back cover fold august 2017 technical news · pdf filefuel pump module ge485 ... nissan navara...

THE TRULY INDEPENDENT LEADER IN ENGINE MANAGEMENT AND

MECHATRONIC PRODUCTSim-group.com.au

AUGUST 2017

newsFRONT COVERBACK COVER

TECHNICALBULLETIN

MERCEDES BENZ W204 ELECTRONIC STEERING LOCK (ESL)

The Mercedes Benz W204, A207 and W212 – C Class & E Class 2007 onwardA broad range of Mercedes Benz vehicles are fitted with electronic steering locks (ESL). This unit is often the source of common faults, and when it fails you can be left with big repair bills and a stranded customer.

If you are experiencing faults with the ESL or you notice that your customers ESL is noisy or slow to operate you should have the unit repaired immediately before you are left with an inoperable vehicle.

Common faults include:

• Vehicle won’t start and steering doesn’t unlock• Noisy steering lock• Key will turn in Electronic Ignition Switch (EIS / EZL) but will not start• No dash lights when turning key in EIS (Electronic Ignition Switch)• Electronic steering lock (ESL) cannot be heard when key is inserted

into EIS lock.• Steering wheel cannot be turned, even with key inserted into EIS.• Fault code 9003, N26/5 ESL control unit. No feedback during

unlocking. The steering is under stress.• Fault code 9005, N26/5 ESL control unit. Communication fault.

Injectronics provide a prompt test and remanufacturing service for your electronic steering lock. The ESL will be completely tested and remanufactured. Having your ESL remanufactured rather than purchasing an expensive new unit means there is no need for further dealer security programming or coding to be done once the unit is returned to you. You simply reinstall all parts and the vehicle will start and run. Contact Injectronics on 03 8792 6999 or visit our website www.injectronics.com.au to find your nearest stockist Removal:To remove the steering lock the steering column needs to be removed, the retaining nut removed and then the stud pushed in. If the operation of the lock is intermittent, then insert the key and tap the ESL until the ESL unlocks. As soon as the ESL has unlocked, then disconnect connection plugs and remove ignition key. You can now remove steering column, remove nut and push in the stud to

remove the ESL. For an ESL unit that will not unlock, you will be required to cut the stud, and Injectronics will install a new stud. For instructional videos on removing and refitting your ESL as well as how to cut the stud visit: http://injectronics.com.au/catalogue/view/electronic-steering-locks/444

Note:• To test or remanufacture your ESL, please supply the key, electronic

ignition switch (EIS) and electronic steering lock (ESL). • Your remanufactured unit is supplied in the unlocked (lock pin retracted)

position for ease of installation.• It is also returned with an instructional sheet on the installation of the ESL

to the vehicle

Solution:

RAE can offer a new aftermarket throttle body to suit the Dodge Caliber PM / Jeep Compass MK and Jeep Patriot MK. Common faults include:

• No throttle response

• Engine in limp mode

• Fault codes P2112 Jeep electronic throttle control unable to open

• Fault code P2110 Jeep electronic throttle control forced limited RPM

• Electronic throttle control warning light on

Possible causes of these faults can include a faulty Electronic Throttle Control (ETC), ETC harness is open or shorted, ETC circuit has poor electrical connection. IM Group has also found that these units often have stripped internal gears. Contact the IM Group now for pricing and availability.

Dodge Caliber, Jeep Compass / Patriot Throttle Body – TB090

Ford Mondeo MC 2.3L Hyundai Grandeur XG 3.0L

Nissan Navara D40 2.5L / Pathfinder R51 2.5L

GE482Fuel Pump Module


DP108GENDiesel Particulate filter sensor

24241890COTEHCM

NOWAVAILABLE

ABSGRAREPABS Module repair service

Volkswagen Passat 118 TSI CDAA engine

Holden VE 6.0L

Holden Colorado RC / Isuzu D Max TF / Mitsubishi Triton ML, MN / Nissan Navara D40

VSC102GENSuction Control Valve

*Repair service

FOLD

FOLD

Hyundai Santa Fe CM / Kia Carnival VQ


SC577(L side)Camshaft position sensor

SC578(R side)Camshaft position sensor

THE TRULY INDEPENDENT LEADER IN ENGINE MANAGEMENT AND MECHATRONIC PRODUCTS

news

FOLD

FOLD

MP249Boost pressure sensor

Holden Barina TM / Cruze JH / HSV VF

ECMLUC4CUREPElectronic Control Module

Land Rover Range Rover 3.5L

ECMDJETREPElectronic Control Module

Volkswagen Transporter T3 2.1LFiat 500 / Punto, Abarth 500 1.4L

ECMME7910REP Electronic Control Module

Subaru SVX 3.3L

CLISVXREP Climate control module

*Repair service

Jeep Wrangler TJ 4.0L

ECMJEEREPElectronic Control Module

*Repair service

Holden VZ 5.7L / HSV VZ 5.7L

TB291COThrottle Body

Peugeot 406 D8 / D9

DAS406REPDash cluster

*Repair service

Holden Commodore VE

DASGMVEREPDash Cluster

*Repair service

Holden Jackaroo U8 3.0L

ECM4JGMREPElectronic Control Module

*Repair service

BMW E36 3 series

BCME36REPGeneral Module

*Repair service

BMW E38 / E39 5 & 7 series

BCME39REP General Module

*Repair service

Nissan Maxima A33 3.0L

Alfa Romeo 159 / Holden Vectra ZC / Saab 9-3 2.8L

Toyota Hilux KUN16R / KUN26R

Mitsubishi Challenger PA 3.0L

BMW 3 Series E36

Honda Integra DC 1.5L & 1.8L

ABSTRW430REPABS Module

ECMMAXREPElectronic Control Module

ECM1KDREPElectronic Control Module

ECMCHALREPElectronic Control Module

ECME364REPElectronic Control Module

ECMINTREPElectronic Control Module

Volvo C30 1.6L / S80 2.4L

ABSMK61VOLREPABS Module

MP239GENMAP sensor

Chrysler 300 / Dodge Journey JC / Jeep Grand Cherokee WK / Wrangler JK

Toyota Avalon MCX10R 3.0L

DASAVAREPDash Cluster

Ford Fiesta WS / WT 1.6L

DASFIESREPDash cluster

INSIDE RIGHTINSIDE LEFT

*Repair service *Repair service

*Repair service

*Repair service

*Repair service

*Repair service

*Repair service

*Repair service

*Repair service *Repair service

*Repair service

*Repair service

Ford Territory SZ / Land Rover Discovery Series 3&4

Ford Territory SZ / Land Rover Discovery Series 3&4

EV131GENEGR Valve

EV132GENEGR Valve

*Right Side*Left Side

THE TRULY INDEPENDENT LEADER IN ENGINE MANAGEMENT AND

MECHATRONIC PRODUCTSim-group.com.au

AUGUST 2017

newsFRONT COVERBACK COVER

TECHNICALBULLETIN

MERCEDES BENZ W204 ELECTRONIC STEERING LOCK (ESL)

The Mercedes Benz W204, A207 and W212 – C Class & E Class 2007 onwardA broad range of Mercedes Benz vehicles are fitted with electronic steering locks (ESL). This unit is often the source of common faults, and when it fails you can be left with big repair bills and a stranded customer.

If you are experiencing faults with the ESL or you notice that your customers ESL is noisy or slow to operate you should have the unit repaired immediately before you are left with an inoperable vehicle.

Common faults include:

• Vehicle won’t start and steering doesn’t unlock• Noisy steering lock• Key will turn in Electronic Ignition Switch (EIS / EZL) but will not start• No dash lights when turning key in EIS (Electronic Ignition Switch)• Electronic steering lock (ESL) cannot be heard when key is inserted

into EIS lock.• Steering wheel cannot be turned, even with key inserted into EIS.• Fault code 9003, N26/5 ESL control unit. No feedback during

unlocking. The steering is under stress.• Fault code 9005, N26/5 ESL control unit. Communication fault.

Injectronics provide a prompt test and remanufacturing service for your electronic steering lock. The ESL will be completely tested and remanufactured. Having your ESL remanufactured rather than purchasing an expensive new unit means there is no need for further dealer security programming or coding to be done once the unit is returned to you. You simply reinstall all parts and the vehicle will start and run. Contact Injectronics on 03 8792 6999 or visit our website www.injectronics.com.au to find your nearest stockist Removal:To remove the steering lock the steering column needs to be removed, the retaining nut removed and then the stud pushed in. If the operation of the lock is intermittent, then insert the key and tap the ESL until the ESL unlocks. As soon as the ESL has unlocked, then disconnect connection plugs and remove ignition key. You can now remove steering column, remove nut and push in the stud to

remove the ESL. For an ESL unit that will not unlock, you will be required to cut the stud, and Injectronics will install a new stud. For instructional videos on removing and refitting your ESL as well as how to cut the stud visit: http://injectronics.com.au/catalogue/view/electronic-steering-locks/444

Note:• To test or remanufacture your ESL, please supply the key, electronic

ignition switch (EIS) and electronic steering lock (ESL). • Your remanufactured unit is supplied in the unlocked (lock pin retracted)

position for ease of installation.• It is also returned with an instructional sheet on the installation of the ESL

to the vehicle

Solution:

RAE can offer a new aftermarket throttle body to suit the Dodge Caliber PM / Jeep Compass MK and Jeep Patriot MK. Common faults include:

• No throttle response

• Engine in limp mode

• Fault codes P2112 Jeep electronic throttle control unable to open

• Fault code P2110 Jeep electronic throttle control forced limited RPM

• Electronic throttle control warning light on

Possible causes of these faults can include a faulty Electronic Throttle Control (ETC), ETC harness is open or shorted, ETC circuit has poor electrical connection. IM Group has also found that these units often have stripped internal gears. Contact the IM Group now for pricing and availability.

Dodge Caliber, Jeep Compass / Patriot Throttle Body – TB090

Ford Mondeo MC 2.3L Hyundai Grandeur XG 3.0L

Nissan Navara D40 2.5L / Pathfinder R51 2.5L



DP108GENDiesel Particulate filter sensor

24241890COTEHCM

NOWAVAILABLE

ABSGRAREPABS Module repair service

Volkswagen Passat 118 TSI CDAA engine

Holden VE 6.0L

Holden Colorado RC / Isuzu D Max TF / Mitsubishi Triton ML, MN / Nissan Navara D40

VSC102GENSuction Control Valve

*Repair service

FOLD

FOLD



SC577(L side)Camshaft position sensor

SC578(R side)Camshaft position sensor

back cover fold august 2017 technical news · pdf filefuel pump module ge485 ... nissan navara...

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