basf – products for packaging applications... · basf – products for packaging applications...

Download BASF – Products for packaging applications... · BASF – Products for packaging applications BASF – Products Dr. Axel Grimm BASF Aktiengesellschaft EUM/MB ... Luwax®® and Poligenand

If you can't read please download the document

Upload: letruc

Post on 06-Feb-2018

345 views

Category:

Documents


5 download

TRANSCRIPT

  • BASF Products for packaging applicationsBASF BASF Products Products for packaging applicationsfor packaging applicationsDr. Axel GrimmBASF AktiengesellschaftEUM/MBMarketing Support Branches and Industries30 May 2007

  • BASF The Chemical Company

    The worlds leading chemical company

    Offers intelligent solutions and high-quality products for almost all industries

    Uses new technologies to open up additional market opportunities

    Combines economic success with environmental protection and social responsibility

    BASF The Chemical CompanyBASF The Chemical CompanyAt a glance

  • BASF worldwideBASF worldwide

    Major production siteVerbund site

    Nanjing

    Kuantan

    Geismar

    Freeport

    LudwigshafenAntwerp

    Overview

  • Providing impulses for innovation: requirements from technology, the market and societyProviding impulses for innovation: requirements from technology, the market and society

    SocietySocietye.g. sun protectione.g. sun protection

    Market, e.g. UV absorbersMarket, e.g. UV absorbers

    TechnologyTechnologyee.g. nanotechnology.g. nanotechnology

    Implementation

    Idea

    Marketing: Marketing: e.g. marketinge.g. marketing

    strategiesstrategiesProduction/technologyProduction/technologye.g. process engineeringe.g. process engineering

    Demand

    Research andResearch anddevelopmentdevelopmente.g. producte.g. productpropertiesproperties

    Teamwork: innovation and research

  • Plastics34%

    Metal20%

    Glass10%

    Paper/Cardboard36%

    Overview Global Packaging MarketOverview Global Packaging Market

    Source: Berndt&Partner, Packaging Magazine

    World packaging materials consumption, value [%]

    Plastic and Paper are the dominant packaging materials worldwide

    BASF and Packaging

  • Plastics flexible (PA, PS, PU, Ecoflex, Styroflex, Flexible Films)

    Adhesive Raw Materials(Dispersions, Resins)

    Paper chemicals(Process Chemicals, Binders, Coatings)

    Light stabilizers (UV absorbers,

    HALS)

    BASF offers a broad product portfolio to the packaging industryBASF offers a broad product portfolio to the packaging industry

    Pigments, Dyes, Resins, Waxes, Preparations for Graphic Arts and Plastics

    Plastics Rigid (PS/PA and Copolymers,

    PU+EPS/PS-Foams, Superabsorbents)

    Chemicals/Additives(e.g. Monomers, Inorganics, Plasticizers)Dispersions(PS- and Acrylic Copolymers)

    BASF and Packaging

  • Competitive edge through differentiation, for brand owners and BASFCompetitive edge through differentiation, for brand owners and BASF

    Brand OwnerFood, beverage, cosmetic, Pharma,...

    BASF

    Packaging producerConverter

    material/Product Marketing/POS

    ME, CP (Direct) KT, EV, ED, KS...(Indirect)

    Packaging with an increasing importance for the buying decision (Sensorik)

    BASF and Packaging

  • The Packaging Network TeamThe Packaging Network TeamBASF and Packaging

    Cross-business and cross-functional team

  • AdvantagesNo offensive smellNo processing problemsNo migration at the tool

    Success story: Uvinul 5050 Hfor Vegetable Boxes and Bottle CratesSuccess story: Uvinul 5050 Hfor Vegetable Boxes and Bottle Crates

    1. Light Stabilizers

  • Uvinul 5050 H for shrink filmUvinul 5050 H for shrink film1. Light Stabilizers

  • 1

    2

    3

    45

    6

    7

    8

    9 0

    PR53

    PR48:3PR48:4

    PY183

    PY183PY139

    PY139

    PY138PY138

    PR29

    PR179

    PR149

    PR178

    PB15PB15:1

    PB15:3PB15:4

    PG7

    PG36

    PBr24PBr24

    PB36

    PB36PB36

    PB28PB36

    PG50PG50PG50

    PR101PR101

    PY119

    PBr29

    PBl27

    PY34

    PY34

    PR104PR104

    PY53

    PY164PY164

    PY184

    2. Pigments and DyesPigments and Dyes for plastic packagingBASF pigment portfolioPigments and Dyes for plastic packagingBASF pigment portfolio

  • Pigments and Dyes for plastic packagingFashion Cosmetics Packaging KitPigments and Dyes for plastic packagingFashion Cosmetics Packaging Kit

    2. Pigments and Dyes

  • Interactive Tool for effect pigment visualizationInteractive Tool for effect pigment visualization

    2. Pigments and Dyes

  • OverviewOverview3. Resins for Printing Inks

    Broad portfolio with good market positions: Waterbased - JONCRYL

    Radiation curing - LAROMER

    Three main production sites: Heerenveen (NL)

    Schwarzheide (D)

    Ludwigshafen (D)

  • Market segmentsMarket segments

    Printing Inks(Image)

    Pigment Dispersions

    Packaging

    Publication

    Industrial

    Overprint Varnishes(Ink protection/esthetics)

    Functional Coatings(Substrate enhancement)

    3. Resins for Printing Inks

  • Market sharein water-based markets

    BASF Resins

    Others

    Water-based represents about 40% of the liquid ink & opv marketsEstimate share in UV resin market is 6%

    We are the #1 global supplier of water-based polymers

    Estimated share in Europe is 60%

    Market share estimates JONCRYLMarket share estimates JONCRYL

    Application End-Use

    Ink Polymers

    OPV Polymers

    Pigment Dispersion

    3. Resins for Printing Inks

  • 4. WaxesLuwax and Poligen Printing InksLuwax and Poligen Printing Inks

  • Printing ink with Luwax AF 30 Printing ink without wax

    Excellent rub resistance: Poor rub resistance:

    Waxes are used in printing inks mainly

    to improve mechanical resistance

    (rub fastness).

    4. WaxesLuwax and Poligen Printing InksLuwax and Poligen Printing Inks

  • Trends in paper & board packagingTrends in paper & board packaging

    Functionality, convenience

    Eco-friendly material & life-cycle

    Shelf ready packaging

    Multi-sensory experience

    Aseptic & hygienic packaging

    Smart packaging

    Traceability

    Brand protection

    Visually appealing

    Global branding

    6. Paper Chemicals

  • Visual appeal

    Printability

    Processability

    Tactile experience

    Eco-efficiency

    Global quality standards

    Security

    Visible Success: What we add to paper & boardVisible Success: What we add to paper & board

    6. Paper Chemicals

  • BASF product portfolio for paper & board productionBASF product portfolio for paper & board production

    Paper making

    Paper coating

    6. Paper Chemicals

  • Luredur:Making strong board more eco-friendlyLuredur:Making strong board more eco-friendly

    Less natural resources: Use of Luredur technology helps saving energy of 20% during board production.Higher productivity:Production increases of more than 10%.Higher quality:Luredur technology makes board even stronger.

    6. Paper Chemicals

  • Whats Styroflex 2G66?Whats Styroflex 2G66?

    Polystyrenehard

    Styrene Butadiene Copolymersoft

    Polystyrenehard

    Thermoplastic Elastomer with unique properties:

    Processability Polarity Mechanics Transparency Breathability

    7.2 Styroflex

  • Recovery DemonstrationRecovery Demonstration7.2 Styroflex

    Styroflex Film 50 m

  • Additive for improved

    film mechanics

    Compounds, Toys, 2-K,Profiles,

    Household

    Pure or ViaCompounding

    Toughness, Processability,Transparency, Polarity Compatibility, Elasticity

    Toughness modifier for:PE and PP films

    Softness, Polarity,Toughness, Elasticity,Surface properties

    Styroflex2G66

    Flexible Film

    Styroflex

    7.2 Styroflex

    Applications: Styroflex 2G66Applications: Styroflex 2G66

  • Characteristics of Styroflex -fresh meat filmCharacteristics of Styroflex -fresh meat film

    Product concept: Coextrusion with EVA as outer layers

    Excellent transparency, high gloss

    Optimal protection due to high toughness and puncture resistance

    No marks on packages due to excellent recovery

    Condensation prevention through use of additives

    Oxygen permeability allows retention of aestheticallyattractive red color of the meat

    Utilization of Styroflex film possible for manual and automatic packaging

    Density advantage compared to plasticized PVC

    No environmental concerns

    7.2 Styroflex

  • Polyamid 6 in Packaging ApplicationsPolyamid 6 in Packaging Applications7.3 Ultramid

    Transparency Aroma barrier Gas barrier Puncture resistance

    Thermoformable Chemical resistance High heat resistance

  • Polyamid 6 in Packaging ApplicationsPolyamid 6 in Packaging Applications7.3 Ultramid

  • Ecovio and Ecoflex by BASFEcovio and Ecoflex by BASF7.4 Ecoflex and Ecovio

  • Ecoflex is the biodegradable film resin from BASF. Ecoflex can be processed without predrying on existing PE blown film lines and chill roll lines

    Ecoflex meets the requirements of the European standard for biodegradable polymers, DIN EN 13432.

    7.4 Ecoflex and Ecovio

    BiodegradabilityBiodegradability

  • EcovioEcovio7.4 Ecoflex and Ecovio

    Unique in its variety, tear resistance and environmental compatibility

    Certified globally as 100% biodegradable in compost(European standard EN 13432)

    45 % renewable source and 100 % biodegradable in compost

    Suitable for flexible film in combination with Ecoflex and Ecoflex Masterbatches

    Suitable for rigid packaging in combination with PLA

  • BASF Plastics in cosmetics

    Exclusive, attractive and seductive, a sensory delight

    Polystyrol

    Terluran

    BASF Plastics for attractive packaging of cosmeticsBASF Plastics for attractive packaging of cosmetics

    9.2 Styrene Polymers

  • Terlux for exclusive and attractive packaging of cosmetics

    - Excellent transparency- Brilliant surfaces- High toughness and rigidity- Outstanding resistance- Easy to process- Exceptional depth of color

    BASF Plastics Unrivaled resistancegreatest transparencyBASF Plastics Unrivaled resistancegreatest transparency

    Dio

    r Lip

    glos

    s -m

    ade

    from

    Ter

    lux

    Dio

    r Lip

    pens

    tift -

    mad

    e fro

    m T

    erlu

    xFl

    acon

    s -m

    ade

    from

    Ter

    lux

    Mak

    eU

    p-do

    seSa

    nsso

    ucis

    -m

    ade

    from

    Ter

    lux

    9.2 Styrene Polymers

  • Polystyrol for variety

    - Excellent transparency- High gloss- High flowability- Resistant to cosmetic ingredients

    Polystyrol

    BASF Plastics Good colorabilityNumerous possible usesBASF Plastics Good colorabilityNumerous possible uses

    Pude

    rdos

    e M

    annh

    atte

    n

    mad

    e fro

    m P

    olys

    tyro

    lD

    ecke

    lkla

    ppen

    m

    ade

    from

    Pol

    ysty

    rol

    9.2 Styrene Polymers

  • Terluran

    Terluran for visual appeal

    - High toughness and rigidity- Scratchproof- Outstanding surface quality- Coloring in particularly intense colors- Easily printable and metalizable

    BASF Plastics Good colorabilityNumerous possible usesBASF Plastics Good colorabilityNumerous possible uses

    Mas

    cara

    -Stif

    t m

    ade

    from

    Ter

    lura

    nLa

    dysh

    aver

    m

    ade

    from

    Ter

    lura

    n

    9.2 Styrene Polymers

  • Laco

    ste

    m

    ade

    from

    Lur

    anLi

    ppen

    stift

    m

    ade

    from

    Lur

    anPf

    lege

    mitt

    elka

    ppen

    m

    ade

    from

    Lur

    anLa

    bello

    m

    ade

    from

    Lur

    anD

    eost

    ift

    mad

    e fro

    m L

    uran

    Luran for elegance

    - Exclusive and brilliant surface- Easily printable- Design variety and color variety- Resistant to cosmetic ingredients

    BASF Plastics Brilliant surface Great depth of colorBASF Plastics Brilliant surface Great depth of color

    9.2 Styrene Polymers

  • Effective Moisture Management in Food PackagingEffective Moisture Management in Food Packaging

    Superabsorbent polymers effectively absorb and bind excess fluids in meat traypadsDelicate food stays fresh longer and looks more attractive

    Benefits of Luquasorb FP 800Good absorption under pressureHigh absorption capacityFDA approval for indirect food contact

    Luquasorb FP 800

    approved for indirect food contact by theGerman Federal Agency for Risk Assessment (BfR) and the US Food and Drug Administration (FDA).

    The approval includes the use for meat, poultry, fish, vegetables and fruit.

    10. Superabsorbents

  • Luquafleece the superabsorbent fabricLuquafleece the superabsorbent fabric

    Luquafleece is an innovative textile that combines the high absorption capacity ofsuperabsorbent polymers with the handling advantages of a non-woven.

    Luquafleece has the unique ability to absorb enormous amounts of aqueous fluids and vapour.

    Luquafleece is delivered as a roll-good

    10. Superabsorbents

  • Applications in packagingApplications in packaging

    Transport PackagingLuquafleece is used as a highly absorbent inlay in transport packages that takes up potential leakage of fluids.

    During the transport and storage of potted plants a pre-moistened Luquafleece ensures the freshness of the plants by constantly releasing humidity.

    During shipment of moisture-sensitive goods in oversea containers Luquafleece balances humidity levels and reduces the risk of corrosion.

    10. Superabsorbents

  • Sustainability and Packaging -a life cycle viewSustainability and Packaging -a life cycle view

    Product

    Choice of packaging material, size, design,

    Product delivery

    Product use

    Packaging recovery /biodegradation

    Eco-efficiency Analysis as helpful instrument

    EnergyMaterialEmissionsCosts

    11. Services - Ecoefficiency

  • Eco-Efficiency PortfolioPackaging for milk based drinksEco-Efficiency PortfolioPackaging for milk based drinks

    Example: Milk based drinks

    Chemicalsynthesis

    High eco-efficiency

    -1,0

    1,0

    3,0-1,01,03,0

    costs (normalized)

    Envi

    ronm

    enta

    leffe

    ct (n

    orm

    aliz

    ed)

    High eco-efficiency

    Low eco-efficiency

    Glass bottle

    Plastic tubs

    Composit cartons

    CustomerBenefit:

    Packagingand consumptionof 500 ml milk based drinks

    (Study for Mller-Milch)

    Cups made of plastics such as Polystyrene proved to be more eco-efficient than reusable glass jars and laminated carton!

    11. Services - Ecoefficiency

  • Food containers used for meals served off site and in the canteenFood containers used for meals served off site and in the canteen

    Portfolio-2,0

    -0,5

    1,0

    2,5

    4,0-2,0-0,51,02,54,0

    Costs (normalized)

    Envi

    ronm

    enta

    l Im

    pact

    (n

    orm

    aliz

    ed)

    Portfolio

    -1,0

    0,0

    1,0

    2,0

    3,0-1,00,01,02,03,0

    Costs (normalized)

    Envi

    ronm

    enta

    l Im

    pact

    (n

    orm

    aliz

    ed)

    Off site event Indoor event

    Service packaging: PolystyreneService packaging: CardboardRe-usable crockery 1% breakage rate Re-usable crockery 3% breakage rate Re-usable crockery 5% breakage rate

    11. Services - Ecoefficiency

  • BASF Packaging Portalhttp://www.packaging.basf.comBASF Packaging Portalhttp://www.packaging.basf.com

    11. Services