baftie, on l4m 4y8 canada i introduction

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I i Model: NPS45 WoASkel Ltd. 24 Napoleon Road Baftie, ON L4M 4Y8 CANADA INTRODUCTION wolf Steel Ltd. retained oMNI-Test Laboratories, Inc. ()MNI) to perform u.s. Environmental Protection Agency (EPA)certification testing on theNPS45.The Nps45 is a freestanding, pellet-fi red roomheater. The testingwas performed at oMN? s testing facility in Portland, oregon. The altitude of the laboratory is 30 feetabove sea level. Theunit wasreceived in good condition and logged in at the oI4AIl s testing facility on May 4, 2009. It wasassigned and labeled wfth )MNI rD #1410. OMNI reptesentative Ken Morgan conducted the certificationtestingand completed all testing by May 27,2009. A testing contract, including provisions for Random Compliance Audit (RCA) testing, has been signed by Cliff Lilley of Wolf Steel Lrd. and is on fiie at OlvINI. TheNPS45 wastested in accordance with theU.S,EPA 40 CFR part 60, Subpart AAA - Standard of Performance for Residential WoodHeaters (Appendix A, Methods 28 and5G). Particulate emissions were measured using a Method 5G sampling train consisting of two filters (front andback). The weighted average emissions of the four test runsindicatea particulate emission leve1 ot2.4 gftir. Test runs were conducted in each of four bum rate categories (<0.80 kgAr; 0.80-1.25 kgftlr;1.25-1.90 kg/lr; and maximum).Emissions for each of the individual test runsdid not exceed the cap. TheNPS45 results axe within the emission limit of 7.5 g/hr for non-catalytic affected facilities manufactured on or after July 1, 1990, or soldat retailon or after Iuly 1,1992. Thisreport is organized in accordance with theEPA-recommended outlineand is summarized in the Table of Contents immediately preceding this report. Theresults in this report arelimitedto the item submitted. OMNI-Test Laboruto es,Inc. Ce Acatior Td neport doktl Jne 20A9: \\Ot/Nl-sbs\IlseB Jil*rTdti,Avo[ Steet]t s"f,0.t-3 Wotlstect NpS15\1b S-A!3

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Page 1: Baftie, ON L4M 4Y8 CANADA i INTRODUCTION

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Model: NPS45WoASkel Ltd.24 Napoleon RoadBaftie, ON L4M 4Y8CANADA

INTRODUCTION

wolf Steel Ltd. retained oMNI-Test Laboratories, Inc. ()MNI) to perform u.s. EnvironmentalProtection Agency (EPA) certification testing on the NPS45. The Nps45 is a freestanding,pellet-fi red room heater.

The testing was performed at oMN? s testing facility in Portland, oregon. The altitude of thelaboratory is 30 feet above sea level. The unit was received in good condition and logged in atthe oI4AIl s testing facility on May 4, 2009. It was assigned and labeled wfth )MNI rD #1410.OMNI reptesentative Ken Morgan conducted the certification testing and completed all testingby May 27,2009. A testing contract, including provisions for Random Compliance Audit(RCA) testing, has been signed by Cliff Lilley of Wolf Steel Lrd. and is on fiie at OlvINI.

The NPS45 was tested in accordance with the U.S, EPA 40 CFR part 60, Subpart AAA -Standard of Performance for Residential Wood Heaters (Appendix A, Methods 28 and 5G).Particulate emissions were measured using a Method 5G sampling train consisting of two filters(front and back). The weighted average emissions of the four test runs indicate a particulateemission leve1 ot2.4 gftir. Test runs were conducted in each of four bum rate categories (<0.80kgAr; 0.80-1.25 kgftlr;1.25-1.90 kg/lr; and maximum). Emissions for each of the individualtest runs did not exceed the cap. The NPS45 results axe within the emission limit of 7.5 g/hr fornon-catalytic affected facilities manufactured on or after July 1, 1990, or sold at retail on or afterIuly 1,1992.

This report is organized in accordance with the EPA-recommended outline and is summarized inthe Table of Contents immediately preceding this report. The results in this report are limited tothe item submitted.

OMNI-Test Laboruto es, Inc.Ce Acatior Td neport doktl Jne 20A9: \\Ot/Nl-sbs\IlseB Jil*rTdti,Avo[ Steet] t s"f,0.t-3 Wotlstect NpS15\1b S-A!3

Page 2: Baftie, ON L4M 4Y8 CANADA i INTRODUCTION

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L Model: NPS45Wolf Steel Ltd.

, 2_4 Nano!2n R2a! - iI Ba ie, ON L4M4Y8

L CANADA

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Table 1.1 - Particulate Emissions

Table 1.2 - Test Facility Conditions

OMNI-Test Laborctofies, Inc. 5-3 of 5-7Ce Acaitu Test Repo dated"\np 2009: \\OMv+bs\Uercttetftsn sW.lJst,eAatryot-i tyotfSleet l{P315\'t15-&01-3

RunBurn Rate(kq/hr dry)

Meihod 5G Emissions(q/hr)

1 1 .94 1.79

0.59 4.11

1.20 1.59

1.64 1 .63Weighted particuiate emission averaqe of four test runs: 2.4 q/hr

Run

Room Temperature("F)

Barometric Pressure(Hq)

Air Velocity(ft/min)

Before After Before After Before After

1 73 I O 30.22 30.22 <50 <50

76 77 30.22 30.1 9 <50 <50

72 74 30.24 30.20 <50 <50

4 t o 79 30.20 30.14 <50 <50

Page 3: Baftie, ON L4M 4Y8 CANADA i INTRODUCTION

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Model: NPS45Wolf Steel Ltd.24 Napoleon RoadBaftie, ON L4M 4Y8CANADA

Table 1.3.1 - Fuel Measurement Summary - PRETEST

Table 1.3.2 - Fuel Measurement Summary - TEST

OMNI-Test Laborutories, Inc. 5-4 of 5-7Cqtilico oi T6t Report .laEd Jmt 2009: \\OMNI-tbtthqs Jile Testhtgwor Steel\ll r&0J-3 WoU Sleel NPSI'\11i-U0l-3

Run Beginning Fuel Weight(lbs)

Ending Fuel Weight(lbs)

1 30.3 24.1

25.5 24.1

J 19.3 15.5

J O . + 31.8

Run Beginning Fuel Weight(lbs)

Fuel Moisture Content(Drv basis - %)

Ending Fuel Weight(lbs)

1 24.0 J . Y 15.1a 24.0 21 .3

15.4 J - Y 9.9j 3 '1 .8 3 .9 24.3

Page 4: Baftie, ON L4M 4Y8 CANADA i INTRODUCTION

Model: NPS45Walf Steel Ltd.24 Napoleon RoadBarrie, ON L4M 4Y8CANADA

Table {.4 - Dilution Tunnel Gas Measurements and Sampling Data Summary

Table 1.5 - Heater Operation Data (Average Temperature Data)

OMNI-Test Laborataries, Inc. 5-5 of5'7CertLlicatio, T61 Repon ddEd Jtote 2a09: \\OlvlM sbAl/stts Ji lc!\l.shtg\tfaA 9ce[t 1i-S-At-3 WaA SEel NPSJ 5\1t 5-*ar3

RunLength of Test

(min)

Averaqe Dilution Tunnel Gas Measurements

Velocity(ft/sec)

FIow Rate(dscf/min)

Temperature("F)

I 120 13.55 138.9 127.7a 120 14.12 150.7 104.0

J 120 12.69 133 .1 114.2

120 12.79 131.1 126.8

RunBeginning Surface

Temperature Averaqe"Ending Surface

Temperature Average" Surface Delta Tb

1 582.2 576.0 o

216.O 5

3 385.4 352.6A 492.4 479.6

a. All temperatures are in "F.b. Represents the difference between beginning and ending average surface temperature.

Page 5: Baftie, ON L4M 4Y8 CANADA i INTRODUCTION

Model: NPS45WoU Steel Ltd.24 Napoleon RoadBaftie, ON L4M4Y8CANADA

Table 1.6 - Pretest Configuration

Table 1.7 - Test Configuration

O IUINI-Te s I Lab ora tories, ln c.C. jJicatior T*t Repo ddktl Jtke 200t: \\OMM<bs\Uy^ Jiles\l-esbtgttlalJ SteeAl I iS-01-J tvalJ Skd NPS$\|1iS-0J-3

Run Stove Temperature Control Feed Adiuster Temperature ControlTime(min)

1 Settinq 5 of 5 N/A N/A 80a Settinq 1 of 5 N/A N/A OU

Settinq 3 of 5 N/A N/A 7S^ Setting 4 of 5 N/A N/A 75

Run Stove Temperature Control Feed AdiusterTemperature

ControlTime(min)

1 Settinq 5 of 5 N/A N/A 120

Settlno 1 of 5 N/A N/A 1202 Settinq 3 of 5 N/A N/A 120

Settinq 4 of 5 N/A N/A 120

5-6 of 5-7

Page 6: Baftie, ON L4M 4Y8 CANADA i INTRODUCTION

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Model: NPS45WoASkel Ltd.24 Napoleon RoadBarrie, ON L4M 4Y8CANADA

Table 1.8 - Run Data

Run

Average DryBurn Rate

(kq/hr)

Ini t ial ( lnduced)D raft

( in HrO)

AverageD raft

(in HrO)Run Time

(min)

I 1 .94 0 -0.035 120a 0.59 0 -0.005 120

1 .20 0 -0 .015 120

4 1.64 0 -0.028 120

TEST RESULTS AND DISCUSSION

A total of four test runs were conducted in the following categories: one in the <0.80 kg,rhr drycategory, oneinthe0.80to 1.25 kg,4u dry category, one inthe 1.25to7.90 kgAr dry category,- and one at maximum.

The weighted particulate emission level was measured to be 2.4 g/hr.

l- The proportionality results for al1 four test runs were acceptable. Quality check results for eachtest run are presented in Section 2 ofthis report.

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OMNI-Test Laboratories, Inc. 5-7 of5-7CettiicaioD T.st Repdt .late.l Jlnta 2a09: \\OMM-shs\Ukrs fles\Testittg\lltolJ Steel\J t r90J-3 tl'or St@l MS lS\'l I5-5-01-3