bardon - kohler co. · see fig. #4 note: loose the pipe clamp and adjust the position of plastic...

12
-1- BARDON INSTALLATION INSTRUCTIONS VITREOUS CHINA TOUCHLESS URINAL TM K-4915T A. HOW TO USE THESE INSTRUCTIONS Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. Follow the sections that pertain to your particular installation. This will help you avoid costly mistakes. In addition to proper installation, read all operating and safety instructions. All information in these instructions is based upon the latest product information available at the time of publication. Kohler China reserves the right to make changes in product characteristics, packaging, or availability at any time without notice. These instructions contain important care, cleaning, and warranty information - . please leave instructions for the consumer · · · A. · · · B. NOTES · · · · Observe all local plumbing and building codes. Urinal flushes efficiently with less than 0.8 gallon of water. Stop Valve has a 1/2 NPT inlet supply connection. Fixture dimensions are nominal and conform to tolerances by ANSI Standard A112.19.2M. B. · · · · 3 1/2 NPT A112.19.2M C. REQUIRED TOOLS AND MATERIALS · · · · · · Open end/adjustable wrenches Supply piping and connectors Tape measure Thread sealant tape Basin Wrench Screwdriver C. · · · · · · / D. ROUGHING-IN Turn off cold water supplies. Install or relocate supply tubing and waste pipe to conform to roughing-in dimensions. for roughing-in dimension requirements. * Urinal complies with ADA requirement when rim is mounted no higher than 17 from finished floor. See Fig. #1 D. 1 * 432mm 528137 , 2006 Copyright Kohler China Ltd., 2006 1066532-T01-A

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-1-

BARDON

INSTALLATION INSTRUCTIONS

VITREOUS CHINA TOUCHLESS URINALTM

K-4915T

A. HOW TO USE THESE INSTRUCTIONS

Please read these instructions carefully to familiarizeyourself with the required tools, materials, and installationsequences. Follow the sections that pertain to yourparticular installation. This will help you avoid costlymistakes. In addition to proper installation, read alloperating and safety instructions.All information in these instructions is based upon thelatest product information available at the time ofpublication. Kohler China reserves the right to makechanges in product characteristics, packaging, oravailability at any time without notice.These instructions contain important care, cleaning, andwarranty information -

.please leave instructions for the

consumer

A.

B. NOTES

Observe all local plumbing and building codes.

Urinal flushes efficiently with less than 0.8 gallon of water.

Stop Valve has a 1/2 NPT inlet supply connection.

Fixture dimensions are nominal and conform to tolerances

by ANSI Standard A112.19.2M.

B.

3

1/2 NPT

A112.19.2M

C. REQUIRED TOOLS AND MATERIALS

Open end/adjustable wrenches

Supply piping and connectors

Tape measure

Thread sealant tape

Basin Wrench

Screwdriver

C.

/

D. ROUGHING-IN

Turn off cold water supplies.

Install or relocate supply tubing and waste pipe to conform to

roughing-in dimensions.

for roughing-in dimension requirements.

* Urinal complies with ADA requirement when rim is mounted

no higher than 17 from finished floor.

See Fig. #1

D.

1

* 432mm

528137

, 2006

Copyright Kohler China Ltd., 20061066532-T01-A

22-32mm

70mm

610mm

533mm

603mm

76mm

*610mm2"N.P.S. TAP

1/2" N.P.S. INLETFOR STOP VALVE 362mm

146 20mm

464mm

305mm

838mm 1029mmTO FLOOR

12mm

2"N.P.S. TAP

152mm

OUTLET DETAILS

NOTE: Roughing-in dimension requirements for

supply tubing as shown.

Supply tubing is 22-32mm out of the wall.

Otherwise, stop valve can not be installed and

adjusted properly.

:

22-32mm

Fig. #11

INSTALLATION

A. MOUNT URINAL

See Fig. #2

CAUTION: Risk of chipping or breaking urinal.

NOTE:

Install hangers per roughing-in illustration.Apply sealant tape to pipe threads and install female collar onwaste pipe.Place washer on female collar with bevelled surface facingaway form collar.

Install Urinal. Secure urinal to female collar with screws andwashers.

Donot overtighten screws.

Do not caulk top surface of urinal. Caulk may preventtank cover from seating properly.

A.

2

:

Hangers

Collar

Apply Sealant Tape

Washer

Fig. #22

-2-

+10

mm0

1066532-T01-A

B. CONNECT SUPPLY

See Fig. #3

NOTE:

NOTE:

NOTE:

Apply sealant tape to pipe thread and install stop valveassembly and tighten connection.

Stop valve should face left side of tank whentighten.

It is recommended that a temporary rubber or plastic hose isattached to the stop valve, and the water supply line shouldbe flushed clean of dirt and debris.

Plug seal ring into inlet hole of urinal.

Remove the nuts for fixing the bezel and the two clamps.

While removing the nuts, avoid dropping bezel,which may break urinal.

Take off the protection cap of the sensor window. Put thesensor window into the bezel, fix sensor window with theclamp and the nuts.

Tighten the nuts slightly to prevent damagesensor window (Do not over tighten the nuts.)

B.

3

:

:

:

Fig. #33

Clamp Nut Stop Valve

Sensor Window Bezel

-3-1066532-T01-A

See Fig. #4

NOTE:

Loose the pipe clamp and adjust the position of plastic pipeand outlet pipe. Do not tighten for the future adjustment. Putthe G1/2 washer into the connector of the pipe assy. Connectthe pipe assy with the valve assy.

Take off the protection cap from the connector assy.

Do not screw the part between the connectorassy and the valve assy. Do not lose the filter assywhen taking off the protection cap.

4

G1/2

5

G1/2

20mm

See Fig. #5

NOTE:

Put the valve assy and the pipes into the tank of urinal. Adjustthe distance of outlet pipe and plastic pipe. Then make theoutlet pipe aim at the sealing washer and make the valveassy aim at the outlet of stop valve.Plug the other end of outlet pipe into the sealing washer andconnect the valve assy with the stop valve.

At this time, all the pipes, valve assy and stop valve shall beplaced orderly. Tighten the pipe clamp and the nut.

Do not lose the filter assy during theinstallation. The distance between pipe clamp and theend of outlet pipe shall be more than 20mm.

Fig. #44

Fig. #55

-4-

Plastic PipePipe Clamp Valve Assy

Protection Cap

Outlet PipeG1/2 WasherG1/2

Connector Assy. Filter Assy.

Outlet Pipe Pipe Clamp

20mmNut

Sealing Washer

1066532-T01-A

See Fig. #6

NOTE:

Turn on stop valve. Inspect pipes for leakage in not flushing.Connect the connector of sensor window with the connectorof solenoid valve.

Remove the battery box cover and insert alkaline batteriesinto the battery box. Reinstall the cover of battery box andtighten it with battery box with screws. Connect the connectorof battery box with the connector of sensor window.

See the section Replacing Batteries

Do not lose the screws when removing thecover of battery box. Tighten the screws, otherwise thebatteries may be affected with damp.

“ ”.

6

:

Fig. #66

The state of distance adjustment has been last about 10minutes after power on. No flushing during this period. Beforepower on, clear the unwanted objects in front of the sensorwindow to shortening the sensing distance.

The sensor will begin to work normally after about 10 minutes.If flushing water volume is not enough, reset the flushing timereferring to Flushing Duration Setting in order to changingthe flushing water volume.

“ ”

-5-1066532-T01-A

Screw

Hook

Sleeve

Nut

Washer

C. INSTALL TANK COVER

See Fig. #7

NOTE:

CAUTION: Risk of chipping or breaking urinal.

Open tank cover lock package and remove contents.Place tank cover upside down on a protected surface toprevent damage to tank cover finish.Place hooks inside tank cover.

If necessary, engage the hooks facing opposite thedirection illustrated.Using a 5/8 wrench, assemble and tighten nut, washer andlock nut on both sides of urinal.

Donot overtighten screws on urinal.

Put tank cover on the urinal.Using supplied locking tool, install and tighten screw.Check that tank cover is properly locked.

C.

7

5/8

:

Fig. #77

-6-1066532-T01-A

Don t use this system after 10 minutes power on.

The induction distance will be adjusted and the system willnot work during this time.

’ 10

USER S GUIDE’USER S GUIDE’

-7-

WORKING STATUS FLUSHING

Before power on, clear the unwanted objects in front of thesensor window to shortening the induction distance.

REPLACING BATTERIES

When the batteries are nearly exhausted, the indicator willflash every 2 seconds, the sensor stop working until newbatteries are changed.

When changing the batteries, open the cover of battery boxand insert new batteries.

: Pay attention to the pole of batteries and donot use new and old batteries at the same time.NOTE

2

CLEAN THE FILTER ASSY

If the flushing volume is reduced, the filter assy must becleaned.

Remove the nut and take out the filter assy. Clean it with abrush and reinstall.

: Turn off the stop valve before cleaning.NOTE

Screws

Cover of Battery BoxBatteries

Battery Box

Valve Assy

Nut

Filter Assy

Stop Valve

1066532-T01-A

-8-

FLUSHING DURATION SETTING

If the flushing volume is reduced, the flushing duration can be

adjusted.

Power off until the indicator stops flashing. During the first 10

minutes after power on, approach the flushing control stick to

the center of the sensor window for about 8 seconds.

Remove the flushing control stick after a flushing cycle.

: The inducting distance will be adjusted. Any

object shall move from in front of the sensor window.

NOTE

( )

10

8

DEODORIZING FLUSHING

The urinal will take a flush automatically when it s used 3 or 4times in 2 minutes.

’ 2 3-4

CARE & CLEAN

Keep the sensor window clean. Wipe with soft cloth and mildcleaner.

a. Do not use dust-removing powder, abrasive powderor cleaner containing oli, acid or alkaline ingredient.

b. Do not spray air-refresher, disinfect, or otherdeodorizing, cleaning solvent directly into thesensor window.

c. Keep wire away from water.d. Don t attack the sensor window.

NOTICE:

a.

b.

c.

d.

Flushing Control Stick

1066532-T01-A

SENSOR SPECIFICATIONSENSOR SPECIFICATION

Power Supply

Power Consumption

Induction Distance

Detection Duration

Flushing Mode

Flushing Water Volume

Deodorization Flushing

Starting Pressure

Operation Temperature

2 piece of AAA sized alkalinebatteries

2 7

The batteries can be used abouttwo years (4000 times a month)

( 4000 )

Automatic adjustment accordingto the ambient circumstance

About 2 seconds or 5 seconds(automatic adjustment)

Double flushing

Average flushing volume is notmore than 3 L at pressure0.18~0.55Mpa

One forced flushing will beconducted if the urinal is beingused continuously for 2 minutes.

0.05-0.7MPa.

Ambient (water) temperature of1 C-55 C

o o

2 5 ( )

0.18~0.55Mpa3L

2

0.05-0.7MPa.

1 C-55 C( 1 C-55 C)o o o o

-9-

Recommended water supply pressure (dynamic pressure atinlet): 0.1-0.55MPa.

( ): 0.1-0.55MPa

1066532-T01-A

TROUBLESHOOTING

SYMPTOMS CORRECTIVE ACTIONPROBABLE CAUSES

Make sure to complete the prcedures following before asking for repair:

No flushing(indicator lamp fails to work)

( )

Indicator lamp flashingbut little or no waterwhen user or object detected

( )

Water does not stopindicator lamp does not flash

( )

Battery indicator lamp flashingcontinuously and no water

After the check above, the problem still exist, contact us through Dealer.

1. No batteries or batteries reversed.2. There are other objects are being detected.

3. Dirty sensor window.

1.2.

3.

1. Initial 10 minutes.2. Stop Valve is not opened.3. Low water pressure.4. Dirty filter.

1.2.3.4.

The valve is clogged.

Batteries are exhausted.

1. Check the batteries.2. Remove objects or adjust the induction

distance.3. Clean the sensor window.

1.2.

3.

1. Wait 10 minutes.2. Turn on the Stop Valve.3. Increase water supply pressure.4. Clean the filter or remove restrictor.

1. 102.3.4.

Clean fliter and cause unit to flush severaltimes. If filter clogs again, turn off stopvalve, flush to clean off water supply line.

Replace the batteries.

1. Urinal is designed for use with potable water. Avoid water

that includes a lot of contaminants or with acid/alkali water

and impure water.

2. If you live in a hard water area, make certain that the holed

in the toilet rim are kept clean to ensure proper bowl

flushing. Toilet bowl cleaners should be used at least once

a week. Use a long-handled brush to clean the rim holes,

and to clean as far into the trap as possible to prevent

mineral deposits from forming.

3. Most toilet bowl cleaners are not harmful to the surface of

the urinal. Please follow the bowl cleaner manufacture's

instructions carefully.

4. Do not use abrasive cleaners for china surface.

5. Do not directly flush the wire connector of sensor with

water.

6. Do not make Sensor Window near strong ultraviolet and

electromagnetism.

7. Keep the sensor window clean. Do not attack the sensor.

The sensor cover can be cleaned by the soft rag (with

neutral liquid detergent). Do not use the eradicator,

abrasive powder or the oil, acid or alkali liquid detergent.

Do not sprit the air freshener, disinfectant or the other

kinds of odious smell remove, clean organic liquid to the

sensor directly.

1.

2.

3.

4.

5.

6.

7.

CONSUMER RESPONSIBILITIES

-10-1066532-T01-A

( )

( )

138

19

200021

Plumbing Fixtures and Fittings LimitedOne-year Warranty

Kohler plumbing fixtures and fittings are warranted to be free

of manufacturing defects.

This product is warranted for one year from date of purchase.

Kohler China will be responsible for any problems caused by

manufacturing defects provided with the invoice. Kohler

China will, at its election, repair, replace or make appropriate

adjustment where Kohler China inspection discloses any

such defects occurring in normal usage within one year after

purchase.

Implied warranties including that of merchantability and

fitness for a particular purpose are expressly limited in

duration to the duration of this warranty, Kohler China

disclaims any liability for special, incidental or consequential

damages. Damages to the product caused by misuse, abuse

and installation that is not in accordance with the owner's

manual are not covered by this warranty.

To obtain quick warranty service, please contact your dealer,

or write to Kohler China. (Original sales receipt must be

provided as the proof of purchase.)

Kohler China Investment Company Ltd.

Central Customer Service Center

19/F, Shanghai Square, 138 Huai Hai Road,

Luwan District, Shanghai, PRC

Zip Code: 200021

This is our exclusive written warranty.

LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY

-11-1066532-T01-A

BARDON

SERVICE PARTS PAGE

K-4915TVITREOUS CHINA TOUCHLESS URINAL

TM

**** Color code must be specified when ordering.

-12-

82372-**Cover

Screw M3X8

1045457Pressing board 1045456

O Ring 9 1O

‘ ’

1045455Cap 1056081

Solenoid Valve Assy.

Screw M2.5 61045460Spring

Connector

1066284Filter Assy.

Washer

Restrictor

Stop Valve

Connector Assy.

Gasket 11

Gasket 22

Connector

G1/2 WasherG1/2

Valve body

Ear Clip

1066290Pipe Clamp

1066289Plastic Pipe

1066279Valve Sub Assy.

1045458Valve cover

1045459‘ ’O Ring 5 1

O

1045461Diaphragms Assy.

Outlet Pipe

1056053Battery Box

74250Clamp

74250Clamp

21251Washer

76636Nut

75412Stud

1066275-FKTouchless Urinal Sensor

Connector

1066277Sensor Window

32935Nut

49932Washer

73975Tube

51588Washer

52046Hanger Accessory Pack

53405Collar

53407Screw

53410Washer

53407Screw

51543Washer

Wrench

Sleeve

Nut

HookWasher

Screw

1043250Tank Cover Locks

73203Bezel

85061Beehive StrainerAssy.

1020016Flushing Control Stick

SealingWasher

Connector

1066532-T01-A