the device before installing it. In case any damage is noticed from theconditions of the package and/or from the outside appearance of the equipment, contact theshipping company or your dealer immediately. The damage statement must be made within 6days from receipt of the product and must be notified to the shipping carrier directly. Should theproduct need to be returned to the manufacturer, please use the original package.

Danger to persons due to transport damages

Mechanical damage to the electrical components constitutes a serious danger topersons and property. In case of doubt regarding the non-integrity of the package orof the product contained therein, contact the manufacturer before carrying out theinstallation and/or the start-up.

3.1.1 StorageThe package normally ensures protection from humidity and possible damages during

transport. Do not store the UPS outdoor.

Risk of damage due to inappropriate storage

For the environmental storage conditions, refer to the indications given for theinstallation of the device.

The device must only be stored in rooms protected from dust and humidity. The device cannot be stored outdoor.


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18 OMD91050 REV. F

3.2 HANDLING OF THE UPSThe UPS is packed on a pallet. It is handled from the transport vehicle to the installation (or

storage) place via a fork lift.

The device has a heavy weight

Avoid turnover during the transport of the UPS. Cabinets must always be handled in upright position. During loading and unloading operations, always respect the indications

regarding the device barycentre marked on the package.

Before positioning the UPS, in order to avoid risks of turnover, its recommended to move thesystem on the wood pallet on which the UPS is fixed.Before the positioning in the final location, remove the UPS from the pallet.

Handling of the UPSThe UPS B8000FXS can be handled by means of the four wheels fixed on the

bottom.

Picture 2 Handling of UPS B8000FXS


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OMD91050 REV. F 19

3.3 POSITIONING AND INSTALLATIONUPS B8000FXS must be installed indoor, in a clean and dry room, preferably without dust or

humidity infiltrations. For the environmental conditions in the place of installation, in compliance

with the current legislation, please refer to the Overall dimensions, minimum distances from thewalls and ventilation section.


It is necessary to implement specific protective measures in case of unusualenvironmental conditions:

harmful smoke, dust, abrasive dust; humidity, vapour, salt air, bad weather or dripping; explosive dust and gas mixture; extreme temperature variations; bad ventilation; conductive or radiant heat from other sources; fungus, insects, vermin.


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20 OMD91050 REV. F

3.3.1 Base plan, static load and weights

Picture 3 Base plan

UPS POWER (kVA)10 15 20 30 40 50 60

B8031FXS/B8033FXS B8033FXSL1 mm 450

P1 mm 650

L2 mm -

The supporting base of the UPS must be designed to carry the UPS weight and to ensure itssteady and safe support.

Its carrying capacity must be adequate to the static loads indicated in the table below.

UPS POWER (kVA) 10 15 20Weight w/o battery - kg 100 110 110

Weight with battery - kg Min. 175Max. 285Min. 260Max. 285

Min. 260Max. 285

Static load w/o battery kg/m 2 315 348 348

Static load with battery kg/m 2 Min. 470Max. 945 Min. 829Max. 895 Min. 829Max. 895

UPS POWER (kVA) 30 40 50 60Weight w/o battery - kg 140 140 170 170

Weight with battery - kg 350 350 - -

Static load w/o battery kg/m 2 464 464 563 563

Static load with battery kg/m 2 1160 1160 - -


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OMD91050 REV. F 21

3.3.2 Overall dimensions, minimum distances from the walls and ventilationThe UPS must be so installed as to ensure its serviceability and to allow a correct air flow as

much as possible.

With regard to the minimum distances from the walls, for all of the UPS sizes the sameinstallation conditions apply as indicated in the table below.

Picture 4 Minimum distances from the walls


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22 OMD91050 REV. F

UPS POWER (kVA) 10 15 20 30 40 50 60B8031FXS/B8033FXS B8033FXS

L - mm 450

P - mm 670

H - mm 1200

X (min.) - mm 50 100

Y (min.) - mm 500

ADD. CABINET COD. AS553L1 - mm 503

P1 - mm 647H1 - mm 1200

The table below shows the air volume required for an optimal ventilation and cooling of theUPS.

UPS POWER (kVA) 10 15 20 30 40 50 60B8031FXS/B8033FXS B8033FXS

Air volume (m 3/h) 500 600 800 900 1100 1100


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OMD91050 REV. F 23

3.3.3 Environmental installation condit ionsThe air is classified by the EN 60721-3-3 standard (Classification of environmental

parameters and their severities Stationary use at weather-protected locations) based on

climatic and biological conditions as well as on mechanically and chemically active substances.Therefore the place of installation must meet specific requirements to ensure compliancewith the conditions for which the UPS was designed.

Climatic condit ions according to the technical specification of B8000FXS

Environmental parameter Minimum operating temperature (C) 10

Maximum operating temperature (C) + 40

Minimum relative humidity (%) 5

Maximum relative humidity (%) 95

Condensation NO Rainfall with wind (rain, snow, hail, etc.) NO Water with an origin other than rain NO

Ice formation NO

Classif ication of biological condit ions (EN 60721-3-3)

Environmentalparameter

Class

3B1 3B2 3B3

a) Flora NO Presence of mildew, fungus,etc.

Presence of mildew, fungus,etc.

b) Fauna NO Presence of rodents andother animals that areharmful to products,excluding termites

Presence of rodents andother animals that areharmful to products,including termites

Classification of mechanically active substances (EN 60721-3-3)

Environmental parameter Class

3S1 3S2 3S3 3S4

a) Sand [mg/m 3] No 30 300 3000

b) Dust (suspension) [mg/m 3] 0,01 0,2 0,4 4,0

c) Dust (sedimentation) [mg/(m 2h) 0,4 1,5 15 40

Places where precautions have been taken to minimize the presenceof dust. Places away from dust sources X

Places without any special precaution to minimize the presence ofsand or dust, however not in proximity to sand or dust sources X

Places in proximity to sand or dust sources X Places in proximity to working processes that generate sand or dust,or in geographic areas having a high proportion of sand brought bythe wind or of dust suspended in the air

X


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24 OMD91050 REV. F

Classification of chemically active substances (EN 60721-3-3)

Environmental parameter Class

3C1R 3C1L 3C1 3C2 3C3 3C4 a) Sea salt No No No Saltfog

Saltfog

Saltfog

b) Sulphur dioxide [mg/m 3] 0,01 0,1 0,1 1,0 10 40

c) Hydrogen sulphide [mg/m 3] 0,0015 0,01 0,01 0,5 10 70

d) Chlorine [mg/m 3] 0,001 0,01 0,1 0,3 1,0 3,0

e) Hydrochloric acid [mg/m 3] 0,001 0,01 0,1 0,5 5,0 5,0

f) Hydrofluoric acid [mg/m 3] 0,001 0,003 0,003 0,03 2,0 2,0

g) Ammonia [mg/m 3] 0,03 0,3 0,3 3,0 35 175

h) Ozone [mg/m 3] 0,004 0,01 0,01 0,1 0,3 2,0

i) Nitric oxide (expressed in equivalent values ofnitrogen dioxide) [mg/m 3] 0,01 0,1 0,1 1,0 9,0 20

Places where atmosphere is strictly monitored andregulated (clean spaces category) X

Places where atmosphere is permanentlymonitored X

Places located in rural and urban regions whereindustrial activities are few and where trafficis moderate

X

Places located in urban regions with industrialactivities and/or considerable traffic X

Places in proximity to industrial sources withchemical emissions X

Places located in industrial installations.Emissions of highly concentrated chemicalpollutants

X

UPS B8000FXS is designed to be installed in an environment that meets the followingclassifications.

K Climatic conditions In accordance with the technicalspecification B Biological conditions 3B1 (EN 60721-3-3) C Chemically active substances 3C2 (EN 60721-3-3) S Mechanically active substances 3S2 (EN 60721-3-3)

In the event that the environmental conditions of the installation room do not comply with thespecified requirements, additional precautions must be taken to reduce excessive values to thespecified limits.


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OMD91050 REV. F 25

4 ELECTRICAL CONNECTION

The electrical connection is part of the work which is normally provided by the company thatcarries out the product installation. For this reason, the UPS manufacturer shall not be heldresponsible for any damages due to wrong connections.

Use qualified personnel only

All the operations related to the electric connection must be carried out by qualifiedand trained personnel.

Work in compliance with the local standards

The installation of UPS B8000FXS must be carried out in compliance with nationaland local regulations.

Connection of ground cable

The grounding of the UPS via the relevant terminal is mandatory. It is stronglyrecommended to connect the ground terminal as first terminal.


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26 OMD91050 REV. F

The electrical connection is part of the work which is normally provided by the company thatcarries out the electrical installation and not by the UPS manufacturer. For this reason, thefollowing recommendations are only an indication, as the UPS manufacturer is not responsible

for the electrical installation. In any case we recommend to carry out the installation and theelectrical input and output connections in compliance with the local standards.Cables must be selected bearing in mind technical, financial and safety aspects. The

selection and the sizing of cables from a technical viewpoint depend on the voltage, on thecurrent absorbed by the UPS, on the bypass line and on the batteries, on the ambienttemperature and on the voltage drop. Finally, the kind of cable laying must be taken intoparticular consideration.

For more explanations regarding the selection and the sizing of cables, please refer to therelevant IEC standards, in particular to IEC 64-8 standard.

Short-circuit currents (very high currents with a short duration) and overload currents(relatively high currents with a long duration) are among the main causes of cable damage. Theprotection systems normally used to protect the cables are: thermal magnetic circuit breakers or

fuses. Protection circuit breakers must be selected according to the maximum short-circuitcurrent (max Isc) that is needed to determine the breaking power of automatic circuit breakers,and to the minimum current (min Isc) that is needed to determine the maximum length of theline protected. The protection against short-circuit must operate on the line before any thermaland electrothermal effects of the overcurrents may damage the cable and relevant connections.

During the electrical installation take particular care to respect the phase rotation.

- UPS up to 20kVAThe terminal boards are placed on the rear of the UPS, under the breakers. To access the

terminals remove the protection, removing the fixing bolts.

- UPS 30...60kVAThe terminal boards are placed on the front of the UPS. To access the terminals remove the

front panel, removing the fixing bolts.

Mains connectionThe connection to the mains must be carried out with protection fuses between the

mains and the UPS.The use of differential protection devices in the line supplying the UPS is

unadvisable. The leakage current to ground due to the RFI filters is rather highand it can cause spurious t ripping of the protection device.

According to CEI EN62040-1 standard, in order to take into account the UPSleakage current, residual current devices having adjustable threshold can be used.

Mains connection

Include an appropriate and readly accessible disconnect device in the fixingwire connecting the UPS to the mains.


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OMD91050 REV. F 27

To protect the output against electrical shock, use the following residual current devices:

B8033FXS: DEVICE AS TYPE B (IEC/TR 60755/A2)

B8031FXS: DEVICE AS TYPE A (IEC 61081-1 or IEC 61091-1)

Electrical connection data

Power (kVA)10 15 20

B8031FXS

Input Fuses (A)Rectifier 3x25 3x32 3x32

Bypass 1x80 1x110 1x150

Input cables

(mm2)

Rectifier 4x6 4x10 4x10

Bypass 2x16 2x25 2x35

Output cables (mm 2) 2x16 2x25 2x35

Battery cables (mm 2) 3x6 3x6 3x6

Ground cable (mm 2) 16 16 16

Electrical connection data

Power (kVA)10 15 20 30 40 50 60

B8033FXS

Input Fuses (A)Rectifier 3x25 3x32 3x32 3x70 3x70 3x100 3x135

Bypass 3x25 3x32 3x32 3x70 3x70 3x100 3x135

Input cables(mm 2)

Rectifier 4x6 4x6 4x10 4x25 4x25 4x35 4x35

Bypass 4x6 4x6 4x10 4x25 4x25 4x35 4x35

Output cables (mm 2) 4x6 4x6 4x6 4x10 4x25 4x25 4x35

Battery cables (mm 2) 3x6 3x6 3x6 3x6 3x16 3x16 3x35

Ground cable (mm 2) 16 16 16 16 35 35 50


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28 OMD91050 REV. F

4.1 BACKFEED PROTECTION DEVICEThe back-feed protection device, as indicated by the EN 62040-1 Standard, is optional and

can be installed during the UPS production phase; the installation on site can only be carriedout by skilled personnel.The device is a contactor that automatically disconnects the bypass line in case of failure of

the static switch, in order to avoid voltage feed-back on the input terminals during the a mainsfailure.

The use of a device installed inside the UPS allows a higher flexibility of use, as only thebypass line is cut leaving the rectifier battery charger in operation.

The use of an external device forces the user to separate the UPS supply lines (rectifier andbypass) if the flexibility and availability of the UPS are supposed to be kept unaltered.

The following table shows the main electrical characteristics of the external sectioning devicein case this solution is chosen.

Backfeed protection device

UPS power (kVA) B8031FXS 10 15 20

Maximum operating voltage (Vac) 690

Minimum rated current (A) 65 100 130

Category AC-1

Backfeed protection device

UPS power (kVA) - B8033FXS 10 15 20 30 40 50 60Maximum operating voltage (Vac) 690

Minimum rated current (A) 25 35 50 70 100 125 150

Category AC-1


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Install ation and start-up o f UPS B8000FXS 10-60kVAInstallazione e avviamento UPS B8000FXS 10-60kVA

OMD91050 REV. F 29

4.2 TERMINAL BOARDS

UPS B8000FXS is provided with terminal boards for the connection of power cables and ofauxiliary connections.

Picture 5 Terminal board B8031FXS 10-15-20kVA

Picture 6 Terminal board B8033FXS 10-15-20kVA

Picture 7 Terminal board B8033FXS 30-40kVA

Picture 8 Terminal board B8033FXS 50-60kVA


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4.3 CONNECTION OF POWER CABLESFor the electric connection of UPS B8000FXS, connect the following cables:

DC supply from the battery; AC supply from the rectifier and bypass supply mains;

AC output to the loads.


Very high voltages are present at the ends of the cables coming from the battery: Isolate the battery via DC circuit breakers before connecting it to the UPS; Connect the ground cable to the relevant bar before carrying out any other

connection inside the device.

Risk of damages to the device due to insuff icient insulation

The cables must be protected from short-circuits and leakage currents to earth; The connection points must be hermetically sealed to prevent the air from

being sucked through the cable passage.

Risk of damages to the device due to incorrect wir ing

To connect the device, follow the electrical drawing scrupulously and respect thepolarity of cables.


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OMD91050 REV. F 31

4.4 BATTERY

CAUTION A battery can present a risk for electrical shock and high short circuit current. Thefollowing precautions should be observed when working on batteries:

a) Remove watches, rings or other metal objects;b) Use tools with insulated handles;c) Wear rubber gloves and boots;d) Do not lay tools or metal parts on top of batteries;e) Disconnect the charging source prior connecting or disconnecting battery

terminals;

f) Determine if battery is inadvertently grounded. If inadvertently grounded,remove source from ground. Contact with any part of a grounded battery canresult in electrical shock. The likelihood of such shock can be reduced ifsuch grounds are removed during installation and maintenance (applicableto equipment and remote battery supplies not having a grounded supplycircuit).

Batteries installation

For battery installation please respect the prescriptions of the EN62040-1 standard,

paragraph 4.5.To obtain the battery life indicated by the battery manufacturer, the operatingtemperature must remain between 0 and 25 C. However, although the battery canoperate up to 40 C , there will be a significant reduction of the battery life.To avoid the formation of any kind of potentially explosive hydrogen and oxygenmixture, suitable ventilation must be provided where the battery are installed (seeEN62040-1 annex N).

The batteries can be internal or external, however, it is recommended to install them when theUPS is capable of charging them. Please remember that, if the battery is not charged forperiods over 2-3 months they can be subject to irreparable damage.


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32 OMD91050 REV. F

Internal batteries

The B8031FXS and B8033FXS from 10kVA to 20kVA, have internal batteries.Servicing of batteries should performed by qualified personnel only.Replace the batteries with the same number of block and capacity.Replace only with original type.CAUTION: do not dispose of batteries in fire. The battery may explode.CAUTION: do not open or mutilate batteries. Released electrolyte is harmful to the

skin and eyes.It may be toxic.CAUTION: do not dump the exausted batteries in the environment.

4.4.1 Battery connection and posit ioning

Battery voltage

After the battery installation, before closing BCB, check the battery voltage on theBCB circuit breaker.In case of not directly supplied cabling, please connect the cables to the batterybreaker (BCB) as shown in the below picture.

Picture 9 Cabling of BCB fuse holder


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OMD91050 REV. F 33

4.4.1.1 3,3Ah 12V battery connection and positioning B8000FXS 10kVA1) Remove the four screws to open the front cover and access the battery trays.

2) Remove the cardboard cover protection from the batteries, see picture 10.

Picture 10 Cardboard 3,3Ah battery protection


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34 OMD91050 REV. F

3) Connect the wires as shown on the picture 11.

Picture 11 3,3Ah battery connection

Colour cablesThe cable terminations, for the connection to the battery trays, are marked with

BLACK PVC-sleeve for the connection to the negative pole and with RED PVC-sleeve for the connection to the positive pole.

The termination of the cable 13- will be marked with BLACK PVC-sleeve and thatof the cable 13A+ with RED pvc-sleeve.

The termination of the cable 15- will be marked with BLACK PVC-sleeve and thatof the cable 12+ with RED pvc-sleeve.


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OMD91050 REV. F 35

After the connection re-insert the battery trays as shown in pictures 12.

Picture 12 3,3Ah battery connected

Put back and fix the front cover with the four screws.


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36 OMD91050 REV. F

4.4.1.2 7Ah / 9Ah 12V battery connection and positi oning B8000FXS 10-15-20kVA1) Remove the four screws to open the front cover and access the battery trays.

2) Remove the cardboard cover protection from the batteries, see picture 13.

Picture 13 Cardboard 7Ah/9Ah battery protection


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OMD91050 REV. F 37


Picture 14 7Ah/9Ah battery connection

Colour cablesThe cable terminations, for the connection to the battery trays, are marked with

BLACK PVC-sleeve for the connection to the negative pole and with RED PVC-sleeve for the connection to the positive pole.

The termination of the cable 13- will be marked with BLACK PVC-sleeve and thatof the cable 13A+ with RED pvc-sleeve.The termination of the cable 15- will be marked with BLACK PVC-sleeve and thatof the cable 12+ with RED pvc-sleeve.


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38 OMD91050 REV. F

After the connection re-insert the battery trays as shown in picture 15.

Picture 15 7Ah/9Ah battery connected

Put back and fix the front cover with the four screws.


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OMD91050 REV. F 39

4.5 FUSES POSITIONING BCB B8000FXS 10-15-20KVA After that the battery is correctly connected, insert the fuses and the auxiliary contact on the

fuseholder (BCB), as shown in the picture 16.

Picture 16 Fuses positioning on the fuseholder BCB

Battery voltage

After the battery installation, before closing BCB, check the battery voltage on theBCB circuit breaker.In case of not directly supplied cabling, please connect the cables to the batterybreaker (BCB) as shown in the below picture.


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4.6 AS553 EXTERNAL BATTERYThe battery cabinet can be used to increase the autonomy of the UPS B8000FXS 10-15-

20kVA line for which the battery is installed internally on the standard configuration.

Internal battery

With the external battery the internal battery is never present.

The battery cabinet is necessary for the UPS 30...60kVA.

The battery cabinet is composed of one string of 60 monoblocks 30+30 or is composed oftwo strings in parallel, each composed of 60 monoblocks 30+30.

Each monoblock is composed of 6 cells.

The size of the monoblocks can be 7Ah, 9Ah or 12Ah.

- AS553 for 7Ah, 9Ah and 12Ah battery blocks.

The battery circuit breaker and the battery fuses are installed inside the external batterycabinet, see picture 22.

Concerning the installation of the external battery cabinet, refer to the details given inparagraph 4.3.

Cabinet balancedIn order to maintain the cabinet balanced, extract only one tray at a time.Before accessing the fuses, removing the protection, make sure that no voltage ispresent.


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4.6.1 Dimensions and weightsThe dimensions and weights of the external battery cabinet are indicates here under.

Picture 17 Base plan of the external battery cabinet

Picture 18 Dimensions of the external battery cabinet


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4.6.2 7Ah/9Ah/12Ah 12V battery connection and positioning 120 elements.1) Remove the six screws to open the front cover and access the battery trays.2) Remove the cardboard cover protection from the batteries, see picture 19.

Pictrue 19 Cardboard 7Ah/9Ah/12Ah battery protection


Picture 20 7Ah/9Ah/12Ah battery connection


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4) After the connection re-insert the battery trays as shown in picture 21.

Picture 21 7Ah/9Ah/12Ah battery connected

Put back and fix the front cover with the six screws.

Battery voltage

After the battery installation, before closing BCB, check the battery voltage on theBCB circuit breaker and connect battery cabinet to the UPS as indicated on 4.6.3paragraph.

Picture 22 Battery circuit breaker and fuses


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4.6.3 ConnectionsThe following picture shows the electrical connection between the UPS and the external

battery cabinet.

Picture 23 Battery cabinet and UPS connections

For the connection above mentioned you can use the cables supplied in the battery cabinet.


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4.7 SERIAL INTERFACESThe UPS is provided with serial interfaces for the external communication of the operating

status and parameters. RS232/USB: is used for connection to the proprietary programming and control

software.

MODBUS (OPTIONAL): is used for the transmission of data to the outside viaMODBUS protocol (RS485) with terminals.

PARALLEL (OPTIONAL): is used for communication between paralleled UPS units.

SNMP (OPTIONAL): is used for the external transmission of data via LAN.

NORMAL/BYPASS SELECTOR: switch the load on bypass.

INPUT SERVICE: is used only for maintenance


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Picture 24 Interfaces of UPS B8000FXS


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4.8 RELAY CARD CONNECTION (OPTIONAL)UPS B8000FXS, in its full configuration, is provided with a relay card for repeating alarms

and operating statuses remotely. Its electric connection is carried out directly on the terminalslocated on the card.

Picture 25 Relay card


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Relay Alarms/Status Status M1 Led

Pins Status innormal

operation Name

Status innormal

operation

RL1 Alarm = A30 COMMON ALARM Not energized ifalarm is present2-3 Closed

DL1 On1-2 Open

RL2 Alarm = A1 MAINS FAULT Not energized ifalarm is present5-6 Closed

DL2 On4-5 Open

RL3 Alarm = A9 BATTERY AUT END Not energized ifalarm is present8-9 Closed

DL3 On7-8 Open

RL4 Alarm = A13 INV OUT OF TOL Not energized ifalarm is present11-12 Closed

DL4 On10-11 Open

RL5

NORMAL MODE Alarm = A16 BYPASS LOAD

- - - - - - - - - - - - - - - - - - - - - - - - - -ECO MODE

Status = S7 BYPASS LOAD

Not energized ifalarm is present

- - - - - - - - - - - - -Energized if

status is present

14-15 Closed

DL5 On

13-14 Open

RL6 BATTERY NOT DISCHARGINGNot Energized

If batterydischarge

17-18 ClosedDL6 On

16-17 Open

RL7

NORMAL MODEStatus = S4 INVERTER LOAD

- - - - - - - - - - - - - - - - - - - - - - - - - -

ECO MODE Alarm = A38 INV LOAD

Energized ifstatus is present

- - - - - - - - - - - - -

Not energized ifalarm is present

20-21 Closed

DL7 On

19-20 Open

RL8 Status = S6 BYPASS OK Energized ifstatus is present

23-24 ClosedDL8 On

22-23 Open

Relay output characteristics:120 VAC voltage 1A current50 VDC voltage 1A current resistive load


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4.9 BACK-FEED PROTECTION (OPTIONAL ONLY FOR 30-60KVA)With the back-feed protection option (only for 30...60kVA), is mounted on terminal board the

fuse F12 that protect the power supply cable of contactor back-feed protection / relay RL1PB244 back-panel board.

Picture 25 Fuse F12 back-feed protection 30...60kVA


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5 STARTUP AND SHUTDOWN

Read the technical documentation

Before installing and using the device, make sure you have read and understood allthe instructions contained in the present manual and in the technical supportingdocumentation.

Further information

In the event that the information provided in this manual is not sufficiently exhaustive,

please contact the manufacturer of the device, whose details are available in theContacts section.

5.1 PRELIMINARY CHECKSBefore starting up the unit, make sure that:

all installation and electric connection works have been performed professionally;

all power and control cables have been properly and tightly connected to the relevantterminal boards;

the ground cable is properly connected;

the battery polarity is correct and the voltage is within the operating values;

the phase rotation of the line is correct and the voltage is within tolerance with theoperating values.

the emergency power off EPO push-button, if installed, is not pressed (if not, pressit back to the rest position).


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5.2 START-UP PROCEDURE

EPO push-button and phase rotationBefore switching the UPS on, make sure that:1) the emergency power off EPO push-button, if installed, is not pressed. If not,

press it back to the rest position;2) the input and output phase rotation is correct.

Circuit breaker BCBDo not close the battery breaker BCB before its required by the front panel. Seriousdamages to the UPS internal parts and/or to the battery may occur.

No. LCD DISPLAY ACTION OPERATING CHECKS 1 BLANK

Close RCB

A few seconds after the closing of inputcircuit breaker RCB

b8033fxs 10-60kva manual en

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