baldor 275kw submittal - swift equipment solutions · 2018-09-26 · baldor generators are...
TRANSCRIPT
Baldor 275kW SUBMITTAL
BALDOR MODEL IDLC275
DIESEL ENGINE/GENERATOR
EATON/ CUTLER HAMMER
TRANSFER SWITCH
Bill of Material
275kW Diesel Generator & 400 amp ATS
Model
Engine Manufacturer
Frequency / Speed (RPM)
Ambient (Min/Max)
IDLC275-4JU John Deere 60 Hz / 1800 -18 °C / 40 °C
Duty / Alt Temp Rise Engine Model Engine Control Voltage
(DC) Elevation
Standby / 125 °C 6090HF484 24 1000 Ft
Genset Agency Approval
Emissions Standard
Fuel Type Enclosure / Mount
Method
UL2200 / CUL Tier 3 Emergency Diesel Enclosed / Skid Mounted
Output Rating (kw/kva)
Full Load Amps Voltage (L-L/L-N) -
Connection Phase / Power Factor
275 KW / 344 kVA 413 a 480/277 / Hi Wye Three / 0.80
Additional Specifications:
PRODUCT
Emissions Application: EPA Stationary Emergency
ALTERNATOR
Alternator Regulator: AS440-UL
Drip shield: IP22
Alternator Space Heater: Yes
Exciter Field Circuit Breaker: No
Alternator Excitation: Standard
Alternator Model Number: HCI444D-311
Alternator Agency Approval: UL1004
ENGINE
Engine Governor Type: Engine Mfr ECU
Oil and Coolant Drains: Yes
Coolant Radiator: Unit mounted
Coolant Heater: 1.8kW 120v 1Ph 4’Cord w/Plug
Battery: Standard Starting Battery
Battery Quantity: 2
Battery Type: Group31 Style 12V 900 CCA Min
Battery Charger: Yes
BC Brand: Stored Energy Systems
BC Battery Type: Lead Acid
BC Output Amps: 10 a
BC Input Volts & Hertz: 120/60
Cold Weather Package: No
CONTROL
Genset Controller: Intellite NT Digital Controls
Controller Voltage Adjustment: Yes
Controller Speed Adjustment: Yes
Controller Low Coolant Level: Yes
NFPA110 Level 1 version: Yes
Run Relay: Yes
Louver Relay: No
Remote Annunciator: Surface Mounted RA-15
Remote E-Stop: Yes
Remote Genset Display: None
Paralleling version: No
ENCLOSURE
Enclosure Option: Basic Sound Attenuated
Enclosure material: Aluminum - Pre Painted
Enclosure color: Baldor Almond - C11
Enclosure Logo: Standard Baldor Logo
Enclosure Hardware Kit: Yellow Zinc HW Pad-lockable G1
Intregrated Vibro Mounts: Included
Additional Vibro Mounts: Yes
Vibration Isolator Type: Elastomer
Vibration Isolator Location: Under Tank - loose
EXHAUST
Exhaust Attenuation Grade: Critical
Exhaust Mounting Method: Internal mount for enclosure
POWER CONNECTION
Circuit Breaker: 1
1 Circuit Breaker Rating: 80% Thermal Magnetic
1 Circuit Breaker Amp: 350 a
1 Circuit Breaker Volt Frame: 600
1 Circuit Breaker Pole: 3 Pole
1 Circuit Breaker Mount Loc.: Unit mounted
1 Circuit Breaker Alarm Switch: 1A
1 Circuit Breaker Aux Switch: 2A2B
1 Circuit Breaker Shunt Trip: Yes
FUEL
Fuel Tank Capacity: Standard Tank Capacity
Standard Tank Capacity: 490
Standard Tank Run Time: 24 hrs
Fuel Tank Type: Steel Double Wall Fuel Tank
Fuel Tank Agency Approval: UL-142
Flex Fuel Lines: UL
Manual Fuel Primer On Engine: Included
Engine Primary Filter: 10 Microns
Engine Secondary Filter: 2 Microns
Water Separator On Engine: Included
Supplemental 30um filt/sep: Included
PRODUCT MANUALS
Copies of Operating Manual: 1
WARRANTY
Labor Warranty: 2 Year/ 3000 Hours
Parts Warranty: 3 Year / 3000 Hours
TESTING
Standard Test 1.0 PF: 1 hrs
1 Automatic Transfer Switches
Catalog Number ATC3C2X30400XSU,
Standard Features: 1a, 2a, 3a, 4a, 5h, 5j, 5k, 5l, 6b, 7a, 8c, 8d, 12c, 12d, 12g, 12h, 14g, 14h,
15e, 15f, 23k, 26d, 26h, 26j, 26k, 26l, 32f, 35a, 42, 49c
Optional Features: No Optional Features Selected
Open Transition, 480/277v, 60hz, 3 Phase, 4 Wire, 3 Poles
Controller Type: ATC-300
Continuous Current: 400 Amps
Withstand 50kA spc/30kA any
Normal Source Terminals: (2) 3/0-250 OR (1) 3/0-600 CU/AL
Emergency Source Terminals: (2) 3/0-250 OR (1) 3/0-600 CU/AL
Load Side Source Terminals: (2) 3/0-250 OR (1) 3/0-600 CU/AL
Neutral Source Terminals: (6) 250-500 CU/AL
ATS Logic Instruction IB01602009E.PDF
ATS Frame Instruction IB01602015E.PDF
ATS Logic Technical Data TD01602006E.PDF
ATS Frame Technical Data TD01602018E.PDF
ATC3C2 3 Poles 400 Amps
AT Enclosure - Type-1
1a. Time Delay Normal to Emergency Adj. 0-1800 sec
2a. Time Delay Engine Start Adj. 0-120 sec
3a. Time Delay Emergency to Normal Adj. 0-1800 sec
4a. Time Delay Engine Cool-off Adj. 0-1800 sec
5h. Emergency (S2) Sensing Phase Reversal
5j. Emergency (S2) Sensing Under Voltage/Under Freq
5k. Emergency (S2) Sensing Over Voltage/Over Freq
5l. Emergency (S2) Sensing Voltage Unbalance
6b. Test Pushbutton
7a. Time Delay Engine Fail Adj. 0-6 sec
8c. Time Delay Bypass Emergency to Normal
8d. Time Delay Bypass Normal to Emergency
12c. LED Indicator Normal Position
12d. LED Indicator Light Emergency Position
12g. LED Indicator Normal Source Available
12h. LED Indicator Emergency Source Available
14g. Normal (S1) Source Available (2 Form C)
14h. Emergency (S2) Source Available (2 Form C)
15e. Normal (S1) Position Indication (1 Form C)
15f. Emergency (S2) Position Indication (1 Form C)
23k. Auto Plant Exerciser 1/7/14/28 Day
26d. Go To Source 2
26h. Normal (S1) Sensing Phase Reversal
26j. Normal (S1) Sensing Under-voltage/Under-frequency
26k. Normal (S1) Sensing Over-voltage/Over-frequency
26l. Normal (S1) Sensing Voltage Unbalance
32f. In-Phase Transition
35a. Pre-transfer Signal Contacts (1 Form C)
42. IBC/CBC Seismic Qualified
49c. Multi-Tap Transformer
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IDLC275-3J
DDiieesseel Ratings Range – 60 Hertz Operation
Standby: kW 170 - 275
kVA 170 - 344
Prime: kW 160 - 250
kVA 160 - 313
Baldor generators are available in a variety of power ratings
and installation styles to meet the energy needs of the
smallest businesses and the largest manufacturing facilities.
All generator sets are designed to meet the specifications
to ensure the fastest startup and dependable long-term
operation. Rely on Baldor generators to provide the
clean, quiet and environmentally friendly electrical power
when you need it most. Emergency backup, standby,
prime power, peak shaving or for any of your day or night
electrical power needs, you can count on a dependable
Baldor generator to provide the peace of mind and security
you desire.
Standby and Prime Power Features
4 Heavy-duty industrial diesel engine that meets the latest
EPA emissions levels
4 Brushless synchronous alternators with dynamic
balancing and four pole construction
4 Fully featured microprocessor based controller that’s
easy to use and field programmable for customized
installations
4 Generator sets are prototype tested and production
tested to ensure easy startup
4 Gen-set accepts rated load in one step
4 Heavy duty construction that’s designed for use in prime
or standby applications
4 Manufactured in a dedicated and secure ISO-9001
certified facility
4 Generator sets are backed by a world wide network of
parts and service centers
4 Optional agency approvals available including UL2200
and NFPA110
4 Optional environmental enclosures available including
weather resistant, sound attenuated, containerized, and
walk-in models
4 Full range of genset accessories and factory installed
options available
Genset Ratings
Genset Model Number
Alternator
Voltage L-N / L-L
Phase
Hertz
150°C Rise Standby Rating
125°C Rise Prime Rating
kW / kVA Amps kW / kVA Amps
IDLC275-3J HCI444D-311 120/208 3 60 275/344 955 250/313 868
(1) 120/240 3 60 275/344 828 250/313 753
(1) 120/240 1 60 170/170 708 160/160 667
139/240 3 60 275/344 828 250/313 753
220/380 3 60 264/330 502 248/310 472
277/480 3 60 275/344 414 250/313 376
HCI444D-17 347/600 3 60 275/344 331 250/313 301
HCI544E-311 120/208 3 60 275/344 955 250/313 868
(1) 120/240 3 60 275/344 828 250/313 753
(1) 120/240 1 60 273/273 1138 250/250 1042
139/240 3 60 275/344 828 250/313 753
220/380 3 60 275/344 523 250/313 475
277/480 3 60 275/344 414 250/313 376
HCI544E-17 347/600 3 60 275/344 331 250/313 301
NOTES: (1) Alternator connections have two circuits available for low voltage.
Available current in each low voltage circuit is equal to high voltage current listed in table.
For ratings and voltages not listed above refer to the Genset Selector.
Standby ratings do not have an overload capability but can be used for the duration of the utility failure per ISO-3046, DIN6271 and BS5514.
Prime (Unlimited Running Time) ratings are continuous per DIN 6271 and ISO-3046 with 10% overload capacity.
Baldor reserves the right to implement specifications or design changes without notice.
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EEnnggiinne AApppplliiccaattiioon DDaatta
Engine Specifications
Manufacturer John Deere
Engine Model # 6090HF485
Engine Type 4 Cycle, 6 Cylinder
Induction System Turbocharged,
Charge Air Cooled
Displacement, L (in3) 9 (548)
EPA Emissions Level Tier 3
HP at Rated Speed BHP (kWm) 422 (315)
Rated RPM 1800
Bore and Stroke in(mm) 4.661x5.354 (118.4x136.0)
Compression Ratio 16.0:1
Air Filter Type Dry
Governor Type/Model JDEC Electronic
Governor Manufacturer John Deere
Freq Reg NL to FL Isochronous
Freq Reg Steady State +/- 0.25%
Engine Lubrication System
Oil Pan Capacity gal(L) 8.4 (31.8)
Oil Pan w/Filter 8.8 (33.2)
Oil Filter Quantity 1
Oil Filter Type Cartridge
Oil Cooler Water Cooled
Recommended Oil 15W-40
Oil Press psi(kPa) 38 (260)
Engine Cooling System
Genset Max Ambient Temp °F(°C) 122 (50)
Engine Coolant Cap qt(L) 17 (16.1)
Engine + Radiator System Cap qt(L) 56.7 (53.7)
Water Pump Type Centrifugal
Coolant Flow gpm (Lpm) 74 (280)
Heat Rejected to Cooling Water
@ Rated kW; Btu/min (kW) 7001 (123)
Heat Rejected to Charge Cooler
@ Rated kW; Btu/min (kW) 4309 (75.7)
Max Restriction of Cooling Air
in H2O(kPa) 0.5 (0.124)
Engine Exhaust System
Exhaust Manifold Type Dry
Exhaust Flow @ Rated kW cfm(cmm) 1930 (55)
Exhaust Temp (dry manifold) °F(°C) 882 (472)
Min Back Pressure inH2O(kPa) 16 (4) Max Back Pressure inH2O(kPa) 40 (10)
Engine Electrical System
Charging Alternator Volts dc 24
Charging Alternator Amps 65
Grounding Polarity Negative
Starter Motor Volts dc 24
Battery Recommendations
Battery Volts dc 24
Min Cold Cranking Amps 800
Quantity Required 2
Ventilation Requirements
Cooling Airflow scfm(cmm) 12537 (355)
Combustion Airflow cfm(cmm) 802 (23)
Heat Rejected to Ambient
From Engine Btu/min(kW) 3526 (62)
From Alternator Btu/min(kW) 1877 (33)
Recommended Free Area Intake
Louver Size ft2(m2) 27 (2.51)
Engine Fuel System
Recommended Fuel #2 Diesel
Fuel Line at Engine
Supply Line Min ID in(mm) 0.44 (11)
Return Line Min ID in(mm) 0.38 (10)
Fuel Pump Type Engine Driven
Fuel Pump Max Lift ft (m) 6 (2)
Max Flow to Pump gph(Lph) 63.4 (240.0)
Fuel Filter
Secondary Filter 2µm
Secondary Water Separator Included
Primary Filter 10µm
Primary Water Separator Included
Fuel Consumption – Standby Rating
100% Load gph(Lph) 20.3 (76.8)
75% Load gph(Lph) 15.3 (57.9)
50% Load gph(Lph) 10.5 (39.7)
25% Load gph(Lph) 5.6 (21.2)
Fuel Consumption – Prime Rating
100% Load gph(Lph) 17.9 (67.8)
75% Load gph(Lph) 13.5 (51.1)
50% Load gph(Lph) 9.2 (34.8)
25% Load gph(Lph) 4.9 (18.5)
Engine Output Deratings - Standby
Exhaust Outlet Diameter in(mm) 4 (101.6)
Exhaust Outlet Type O.D. Tube Rated Temp
Rated Altitude
Max Altitude
77ºF
1,000 ft
10,000 ft
Temperature Derate -1% / 20ºF
Altitude Derate -1% / 2000 ft
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AAlltteerrnnaattoor SSppeecciiffiiccaattiioonns
Alternator Type 4-Pole, Rotating Field
Exciter Type Brushless
Excitation System
Shunt Connection Standard
PMG Optional
Insulation per NEMA MG1
Material Class H
Standby Temp Rise 150˚C
Prime Temp Rise 125˚C
Lead Connection 12 Lead, Reconnectable
Stator Pitch 2/3
Amortisseur Winding Full
Bearing Single, Double Shielded
Drive Coupling Flexible Disk
Unbalanced Load 20% of Standby Rating
GGeennsseet CCoonnttrroolllleer SSppeecciiffiiccaattiioonns
Baldor InteliLite NT Features
Large back-lit graphical LCD Display
64x128 pixel resolution
6 LED Genset Status Indicators
Alarm Red LED
Not In Auto Red LED
Warning Yellow LED
Running Green LED
Ready / Auto Green LED
Supplying Load Green LED
Sealed Membrane Panel to IP65
Push Buttons for Simple Control
Start, Stop, Fault Reset, Horn Reset, Mode,
Page, and Enter Keys
Display Metering and Protection
Oil Pressure Warning / Shutdown
High/Low Coolant Temperature Warning
High Coolant Temperature Shutdown
Low Coolant Level Shutdown
Low Fuel Level Warning / Shutdown
Over Speed Protection
Battery Voltage Under/Over Warning
Running Hour Meter
Generator Under/Over Volts Warn/Shutdown
Generator Under/Over Freq Warn/Shutdown
Generator Over Current Shutdown
Generator Output Metering for V1-V3, I1-I3,
Hz, kW, kWh, kVAr, kVAh
Automatic Voltage Regulator
Wound Field SX440
PMG OPT MX341, Opt MX321
Voltage Regulation No Load to Full Load
PMG Regulator +/- 1%, +/- 0.5%
Load Acceptance 100% of Rating,
One Step
Subtransient Reactance
480V, Per Unit 13%
TIF (1960 Weighting) <50
Line Harmonics 5% Maximum
Motor Starting kVA 30% Max Voltage Dip
Alt @ 480V SkVA HCI444D-311 - 780
Alt @ 480V SkVA HCI544E-311 - 1700
NFPA110 Compliance
An optional Remote Annunciator is available
to meet NFPA110 applications
Remote Annunciator Features – RA15
15 LED Indicators with Function Labels
Horn Reset and Lamp Test keys
CAN Bus Connection for up to 600 Feet
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AAddddiittiioonnaall SSttaannddaarrdd GGeennsseett FFeeaattuurreess AAvvaaiillaabblle AAcccceessssoorriiees aannd OOppttiioonns
4 Formed Steel Sub-Base
4 Integral Vibration Isolation
4 Sub-Base Lifting Eyes
4 Unit Mounted Radiator
4 Engine Mounted Fan
4 Radiator Core and Fan Guards
4 Battery Charging Alternator
4 Battery Rack and Cables
4 Unit Mounted Control Panel
4 Spin-On Filters for Oil and Fuel
4 Enamel Finish
4 One Set - Operation / Maintenance Manual
4 Factory Tested Prior to Shipment
4 Limited Warranty
OOppttiioonnaal AAggeennccy AApppprroovvaalls
q UL2200 (Review Option Availability)
q NFPA110 (Request Remote Annunciator)
WWeeiigghht aannd DDiimmeennssiioonns ((OOppeen UUnniitt)
Weight – Wet lb(kg) 5510 (2141)
Overall Dimensions Length x Width x Height
inches 118 x 48 x 59
mm 2997 x 1219 x 1499
Note: Drawing is provided for reference only. Use
engineering outline for installation planning
Open Unit
q Industrial Silencer q Residential Silencer
q Critical Silencer q Super Critical Silencer
q Exhaust Flex Pipe q Rain Cap
q Radiator Duct Flange
Enclosed Units
q Weather Resistant Enclosure
q Sound Attenuated w/Internal Critical Silencer
q ISO Container q Walk-In Enclosure
Alternator Accessories
q PMG Exciter and AVR Upgrade
q Alternator Space Heater
q Exciter Field Circuit Breaker
q Alternator Drip Shield
Genset Accessories
q Voltage Adjust Potentiometer
q Starting Battery
Battery Charger q Auto/Float
Auto/Float Equalize Timer q Manual q Automatic
q Battery Heater
q Engine Coolant Heater
q Oil & Coolant Drain Valves (Engine/Radiator)
q Oil & Coolant Drain Extended to Base
Main Output Breaker q Wall Mount q Unit Mount
Transfer Switch q Manual q Automatic
Control Panel
q Remote Annunciator
q Remote Communications
q Remote E-Stop
Fuel System and Sub-Base Fuel Tank
Sub-Base Tank q Single Wall q Double Wall
q UL142 Double Wall with Containment
Tank Run Time @ 100% Load
q 12-16 Hours q 24-36 Hours
q Flex Fuel Line
q Primary Fuel / Water Separator
Vibration Isolators
Location q Under Tank q Between Tank
q Elastomer Isolator q Pad Isolator
q Standard Spring q Spring for Seismic Zone 4
© Baldor Electric Company
WORLD HEADQUARTERS
Baldor Electric Company • P. O. Box 2400 • Fort Smith, AR 72902-2400 U.S.A.
Phone (479) 646-4711 • Fax (479) 648-5792 • International Fax (479) 648-5895
www.baldor.com
Printed in U.S.A.
FM24683J 3/08 CMB 2000
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THIS DOCUMENT IS BEING UPDATED.
FOR FURTHER INFORMATION, PLEASE
CONTACT YOUR LOCAL SALES OFFICE.
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SOUND DATA
IIDDLLCC227755--33JJ
Sound Pressure Level @ 7 meters dB(A)
Enclosure Microphone Position
1 2 3 4 5 6 7 8 Average
Open No Exhaust 86 91 91 89 87 92 92 92 90
Basic Sound
Attenuated
Enclosure
Internal Mount
Critical Grade Silencer
76
77
78
79
78
78
81
79
78
HPE Level 1 External Mount Critical
Grade Silencer 67 75 76 74 72 76 76 76 74
HPE Level 2 External Mount Hospital
Grade Silencer 65 70 64 64 65 70 71 71 68
Notes:
1. Position 1 faces the radiator
7m from the exterior of the
machine. The positions proceed
clockwise around the genset.
2. Data measured at full load using
standard radiator package.
3. Sound pressure levels are
subject to instrumentation,
installation, product variability
and testing conditions.
4. Sound data for open unit does
not include exhaust noise.
© Baldor Electric Company
WORLD HEADQUARTERS
Baldor Electric Company • P. O. Box 2400 • Fort Smith, AR 72902-2400 U.S.A.
Phone (479) 646-4711 • Fax (479) 648-5792 • International Fax (479) 648-5895
www.baldor.com
Printed in U.S.A.
FM24013 1/10 FARR 2000
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0
Configurator Submittal Package - Quote Number: 156629691-10 - Custom Generator
UL2200 MODEL #
w
MODEL #
OVERALL OVERALL OVERALL HOOD MOUNTING MOUNTING MOUNTINGrANK HEIGHT TANK HEIGH, LENGTIH \\1DTH HEIGHT LENGTIH HOLE 1 HOLE 2 \\1DTH TlH TH
L W H HL M1 M2 MW (12-17 HRS) (24-34 HRS)
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GIE N E R A T O RS GENERAL INSTALLATION
FOR IDLC GENERATORS
F lti_ Ji
IDLC180- 3JU IDLC180- 3J
IDLC200-3JU IDLC200-3J
IDLC225-4JU IDLC225-4J
IDLC250- 4JU IDLC250- 4J
IDLC275-4JU IDLC275-4J
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NOTES:
FOR PRODUCT DATA REFER TO BALDOR MODEL DATA SHEETS
f_\l[;H_ fil y,._1 _8 )til_ lf-J'l )£ lf..!li_ <fl I
0"I" u,
FOR INSTALLATION RECOMMENDATIONS REFER TO GEN SET MANUAL MN2407
ALL DIMENSIONS IN INCHES
DRAWING TO SCALE
CUSTOMER IS RESPONSIBLE FOR DETERMINING THAT BALDOR'S PRODUCT \\1LL PERFORM SUITABLY IN THE INTENDED APPLICATION. 'f' REV. DESC: CHANGE DISCHARGE HOOD DRAWING 180-275 TO 42 DEEP ALDO REV. LTR: K VERSION: 10 TOR: 00000081 1940 rr,
TOLERANCES UNLESS OTHERWISE SPECIFIED DECIMALS . XX ± . 25 FRACTIONS ± 1 / 4
FILE: \PGA\00010\468 REVlSED: 09: 01: 27 08£20/2013 BY: PGMICBO
MTL: - TAB: BSAE_ 1 80 - 275
IDLC 30-500-0?E
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Configurator Submittal Package - Quote Number: 156629691-10 - Custom Generator
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THIS DOCUMENT IS BEING UPDATED.
FOR FURTHER INFORMATION, PLEASE
CONTACT YOUR LOCAL SALES OFFICE.
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InteliLite NT
GGeennsseet CCoonnttrroolllleerr Standard Features
• Microprocessor based
• Secure settings with easy to use password protection
• Engine Protection features
• Generator Protection features
• Real Time Clock with Battery back up
• Event and performance log
- Event based history with 119 events
- Reason, Data and Time + all important values
Introduction
The InteliLite NT controller provides complete monitoring
and protection for the Genset in manual or remote start
mode. Provides remote control, user configuration and
complete gen-set monitoring and protection.
The control features a powerful graphic display providing
userfriendly information in an easy to understand format.
Real time clock and event history log are valuable for
troubleshooting. Instrumentation of internal values on VDO
type analog gauges makes use easy even for untrained
personnel.
• Controller is UL and ULC recognized
• Controller is NFPA110 compliant
• Front panel protection is IP65
• Large easy to read graphic LCD display
• LED's provide visual status information
• Password protection
• History log for rapid fault isolation
• Complete Engine, Alternator, Utility Line monitoring
• Optional Remote Keypad/Display
• Optional Remote Annunciator
- Test Run scheduler
• User interface
- Graphic 128 × 64 pixels LCD display
- Multiple language capability
- Setpoints adjustable at keypad or PC
- Keypad provides tactile feedback
• Inputs and outputs
- 3 configurable analog inputs
- 7 Digital inputs
- 7 Digital outputs
- Magnetic RPM pick-up input
- D+ preexcitation terminal
• EFI engine support
- Engine specific CAN J1939 EFI engine support
- Diagnostic messages in plain text
• RS-232 Interface
LLEED IInnddiiccaattiioonns
ALARM Indicates active or inactive, but still not reset
shutdown alarm WARNING Indicates active or inactive, but still not
reset warning alarm
NOT IN AUTO
Indication the controller in not in AUTO mode READY/AUTO Indicates the controller is in AUTO mode and is ready to operation. The LED goes off after the engine is started.
RUNNING Indicates running engine SUPPLYING LOAD
Indicates the gen-set is running, giving proper voltage and frequency and the outputs Read to Load, GCB close/open are closed.
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EEnnggiinne AApppplliiccaattiioon DDaatta
Alarm List (WRN=Warning; SD=Shutdown) Monitored Parameters
Generator Protection
• Over/Under frequency
• Over/Under voltage
• Current/Voltage asymmetry
• Overcurrent/Overload
• Short Circuit Current detection
• True RMS Voltage measurement
- Phase to Phase;
- Phase to Neutral
- PT ratio range 0.1–500
• True RMS current measurements
- Current range 5 A
- Maximal measured current 10 A
- CT ratio range 1–5000
• Power measurements
- Act / React Power and Power,
- Power Factor per phase
- Active and Reactive Energy counter
Engine Protection
• Oil Pressure
• Coolant Temperature
• Fuel Level
• Engine RPM
• Battery Condition
• Time to Next Service
• Total Operating Hours
• J1939 communications with ECU
Timers
• Pre Start Delay
• Maximum Crank time
• Pause time between crank attempts
• Idle time
• Stabil Time, Gen voltage output stabil time
• Gen Circuit Breaker (GCB) Close delay
• Cooling Time, unloaded Genset cool time
• After Cool Time, run cooling pump after stop
• Stop Time
• Horn Timeout
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Events Description
Oil Press Wrn Oil pressure is less than setpoint.
Oil Press Sd Oil pressure iis less than setpoint.
Eng Temp Wrn Water temperature exceeds setpoint.
Eng Temp Sd Water temperature exceeds setpoint.
Fuel Level Wrn Fuel level is less than setpoint.
Fuel Level Sd Fuel level is less than setpoint.
Vbat Wrn Battery volts is out of limits.
AnlnlOM Wrn AnIn condition for IG-IOM/IGS-PTM.
AnlnlOM Sd AnIn condition for IG-IOM/IGS-PTM.
Digital IN Wrn Digital Input condition Wrn/Sd
Battery Fail Batt fail during start sequence.
Start fail Sd GENSET start failed.
ParamFail Wrong memory checksum.
Vgen <, > Sd Output volts is out of limits.
Vgen unbl Sd Output volts is unbalanced.
Fgen <,> Sd Output freq is out of limits.
Igen unbl Sd Output current is unbalanced.
Overload Sd Output current exceeds setpoint.
Overspeed Sd RPM exceeds setpoint.
Underspeed Sd After start, RPM is less than setpoint.
EmergStop Sd Emergency stop is opened.
GCB fail Sd Generator circuit breaker failed.
Pickup Fault Sd Speed sensor failed.
Stop fail Sd Genset stop failed.
NextService Wrn The NextServTimer expired.
ChrgFail Wrn Alternator failed to charge battery.
SprinklActive Wrn Active if Sprinkler output is closed.
RA15 fail Wrn Lost connection to IGL-RA15 module.
IOM fail Sd Lost connection to IG-IOM/IGS-PTM.
ECU Alarm Wrn ECU alarm list is not empty.
LowRTCBatt Wrn RTC backup battery is flat.
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SSppeecciiffiiccaattiioonns
Power Supply
Voltage 8-36VDC
Current 40-430mA depends voltage and temp
Volts tolerance 2 % at 24V
Ambient
Operating temp -20 to +70oC
Storage temp -30 to +80oC
Protection type IP65
Humidity 95% no condensation
Low Voltage
Directive
EN 61010-1:95 +A1:97
Electromagnetic
Compatibility
EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97
Vibration 5 - 25 Hz, ±1,6mm
25 - 100 Hz, a = 4 g
Shock a = 200 m/s2
Generator
Frequency 50-60 Hz
Freq Tol. 0.2Hz
Current Monitor
IC nominal (from CT) 5A
Load (CT Zout) <0.1Ω
CT input burden <0.2 VA per phase (In=5A)
Measurement tolerance 2% of Nominal
Imax from CT 10A
Ipeak from CT 150 A / 1s
Imax continuous 12 A
Voltage Monitor
Voltage range 0 – 277 VAC phase to neutral
0 – 480 VAC phase to phase
Vmax 340 VAC phase to neutral
600 VAC phase to phase
Input Resistance 0.6 MΩ phase to phase
0.3 MΩ phase to neutral
Measurement tolerance 2% of Nominal
Overvoltage class III / 2 (EN61010)
Digital Inputs/Outputs
Analog Inputs
Number of inputs 3
Resolution 10bits
Range (jumper) V, Ohm (default), mA
Volts range 0-2.5V
Ohms range 0-2500Ω
mA range 0-20mA
Input impedance > 100 kΩ for V measuring
180 Ω for mA measuring
Ω tolerance ± 2 % ± 2 Ω of measured value
V tolerance ± 1 % ± 1mV of measured value
Speed Pick Up
Sensor Type magnetic pick-up (shielded cable)
Vin Minimum 2 Vpk-pk (from 4 Hz to 4 kHz)
Vin Maximum 50 Veff
Freq min 4 Hz
Freq max 10 kHz (min. input voltage 6Vpk-pk)
Freq tolerance 0.2 %
D+ Function
Imax output 300mA
Guaranteed
level for signal
Charging OK
80% of supply voltage
Horn Output
Volts 0-36VDC
Current 1A maximum
Number of In/Outputs 7 / 7
Voltage Range 0-36 VDC
Input Resistance 4.2 kΩ
Volts for closed indication 0-2VDC
Volts for open indication 8-36VDC
Max Output Current 0.5A
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Stop Alarm Choose one
Device Choose one
Device
6 4
RS232 Interface Plug In Module
InteliLite NT GENSET Controller
Generator Control
Engine Control
Optional
CAN J1939 I/O Extension
8 Gauge Drivers Plug In Module
Binary Outputs
(Open Collector)
Binary Inputs
IGL- RA15
IGS- PTM
IG- IOM
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OOppttiioonnaal EExxppaannssiioon MMoodduullees aannd AAcccceessssoorriiees
IGL-RA15 • Remote Annunciator
• Customizable Label
• 15 LED's - Can be programmed Red, Green or Yellow
• Lamp Test
• Local Horn Button
• Connect via Can Bus
• Can be used stand alone, or with an IGS-PTM or IGS-IOM
IGS-IOM • I/O Extension Module
• 8 Binary Inputs, 8 Binary Outputs, 4 Analog Inputs,
1 Analog Output . Measures PT 100 and NI 100 sensors
• Analog Inputs: 0-2500 Ohms
• Analog Outputs- 0-20 mA
• Connect via J1939 Can Bus
• Can be used with a IGL-RA 15
• If this extension module is used, the IGS-PTM cannot be
used
IL-NT AOUT8 • Slide in card
• Connect to standard VDO, Datcon, or similar type gauges
• UP to 8 gauges can be connected
IGS-PTM • I/O Extension Module
• 8 Binary Inputs, 8 Binary Outputs, 4 Analog Inputs,
1 Analog Output
• Measures PT 100 and NI 100 sensors
• Analog Inputs: 0-250 Ohms, 0-100mV, 0-20 mA
• Analog Outputs- 0-20 mA
• Connect via J 1939 CanBus
• Can be used with a IGL-RA 15
• If this extension module is used, the IGS-IOM cannot be
used
IL-NT RD • Remote Display
• Connects to RS-232 Interface . If this function is used,
the IG-IB cannot be used
IG-IB • Internet Module
• Connect via Ethernet or Dial-up . Control Via Internet
• Full 2 way communication
• If this module is used, the IL-NT RD cannot be used
Options
PC Modem IL-NT RD
IG-IB
© Baldor Electric Company
WORLD HEADQUARTERS
Baldor Electric Company • P. O. Box 2400 • Fort Smith, AR 72902-2400 U.S.A.
Phone (479) 646-4711 • Fax (479) 648-5792 • International Fax (479) 648-5895
www.baldor.com
Printed in U.S.A. FM24108 10/08 FARR 2000
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The Smart Choice for Mission-Critical Engine Starting
• Fast, accurate, mission-critical charging – gives best starting reliability • Replace nearly any charger – without planning ahead • Industry-first battery-fault alarm - helps dispatch service early • 1 million hour observed MTBF – means longest charger life • Smart design – stops load dump and other damaging transients
NNRRGG IInntteelllliiggeenntt EEnnggiinnee SSttaarrtt BBaatttteerryy CChhaarrggeerr
www.sens-usa.com • [email protected] • Toll-free 866.736.7872 • 303.678.7500 Our energy means business®
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NRG Battery Charger Benefits and Features
Failure to start due to battery problems is the
leading cause of inoperable engine generator sets.
SENS NRG battery charger maximizes starting system reliability while slashing genset servicing costs:
One NRG replaces almost any charger without extra site visits. Installers can select or change at any time 120, 208 or 240 volts AC input, 12 or 24-volt battery and output settings optimized for nearly any lead-acid or nickel cadmium battery.
Easy to understand user interface provides state-of-the-art system status – including digital metering, NFPA 110 alarms and a battery fault alarm that can send service personnel to the site before failure to start.
Batteries charged by NRG give higher performance and last longer. In uncontrolled environments precision charging by SENS increases battery life and watering intervals 400% or more.
NRG meets all relevant industry standards – including UL, NFPA 110 and CE. All units are either C-UL listed or C-UL recognized. 50/60 Hz units add CE marking to UL agency marks.
EnerGenius reliability technology built into every charger includes: • All-electronic operation with generous component de-rating • Disconnected/reversed/incorrect voltage battery alarm and protection • Protection of connected equipment against load dump transients • Widest temperature rating, and overtemperature protection • Superior lightning and voltage transient protection • Demonstrated field MTBF > 1 million hours • Standard 3-year warranty and available reimbursement of customer field service costs
Earn the best return on your charger investment – choose SENS NRG
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NRG Specifications AC Input Voltage 110-120/208-240 VAC, +10%, single phase, switch selectable Input current 10A charger: 6.6/3.3 amps maximum
20A charger: 12.6/6.3 amps maximum Frequency 60 Hz +5% standard; 50/60 Hz +5% optional Input protection 1-pole fuse, soft-start, transient suppression
Charger Output Nominal voltage ratings 12 or 24 volt nominal Optional voltage rating 12/24 volt, field selectable Battery settings Six discrete battery voltage programs
- Low or high S.G. flooded - Low or high S.G. VRLA - Nickel cadmium 9, 10, 18, 19 or 20 cells
Regulation +0.5% (1/2%) line and load regulation Current 10 or 20 amps nominal Electronic current limit 105% rated output typical – no crank disconnect required Charge characteristic Constant voltage, current limited, 4-rate automatic equalization Temperature compensation Enable or disable anytime, remote sensor optional Output protection Current limit, 1-pole fuse, transient suppression
Standard 4-rate charging
Constant current charge High-rate
taper charge
Finishing charge
Maintaining
charge
User Interface, Indication and Alarms Digital meter Switch-selectable meter for output volts, amps Accuracy +2% volts, +5% amps Alarms LED and Form C contact(s) per table:
Front panel status display
1. Alarms “1” available only on 10A charger 2. Form C contact provides summary alarm of these conditions. BBHH
chargers include this alarm configuration. Contacts rated 2A @ 26 VDC resistive 3. Battery fault alarm indicates these fault conditions:
- Battery disconnected - Battery polarity reversed - Mismatched charger battery voltage - Open or high resistance charger to battery connection - Open battery cell or excessive internal resistance
Transition from fast charge voltage to float voltage
Fast volt limit Charger in “fast charge mode”
Float volt limit Charger in “float mode”
Current limit
Transition from current limit to fast charge voltage limit
Batt
ery
volt
age
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Controls AC input voltage select Field-selectable switch Optional 12/24-volt output select Field-selectable two-position jumper Battery program select Field-selectable six-position jumper Fast charger enable/disable Field-selectable two-position jumper Temp compensation enable Standard. Can be disabled or re-enabled in the field Remote temp comp enable Connect optional remote sensor to temp comp port
Simple field adjustments
Environmental Operating temperature -20C to +60C, meets full specification to +45C Over temperature protection Gradual current reduction to maintain safe power device temperature Humidity 5% to 95%, non-condensing Vibration (10A unit) UL 991 Class B (2G sinusoidal) Transient immunity ANSI/IEEE C62.41, Cat. B, EN50082-2 heavy industrial
Agency Standards Safety C-UL listed to UL 1236 (required for UL 2200 gensets), CSA standard 22.2
no. 107.2-M89 CE: 50/60 Hz units DOC to EN 60335
Agency marking 60 Hz: C-UL-US listed 50/60 Hz: C-UL-US listed plus CE marked
EMI FCC Part 15 Class B; EN 50081-2 NFPA standards NFPA 70, NFPA 110. (NFPA 110 requires Alarms “C”) Optional agency compliance Units with Alarms “1” configuration available with additional compliance to UL
category BBHH and NFPA 20
Construction Housing/configuration Material: Heavy clear anodized aluminum. Configuration options:
• Fully enclosed: C-UL listed enclosure • Open frame: C-UL recognized • Slimline: C-UL recognized open frame construction with remote isolation transformer
Packaging Open-frame and Slimline configurations only available in bulk OEM quantities and packaging Dimensions See Drawings and Dimensions page for details Printed circuit card Surface mount technology, conformal coated Cooling Natural convection Protection degree Listed housing: NEMA-1 (IP20). Optional NEMA 3R enclosure Damage prevention Fully recessed display and controls Electrical connections Compression terminal blocks
Warranty Standard warranty Three year parts and labor warranty from date of shipment Optional warranty If specified at time of order, warranty coverage is increased to reimburse customer’s documented
field service costs up to the original charger price. Contact the factory for full details
Optional features Input Input frequency, 50/60 Hz Remote temp comp sensor Recommended where battery and charger are in different locations Drip shield Protects from dripping water NEMA 3R housing Enables outdoor installation (remote temp sensor recommended) UL BBHH listing Available in 10A units with Alarms “1” Field service warranty Reimbursement of customer field service expenses
up to charger price
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Drawings and Dimensions
10A Chargers Enclosed and Open Frame Configurations
Open-frame configuration omits front cover
10A Chargers Slimline Open Frame Configuration
Slimline can be mounted either flat or edgewise
20A Chargers Enclosed and Open Frame Configurations
Open-frame configuration omits front cover
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All models offer field-selectable input 120/ 208-240 volts. 60 Hz input is standard
with C-UL listing. Optional 50/60 Hz input includes C-UL listing and adds CE mark.
Model Output voltage
12: 12 volts 24: 24 volts 22: 12/24-volt
Output current 10: 10 amps 20: 20 amps
AC input R: 120/208-240 VAC, 60 Hz H: 120/208-240 VAC, 50/60 Hz
Alarm system code 1: LED and single Form C contact C: LEDs and Form C contacts to meet
NFPA 110
Housing/Agency L: Enclosed: C-UL listed R: Open-frame: C-UL
recognized field selectable S: Slimline open-frame: C-UL
recognized (10A only)
The Smart Choice for Mission-Critical Engine Starting
Additional Information Contact SENS or your local sales representative for additional specification, engineering and installation information
Contact Information For information and service on any SENS product, please contact us at: Sales 1.866.736.7872 • 303.678.7500 • Fax 303.678.7504 www.sens-usa.com • [email protected] 1840 Industrial Circle, Longmont, CO 80501 USA
STORED ENERGY SYSTEMS
Our energy means business®
UL category code S: UL category BBGQ (standard) H: UL category BBHH (Alarms “1” only)
— —
111009 B
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COMMERCIAL / FARM / MARINE STARTING / DEEP CYCLE / RV / SPECIALTY
BCI
Group
Size
Part
Number
RC
Minutes
at 75 Amps
RC
Minutes
@ 25 Amps
Overall Dimensions
Inches
Free
Repl.
Period
Free
Jump
Start
Unit
Value
Pallet
Load Qty.
(27-1/2 in.) Length Width Height
EXIDE FLOOR SCRUBBER & SWEEP BATTERY - DEEP CYCLE - 6 & 12 VOLT
FS FS2-D 6V -- 150 540 11-5/8 7-1/16 12-1/8 12 Mo. NA 1.5 28
FS FS6-D 6V -- 214 810 11-3/4 7-1/16 17-1/16 12 Mo. NA 2.5 8
FS FS8-D 6V -- 175 675 11-5/8 7-1/16 15 12 Mo. NA 2.0 36
FS FS12-D 12V -- 100 375 15-9/16 7 14-15/16 12 Mo. NA 2.0 21
BCI
Group
Size
Part
Number
CCA
at
0° F
CA
at
32° F
RC
Minutes
@ 25 Amps
Overall Dimensions
Inches
Free
Repl.
Period
Free
Jump
Start
Unit
Value
Pallet
Load Qty.
(27-1/2 in.) Length Width Height
EXIDE GROUP 31 MAINTENANCE FREE BATTERY 24 MONTH WARRANTY - 12 VOLT
31 HP-31D 925 1050 160 13 6-13/16 9-5/16 18 Mo. NA 1.5 36
HP-31E 925 1050 160 13 6-13/16 9-5/16 18 Mo. NA 1.5 36
HC-31D# 700 840 180 13 6-13/16 9-5/16 18 Mo. NA 1.5 36
HC-31E# 700 840 180 13 6-13/16 9-5/16 18 Mo. NA 1.5 36
COM-31D 625 750 160 13 6-13/16 9-5/16 18 Mo. NA 1.5 36
COM-31E 625 750 160 13 6-13/16 9-5/16 18 Mo. NA 1.5 36
D = Stud Terminal; E = SAE Terminal; # Includes State of Charge Indicator
EXIDE HEAVY DUTY COMMERCIAL BATTERY - 24 MONTH WARRANTY - 12 VOLT
3EE F-3EE 370 440 100 19-1/4 4-1/4 8-9/16 12 Mo. NA 1.0 39
3ET F-3ET 460 550 120 19-1/4 4-1/4 9-9/16 12 Mo. NA 1.5 39
4D COM-4D-P 1000 1200 320 19-9/16 8-5/16 9-7/8 12 Mo. NA 3.0 12
4DLT F-4DLT 810 970 250 20 8-1/8 8-1/8 12 Mo. NA 2.0 12
8D* COM-8D 1300 1560 435 20-3/4 14 10 12 Mo. NA 4.0 8
COM-8D-P 1155 1380 400 20-7/8 11 10 12 Mo. NA 4.0 8
16TF F-16TF 545 665 210 16-1/2 7-1/8 11-1/16 12 Mo. NA 2.5 21
17TF F-17TF 530 665 140 17 6-7/8 7-7/8 12 Mo. NA 1.0 27
30H COM-30H 700 850 180 13 6-15/16 9-5/8 12 Mo. NA 1.5 36
EXIDE HEAVY DUTY COMMERCIAL BATTERY - 24 MONTH WARRANTY - 6 VOLT
1 COM-1H-P 625 750 160 8-13/16 6-3/4 8-5/8 12 Mo. NA 1.0 57
2 COM-2-P 625 750 150 10-1/4 6-7/8 9-5/16 12 Mo. NA 1.0 48
2E F-2E 615 675 185 19-5/16 4-5/16 10-1/4 12 Mo. NA 1.0 39
3 COM-3 690 750 230 11-1/2 7 9-3/16 12 Mo. NA 1.0 42
3EH F-3EH 850 1020 280 19/1/4 4-1/4 9-7/8 12 Mo. NA 1.5 39
4 COM-4EC-P 975 1170 300 13 6-3/4 9-1/4 12 Mo. NA 1.5 36
T-4H-P 800 960 250 13 6-3/4 9-1/4 12 Mo. NA 1.5 36
4EH F-4EH 930 1110 300 19-1/4 5 10 12 Mo. NA 1.5 39
5D COM-5D 850 1020 280 13-1/2 7-1/4 9-3/8 12 Mo. NA 1.5 36
7D COM-7D 975 1170 330 15-7/8 7-1/4 9-3/8 12 Mo. NA 2.0 21
BCI
Group Size
Part
Number
RC
Minutes @ 25 Amps
Minutes @ 75 Amps
to 5.25 V
Overall Dimensions Inches
Free Repl.
Warranty
Free Jump Start
Unit
Value
Pallet Load Qty. (27-1/2 in.) Length Width Height
EXIDE GOLF CAR & ELECTRIC VEHICLE BATTERY - DEEP CYCLE - 6 & 8 VOLT
GC2 GC2-H 6V 525 145 -- 10-5/16 7-1/8 11-5/8 12 Mo. NA 1.5 28
GC-5 6V 480 135 -- 10-5/16 7-1/8 11-7/16 12 Mo. NA 1.5 28
E-3600 6V 390 110 -- 10-5/16 7-1/8 11-7/16 12 Mo. NA 1.5 28
E-4800 8V 290 110* -- 10-5/16 7-1/8 11-7/16 12 Mo. NA 1.5 28
* Minutes @ 56 amps to 7.0 volts Price adjustment
BCI
Group
Size
Part
Number
CCA
at
0° F
CA
at
32° F
RC
Minutes
@ 25 Amps
Overall Dimensions
Inches
Capacity
Free
Repl.
Warranty
Unit
Value
Pallet
Load Qty.
(27-1/2 in.) Length Width Height
STOWAWAY MARINE STARTING BATTERY - 24 MONTH WARRANTY - 12 VOLT
24 ST24MS525 450 525 65 10-11/16 6-5/8 9-7/16 -- 12 Mo. 1.0 48
ST24MS650 525 650 80 10-11/16 6-5/8 9-7/16 -- 12 Mo. 1.0 48
ST24MS000 800 1000 115 10-11/16 6-5/8 9-7/16 -- 12 Mo. 1.0 48
STOWAWAY MARINE/RV DUAL PURPOSE BATTERY - 24 MONTH WARRANTY - 12 VOLT
24 ST24DP625 500 625 120 10-3/16 6-13/16 9-7/16 70 Ah. 12 Mo. 1.0 48
27 ST27DP700 575 730 160 12-3/4 6-13/16 9-1/2 95 Ah. 12 Mo. 1.0 42
STOWAWAY MARINE/RV DEEP CYCLE MARINE BATTERY - 24 MONTH WARRANTY - 12 VOLT
U1 STU1DC40 200 250 40 8-7/16 5-1/4 7-1/4 23 Ah. 12 Mo. 0.5 75
24 ST24DC140 400 500 140 10-1/4 6-5/8 9-7/16 80 Ah. 12 Mo. 1.0 48
27 ST27DC180 500 625 180 12-13/16 6-13/16 9-1/2 105 Ah. 12 Mo. 1.0 42
31 ST31DC205 600 750 205 13 6-13/16 9-7/8 115 Ah. 12 Mo. 1.5 36
4D ST4DDC250 600 850 250 20-3/4 8-3/4 10-7/8 160 Ah. 12 Mo. 3.0 12
8D ST8DDC400 800 1200 400 20-3/4 11 10-7/8 200 Ah. 12 Mo. 4.0 8
NAUTILUS MARINE STARTING BATTERY - 24 MONTH WARRANTY - 12 VOLT
24 XXHD-M-24 800 1000 115 10-7/8 6-13/16 9-7/16 -- 12 Mo. 1.0 48
XHD-M-24 525 650 80 10-7/8 6-13/16 9-7/16 -- 12 Mo. 1.0 48
HD-M-24 450 525 65 10-7/8 6-13/16 9-7/16 -- 12 Mo. 1.0 48
l -4-
9.25
F "fermlna. - o.
E
CAJALQG NVMBERING
L (•) L (•) (-)
,,,M, ..J--j -,.... Cl-.nr 28 OR 38 26 • 2 POLE
36 • 3 POLE
126 - -400 AMP - 125 - 250 Al,tP;
INCREl,l T BY 25
Electrlcol
'(/Ire bendln ace ta booed u th• maxim m wlrii Im.l!f - CSld Nrc'°arttde
b.,..,g apace far the bottom ta the "(' eame ae the top Wfn, b.,dklg epoce. l ,-4- 00
ll«tdtlg J!pace
250 - -400 Al,tP; INCREl,l T BY 50 , _._ -''--5 8
I.AL (StCSldat"d lntomptrng)
Ratings, 800VAC/.250',0C, 125 - -400 Al,tPERE
LHL (High lnterruptt.g)
Ratings; 800VAC/250WC. 125 - -400 AMPERE
LCI.. (Extra High lnt«ruptlng)
Ratlngo: 800VAC. 300 - -400 AMPERE
LAL a: LHL (125 - -400 Al,tP)
1\1,e S. (1) #1 - 800 kcml
T..mlnal Tarqu« -
LCI.. (300 - -400 Al,tP)
Wfre srze, (2) f',/0 - 500 kcmn T..mlnal Tarqu« -
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Product data sheet
Characteristics
MGL36600
MOLDED CASE CIRCUIT BREAKER 600V 600A
Product availability: Stock - Normally stocked in distribution facility
Price*: 7560.00 USD
Main
Commercial Status Commercialised
Product or component type
Molded Case Circuit Breaker
Range of product PowerPact M
Current sensor rating range
600 A
Product certifications CSA IEC
UL listed
Mounting mode Unit mount
Poles description 3P
Breaking capacity 18 kA 600 V
35 kA 480 V
65 kA 240 V
[Ics] rated service short-circuit breaking capacity
80 %
Trip unit technology Electronic basic ET 1.0 LI
Ordering and shipping details
Category 01205 - MG, MJ UNIT MOUNT BREAKER
Discount Schedule DE2
GTIN 00785901420286
Nbr. of units in pkg. 1
Package weight(Lbs) 28.70
Product availability Stock - Normally stocked in distribution facility
Returnability Y
Country of origin US
Offer Sustainability
Sustainable offer status Not Green Premium product
RoHS Will be Compliant on 3Q2014
REACh Reference not containing SVHC above the threshold
Contractual warranty
Period 18 months
Sep 4, 2013
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35 KORFUND DYNAMICS
Type
Color
Code
Max.Load, lbs.
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R RD
R3/RD3
Black 250 0.25
0.50 Red 525
Green 750
Gray 1100
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ComAp, spol. s r.o.
Reference Guide
Kundratka 2359/17, 180 00 Praha 8, Czech Republic Tel: +420 246 012 111, Fax: +420 266 316 647 E-mail : [email protected], www.comap.cz
Support : [email protected]
Copyright © 2010 ComAp s.r.o. Written by: R.Tarageľ
Remote annunciator
IGL-RA15
August 2010
Table of Contents
Table of Contents ................................................................................................................................. 2 Document information ......................................................................................................................... 3
General Description ................................................................................................................................. 4 Terminals and dimensions .................................................................................................................. 4 Wiring .................................................................................................................................................. 5 Controller type settings ....................................................................................................................... 5 Controller address setting ................................................................................................................... 6 LEDs color change .............................................................................................................................. 6 Horn timeout setting ............................................................................................................................ 6 Signal LEDs ......................................................................................................................................... 6 Horn ..................................................................................................................................................... 7 Lamp and horn test ............................................................................................................................. 7 LED labels ........................................................................................................................................... 8
Technical data ......................................................................................................................................... 9 Power supply ....................................................................................................................................... 9 Operating conditions ........................................................................................................................... 9 Dimensions and weight ....................................................................................................................... 9 Horn output .......................................................................................................................................... 9 CAN bus interface ............................................................................................................................... 9
Remote annunciator iGL-RA 15, ©ComAp – August 2010 2 iGL-RA 15 – Reference guide rev.A
Document information
IGL‐RA15 – Remote Anunnciator – Reference Guide Written by : Roman Taragel
©2010 ComAp Kundratka 17, Prague 8, CZECH REPUBLIC PHONE: +420246012111, FAX: +420266316647 WEB: HTTP://WWW.COMAP.CZ, E‐MAIL: [email protected]
DOCUMENT HISTORY
The following described machine complies with the appropriate basic safety and health requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type, as brought into circulation by us.
Remote annunciator iGL-RA 15, ©ComAp – August 2010 3 iGL-RA 15 – Reference guide rev.A
Revision Number Related SW Version Date
Rev.A 2.0 16.8.2010
General Description
Remote annunciator (IGL-RA15 ) is designed as an extension signaling unit for :
• InteliSys-NT or InteliSys-CU
• IntleiGen-NT or InteliGen-CU
• InteliCompact-NT
• InteliLite-NT or InteliLite-CU
• IntreliDrive-DCU
• InteliDrive-Mobile
• InteliDrive-Lite
The unit is equipped with a fully configurable tri color (red, orange, green) LED for intuitive operation together with high functionality.
Terminals and dimensions
Remote annunciator iGL-RA 15, ©ComAp – August 2010 4 iGL-RA 15 – Reference guide rev.A
Wiring
* terminator resistor only when iGL-RA 15 is the last unit on the CAN1 bus.
Note: 1. The shielding of the CAN bus cable has to be grounded at one point only! 2. See the section Technical data for recommended CAN bus cable type
Controller type settings
controller type jumper A jumper B address
InteliGen InteliLite InteliCompact‐NT InteliLite‐NT
OPEN
OPEN
1
InteliSys InteliDrive InteliGen‐NT InteliSys‐NT
CLOSED
OPEN
5+6
InteliSys InteliDrive InteliGen‐NT InteliSys‐NT
CLOSED
CLOSED
customer defined
Remote annunciator iGL-RA 15, ©ComAp – August 2010 5 iGL-RA 15 – Reference guide rev.A
Controller address setting
SW changing of CAN1 address is enabled only when both jumpers are closed. Any one of these addresses (1+2 or 3+4 or 5+6 or 7+8) can be set by following steps:
o Switch to programming mode (Hold the Horn reset and Lamp test when unit is powering on) Status led is yellow
o Press Lamp test sixteen times
o Set the address up by pressing Horn reset. The number of red luminous LEDs means the CAN1 addresses (two for addresses 1+2, four for addresses 3+4, six for addresses 5+6 and eight for addresses 7+8)
o Press Lamp test
LEDs color change
Each LED color is adjusted independently of controller output settings. If controller output 1 is set as “Common Shutdown” it doesn’t mean red LED1 color for iGL-RA15. The LEDs color can by adjust by following steps:
o Switch to programming mode (Hold the Horn reset and Lamp test when unit is powering on) Status led is yellow
o Press Horn reset to change the LED1 color (green, yellow, red)
o Press Lamp test to switch to the next LED color adjusting
o Continue to adjust all LEDs color
o After LED15 color adjusting press three times Lamp test
Horn timeout setting
The horn output is activated if any of red or yellow LED is on. Output is on until pressing Horn reset or horn timeout counts down. The timeout can by set by following steps:
o Switch to programming mode (Hold the Horn reset and Lamp test when unit is powering on) Status led is yellow
o Press Lamp test fifteen times
o Set the horn timeout by pressing Horn reset. The number of green luminous LEDs means timeout in 10s. (any for disabling horn output, 1 for 10s timeout, 2 for 10s timeout, 15 for disabling horn timeout.)
o Press Lamp test two times
Note: If there is no operator action during address setting, color adjusting or timeout timeout setting, the unit returns to normal operation without changes saving.
Signal LEDs
The signals LEDs are handled like binary outputs. It means all what can be configured to binary outputs can be also configured to the LEDs of iGL-RA15.
o The LED lights, if configured logical output is active on the controller
o The green LED is dark, if configured logical output is not active on the controller
o The yellow or red LED is dark, if configured logical output is not active on the controller and horn reset was pressed.
o The yellow or red LED blinks, if configured logical output is not active on the controller and horn reset was still not pressed.
Remote annunciator iGL-RA 15, ©ComAp – August 2010 6 iGL-RA 15 – Reference guide rev.A
PWR LED:
o Is blinking green, if the unit is OK and the communication to the master controller is OK.
o Is blinking red, if the unit is OK, but the communication to the master controller is not running.
o Is blinking yellow, if EEPROM check not passed OK after power on
o Is steady yellow during the LED colour, horn timeout or controller address adjustment
Note: If the PWR LED is blinking yellow, the unit must be reconfigured (see chapter LEDs color change, Horn timeout setting or Controller address setting.)
Horn
The horn is activated if: 1. Some of red or yellow LED lights up or 2. at the end of the extended lamp test (see below)
The horn can be silenced:
1. by pressing horn reset button or 2. it silences automatically after adjusted time (see chapter Horn timeout setting above)
Lamp and horn test
Pressing and holding lamp test button for less than 2s execute the basic lamp test. All LEDs light up with the configured colour. If the button is hold longer than 2s, an extended test is started. Every LED is tested step-by-step in green colour and then in red colour. The horn is activated at the end of the test. After that the unit returns to normal operation. The horn can be silenced with horn reset.
Remote annunciator iGL-RA 15, ©ComAp – August 2010 7 iGL-RA 15 – Reference guide rev.A
LED labels
The labels are slipped to slots in the front foil. The slot openings are located on the upper edge of the front panel. The RA15 module is shipped with one A4 sheet of foil for printing of labels.
Remote annunciator iGL-RA 15, ©ComAp – August 2010 8 iGL-RA 15 – Reference guide rev.A
Technical data
Power supply
Voltage supply 8-36V DC Consumption 0.35-0.1A (+1Amax horn output) depends on supply voltage
Operating conditions
o
Operating temperature -20..+70 C o
Storage temperature -30..+80 C Protection front panel IP65 Humidity 85% Standard conformity Low Voltage Directive EN 61010-1:95 +A1:97 Electromagnetic Compatibility EN 50081-1:94, EN 50081-2:96
EN 50082-1:99, EN 50082-2:97 Vibration 5 - 25 Hz, ±1,6mm
25 - 100 Hz, a = 4 g 2
Shocks a = 200 m/s
Dimensions and weight
Dimensions 180x120x55mm Weight 950g
Horn output
Maximum current 1.0 A Maximum switching voltage 36 VDC
CAN bus interface
Galvanic separated Maximal CAN bus length 200m Speed 250kBd Nominal impedance 120Ω Cable type twisted pair (shielded) Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length: Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
2
Wire crosscut min.0,25 mm Maximal attenuation (at 1 MHz) 2 dB / 100m Recommended Industrial Automation & Process Control Cables: BELDEN (see http://www.belden.com):
• 3082A DeviceBus for Allen-Bradley DeviceNet • 3083A DeviceBus for Allen-Bradley DeviceNet • 3086A DeviceBus for Honeywell SDS • 3087A DeviceBus for Honeywell SDS • 3084A DeviceBus for Allen-Bradley DeviceNet • 3085A DeviceBus for Allen-Bradley DeviceNet • 3105A Paired EIA Industrial RS485 cable
Remote annunciator iGL-RA 15, ©ComAp – August 2010 9 iGL-RA 15 – Reference guide rev.A
LAPP CABLE (see http://www.lappcable.com) • Unitronic BUS DeviceNet Trunk Cable • Unitronic BUS DeviceNet Drop Cable • Unitronic BUS CAN • Unitronic-FD BUS P CAN UL/CSA
Remote annunciator iGL-RA 15, ©ComAp – August 2010 10 iGL-RA 15 – Reference guide rev.A
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