baking oven chain lubrication. bakeries produce thousands of loaves, buns, pitas, pies per day. hot...
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![Page 1: Baking Oven Chain Lubrication. Bakeries produce thousands of loaves, buns, pitas, pies per day. HOT Issues High Temperatures Clean Conditions Washdown](https://reader036.vdocuments.net/reader036/viewer/2022070306/5519ca91550346695e8b4a77/html5/thumbnails/1.jpg)
Mako-Lube Baking Oven Chain Lubrication
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Baking FacilitiesBakeries produce thousands of loaves, buns, pitas, pies per day.
“HOT” Issues• High Temperatures• Clean Conditions• Washdown – Sanitation• 24/7 Production• Green Environment
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Baking OperationsFrom Basic Ingredients to Finished Products
Mixing Issues• Sanitation• Heavy Bearing Load• Food-Tek
Multi-Lube
• Food Grade Grease 3H
Mixing – Ingredients are combined
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Baking Operations
Proofing Issues• Sanitation• High Humidity• Warm Temperature• Expensive Chain Repairs
• Food-Tek Multi- Lube
• Synfood EP Grease
Proofing – Activation, drying, and baking preparation operation
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Baking OperationsOven Issues• Sanitation• Expensive Chain Repair• Hot Bearing Temperature• Food Grade Requirement
• HT Chain Oil Plus
• Synfood EP
Baking – Make the finished product
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Baking Operations
Slicing Issues• Sanitation• High Speed Bearings
• Food Grade Oil 3H
• Synfood EP
Slicing – Cut product to order or specification
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Baking Operations
Packaging Issues• Sanitation• High Temperature Shrink Tunnel
• Food-Tek Multi Lube
• Synfood EP
Wrapping/Packaging – Product ready for sale
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Baking Operations
Packaging Issues• Sanitation• High Temperature Shrink Tunnel
• Food-Tek Multi-Lube
• Synfood EP
Cartoning/Palletising – Move the product
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Poor Oven Chain Lubrication
Costly to Production Operations
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Why use a Mako-Lube Spray System?• Continuous or pulse spray provides precise automatic oil application during production• Replaces manual application of graphite/oil mixture during scheduled shutdown period.• Clean – no graphite build up on chain to clean• Environmentally acceptable with synthetic/ food grade oil. No V.O.C.• Eliminates fire hazards• Return on investment – Improves chain life 2-3 times.• Industry improvement – Synthetic, high temperature, and food grade lubricants are becoming the industry standard.
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Mako-Lube System Concept
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Tunnel Type Ovens
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Tunnel Type Oven Manufacturers
• CH Babb Company
• Turkington USA
• Reed Oven Company
• Pro Bake Inc.
• JBT Food Tech
• Auto Bake
• AMF Bakery Systems
• Gemini Bakery Equip.
• The Henry Group
• Stewart Systems
• Baker Perkins
• Banner-Day
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Typical cost of production time. One 8 hour shift to clean graphite lubricated chain plus 1 hour cool down & 1 hour start up.
Graphite oil must be applied on a weekly schedule. Actual cleaning of chain requires kerosene and hammer to
loosen baked on graphite. Chain replacement, typically £15,000 or more. Normal chain
life is one year. Bakers are requesting 3 year chain warranty. Chain replacement labour cost. One 8 hour shift, 3 or 4
maintenance technicians. Dangerous. The combination of Kerosene based lubricating
solution with high heat can cause fires. Environmental Issues. Unacceptable V.O.C.’s (Volatile
Organic Compounds.
Past PracticeTunnel Oven Chain Oil
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Increased production time. Shutdown to lubricate not required. Automated method eliminates cool down and cleaning.
Mako-Lube oils applied during production are NSF Registered
Chain life cycle increased 50% or more. Chain replacement cost reduced 50% or more. Dangerous fire hazard eliminated. Improved environment.
Current Practice Tunnel Oven Chain Oil
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Tortilla Type Ovens
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Tortilla Type Oven Manufacturers
• Casa Herrera
• Lawerence Equipment
• JC Ford
• Superior Manufacturing
• Stewart Systems
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Typical cost of lubrication time. One hour daily to manually apply synthetic oil.
Chain replacement, typically £15,000 or more. Normal chain life is one year. Bakers are requesting 3 year chain warranty.
Chain replacement labor cost. One 8 hour shift, 3 or 4 maintenance technicians.
Chain replacement downtime cost. One 8 hour shift annually.
Dangerous. Manual lubrication while oven is in production. Environmental Issues. Unacceptable V.O.C.’s (Volatile
Organic Compounds) if petroleum base oils used.
Past PracticeTortilla Oven Chain Oil
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Increased production time. Shutdown to replace chain not required.
Daily lubrication labor eliminated. Mako-Lube oils applied during production are NSF
Registered. Chain life cycle increased 50% or more. Chain replacement cost reduced 50% or more. Safety hazard eliminated. Improved environment.
Current Practice Tortilla Oven Chain Oil
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Case Study
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How should an oven chain look?
Synthetic:This chain has been lubricated with HT Chain Oil Plus for over three years.
Graphite:This chain has severe carbon build up from lubricating with graphite. Over 30% of the rollers were locked from graphite. After applying synthetic lubricant, amperage significantly decreased and all rollers were rotating. (Picture taken 6 hours after converting from graphite to synthetic.
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Case Study 2
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Major Food Manufacturer(Tunnel Oven, 315°C Temp., 120 Feet Long)
Mako-Lube HT Chain Oil Plus
• Usage: 15 Litres lubricant per week• (2 Litres per day per oven)• Purchases: One Drum every 16 weeks (4 months) per oven• Lubricant Savings: 66%
Previous Lubricant
• Usage: 100 Litres lubricant per week per oven• (15 Litres per day per oven)• Purchased one drum every 3 weeks per oven
COST SAVINGS £20,000 PER OVEN, PER YEAR ON OIL ALONE
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Other ApplicationsBagel Baking Operation
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Typical Tunnel Oven Chain
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Tunnel Oven Nozzle Placement
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Tortilla Oven
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Tortilla Oven -Three Deck Chain Arrangement
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Tortilla Oven -Remote Tip Spray Nozzles
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Past practice utilised graphite with oil or a solvent base applied during shutdown. A short run period after application flashed off the base solvents or oils. Production operation then relied on the remaining graphite to provide lubrication during production periods.
Mako-Lube only supply synthetic oils that perform better than typical petroleum base brands. Synthetics may be applied during production without any adverse effects. Typical temperature flash point is 300°C. Our synthetic oils are acceptable for use in food grade environments & NSF Registered as H1.
State of the art Mako-Lube Oils
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For Assistance Regarding Oven Chain Lubrication Contact:
Mako-Lube LtdUnits 2&3 Mayfield Industrial Estate
Liverpool Road Irlam
Manchester M44 6GD
+44(0)161 777 [email protected]