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Background Report Reference AP-42 Section Number: 10.6.1 Background Report Section: 4 Reference Number: 14 Title: Letter and Emission Summaries For J. M Huber Corporation, From P. McDdonald, JM Huber Corp. To R. Kalagnanam, Commerce, GA Huber Wood Products July 1992

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Page 1: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

Background Report Reference

AP-42 Section Number: 10.6.1

Background Report Section: 4

Reference Number: 14

Title: Letter and Emission Summaries For J. M Huber Corporation, From P. McDdonald, JM Huber Corp. To R. Kalagnanam, Commerce, GA

Huber Wood Products

July 1992

EPA
Text Box
Note: This is a reference cited in AP 42, Compilation of Air Pollutant Emission Factors, Volume I Stationary Point and Area Sources. AP42 is located on the EPA web site at www.epa.gov/ttn/chief/ap42/ The file name refers to the reference number, the AP42 chapter and section. The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from a previous version of the section and no longer cited. The primary source should always be checked.
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WOOD PRODUCTS

J.M. Huber Corgoration Wood Products wwon

Route 5, Hi hway 334 P.O. Box 690 Commerce, GA 30529 404 335-7661 Fox 404 335-7647

July 2,1992

Mr. Ramesh S. Kalagnanam Midwest Research Institute 401 Harrison Oaks Blvd., Suite 350 Cary, North Carolina 27513-2412

Dear Mr. Kalagnanam;

This letter and attached documentat in 3 SUDD~ - - 3d in response to your inquiry concerning dryer emissions from our Commerce, Georgia O.S.B. Plant. We appreciate and share your interest in obtaining quality information concerning air emissions from the wood panel industry. It is understood that thuogh the data supplied will be part of a public report , source identification will be anonymous.

Enclosed are the air emission (inlet and outlet) and operational data reports of our most recent compliance and engineering tests for the three WESP-s at Commerce, Georgia. These tests were performed while operating the dryers at maximum through-put and not at the normal lower day to day average rate. The wood used is,comprised of 90% Southern Yellow Pine and 10% soft hard woods. The three rotary kiln dryers each have individual Geoenergy Wet Electrostatic Precipitators controlling emissions.

The emission testing methods used for the test'data supplied are as follows :

DRYER;#1,#3 (APRIL 22,24, 1992)

PARTICULATE - METHOD 5 CONDENSABLE PARTICULATE - METHOD 202 VOC - METHOD '25 NOX - METHOD. 7E CO - METHOD 10 HCHO - BIF 0011 (DNPH)

., : . .

. , .

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Mr. Ramesh S. Kalagnanam July 2, 1992 page 2

DRYER tt2 (MARCH 19, 1992)

PARTICULATE - METHOD 5T VOC - METHOD 25 NOX - METHOD 7E CO - METHOD 10B HCHO - SINGLE POINT MIDGET IMPINGER SAMPLING (DNPH) During our last telephone conversation you mentioned that you have dryer emission data from December, 1989. This data is for only one dryer without WESP’s attached. We feel this data is flawed and should not be used since the dryer was not operating at maximum capacity and emission data since that time indicates it is not representative of our actual inlet loading to the WESP-s.

Please accept my sincere apology for the late response to your inquiry concerning dryer emissions. I hope the enclosed information will be useful to you in preparing your report concerning the AP-42 document for the E.P.A.. If you should need further explanation on this data, please do not hesitate to contact me.

/

Sincerely:

f%3.-oJ Peter McDonald Manufacturing Engineer

ENCLOSURE

cc: Billy Martin Dave Wi 1 lis Horst Sturmlinger

HUBER DISK: MRIAP42.LET

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TABLE 2-1 SUMMARY OF EMISSIONS DRYER STACK #1 J. M. HUBER CORPORATION COMMERCE, GEORGIA

PARAMGIFR R U N 1 R U N 2 R U N 3 R U N 4 AVERAGE

Particulate - Front Half Concentration, grldscf Emission Rate, Ibhr

Particulate -Back Half Concentration, grtdscf Emission Rate, Ibhr

Top1 Particulate Concentration, grldscf Emission Rate, Ibhr

Formaldehyde Concentration, ppm Emission Rate, Ibhr

Total Gaseous Nonmethane Organics Inlet

Concentration, ppm (as Carbon) Emission Rate, Ibhr (as Carbon) Total VOCs (1.2~ carbon emission rate)

Concentration, ppm (as Carbon) Emission Rate, lbhr (as Carbon) Total VOCs (1.2~ carbon emission rate)

Outlet

VOC Removal efficiency, 46

Carbon Monoxide Concentration, ppm Emission Rate. Ibhr

___ 0.0141 -_ 3.80

__ 0.0106 ___ 2.85

.__ 0.0247 -_ 6.66

12.9 13.0 2.16 2.00

194 . 756 49.2 45.6 59.04 54.72 '

516 945 38.4 55.6 46.08 66.12

22.0 -21.9

0.0135 3.59

0.0125 3.32

0.0260 6.90

19.6 3.00

812 51.0 61.2

1102 63.8 76.56

-25.1

187 25.3

0.0097 218

0.0105 3.01

0.0202 5.19

-__ ___

_._ -_ ___ ___ ___ ...

._

43.1 6.4

0.0124 3.39

0.0112 3.06

0.0236 6.45

15.2 2.39

807 48.6 58.3

814 52.6 63.1

-8.4

131 18.8

Page 5: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

TABLE 3 DRYER #I INLET PARTICUJATE SUMMARY

Meter Box Y Avg Della H. incha H20 Barnmetric P m u r c . i ncha Hg Meter Volume. m.tt

Avg Meter Temp. d q F Slatle P m u r e , lncha HZO Avg Stack Temp, d q F Water Colldcd. ml Cnrbondioxid+ %

0.999

2.M 29.23 49.400 77.9

-17.00 188.7 244.6 3.1

(02) Oxygen.% 17.9 1.411 A q Sqrt Della P, q r t ( ineha HZO)

(0) Sample lime, min 60

(Dn) N d c Diameter. lncha 0.213 @) Slack Diameter, lndm 42

F i l I d , PM

(Mpw) Particulate Collecld (probe wash). g 0.0076 (Mf) PartlNhlc Collded (filler), g 0.3204

Cdmdt4, PM

(Mii) H20 Impinger (inorganic) r a l d u q g 0.0086 (Mio) McCl 1mping.x (organic) realdue, g 0.0667

CALCUUTED DATA

Standard Meter Volume. N.fl Stack P-ure, lneha Hg Moisture, 96 Molscvlar Weight-nt. ibllb-mole Velocity, f lh Slack Ama, q . f t

Volumdtic flow. a d m Volumctrie flow, d d m

Isokinclic Rate, 7%

TO(^ JiItemtfe hd/j PM

Particulate Concentration, plnldd

Particulate Eminion Rate, lWhr O r p d c k k h d J PM

Particulate Concenlmtlon. gralnldsd

Particulate Emiuion Rate, Ibhr ' . I n q p m k k k h d f PM

PadNla le Concentration. p l n l d s d Particulate Emission Rate. lWhr

Train Fractionation: filterable. 96

47.500 27.98 19.5 27.0 93.8 9.62

54,174 33.188 9L9

0.1064

3.23

0.0216 6.15

0.0028

0.79

81

mndcruible, % 19

ERCE, CA RUN4 AVERAQE RUN 2 RUN J

VIWL v w 9 2 4/23/92 R n r W 4 14474SSO 1815497A OUW37

0.999

265 29.23 56.000 85.2

-17.00 184.8 2828

3.1 17.9

1.366

60 0.213

42

0.0254 0.3329

0.02%

0.999

137 29.23 53.377 19.4

-13.00 im.6 326.7 3.5 11.4

1.330

60 0.213

42

0.0092

0.4553

0.0522

0.999

260 7.9.23 48.858 133

-17.00 184.5 2b4.6 29 17.9 1.355 60

0.213 42

0.0952 03781

0.0160

OS99

254 29.23 53.012 793

-17.000 1843 7.91.4

3.2 11.7 1.367 60

' 0.213 42

0.0433 0.3888

0.0326 0.0365 0.0715 . 0.0650 .0.0577

54.022 27.98 19.8 27.0 90.6 9.6i

52,320 32,131 109.0

'51.276 27.98 23.1 26.7 911 9.62

53,139 31,350 106.0

41.499 27.98 m.8 26.9 90.1 9.62

52,019 31,562

97.5

50.933 27.900 21.2 26.8 90.9

. 9.621 52493 31681 104.2

O . I O 2 3 0.1398 0.1537 0.1320 : 23.18 37.55 41.59 35.77

0.0104 0.0215 0.0211 0.0177 2.87 5.78 5.11 4.79

0.0085 0.0157 0.0052 0.0098 2.33 4.n 1.41 265

84 79 85 83 11 16 21 15

!

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TAIILE 2.1.1 DRYER #I ourLIs1' PARTICULATE SUMMARY J. M. IlUUEll - CO,

MEASURED DATA Meter Box Y Avg Delta H, inches H20 Barometric Pressure. inches Hg Meter Volume, cu.ft Avg Meter Temp, deg F Slalic Pressure. inches H20 Avg Stack Temp, deg F Water Collected, ml

Carbon dioxide, %

Avg Sqrt Della P, sqrt(inches H20) Samplemme, min N m l e Diameter, inches Stack Diameter, inches

Particulate Collected (probe wash), g Particulate Collected (filter), g

Condendble PM H20 lmpinger (inorganic) residue, g

Oxygen, %

Filterable PM

(Mio) M e a Impingcr (organic) residue, g CALCULATED DATA

(Vmstd) Standard Meter Volume, cu.ft (Ps) Stack Pressure, inches Hg

(%Em) Moisture, % (Ms) Molecular Weight-wet. Ibllb-mole (Vs) Velocity, ft/s (As) Stack Area, sq.ft (Qa) Volumetric flow, acfm (Os) Volumetric flow, dscfm (I) kokinetic Rate.'%

(Cs) Particulate Concentration. grainldxf (En) Particulate Emission Rate, Ibhr

Condensible (back lid f) PM (0) Particulate Concentration, graiddscf (ER) Particulate Emission Rate; Ibhr

Total fmnf and buck I d f PM

(Cs) Particulate Concentration, graiddscl (ER) Particulate Emission Race. Ibhr

Told JiIfera6le (/ran! Id/) PM

1.010 0.99

29.15 31.928

80.1 1.10

142.6 169.2

2.8 17.6

0.708 60

60

30.778 29.23 20.6 26.9 44.5

19.63 52.475 35,671

MERCE, GA .... RUNj2i 4Ii2192 '.

1.010

204 29.15

44.776 88.4 1.10

146.2 279.2

2.8 18.1

0.648 60

0.299 60

1.010 1.98

29.15 44.065

83.6 1.10

147.2 281.1

2.7 17.5 0.640

60 0.299

60

1.010 213

29.18 46.036

88.7 1.10

1422 243.8

2.8 17.6

0.663 60

0.299 60

1.010 2.05

29.16 44.959

a6.9 1.100 145.2 268.0

28 17.7

0.650 60

0.299 60

O.M)(2 0.0067 . 0.0074 ' 0.0068 0.0327 0.0303 0.0202 ' 0.0277

0.01 I8 0.0102 0.0093 0.0104 0.0174 0.0240 ,0.O2CKo6 . O.OZ07

42.622 29.23 23.6 26.5 41.1

19.63 48,461 31,506

90.8

0.0141 3.80

O.OlO6 2.85

0.0247 6.66

42.309 29.23 23.8 26.5 40.7

19.63 47,956 31,022

91.6

0.0135 3.59

0.0125 3.32

0.0260 6.90

43.852 29.26 20.7 26.8 41.7

19.63 49,117 03,368

88.2

0.0097 2.78

0.0105 3.01

0.0202 5.79

42.928 29.241

227 26.6 41.2

19.635 48.5 I 1 31,965

90.2

0.0124 3.39

0.0112 3.06

0.0236 6.45

Page 7: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

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minx 2.2.1 DRYER #1 OUI'LLrl' FORMALDEIIYDE TIIW SUMMARY J. M. IIUUER - COMMERCE, GA

MEASURED DATA

Meter Box Y Avg Delta H, inches H 2 0 Barometric Pressure, inches Hg Meter Volume, ct

Avg Mefer Temp, deg F Static Pressure. inches N20 Avg Stack Temp, deg F Water Collected, ml

Carbon dioxide, %

Oxygen, % Avg Sqrt Delta P, (inches HZO)^ 1R Sample lime, min

Nazle Diameter, inches

Stack Diameter, inches Total Formaldehyde, mg

CALCULATED DATA

Standard Meter Volume, dscf Stack Pressure, inches Hg Moisture (from impingem), %

Moisture (af saturation), %

Molecular Weight-wet, Ibflb-mole

Vetocity, rt/s Slack Area, sq I t

Volumetric flow, aclm

Volumetric flow, dscfm Isokinetic Rate. %

Formaldehyde Concentralion, mgldscl

Formnldehyde Conccnfmtlon, ppm

Formoldehydc Emission Rate, lh/hr . .

0.994 1.76

29.15 43.846

82.3 1.10

145.1 216.5

2.8 17.6

0.713 60

0.277 60 19

41.509 29.21 21.1 22.8 26.8 45.0

19.63 5.30E+O4 3.56E + 04

91.2

0.46

12.9

2.16

0.994 1.57

29.15 42.249

92.3 1.10

148.2 249.5

2.8 18.1

0.674 60

0.277 60 18

39.254 29.21 21 .o

' 24.7 26.6 42.8

19.63 5.01E+04 329E+04

93.3

0.46

13.0

2.00

0.994 1.59

29.15 41.595

87.1 1.10

149.0 258.7

2 7 17.5

0.678 6 0 '

0.277 60 27

39.013 29.21 21.8 25.2

26.5 43.2

19.63

0.994 1.64

29.15 42563

87.2 1.10

147.4 248.2

2.8 17.7 0.69

60 0.277 60 21

39.925 29.23 22.1 24.2 26.6 43.7

19.63 5.09E+M 5.14E+04 3.&E+M 3.38E+M

93.0 92.5

0.69 054

19.6 1s.i 3.00 2.39

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Page 20: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

SUMMARY OF TEST RESULTS J.M. Huber Corp - Commerce, GA

Number 2 Dryer ESP Inlet) -, . .

Volume @ Meter (Vm): Sqrt Delta P Sampling Time (min): Barometric Pressure (Pb): Delta H (H): Volume in Irnpingers (mls): Static Pressure (in. wc.): Stack Pressure (Ps): Stack Temperature (16): Meter Coefficient (Y): Pitot Coefficient (Cp): Meter Temperature (Tm): Area Stack (As): Area Nozzle (An):

- 9 e r c e n t C02 (%): Percent 0 2 (%): Percent N2 (%): Milligrams, non-cond: Milligrams, cond:

Molecular Weight Dty (Md): Volume Water (Vwstd): VolumeGas Sampled (Vmstd): Stack Gas Moisture (%): Molecular Weight Wet (Ms): Volume Gas Sampled (Vma): Stack Gas Velocity, (Vs): Volumetric Plowrate (Qs):

Volumetric Flowrate (Qa): gr/dscf Non-Condens. (a): gr/dscf Condensables (a):

- Condensables, #/Hour (E): - Non-Condensables, #/Hour (E): -Total Emissions, #/Hour (E):

Percent Isokinetic Sampling:

-~ March 19,1992

Run #l

17.732 1.383 30.0

29.00 1.04

122.7 -17.5 27.71

197 0.993 0.840

68 9.17

0.000187 3.0

79.0 150.7

126

iao

29.20 5.78

17.105 25.2

' 26.37 ' 30.737

94.16 28,830 51,808 0.1359 0.1137 28.09 33.59 61.68 97.05

Run #2

18039 1.392 30.0 2897 1.06

124.1 -17.5 27.68

194 0.993 0.840

70 9.17

0 .0187 3.0

79.0 101.4 143.3

iao

29.20 5.84

17.318 25.2

26.38 31.004 94-61

29,075 s5052 0.0903, 0.1 277 31.82 2252 54.33 97,43

Run #3

17.932 1.397 30.0

28.94 1.07

126.4 -17.5 27.65

199 0.993 0.840

70 9.17

0.000187 3.0

18.0 79.0

111.0 125

29.20 5.95

17.198 25.7

26.32 31.259 95.46

28.8% 55520 0.0996 0.1121 27.78 24.67 5244 fgb. /s' fa"-

97.36

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. . . , . . . .

Volume @ Meter (Vm): Sqrt Delta P: Sampling Time (min): Barometric Pressure (Pb): Delta H (H): Volume in lmpingers (mis): Static Pressure (in. wc): Stack Pressure (Ps): Stack Temperature (Ts): Meter Coefficient (Y): Pitot Coefficient (Cp): Meter Temperature (Tm): Area Stack (As): Area Nozzle (An):

. r

&Percent c O 2 (%): Percent 0 2 (%): ' Percent N2 (%): Milligrams, non-cond: Milligrams, cond:

Molecular Weight Dry (Md): Volume Water (Vwstd): Volume Gas Sampled (Vmstd): Stack Gas Moisture (96): Molecular Weight Wet (Ms): 4 Volume Gas Sampled (Vma): Stack Gas Velocity, (Vs): Volumetric Flowrate (Qs): Volumetric Flowrate (Qa): gr/dscl Non-Condens. (a): 51 gr/dscf Condensables (a): Condensables, #/Hour (E):

SUMMARY OF TEST RESULTS J.M. Huber Corp. - Commerce, GA

Number 2 Dlyer EsP@&t, - March 19,1992

Run #1

36.401 0.592 60.0

29.01 1.46

244.5 1.2

29.10 151

1.022 0.840

67 18.35

0.000431 3.5

17.0 79.5 485 90.8

29.24 11.51

36258 24.1

2653 56836 37.82

26,560 41,635 0.0206 0.0386 8.80

Non-Condensables, #kour (E): 4.70 - Total Emissions, #/Hour (E): 13.50 . I

Percent lsokinetic Sampling: 96.93

Run #2

35.422 0.606 60.0 2897 1.57

257.9 1.2

29.06 149

1.022 0.840

68 18.35

0.000431 3.0

17.5 79.5 64.0 686

29.18 1214

35.177 25.7

26.31 56.194 3884

26,765 42,756 0.0281 0.0301

6.90 6.44

13.34 93.32

. . . . . , , . . .~ ---

Run #3

39.420 0.633 60.0

28.94 1.73

295.9 1.2

I 29.03 148

1.022 0.840

74 18.35 ,

0.000431 3.5

17.0

39.5 84.5

79.5

29.24 , 13.93

38.684 26.5

26.26 62444 40.59

27,684 44,688 0.0158 0.0337

8.00 3.74

11.74 /'?I 6G Q"l, 99.22

Page 22: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

J.M. Huber Corp. Commerce, GA Dryer #2 ESP March 19,1992 VOC Emissions

29075 788

1578 85.75

. .

Dryer No. 2 ESP Inlet

28896 1387 2779

150.01

Gas Flowrate (DSCFM): VOC Concentration (mgC/cu M): VOC Concentration (PPMC): Total VOC as Carbon (Lb/hr):

26765 147 294

14.73

Dryer No. 2 ESP Outlet

27684 885

1773 91.70

Gas Flowrate (DSCFM): VOC Concentration (mgC/cu M): VOC Concentration (PPMC): Total VOC as Carbon (Lb/hr):

2883C 475 952

51.25

Run 1

26560 681

1364 67.70

I

K a F = 1 95.67

?EMOVAL EFFICIENCY(%): -1

Page 23: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

' ' Carbon Monoxlde Calculations J.M. Huber, Cop.

Commerce, Georgla #2 Dryer

March19.1992

I

Run 1 Run 2 Run 3

Gas Fiowrate (DSCFM): 28830 29075 28896 CO Concentratlon (mg/cu M): 548.62 578.91 51 251 CO Concentration (PPM): 471 497 440

CO Emission Rate, (Iblhr): 59.1 9 62.99 55.42

Average CO Emission Rate, (lblhr): 59.20

Page 24: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

.- . .

Carbon Monoxlde Calculations J.M. Huber, Cop.

. . . Commerce, Georgla ........................ .. . :.- ........

......... . . . . . . . , . , .

. .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . :. . , . ~ + g p : O ~ f , i ;.:;:.::, ;.,::;: :,. . . . . . . . . . . . . . . . . . . . . . . . . . . ... pJ I . . . .

Gas Flowate @SCFM): CO Concentratlon (mg/cu M): CO Concentration (PPM):

CO Emission Rate, (Ibhr):

Run 1

26560 51 9.50

446

51.64

Run 2

26765 489.22

420

49.00

50.56

Run 3

27684 492 71

423

51.05

Page 25: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

a b

NOx EMISSION RATE (Whr)

(AS N O 3

J.M. Huber Corporation Commerce, Georgia

SUMMARY OF NOx RESULTS March 19,1992

ALLOWABLE RATE (lbhr) (AS N02)

2658) 0.38 394 1 10581131 2

3 1 el 1-1 el0 15

IAMRAGEGj 8.50

27684

271 22

288

1.68

3.94

3.94

; i

Page 26: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

TABULATlON O F TEST RESULTS J.M. Huber Corp. - Commerce, GA

#2 Dtyer ESP Outlet Formaldehyde Testing

March 19,1992

Run 1 Run 2

., . ...... . ..,

Run 3

Volume @ Meter, liters: Barometric Pressure (Pb): Meter Pressure (in. wc) Meter Coefficient (Y): Meter Temperature (Tm): Stack Temperature (Ts): Stack Pressure (Ps): Wet Fraction (Bws): Volume Gas Sampled, std I: Volume Gas Sampled, actual I: Volumetric Flowrate (Qs): Volumetric Flowrate (Qa):

57.38 29.01 1.8

1.012 73 151

29.1 0 0.241 55.99 66.61 26560 41635

60.39 2897 1.8

1.012 79 149

29.06 0.257 58.22 69.14 26765 42756

Formaldehyde

Molecular weight 30.03 Milligrams Analyte: 0.297 Concentration, mgldscm: 5.3048 Concentration, mgacm: 4.4586 Concentration, P P M 4.32

Emission Rate, poundsfiour. 0.53 Emission Rate, gramhour. 239i38

30.03 0.215 3.6929 3.1097 3.01

167. !X3 0.37

59.86 2894 1.8

1.012 72 148

29.03 0.265 58.38 69.28 27684 44688

30.03 0.380 6. 5096 5.4849 5.30

306.18 0.67

Page 27: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

1110 111 m - v m > x m H c m m m m m m m m ' m m - w m x m n g 0 - M Z R 0 0 0 0 0 0 0 0 0 0 - m z m

w . u z

r r R - m m > - m m z a, R C n C m m m m - a m m m m m x c n m I r - M Z O o o u ~ ~ m w o o o o - m z m

P - r z

Page 28: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

.. IC,....

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Page 29: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

m M P W U rn

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Page 30: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

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Page 31: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

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Page 32: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

1

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m m m m m m P m m m P m m m m m o o o o o o m o m o o o o o m o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

eo* r r r r r r r r r r r r r r r r - m c c P P P P P P P P P P P P P P P P

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(D n m > < r ~ m w ~ m w m m w r ~ m ~ ~ 23%

Page 33: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

I * . r l ,

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Page 34: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

2 z m

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Page 35: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

t '.__

. .

TABLE 2-1 SUMMARY OF EMISSIONS DRYER STACK #3 J. M. HUBER CORPORATION COMMERCE, GEORGIA

PARAMETER RUN1 RUN2 RUN3 AVEIHGB

Particulate -Front Half Concentration, gr/dscf Emission Rate, Ibhr

Particulate . Back Half Concentration. grldscf Emission Rate, Iblhr

Total Particulate Concentration. gr/dscl Emission Rate, lblhr

Formaldehyde Concentration, ppm Emission Rate. Iblhr

Total Gaseous Nonmelhane Organics . Inlet

Concentration, ppm (as Carbon) Emission Rate, Ib/hr (as Carpon) Total VOCs ( 1 . 2 ~ earbqn emission rate)

Concentration, ppm (a Carbon) Emission Rate, Ibhr (as Carbon) Total VOCs (1.2~ carbon emission rate)

Outlet

VOC Removal efficiency, %

VOC Removal efficiency, % Based on the 3 run averages

Carbon Monoxide Concentration, ppm Emission Rate, lblhr

Nitrogen Oxides (as N02) Concentration, ppm Emission Rate, lblhr

O.OUi3 0.0130 7.03 3.70

0.0306 0.0295 8.19 8.41

0.0568 0.0425 15.2 12.1

27.0 26.2 4.21 4.22

822 2837 49.5 118.0 59.4 201.6

517 848 30.2 52.7 36.2 ' 63.2.

39.0 68.6

257 286 35.0 41.4

17.3 16.9 3.9 4.0

0.0289 8.39

0.0189 5.47

0.0478 13.9

33.9 5.36

I134 650 78.0

1178 74.4 89.3

-14.5

284 41.9

16.2 3.9

0.0227 6.37

0.0263 7.36

0.0490 13.7 -_

29.0 4.60

1598 94.2 113.0

848 52.4 62.9

44.3

276 39.4

16.8 3.9

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TAIILE 7 DRYER #3 I N L n PARTICULATE SUMMARY J. M. IIUBER -COMMERCE, CA

RUN I RUN 2 RUN 3 IyM8oL PARM&TES uuP2 4 l w p Z 4," AVERAGE

O(LM4OU lls6.13L) 147d-1532 MEASURED DATA

Meler Box Y Avg Della H, incha H2O

Barnmetric P-urc, incha Hg

Mder Volume. cu.11

Avg MelaTemp, d q F Slalic Prruure, incha H2O

Avg Slack Temp, deg F Water Collsted, ml

Carbon d i d d c , %

Oxygen. % Avg Sqrt Della P. q r t ( incha HZO) Sample lime, min NonleDiamdu, inch- Slack Diamcler, Inches

F i l I d * PM Particulalc Collstcd (pmbe wash), g

C a u i d U * PM

H2O lmpinger (inorganic) raidue, g

Particulate collecled (filler), g

1.002

276

29.12

50.280 74.3

.17.3 210.0

239.1

4.0

17.0

1.389

60

0.213

42

0.0569

0.4892

0.0298

1.002

255 29.12

53.694 87.8

-17.3,

209.6

314.3

3.9

17.0

1.419

60

0.213

42

0.0321

0.4624

0.0589

1.002

243

29.12

30.603 89.5

-17.3

203.0

319.8

4.0

17.0

1.389

60

0.213

42

0.1382 0.4714

0.0717

1.002

2.58

29.12

51526

83.9

-17.3

207.5

291.1

4.0

17.0

1.40

60

0.213

42

0.0757

0.4743

O.OS35

(Mio) Mea lmpingu (organic) rsiduc, g o.os26 0.0626 O.OS97 o.osL73 CALCULATED DATA

Standad Meler Volume. cu.11 Slack P-urc, incha Hg

Mohlum, % Molmlar Weight-wet, Ibflb-male velocily. rvs Stack Arca, q . f t

Volumelrie now. adm

Volumeldc flow, d d m lsokinelic Rale, % ' '

T d d ' f i l t e d e (fd half) PM

Particulate Canccnlnlian, grain/dsel Particulate Emission Rale, lblhr

O q m k h u k hal f PM

Particuialc Conccnlralion. grain/d?icl Particulalc Emiuian Rale, lblhr

1 n - d ~ backhalf PM Particulate Concenlralion. grain/dwf Pertieulalc Emiuion Rsle. lbhr

Train Fractionation: fiilcrablc. %

48.774

27.85

18.7

27.2

93.8

9.62

54,156

32,262

98.0

0.1728

47.71

0.0166

4.60

0.0094

2.61

87

S0.77S

27.8s

22.6

26.8

96.6

9.62 55.767

31.681

103.9

0.1503

40.80

0.0190

517

0.0179

4.86

80

47.690

27.85

24.0

26.6

94.4

9.62

54,470

3.676

100.8

0.1972

51.85

0.0193

5.08

0.0232

6.10

82

49.079

27.85

21.8

26.9

94.9

9.62

54,798

31,540

100.9

0.1734

46.81

0.0183

4.9s

0.0168

4.52

83

mndcnrible. % I 3 20 I8 17

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TAllLE 2.1.1

PARTICULATE SUMMARY I)IIYER #3 OUTLET

MEASURED DATA Meter Box Y Avg Delta H, inches H20 Barometric Pressure, inches Hg Meter Volumc, cu.11 Avg Meter Temp, deg F Static Pressure, inches H20 Avg Stack Temp, deg F Water Collected, ml

Carbon dioxide, $6 Oxygen, % Avg Sqrt Delta P. sqn(inches HZO) Sample Time, min N o d e Diameter, inches Suck Diameter, inches

Filterable P M Particulate Collened (probe wash), g Particulate Collected (filter), g

CandemWe P M

1.010 2 16 29.12 46.330 79.9 1.20 148.6 292.2 3.1 17.7 0.644 60

0.299 60

0.0583 0.0179

1.010 2.47 29.12 49.754 86.3 1.20 150.2 319.1 3.1 17.7 0.690 60

0.299 60

0.0135 0.0265

1.010 248 29.12 50.565 94.3 1.20 1.50.6 295.7 3.1 17.7 0.692

60 0.299

' ' 60

0.0582 0.0311

( a i ) HZO Impinger (inorganic) residue, g 0.0267 0.0298 0.0201 (htio) 0.0620 0.0612 0.0381 0.0538 M e a Impinger (organic) residue, g

CALCUWTED DATA Standard Meter Volume, tuft Stack Pressure. inches Hg Moisture, % Molecular Weight-wet, Ibilb-mole Velocity, ftls Stack Area, sq.ft Volumetric flow, acfm Volumetric flow, dscfm Isokinetic Rate. % Told /iltero6le (JmM MJ) P M

Particulate Concentration, grain/dscf Particulate Emission Rate, Ibhr

Condem'ble (back h d f) PM Particulate Concentration, graiddscf Particulate Em'ksion Rate, lblhr

Total fmnIMd buck hnlf PM Particulate Concentration, graintdscl Particulate Emission Rate. Ibhr

1.010 2.37 29.12 48.883 86.8 1.20 149.8 302.3 3. I 17.7 0.68 60

0.299 60

0.0133 0.M52

0.0255

44.763 29.21 21.5 26.6 41.0 19.63

48,247 31,245 96.2

0.0263 7.03

0.0306 8.19

0.0568 15.22

47.545 29.21 24.0 26.5 44.0 19.63 51,817

. 33,249 96.0

0.0 130

3.70

0.0295 8.41

0.0425 12.11

47.624 29.21 22.6 26.7 44.0 19.63

5 1,832 33.845 94.5

0.0~9 8.39

0.0189 5.47

0.0478 13.86

46.644 29.21 23.4 26.6 43.0 19.63

50,632 32.780

9s.5

0.0227 6.37

0.0263 7.36

0.0190 13.73

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Page 39: Background Report Reference AP-42 Section Number: 10.6€¦ · The file name "ref02_c01s02.pdf" would mean the reference is from AP42 chapter 1 section 2. The reference may be from

TAULE 2.2.1 DRYER #3 OUTLEI? FORMALDEIIYDE TEST SUMMAICY J. hl. IIUISER - COMMERCE, CA

RUN I HUN 1 RUN 3

04/24/92 04/24/92 AVEKACE SYMBOL PARAMETER 04/24/92

0857-1013 1153-1311 1424-1534

MEASURED DATA

Meter Box Y Avg Delta H, inches HZO Barometric Pressure, inches Hg Meler Volume, cf Avg Meter Temp, deg F Static Prusure, inches H20 Avg Stack Temp, deg F Water Cnlkned. ml Carbon dioxide, 96

Avg Sqrt Delta P, (inches H20)- In Sample lime, min Nuzzle Diameter. inches Stack Diameter, inches Total Formaldehyde, mg

Oxygen, 96

CALCULATEDDATA

Standard Meter Volume, dscf Slack Pressure, inches Hg Moisture (from impingers), %

Moisture (at saluration), %

Molecular Weight-wet, Ibflb-mole

Velwity, fUs Stack Area, sq f t

Volumetric flow, acfm Volumetric flow, d r f m Isokinelic Rate, %

Fonnaldehydc Concentration, mgldscl Formaldehyde Concentration, ppm Formaldehyde Emission Rate, l bh r

0.994 1.02.

29.12 34.177

79.2 1.20

148.7 220.0

3.1 17.7

0.691 60

0.218 60 31

32.447

29.21 24.2 25.0 26.5 44.0

19.63 s . I ~ E + ~ 3.33E+04

103.3

0.N

27.0 4.21

0.994 0.994 1.03 1.00

29.12 29.12 34.784 34.424

89.7 95.5 1.20 1.20

150.1 151.2

221.6 217.1 3.1 3.1

17.7 17.7 0.718 0.705

60 60 0.218 0.238

60 ' . 60

30 38

32.395 . 29.21 24.4

. 25.9 263 45.8

19.63 5.39E+04

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