Basic data VIPER 40

3

Basic data VIPER 40

1 Overview19

8

40

200 398

2740

(Y=1

900)

Z

50

min

. 890

80n x 24050

40 M6 (4x)

70

195

730

15

85

40 220 50

235 740

M12

2440

(Y=1

600)

2140

(Y=1

300)

1840

(Y=1

000)

151

Takeover head plug:25 pole D-sub

Line connections 6 mm

Drilling template, 75 Nm C-compact axis-

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Basic data VIPER 40

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Z

X

25

200

198

50

40M6 (4x)

70

195

15

85

40 220

50

235 740

M12

730

474

50

min

. 945

80n x 240

Y

1920

(Y=1

900)

1770

(Y=1

600)

1620

(Y=1

300)

1470

(Y=1

000)

75

Takeover head plug:25 pole D-sub

Line connections 6 mm

Drilling template, 75 Nm C-compact axis-

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Basic data VIPER 40

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Standard cycle for dry cycleZ-axis=2360mm, SPB=1100mmX-Achse=700mm => 350mm bei Teileentnahme, 700mm bei TeileablageY-axis=1300mm => 1000mm for part take-off, 1300mm for part depositing

Technical data VIPER 40(speed)

VIPER 40(regular)

VIPER 40(load)

Manipulable mass max. (at 6 bar) kg 201 / 252

1. At the end of the C-75Nm axis (other permissible axis combinations + manipulable masses + torque characteris-tics see data sheet for ABC axes and manipulable weight calculator)2. End of Y axis => without ABC axes

351 / 402 501 / 552

Repeatability mm 0,05 0,05 0,05X-axis (Demolding stroke) mm 700/900/1200 700/900/1200 700/900/1200X-Geschwindigkeit nominal m/s 2,5 2,5 2Y-axis (single) mm 1000/1300/1600/1900 1000/1300/1600/1900 1000/1300/1600/1900Y-axis (tandem) mm - 1000/1300/1600/1900 -Y-Geschwindigkeit nominal m/s 4 3 2Z-axis (cross transport) in 480mm steps mm 1880 - 8120 1880 - 8120 1880 - 8120Z-Geschwindigkeit nominal m/s 3,5 3 2C-axis (0-90) pneu. Nm 60, 75, 120, 150 60, 75, 120, 150 75, 120, 150C-axis (0-180) servo Nm 45, 125 45, 125 125B-axis (0-270) servo Nm 28, 110 28, 110 110A-axis (0-270) servo Nm 28, 45 28, 45 45Dry cycle time in standard cycle s 10 15 30Luftverbrauch pro Vakuumkreis (ohne Vakuumpumpe) L/s 0,333

3. pro vacuum circuit with 100% actuation duration

0,333 0,333

Durchflussmenge Ventil pro Druckluftkreis L/s 3,33 3,33 3,33max. rated power kW 4 4 4nominal consumption kW 0,7 0,7 0,7

Z-axis

Y-axis

Prohibited area SP

X-axis

Part deposit Take-off of parts

Basic data VIPER 40

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2 Standard equipment of regular basic device (R)Mechanics:

Permanently lubricated shaft with helical gearing on the z-axis (lubrication sensor for 12months of operations)

Shaft with helical gearing on the x-axis V belt on y-axis Low-noise energy chain in all axes Torsion-stiff vertical stroke 3 freely positioning servoaxes incl. absolute position measuring system Drive by means of highly dynamic, maintenance-free servomotors Hardened, ground and low-maintenance precision guides Structure above the fixed mold fixing platen Part depositing at rear of machine (in case of depositing at front of machine, robot is

executed as mirror image)

Pneumatics:

Air maintenance unit with shut-off valve (SMC) and pressure switch Central valve ramp (SMC) with 4 valve slots and 3 valves mounted on y-arm

1. Valve reserved for C axis! 2 reversible vacuum / compressed air circuits

For each vacuum circuit: 1 vacuum monitoring (analog; directly configurable on controlunit)For each compressed air circuit: 2 final positions monitoring or 1 final positions monitor-ing and 1 parts monitoring

Vacuum generation by Venturi nozzle (SMC) Compressed air and vacuum elements connected via pneum. Quick couplings incl. non

return valve on y-arm (SMC)

Electric system:

Compact switch cabinet mounted on z-axis (max. 900mm continuously adjustable) EtherCAT - extremely fast and widespread Ethernet-based bus system; high bandwidth;

hub and spoke and easily extensible wiring topology decentralized I/O technology distributed safety technology and serial wiring of safety functions (evaluation is local

and not at switch cabinet) Electric plug for takeover head (standard 25-pole D-Sub) Zero-potential contact conveyor-belt actuation Electric system prepared for 1 access door and external EMERGENCY STOP Pluggable limit switches for pneumatic rotary axes

Control system RC 200 A02 Integrated:

Complete integration in the CC-200 A02 control unit on the ENGEL injection moldingmachine

Fully graphic control surface 15Portrait format color screen with touch screen operation (machine screen () Shared data storage of robot, injection molding machine and mold parameters on a

USB memory stick

Basic data VIPER 40

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Program access control and access authorization using key cards or passwords,depending on the series and type of the injection molding machine

Software

Fully graphic control surface with touch operation Graphical sequence programming with uniform control surface for injection molding

machine, robot and peripheral equipment Teach-In programming, also via the hand terminal HBG C35 Absolute position measuring system (no referencing required) Library with program sequences proven in practice, changeable in the Teach mode Sequence variants for part take-off Depositing in one or more grids, shot grid, individual part grid, teach grid Quality control part depositing, rejects depositing, sprue depositing, intermediate layer

depositing Switch off axis in the Teach-In Conveyor-belt control Quickset function for the rapid takeover of the actual position into a sequence position Quickpos function for the rapid approach of a set sequence position Speed override via pushbuttons Work area monitoring with 3D display automatic dynamic optimization Free designation of variables (positions, markers etc.) Addition of the variables on existing screen pages Simulation of the screen depositing in the screen editor Control for coordinated axis movements Robot test run without machine (dry cycle) Position correction of injection molding machine analog vacuum monitoring Switch language, context sensitive help, units either ISO or Imperial Manuals as online help on control unit, note function Printout on local printer, network printer or in file Machine hours counter and maintenance interval display Parts data storage on internal or external compact flash card, USB memory stick, or a

network drive Ethernet interface for network connection USB interfaces for printer, external keyboard, etc. Vibration control and automatic mass identification

MANUAL CONTROL DEVICE C35

Standard manual control device for integrated execution (drop safe up to 1.5m) 32 Keys and 8-line graphic display Assignment in color of the functions EMERGENCY STOP switch and consent key

Basic data VIPER 40

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3 Optional equipmentMechanics:

Compact low profile (Y Tandem) Drive speed (S) or load (L) instead of regular (R) Extension of Z axis from 1880 (in steps of 480mm) to 8120mm Extension of x-axis from 700 to 900 or 1200mm Extension of y-axis (single or tandem) from 1000 to 1300, 1600, or 1900mm C-axis, pneum., 0-90, 60 Nm or 150 Nm, or C compact 75 Nm C-Servo, 0-180, 45 Nm or 125 Nm B-Servo, +90/-180, 28 Nm or 110 Nm A-Servo, -90/+180, 28 Nm or 45 Nm Standard stand, beak-shaped stand (for layout without support) or custom stand Standard support (I beam), frame support (L frame) or portal support (free standing) Moving area safeguarding x and/or z-axis (safe for persons) Part depositing at front of machine (robot mirrored), or long side of machine STD end of arm tooling Grip Tools Type S or M and spring-borne sprue gripper L+M+S High speed head changing system Grip Tools end of arm tooling manual type S or M Sprue nippers pneumatic on the transverse girder Automatic central lubrication (each axis can be configured and lubricated individually) Wear and tear parts kit GRIP-TOOLS BASIC kit S or M (modular system for end of arm toolings) As conversion robot in peripheral unit area for complex automation applications

Pneumatics:

1. Valve ramp (SMC) for up to max. 12 valves mounted on y-arm 2. Valve ramp (SMC) for up to max. 12 valves (for total of 24 valves) mounted on XY-

node max. 8 vacuum/compressed air circuits reversible max. 16 vacuum/compressed air circuits reversible + vacuum circuits) max. 23 compressed air circuits max. 16 vacuum circuits with air blast Vacuum pump instead of Venturi nozzle (without vacuum accumulator for max. 8 vac-

uum circuits; with vacuum accumulator for max. 16 vacuum circuits) Pneumatic preparation for sprue cutter

Peripheral unit:

Safety gate to EN ISO 13857 and light beam guard cat. 4 Conveyor-belt FB100 or FB200

Basic data VIPER 40

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Parts chute Balance for the weight testing and protection of the quality data Tray server, sliding table, vision systems, transfer conveyors, peripheral units in gen-

eral, etc.

Basic data VIPER 40

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Electric system:

Universal switch cabinet movable instead of compact cabinetNecessary if:

the number of servoaxes is > 6, or the robot is executed as a dual tower, or the robot is positioned over 2 injection molding machines, or switch cabinet illumination is sold, or the robot is deployed in a cleanroom, or the option "Switch cabinet dust-free" is sold, or an air conditioning unit was sold, or an air/water heat exchanger is planned

Isolating transformer for custom voltages Electric equipment for USA and Canada Reversing operations for conveyor-belt Actuation for third party conveyors 2. Conveyor-belt actuation Interface peripheral unit standard type with 4 zero-potential, freely-programable signals,

"EMERGENCY STOP" and "Safety gate closed of 2-channel type Interface peripheral unit custom type Interface peripheral unit EtherCat IP20 Extension packages IP20 (4 digital inputs or 4 digital outputs) Interface peripheral unit EtherCat IP67 Switch cabinet illumination (only for universal cabinet) Switch cabinet dust-free via microfilter (only for universal cabinet) Air conditioning unit for switch cabinet (only for universal cabinet) Air/water heat exchanger (only for universal cabinet) Warning signal light incl. audible warning (85dB) on Z-axis or free standing Craneway safeguarding Custom operation mode "Robot over 2 injection moulding machines Start key input for stand-alone Input and output module (12 digital inputs + 4 digital outputs) on y-axis incl. 25-pin. D-

Sub Output module (24 DO) on y-axis incl. 25-pin. D-Sub Adapter from injection moulding machine Euromap 12 to robot Euromap 67 Electric system prepared for additional access doors and external EMERGENCY STOP Safety package 1 for accessible safety guarding (without access permission) Safety package 2 for accessible safety guarding (with access permission) Safety package 3 for production with rear machine safety gate open Clearing circuit for conveyor-belt

Control unit options:

Connection point for manual control device C35 safety gate instead of switch cabinet Software update for injection moulding machines with CC200 control unit (in case of ret-

rofitting) Park position Moving-on reversible vertically-horizontally

Basic data VIPER 40

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Control accessories:Color graphics printer (USB connection), PC input keyboard external, Compact FlashCard or USB Memory Stick, Keycards for access control, reader for Compact FlashCards with USB interface, Card Adapter for Compact Flash Cards (for HBG C100)

Mold crane safeguarding Take-off stroke correction Axis synchronization with ejector Axis synchronization for one robot axis with machine opening movement Softservo Torque monitoring Virtual machine - offline programming on the PC with equipment simulation Screen text in additional languages Sprue separation Depositing and take-up of peripheral unit Data set storage integrated Alarm Messaging via E-Mail Remote Control and Teleservice

RC200 Control unit stand-alone

powerful microprocessor control unit for stand-alone applications Interface according to Euromap 67 / AN-146 Manual control unit (C100) with 8 touch-screen color display and foil keyboard Program scope (software) integrated as per RC 200 Access privileges via passwords USB port for printer, external keyboard, or data archiving Vibration control and automatic mass identification

MANUAL CONTROL DEVICE C100

Manual control unit with 8 touch screen color display for stand-alone applications- Optional control unit for integrated applications with RC200 control unit as manual con-

trol unit screen Robot and machine operations supported as on machine screen EMERGENCY STOP switch and consent key

Author: Stefan Thurnn (KBL-PST)

Version: 10/2010

Basic data VIPER 40

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Subject to change without notice!

Basic data VIPER 401 Overview2 Standard equipment of regular basic device (R)3 Optional equipment