baduludena village hydro project report

16
Feasibility report / Project Report “Baduludena” village hydro project Prepared By Practical Action (Intermediate Technology Development Group South Asia) Contact Person Gihan Sajeew M.A. Project Manager Energy T.P: 0112829412/0772296240 Fax: 0112856188 [email protected]

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Page 1: Baduludena Village Hydro Project Report

Feasibility report /

Project Report

“Baduludena” village hydro project

Prepared By

Practical Action (Intermediate Technology Development Group – South Asia)

Contact Person

Gihan Sajeew M.A.

Project Manager –Energy

T.P: 0112829412/0772296240

Fax: 0112856188

[email protected]

Page 2: Baduludena Village Hydro Project Report

2

Table of Contents

1. INTRODUCTION ................................................................................................................... 3

1.1. Location of the site. .......................................................................................................... 3

1.2. Contact person .................................................................................................................. 3

1.3. Developer ......................................................................................................................... 4

2. SITE DETAILS ....................................................................................................................... 4

2.1. Proposed power output ..................................................................................................... 5

2.2. Type of ownership ............................................................................................................ 5

2.3. Leadership prospects ........................................................................................................ 5

3. MARKET FOR POWER......................................................................................................... 6

3.1. Types of load .................................................................................................................... 6

3.2. Prospectus for rival power sources................................................................................... 7

4. WATER RIGHTS.................................................................................................................... 7

4.1. Land Rights ...................................................................................................................... 7

4.2. Prospects for future difficulties ........................................................................................ 7

5. GEOTECHNICAL CHARACTERISTICS OF THE SITE ..................................................... 8

6. HYDROLOGICAL CHARACTERISTICS OF THE SITE .................................................... 9

6.1. Estimate of the Run-off .................................................................................................. 10

6.2. Flow Duration Curves of the catchment ........................................................................ 12

6.3. TURBINE DESIGN FLOW .......................................................................................... 14

7. HEAD MEASUREMENTS .................................................................................................. 14

8. CONSTRUCTION AND EQUIPMENT PROPOSALS AND COSTS ................................ 15

8.1. PAYMENT SCHEDULE ............................................................................................... 16

9. WORK PLAN........................................................................................................................ 16

Page 3: Baduludena Village Hydro Project Report

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1. INTRODUCTION

Baduludena is a small village with a population of 120 people living in 25 houses situated

in Haldummulla Divisional Secretariat in Badulla district in the Uva province. The

village is accessible from Marangahawela on the A4 main road at 168km post and then

along Marangahawela –UvaKosgama by road. At present the village has no vehicular

access and is accessible only by a 2.5 km long footpath from UvaKosgama Village. The

Uva-Kosgama is about 8km off from Marangahawela. The nearest town is Haldummulla

situated 15kms from the village.

The main occupation of the villagers is agriculture. The national electricity grid is about

4km away from the village and it is very unlikely that the grid would be extended for the

next 20 years. The main energy sources in the village are firewood for cooking, Kerosene

for lighting and car batteries to watch Black and White TV. Each household has to spend

at least Rs. 750 per month to meet the energy needs. The village has no post office,

medical facilities or any other government institution except the primary school.

The main need in the hour is a road for the village but providing electricity too can

contribute to improve the social and living condition to a greater extent.

DewagalleAra, a tributary of Walawe River, runs about 2kms away from the village and

this stream can be exploited for the production of electricity to the village.

1.1. Location of the site.

The site is located about 2kms south west of Baduludena Village, on the bank of

Dewagalle Ara, which is a small tributary of Walawe Ganga. The power house site shall

be located close to the confluence of Walawe Ganga with DewagalleAra.

Fig 1 shows the access route to the village and the location of the proposed site.

The provincial boundary of Uva and Sabaragamuwa falls along the DewagalleAra in this

area. Accordingly Imbulpe Division in Ratnapura district and the Haldummulla Division

in Badulla district will be on right and left side of the stream.

1.2. Contact person The villagers have formed an electricity consumer society and Mrs.Dinusha Kumari of

Baduludena has been elected as the secretary of the society. She will be the contact

person for the proposed power project.

Name: Dinusha Kumari

Address: Baduluden, Uva Kosgama, Haldummulla

Page 4: Baduludena Village Hydro Project Report

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1.3. Developer

The developer of this Project is Practical Action (formerly ITDG); through several years

of hard work in micro hydro sector with the rural communities in Sri Lanka, has

identified and proved a novel and sustainable strategy in empowering the disadvantaged

communities. The strategy is the 'Electricity Consumers Society' (ECS) of which the

objective is to enable communities to have their own renewable energy source of which

they have control in all aspects. The most significant factor of the strategy is that it (ECS)

has, while finding an effective and alternative energy-source viz. village hydro, made the

energy supply a community-responsibility, thereby making the community independent

The experience earned with this strategy was shared with the governmental officers, the

NGOs, banks, multilateral agencies and the individuals interested, through seminars and

observation visits to village hydro sites. The result was the national and international

recognition of Practical Action-South Asia's work and the strategy in village hydro sector

by many, after further research on the work. For example, the Government of Sri Lanka

has recognized the services of ECS. The World Bank, on the other hand and for the first

time, accepted the approach by including village hydro in its RERED (Renewable energy

for rural economic development) project

This is in addition to the ITDG-South Asia's own achievements such as, developing and

sustaining the village hydro technology and inclusion of village hydro into the National

Energy Policy.

Contact Person

Name: Eng.M.A.GihanSajeew

Address: Practical Action, No 5, Lionel Edirisinghe Mw, Colombo 5

Telephone: 0772296240, 0112829412

2. SITE DETAILS

DewagalleAra is a small tributary of Walawe Ganga, with a catchment area of 4.6 sq.

kms. The annual average rainfall is about 1900 mm in the project site. The catchment is

in the transition zone from wet zone to semi dry zone. The Samanalawewa Reservoir is

located about 3kms to the west of the stream at a higher elevation. It has been observed

that several springs also appeared in the upper reaches of stream with the impounding of

Samanalawewa reservoir in 1992 contributing to the base flow throughout the year. It is

estimated that about 60 l/s could be diverted for the operation of the proposed micro

hydro power plant

A diversion weir shall be located in the lower reach of the stream (Pusveltenna) to divert

the stream flow to the power canal on left bank. The design water level would be 385m

msl. A side spill shall be introduced to regulate the canal flow. The length of the canal

Page 5: Baduludena Village Hydro Project Report

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will be 70m and the forebay tank with a settlement basin shall be included as shown in

the layout map (Fig 2).

From the forebay water shall be conveyed to the power house using PVC penstock (225m

in diameter). The length of the penstock shall be 350m. The penstock shall be taken to the

left bank of the river. The power house shall be located on the left bank of the stream and

the power house elevation shall be 323m MSL to ensure the net head of 55m.

The present water level of the Walawe Ganga is around 319m at the confluence with

Dewagalleara. This will ensure the powerhouse will be well above flood levels of

Walawe Ganga.

2.1. Proposed power output

The design water level at the intake 385m MSL

The design water level at the forebay 383m MSL

The turbine level 323m MSL

Gross Head 60m

Head loss in the penstock 4.2m

The net head 55.8m

Design flow 60 liters per second

Efficiency of the turbine & generators 60%

Power Output 21.19kW

2.2. Type of ownership The power plant shall be developed by Practical Action and owned by the Baduludena

United Electricity Consumer’s Society of Baduludena, UvaKosgama, Haldummulla. The

Operation and maintenance is done by the ECS of Baduludena. The Project has been

registered with Sri Lanka Sustainable Energy Authority.

2.3. Leadership prospects

Most of the young generation of the village can read and write well. Some of them have

completed vocational training courses in training centers. Some of them are skilled

laborers like carpenters or masons. With a short training on the job, they can take on the

appropriate responsibilities to handle the maintenance and operation of the power plant

on a sustainable manner.

Page 6: Baduludena Village Hydro Project Report

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3. MARKET FOR POWER

Under the Gamidiriya Programme, a new road to the village is under construction. When

the vehicular access would be available to the village, the living conditions of villagers

drastically improve and villagers will tend to buy various household electric appliances

such as refrigerators, color TVs, water pumps etc. Average consumption of 500W per

house could be expected.

A rice mill and a grocery are also required for day to day requirements of the village.

The primary school in the village will have computer facilities in near future and use of

other electric appliances such as bulbs, fans, heaters could be expected.

There is a proposal to build a grid connected mini hydro power plant using the river flow

in Walawe Ganga and the power shall be connected to the national grid from

Mulgama/Watawala. However the access road for the power plant shall be constructed

through Baduludena village and the construction camp also will be erected in

Baduludena. When this project is commenced, accommodation for a large no of workers

will have to be provided in Baduludena village during its construction period.

Subsequently, operation & maintenance staff of the power plant would permanently stay

in the village; the village society can meet their electricity requirements by giving them

surplus power for these parties in the future and increase the no of members.

3.1. Types of load In the Day time: It is expected to provide electricity for the school to use computer

facilities in future. Other than that domestic load would be the main load types during the

day.

In addition, excess power could be utilized for pumping water from nearby stream

(BaduludenaAra) for agricultural usage.

Usage Load Type Power (W)

School 2 computers 300

2 electric fans 150

5 bulbs 125

Domestic 150 electric bulbs 4000

5 electric irons 5000

15 color TV 2000

5 B&W TV 250

15 radios 750

40 mobile phone chargers 80

10 food processors 700

10 Ceiling Fans 750

Agriculture 5 Pumps 20kW

1 rice mill 15kW

Page 7: Baduludena Village Hydro Project Report

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3.2. Prospectus for rival power sources

The national grid is about 4kms away from the village and there is no any other village

in between as the lands belongs to forest. Therefore it is very unlikely to extend the

national grid to this village. Besides, the national grid electricity tariff is much higher

than the village scheme. Therefore, the national grid would not be a threat to the

proposed project.

The solar power has been using in few houses for more than 3-5 yrs. It is very expensive

and cannot be used for high power consuming appliances. Besides charging batteries is

very cumbersome as closest battery charges to the village could be found at Haldummulla

, 15kms from the village

Accordingly, prospects for rival power sources are non existent.

4. WATER RIGHTS

Water rights shall be obtained from Divisional Secretary- Haldummulla.

4.1. Land Rights Land rights shall be obtained from Divisional Forest Office, Badulla for the construction

of weir, canal and penstock & Power House in Baduludena proposed forest reserve.

4.2. Prospects for future difficulties Vehicular access will not be available up to the power house even in the future.

Therefore major repairs such as replacement machines etc. cannot be done immediately.

Power interruptions longer lasting few days to weeks could be expected. Accessibility

can be obtained if the proposed grid connected hydro power project is being constructed.

Seasonal forest fires are very common in the area during dry weather .Therefore special

precautions have to be taken to protect PVC penstock line and the transmission line in

certain sections. So the penstock will be buried one or two feet and the transmission line

will construct with concrete poles.

Page 8: Baduludena Village Hydro Project Report

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5. GEOTECHNICAL CHARACTERISTICS OF THE SITE

The project area falls within the major lithological complex known as highland series,

which is made up of high grade metamorphic rocks. Out of the rock types forming the

highland series, mainly following rock types are present in the project area.

1. Quartz rich biotite gneiss

2. Biotite gneiss

3. Charnokitebiotite gneiss

4. Charnokite

5. Garnetiferousgranulites

White crystalline limestone which occurs as narrow bands within the highland series

was noted in exposures along the stream.

Dewagulu Ara flows through a fairly steep valley. In upper reaches, old scar of an earth

slip could be identified and 5-7m deep overburden could be observed in this section. In

lower reaches of the stream, slopes do not show any landslide activity.

Upstream section of the proposed weir site along the stream shows mild to moderate

gradient. Exposed bed rock could be seen in several places below the boulders along the

stream. The slopes are covered with grayish brown residual soils of estimated thickness

of 2-3m. From weir site to the downstream, stream drops fast forming small waterfalls

and rapids over the exposed bed rock.

Page 9: Baduludena Village Hydro Project Report

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6. HYDROLOGICAL CHARACTERISTICS OF THE SITE

The site is located in the transition zone from wet zone to semi dry zone. The annual

rainfall of the area is about 2000ml. Rainfall data is available for more than 6 yrs at a

weather station in Samanalawewa project. The location is Kumbalgama, just 2 kms away

from the catchment of the stream. The daily rainfall values from 1999 to 2007 (except the

year 2005) are available. The annual rainfall in the area was between 1700 ml and 2500

mm. Dewagalle Ara has a catchment area of 4.6 sq. kms.

Estimate of runoff

Two main sources contribute to the stream flow at the location of the intake weir. They

are:

1. Ground water discharge from springs along the Killekanduraara fed by

Samanalawewa reservoir

2. Surface runoff of the catchment.

Ground water

The Samanalawewa Reservoir is located about 3kms to the west of the stream at an

higher elevation. It has been observed that several springs appeared in the upper reaches

of the stream with the impounding of Samanalawewa reservoir in 1992. A large spring

can be found in KilleKandureAra which is a branch of the DegalleAra. In general the

discharge from these springs increases with the increase of reservoir level. A weir has

been installed inKilleKandureAra stream for continuous monitoring of discharge by

Ceylon Electricity Board (CEB). A few readings of the flow measurement in

KilleKandureAra given in Appendix 3. It can be seen that minimum flow there exceeds

25 liters/sec.

Surface runoff

The catchment of the DewaguluAra is shown in Fig 3. The extent of the catchment is 4.6

sqkms. Surface runoff in the catchment drains into the DewaguluAra through dry and wet

streams on fairly steep valleys in both banks.

Kumbalgama rain gauging station is located within the catchment and but the observation

period is limited to 8 years. The possibility of use of rainfall data of Balangoda rain

gauging station which is the second nearest and having long historical data was also

considered. However those records were found to be not representative data for the

catchment and it will over estimate the actual flow.

Page 10: Baduludena Village Hydro Project Report

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Fig 4: Average monthly Rainfall Distribution at Kumbalgama

The average annual rainfall is about 1912mms and the monthly rainfall distribution is

shown in Fig 2. From the above diagram it can be seen that both monsoon equally

contribute to the stream flow and the lowest rainfall experienced during the months of

June to August. Accordingly separate analysis of Yala and Maha seasons and water years

were not considered for this study.

6.1. Estimate of the Run-off

The total catchment of the proposed project is about 4.6 sqkms. Catchment area

measurements were carried out using 1:10,000 contour maps with a high accuracy. In

order to estimate the runoff coefficient of the catchment very conservatively, following

assumptions were made in conformation with the guidelines given in Design of Irrigation

Headworks for small catchments (A.J.P. Ponrajah)

The pan evaporation data is available for Ratnapura and it was found more appropriate

for the study. (Table 6). In the absence of direct stream flow measurements, a long term

stream flow series at the proposed site has to be generated from a mathematical model.

For this purpose rainfall runoff model shall be used with assumed model parameters and

selection of these parameters shall be carried out from the experience in similar

catchments in the country. The NAM conceptual model developed by the Danish

Hydraulic Institute in Denmark (DHI) shall be used in this study with observed rainfall

and evaporation Data as inputs.

Following parameters were assumed for the NAM Model.

Upper Zone Moisture Umax =5

Average Monthly Rainfall Distribution at Kumbalgama

Rain

fall

(mm

)

Page 11: Baduludena Village Hydro Project Report

11

Lower Zone Moisture Lmax= 100

Overland Runoff Coefficient CQ of = 0.50

Time Constants for overland flow routing CK1 =10.0

-do- CK2 =20.0

Base flow parameters for routing (upper zone) CKbfu = 400

Base flow parameters for routing (lower zone) CKbfl = 8000

Correction for the catchment Carea = 0.95

Pan Coefficient Ceva =0.80

The runoff rainfall ratio found from the generated flow rates from the model was 56%.

The Generated Runoff Volume at weir site of the DewaguluAra is given in Table 7.

Base flow of the catchment was taken as 25 litres/S.

Mean annual Runoff = 5.704 MCM

Standard Deviation = 0.347 MCM

P(X) 75% = 5.345 MCM

From the generated flow data of average climatic conditions (50% Probability), the

variation of runoff during the year were computed on monthly basis. 75% probable

climatic conditions were identified and the generated monthly runoff volumes for (P(x)

=75%) are given in Table 8.

Table 9 shows the 75% probable average flow rates of DewaguluAra (1999- 2007).

The 50% probable average daily flow rates and the 75% probable daily flow rates of the

catchment were established with average daily rainfall figures of Kumbalgama Station.

The results are shown in Table 10 & Table 11 respectively. Fig 4 shows the average flow

regime for 75% probability.

Page 12: Baduludena Village Hydro Project Report

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6.2. Flow Duration Curves of the catchment

The flow duration curves (FDC) represent the variation of runoff in a year with respect to

their magnitude and not according to their calendar sequence. FDC provides vital

information in selecting hydro mechanical components of the power plant. For the

catchment FDCS were derived for P(X) = 50% and P(X) = 75% using Table 6 and Table

5 respectively. These curves are shown graphically in Fig 6 & Fig 7 below.

Riv

er

Flo

w (

cum

ecs

)

Fig 5 Average Flow Regimefor P(X)=75% (cumecs) Dewagulu Ara-Weir

site A=4.6 sq.km

Page 13: Baduludena Village Hydro Project Report

13

Riv

er

Flo

w (

cum

ecs

)

Percentage Exedence (%)

Fig. 6 Flow Duration Curve for P(X)=50%-Dewagulu

Ara,Weir site A=4.6 sq. km

Riv

er

Flo

w (

cum

ecs

)

Percentage Exedence (%)

Fig 7 Flow Duration curve for P(X)=75% (cumecs) Dewagulu Ara-

Weir site A=4.6 sq.km

Page 14: Baduludena Village Hydro Project Report

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From these curves, upper and lower deciles, quadrilles’ and the median could be

obtained. Following are the ordinates of the two flow duration curves.

TABLE 1 FLOW-DURATION DATA

(for the catchment)

% Exceedance

Discharge (m3/sec)

P(x)=50% P(x)=75%

10 1.700 1.600

20 1.100 1.050

25 0.900 0.800

30 0.750 0.680

40 0.530 0.460

50 0.350 0.330

60 0.230 0.220

70 0.150 0.120

75 0.120 0.090

80 0.060 0.056

90 0.010 0.010

6.3. TURBINE DESIGN FLOW

Although the stream flow exceeds 100 lts/sec more than half of the year, the design flow

was chosen as 60 l/s as the load required is about 20 kW. It can be seen from the figure 7,

the design flow is available 78% of the time with P(x) =75%

7. HEAD MEASUREMENTS Head measurement was done by using an engineering level and the level sheet is given in

appendix 1

Page 15: Baduludena Village Hydro Project Report

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8. CONSTRUCTION AND EQUIPMENT PROPOSALS AND COSTS

No Cost element Specifications Rate Total (LKR)

1 Weir width is 5m and 0.6m

height concreted weir 35,000.00

2 Head race canal 60m long concrete lined 65,000.00

3 Fore-bay tank concreted 35,000.00

4 Settling tank concreted 35,000.00

5 Thrash rack steel 15,000.00

6 Spill way Masonry walled 22,000.00

7 UPVC penstock 225mm T600,360m

length 1,000,000.00

8 Penstock anchoring Steep locations anchoring

needed 20,000.00

9 Turbine manifold

,valves Galvanized steel 275,000.00

10

Turbine, turbine and

generator mountings,

turbine housings,

shaft and bearings.

3 jet turbine ,Cast iron

runner, bearings, Casing

,gates

685,000.00

11 Power House 75,000.00

12 Control Unit

3 phase electronic load

controller, ballast heaters,

protection ,all power

cables, power house

wiring

625,000.00

13

Brush less

Synchronous

Generator

3 phase ,30kW 235,000.00

14 Transmission line 1.8km 1,000,000.00

15

Administration cost,

Physical

contingencies & Price

escalation

250,000.00

Grand Total 4,372,000.00

Closure 1:

The budget (LKR 4,372,000.00) doesn’t include any taxation and statutory deductions to the

authorities, if so it is also should add to the final budget.

Page 16: Baduludena Village Hydro Project Report

16

8.1. PAYMENT SCHEDULE

Payment Percentage (%) from the

total budget

1. Advance payment to start works 30

2. Second Payment – after complete the turbine ,controller

and site delivery

40

3. Final Payment – Within one month after commissioning

the project

30

9. WORK PLAN

No Work item 1st

month

2nd

month

3rd

month

4th

month

5th

month

6th

month

1 Formation of electrical

consumer society and strengthen

ECS

2 Purchase of penstock pipes and

accessories

3 Construction of Weir and fore

bay tank

4 Construction of Power House

5 Laying of penstock Pipes

6 Supplying of electrical posts

7 Construction of electricity

distribution networks

8 Fabrication of mechanical

equipment

9 Fabrication of electrical and

electronic equipment

10 Installation of electro mechanical

equipment

11 Test running and fine tuning

12 Connecting to the load centers

13 Handing over the project to

Electrical consumer society