batch controller - fluidwell · signal input flow • ability to process all types of flowmeter...

12
Advantages Robust IP67 (NEMA Type4X) field enclosure. It is so rugged, you can even stand on it! Intrinsically Safe available - ATEX and IECEx approval for gas and dust applications. Programming can be done by your own crew, with the sensible menu-driven structure, saving cost and irritation. Know one, know them all! Very diverse mounting possibilities: walls, pipes, panels or directly onto outdoor sensors! Features Large display shows preset value, running batch value and instantaneous flow rate. Self-learning overrun correction. Easy operation to enter a batch value and to control the process. Count-up and count-down function available. Selectable on-screen engineering units; volumetric or mass. Explosion/flame proof available. Full Modbus communication RS232/485/TTL. Loop or battery powered, 8 - 24V AC/DC or 115 - 230V AC power supply. Sensor supply 3 / 8.2 / 12 / 24V DC. LED backlight option. Signal output Two configurable control outputs: for two-stage or one-stage control. (0)4 - 20mA / 0 - 10V DC according to flow rate. Scaled pulse output according to acc. total. Signal input Flow Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNP pulse, Sine wave (coil), Active pulse signals, (0)4 - 20mA. Remote control Start / Pause / Stop. Applications The F-Series is your first and safest choice for field mount indicators in safe and hazardous area applications. Especially in harsh weather conditions like rain, snow, salty atmospheres and temperatures between -40°C up to +80°C (-40°F up to 176°F). For batching small up to very large quantities. Flow rate indication and / or retransmission is required. Alternative basic model: F030 and F130 or more sophisticated models: F136 and 300-S eries or the D-S eries DIN panel mount indicators and controllers. BATCH CONTROLLER WITH TWO STAGE CONTROL / PULSE AND ANALOG OUTPUT IN RELATION TO THE FLOW RATE DATASHEET F131 - BATCH CONTROLLER 1

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Page 1: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Advantages• Robust IP67 (NEMA Type4X) field enclosure.

It is so rugged, you can even stand on it!• Intrinsically Safe available - ATEX and IECEx

approval for gas and dust applications.• Programming can be done by your own crew, with

the sensible menu-driven structure, saving cost andirritation. Know one, know them all!

• Very diverse mounting possibilities: walls, pipes,panels or directly onto outdoor sensors!

Features• Large display shows preset value, running batch

value and instantaneous flow rate.• Self-learning overrun correction.• Easy operation to enter a batch value and to control

the process.• Count-up and count-down function available.• Selectable on-screen engineering units; volumetric

or mass.• Explosion/flame proof available.• Full Modbus communication RS232/485/TTL.• Loop or battery powered, 8 - 24V AC/DC or

115 - 230V AC power supply.• Sensor supply 3 / 8.2 / 12 / 24V DC.• LED backlight option.

Signal output• Two configurable control outputs: for two-stage or

one-stage control.• (0)4 - 20mA / 0 - 10V DC according to flow rate.• Scaled pulse output according to acc. total.

Signal inputFlow• Ability to process all types of flowmeter signals:

Reed-switch, NAMUR, NPN/PNP pulse, Sine wave(coil), Active pulse signals, (0)4 - 20mA.

Remote control• Start / Pause / Stop.

Applications• The F-Series is your first and safest choice for field

mount indicators in safe and hazardous area applications. Especially in harsh weatherconditions like rain, snow, salty atmospheres andtemperatures between -40°C up to +80°C (-40°F up to 176°F).

• For batching small up to very large quantities. Flowrate indication and / or retransmission is required.Alternative basic model: F030 and F130 or moresophisticated models: F136 and 300-Series or theD-Series DIN panel mount indicators and controllers.

BATCH CONTROLLERWITH TWO STAGE CONTROL / PULSE AND

ANALOG OUTPUT IN RELATION TO THE FLOW RATE

DA

TAS

HE

ET

F13

1 -

BA

TCH

CO

NTR

OLL

ER

1

Page 2: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

General informationIntroductionThe F131 offers in addition to the standard

functions an analog output signal in relation to the

flow rate. The operator can enter a batch quantity

easily or execute repeating batches. During the

batch, the preset value is displayed as well as the

batched (or remaining) quantity and the flow rate.

The automatic self-learning overrun correction

ensures an accurate result after each batch. A wide

selection of options further enhances the

capabilities of this model.

DisplayThe display has large 17mm (0.67”) and 8mm

(0.31”) digits. Besides the proces information,

a seven digit resettable "day total" is available as

well as an eleven digit non-resettable accumulated

total. All values are backed-up in EEPROM memory

every minute.

ConfigurationAll configuration settings are accessed via a

simple operator menu which can be password

protected. Each setting is clearly indicated with an

alphanumerical description, therefore avoiding

confusing abbreviations and baffling codes. All

settings are safely stored in EEPROM memory in

the event of sudden power failure.

Analog output signalThe flow rate is re-transmitted with the (0)4-20mA

or 0 - 10V DC output signal. The output signal is

updated eight times per second with a filter functi-

on being available to smoothen out the signal if

desired.

The output value is user defined in relation to the

flow rate, e.g. 4mA equals to 15L/Hr and 20mA

equals to 2000L/Hr. The output signal can be

passive, active or isolated where the passive

output type will loop power the F131 as well.

Control outputsTwo outputs are available which can be configured

to operate as two stage control for large batch

quantities or as one stage control for smaller

batches, where the second output is available as a

scaled pulse output. The maximum output

frequency is 500Hz. The output signals can be

passive NPN, active PNP or an isolated electro-

mechanical relay.

Signal inputThe F131 will accept most pulse and analog input

signals for volumetric flow or mass flow

measurement. The input signal type can be

selected by the user in the configuration menu

without having to adjust any sensitive mechanical

dip-switches or jumpers. The analog input is

available with lineair and square root calculation

and even as 4 - 20mA input loop powered.

CommunicationAll process data and settings can be read and

modified manually or through the Modbus

communication link (RS232 / RS485). If desired,

the batch process can even be started and

stopped through communication.

Full Modbus functionality remains available for the

Intrinsically Safe version (TTL).

Hazardous areasThis model has been ATEX and IECEx certified

Intrinsically Safe for gas and dust applications,

with an allowed ambient temperature of

-40°C to +70°C (-40°F to +158°F). A flame proof Ex d enclosure with ATEX certification is alsoavailable.

EnclosuresVarious types of enclosures can be selected, all

ATEX and IECEx approved. As standard the F131 is

supplied in an GRP panel mount enclosure, which

can be converted to an GRP field mount enclosure.

Most popular is our rugged aluminum field mount

enclosure with IP67 / NEMA Type4X rating. Both

European or U.S. cable gland entry threads are

available.

Overview application F131

Pulse output R2(with 1-stage control only) Communication link

Flowmeterinput

Remote control:STARTPAUSE / STOP

Control output R1 Control output R2

Analog output

F1312

Page 3: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Dimensions enclosuresAluminum & GRP panel mount enclosure

Aluminum & GRP field / wall mount enclosures

Terminal connections

Display example - 90 x 40mm (3.5” x 1.6”)

CB:

RS2

32

CH

: RS4

85 -

2 w

ire

AB

YZ

RX

DTX

D

CT:

TTL

Intri

nsic

ally

Saf

e

P: re

ed s

witc

h / N

PN

P: c

oil

P: n

amur

P: P

NP

A: (0

)4 -

20m

A

P: a

ctiv

e si

gnal

-

+

==

0506

CO

NTR

OL

OU

TPU

T R

1

0102

POW

ER R

EQU

IREM

ENTS

00 -+

PD: 8

- 24

V AC

PD: 8

- 24

V D

C

-+

PF: 2

4V A

C

PM: 1

15 -

230V

AC

PF: 2

4V D

C

PD -

XI: 1

6 - 3

0V D

C +-

+

OT:

pas

sive

tran

s.

OA:

act

ive

24V

DC

OR

: mec

h. re

lay

+

==

0304

CO

NTR

OL

/ PU

LSE

OU

TPU

T R

2

1011

FLO

WM

ETER

INPU

T

09

+

+ -+

+

+

0708

ANAL

OG

OU

TPU

T

OT:

pas

sive

tran

s.

OA:

act

ive

24V

DC

OR

: mec

h. re

lay

+

+

+I

IR: S

tart

inpu

t1314

ADD

ITIO

NAL

INPU

T

12

+

1819

17

IR: S

top

inpu

t

1516

ADD

ITIO

NAL

INPU

T

+

2728

CO

MM

UN

ICAT

ION

2623

2425

2122

2029

3031

DTR

+12V

CI:

RS4

85 -

4 w

ire

AB

RX

DTX

DD

TR+1

2V

AP: 4

- 20

mA

AA: 4

- 20

mA

AF: 4

- 20

mA

AU: 0

- 10

V

AI: 4

- 20

mA

AB: 0

- 20

mA +I

I-

+I +U

I U

+II

+II-

+II

A - P

L: 4

- 20

mA

+IPL

: inp

ut lo

op p

ower

ed(te

rmin

als

GN

D -

1 - 2

are

not

ava

ilabl

e)

AP -

PX: 8

- 30

V D

CO

utpu

t loo

p po

wer

ed

PB /

PC: b

atte

ry p

ower

edIn

tern

al lo

ng li

fe L

ithiu

m b

atte

ry

-+

PX: 8

- 30

V D

C

-+

ZB: B

ackl

ight

: 12

- 30V

DC

F131 3

130 mm (5.12")

120

mm

(4.7

2")

31 mm(1.22")

29 mm(1.14")

115 (4.53")

98

(3.8

6")

panel cut-outHB & HC enclosures

75 mm (2.95")

130 mm (5.12")

112 mm (4.40")

60 m

m (2

.36"

)

120

mm

(4.7

2")

M20 x 1,5PG9 PG9

30mm 30mm

22,5

0mm

M20 x 1,5M16 x 1,5 M16 x 1,5

30mm 30mm

22,5

0mm

M20 x 1,5

22,5

0mm

M20 x 1,5 M20 x 1,5

25mm 25mm

22,5

0mm

1/2"NPT

0.9"

1/2"NPT1/2"NPT 1/2"NPT

1.18" 1.18"

0.9"

HA

HM

HN

HO

HD

HP

HE

HT

HF

HU

HG

HV

HH

6 x M12

12mm 12mm

24mm24mm36mm36mm

14m

m17

mm

Ø12

12mm 12mm

24mm24mm36mm36mm

14m

m17

mm

HK

22,5

0mm

30mm 30mm

Ø16 Ø16Ø20

HJ

22,5

0mm

(0.9

")30mm (1.18") 30mm (1.18")

Ø22 ( 7/8") Ø22 ( 7/8")Ø22 ( 7/8")

22,5

0mm

(0.9

")

Ø22 ( 7/8")

22,5

0mm

25mm 25mm

Ø20 Ø20

Aluminum GRP

Flat bottom, no holes available.

4 x M20 x 1.5

15mm 15mm

HZ

16m

m15

mm

38mm

1/2"NPT 1/2"NPT

1.18" 1.18"

0.9"

HL

Ø 7mm (0.27") Ø 7mm (0.27")

Page 4: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Typical wiring diagram F131-P-(AP)-CH-OT-PB-(PX) Typical wiring diagram F131-P-AP-CH-OT-PX

0910

11

Common ground

Signal

Supply *

TERMINAL CONNECTORSF100-series

0708

Common ground

Flowmeter input type: Ppulse

Circ

uit d

epen

ds o

n ty

pe o

f sig

nal

2827

2629

8 - 30V DC

+

-

A

Common ground

B

* For pulse type inputs: Vref: 1.2V/3.0V available.- NO power output, available Isupply: <1mA. Note: using these ref. voltages at max. load, will reduce battery life significantly.

e.g. indicator

Analog output type AP: passive 4 - 20mA (loop powered)

Modbus communication type CH: RS485 - 2 wire

OUTPUT LOOP POWERED

1214

1316

15

Common ground

Common ground

Additional input type IR:PAUSE / STOP

Additional input type IR:START

+ 3.2Vlow-pass

filter

1M

+ 3.2Vlow-pass

filter

1M

Control or pulse output type OT:passive transistor

e.g. relay or solenoid

0605Common ground

0403Common ground

e.g. relay or solenoid

0001

Common ground

Power supply type PX: 8 - 30V DC

(not used in this example)

0910

11

Common ground

Signal

Supply *

TERMINAL CONNECTORSF100-series

0708

Common ground

Circ

uit d

epen

ds o

n ty

pe o

f sig

nal

2826

29

A

Common ground

B

* For pulse type inputs: Vref: 1.2V/3.0V available.- NO power output, available Isupply: <1mA. Note: using these ref. voltages at max. load, will reduce battery life significantly.

Flowmeter input type: Ppulse

Modbus communication type CH: RS485 - 2 wire

BATTERY POWERED

Analog output type AP:(not used in this example)

1214

1316

15

Common ground

Common ground

Additional input type IR:PAUSE / STOP

Additional input type IR:START

+ 3.2Vlow-pass

filter

1M

+ 3.2Vlow-pass

filter

1M

8 - 24V DC

+

-

123456e.g. counter

Control or pulse output type OT:passive transistor

e.g. relay or solenoid

0605Common ground

0403Common ground

0001

Common ground

Please note: AP-PX may be used in combination with the battery!

AP-PX will power the unit;(the battery will be disabled automatically untill power

is disconnected).

Power supply type PX: 8 - 30V DC

(not used in this example)

F1314

Page 5: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Typical wiring diagram F131-A-AA-CB-OA-PD Typical wiring diagram F131-A-AI-CI-OR-PM

0001

0209

1011

1206

0513

Common ground

Signal

Supply *

Common ground

TERMINAL CONNECTORSF100-series

8 - 24V DC

+

-

0708

Common ground

Common ground

Main supply

2827

2629

Common ground

Common ground

+ 3.2Vlow-pass

filter

1M

* Umax sensor is 2V below Usupply Umax sensor: 8.2V requires 10VDC(8VAC) Usupply 12V requires 14VDC(10VAC) Usupply 24V requires 26VDC(18VAC) Usupply

** Requires min. 24V power supply

RXD

TXD

DTR12V

8 - 24V AC

Control output type OA:active 24V DC pulse**

Analog output type AA:active 4 - 20mA

Flowmeter input type A:(0)4 - 20mA

e.g. indicator

+

-

+

-

Modbus communication type CB: RS232

Power supply type PD: 8 - 24V AC / DC

24V AC / DC POWER SUPPLY

Additional input type IR:START

1516

Common ground

+ 3.2Vlow-pass

filter

1M

Additional input type IR:PAUSE / STOP

0403Common ground

Control or pulse output type OA:active 24V DC pulse**

+

- e.g. counter123456

e.g. relay

0001

0209

1011

0605

TERMINAL CONNECTORSF100-series

L1

0708

Common ground

Main supply

26

8 - 30V DC

+

-

Common ground

Common ground

Signal

Supply *

N

Flowmeter input type A:(0)4 - 20mA

e.g. indicator

Power supply type PM:115 - 230V AC

Analog output type AI:passive isolated 4 - 20mA

2831

3029

Y

Z

A

B

Modbus communication type CI: RS485 - 4 wire

115 - 230V AC POWER SUPPLY

*Supply voltage: 3.2 / 8.2 / 12 / 24V DC to sensor

1213

Common ground

+ 3.2Vlow-pass

filter

1M

Additional input type IR:START

1516

Common ground

+ 3.2Vlow-pass

filter

1M

Additional input type IR:PAUSE / STOP

0403

e.g. relay or solenoid

e.g. relay or solenoid

Control or pulse outputtype OR:

mechanic relay

F131 5

Page 6: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Hazardous area applicationsThe F131-XI has been certified according ATEXand IECEx by DEKRA for use in Intrinsically Safeapplications with an ambient temperature of -40°C to +70°C (-40°F to +158°F). • The ATEX markings for gas and dust

applications are:II 1 G Ex ia IIB/IIC T4 GaII 1 D Ex ia IIIC T100 °C Da.

• The IECEx markings for gas and dustapplications are: Ex ia IIC/IIB T4 Ga and Ex ia IIIC T100 °C Da.

Besides the I.S. power supplies for the controloutputs, it is allowed to connect up to three I.S.power supplies in IIB/IIIC applications or one inIIC applications. Consult the certificate for themaximum input and output values of thecircuits. Full functionality of the F131 remainsavailable, including two stage control, 4 - 20mAoutput, pulse output and Modbus communica-tion (type CT). Power supply type PD-XI offers a8.2V sensor supply e.g. for one Namur sensor.An ATEX approved flame proof Ex d enclosure isavailable as well. Please contact your supplierfor further details.

Certificate of conformity KEMA 03ATEX1074 X• IECEx DEK 11.0042X

0304

0910

11

Common ground

Common ground

Signal

Supply *

Circ

uit d

epen

ds o

n ty

pe o

f sig

nal

0506

Common ground

Flow meter input type: Ppulse

+

-

POWER SUPPLYe.g. MTL 5525

or SWITCH INTERFACE

e.g. MTL 5511

Uo=max 30V

Io=max 100mA

Po=max 750mW

* For pulse type inputs: Vref: 1.2V/3.0V available.- NO power output, available Isupply: <1mA. Note: using these ref. voltages at max. load, will reduce battery life significantly.

Control or pulse output type OT: passive transistor

Control output type OT: passive transistor

Ci is negligiblysmall

Ci is negligiblysmall

1213

+ 3.2V

low-passfilter

1M

1615

+ 3.2V

low-passfilter

1M

Common ground

Common ground

Additional input type IR:PAUSE / STOP

Ci is negligiblysmall

Additional input type IR:START

Ci is negligiblysmall

+

-

POWER SUPPLYe.g. MTL 5525

or SWITCH INTERFACE

e.g. MTL 5511

Uo=max 30V

Io=max 100mA

Po=max 750mWe.g. relay

Ci is negligiblysmall

e.g. relay

HAZARDOUS AREA SAFE AREAModbus communication type CT: TTL (not used in this example).

e.g. relay

e.g. relay

Please note: type AP - PX may be used in combination with the battery (type PC), but only in IIB applications!

AP - PX will loop power the unit; the battery will be disabledautomatically till power is disconnected.

0708

Common ground

Analog output type AP:passive 4 - 20mA

(not used in this example).

Note: above values are safety values.Consult the technical specification for operational values.

F1316

Configuration example IIB / IIIC and IIC - F131-P-(AP)-(CT)-OT-PC-(PX)-XI - Battery powered unit

Page 7: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Configuration example IIB / IIIC and IIC - F131-P-AP-(CT)-OT-(PX)-XI - Output loop powered

TERMINAL CONNECTORSF100 - series

HAZARDOUS AREA SAFE AREA

1011

Common ground

Common ground

Signal

Supply *

Circ

uit d

epen

ds o

n ty

pe o

f sig

nal

RXD

Common ground

TXD

2826

29

Common ground

Flow meter input type: Ppulse

DTR+12V

27

ISOLATOR:I.S. Certified Isolator

TTL to RS232 / RS422 / TTL

For example: MTL5051

Uo=max 30V

Io=max 250mA

Po=max 850mW

+

-

+

-

POWER SUPPLYe.g. MTL 5525

or SWITCH INTERFACE

e.g. MTL 5511

Uo=max 30V

Io=max 100mA

Po=max 750mW

e.g. PC

Modbus communication type CT: TTLPlease note: communciation type CT is not allowed in IIC applications.

* For pulse type inputs: Vref: 1.2V/3.0V available.- NO power output, available Isupply: <1mA. Note: using these ref. voltages at max. load, will reduce battery life significantly.

e.g. counter

Ci is negligiblysmall

Ci is negligiblysmall

1214

13

+ 3.2V

low-passfilter

1M

1615

+ 3.2V

low-passfilter

1M

Common ground

Common ground

+

-

POWER SUPPLYe.g. MTL 5525

or SWITCH INTERFACE

e.g. MTL 5511

Uo=max 30V

Io=max 100mA

Po=max 750mWe.g. relay

Ci is negligiblysmall

Analog output type AP - PX:passive 4 - 20mA (output loop powered)

Common ground

+

-

POWER SUPPLYe.g. MTL 5525

and / or REPEATER

e.g. MTL 5541

Uo=max 30V

Io=max 100mA

Po=max 750mWe.g. indicator

e.g. indicator

Control output type OT: passive transistor

e.g. relay or counter

Control output type OT: passive transistor

e.g. relay

Additional input type IR:PAUSE / STOP

Ci is negligiblysmall

Additional input type IR:START

Ci is negligiblysmall

Note: above values are safety values.Consult the technical specification for operational values.

0907

0805

0603

04

* Note: Communication only allowed when configured as IIB / IIIC.

F131 7

Page 8: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Configuration example IIB / IIIC and IIC - F131-A-AF-(CT)-OT-PD-XI - Power requirement 16 - 30V DC

TERMINAL CONNECTORSF100 - series

Signal

HAZARDOUS AREA SAFE AREA

Common ground

Common ground

TOTAL Co OF ALL CONNECTEDANALOG APPARATUS IN IICAPPLICATIONS MAY NOT

EXCEED 66nF MINUS 17nF(17nF IS USED BY THE ANALOG

OUTPUT SIGNAL TERMINAL 7 + 8).

Main supply Power supply type PD: 16 - 30V DC (please note: PD and battery supply (type PC) is NOT allowed in IIC applications).

RXD

Common ground

TXD

2826

29

Common ground

Ci = 17nF

Analog output type AF:passive floating 4 - 20mA

1011

Common ground

Signal

Supply *

Circ

uit d

epen

ds o

n ty

pe o

f sig

nal

Ci is negligiblysmall

Flow meter input type: A(0)4 - 20mA

Modbus communication type CT: TTLPlease note: communciation type CT is not allowed in IIC applications.

DTR+12V

27

ISOLATOR:I.S. Certified Isolator

TTL to RS232 / RS422 / TTL

For example: MTL5051

Uo=max 30V

Io=max 250mA

Po=max 850mW

+

-

POWER SUPPLY

For example MTL 5525

Uo=max 30V

Io=max 100mA

Po=max 750mW

+

-

+

-

POWER SUPPLYe.g. MTL 5525

or SWITCH INTERFACE

e.g. MTL 5511

Uo=max 30V

Io=max 100mA

Po=max 750mW

+

-

POWER SUPPLYe.g. MTL 5525

or SWITCH INTERFACE

e.g. MTL 5511

Uo=max 30V

Io=max 100mA

Po=max 750mW

e.g. PC

e.g. indicator

* Note power supply type PD: the supply voltage to pulse sensors is maximum 8.7V (Uo=max 8.7V Io=max 25mA Po=max 150mW) and to analog sensors as connected to terminal 1 (internally linked).

Ci is negligiblysmall

Ci is negligiblysmall

123456e.g. counter

e.g. counter

123456

Control output type OT: passive transistor e.g. relay

e.g. relay

Additional input type IR:PAUSE / STOP

1214

13

+ 3.2V

low-passfilter

1M

Ci is negligiblysmall

1615

Additional input type IR:START

+ 3.2V

low-passfilter

1M

Ci is negligiblysmall

Common ground

Common ground

Note: above values are safety values.Consult the technical specification for operational values.

0209

0708

0506

0

001

0304

* Note: Communication only allowed when configured as IIB / IIIC.

F1318

Page 9: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Configuration example IIB / IIIC - F131-A-AF-CT-OT-(PC)-(PD)-XI - Power requirement 16 - 30V DC or battery powered

TERMINAL CONNECTORSF100 - series

HAZARDOUS AREA SAFE AREA

Ci = 17nF

1011

Common ground

Common ground

Common ground

Signal

Supply *

Main supply

Circ

uit d

epen

ds o

n ty

pe o

f sig

nal

Power supply type PD: 16 - 30V DC

Analog output type AF:passive floating 4 - 20mA

RXD

Common ground

TXD

2826

29

Common ground

Flow meter input type: A(0)4 - 20mA

DTR+12V

27

+

-

ISOLATOR:I.S. Certified Isolator

TTL to RS232 / RS422 / TTL

For example: MTL5051

+

-

REPEATERe.g. MTL 5541

Uo=max 30V

Io=max 100mA

Po=max 750mW

Uo=max 30V

Io=max 250mA

Po=max 850mW

Uo=max 30V

Io=max 100mA

Po=max 750mW

+

-

POWER SUPPLY

For example MTL 5525

Uo=max 30V

Io=max 100mA

Po=max 750mW

+

-

e.g. indicator

e.g. PC

e.g. indicator

Modbus communication type CT: TTL

* Note power supply type PD: the supply voltage to pulse sensors is maximum 8.7V (Uo=max 8.7V Io=max 25mA Po=max 150mW) and to analog sensors as connected to terminal 1 (internally linked).

Due to analog output type AF, the unit has to be powered with battery type PC or with external power supply type PD.

Ci is negligiblysmall

+

-

POWER SUPPLYe.g. MTL 5525

or SWITCH INTERFACE

e.g. MTL 5511

Uo=max 30V

Io=max 100mA

Po=max 750mW

+

-

POWER SUPPLYe.g. MTL 5525

or SWITCH INTERFACE

e.g. MTL 5511

Uo=max 30V

Io=max 100mA

Po=max 750mW

e.g. relay

Control output type OT: passive transistor

Ci is negligiblysmall

Ci is negligiblysmall

e.g. relay or counter

Control output type OT: passive transistor

e.g. relay

e.g. relay

Additional input type IR:PAUSE / STOP

1214

13

+ 3.2V

low-passfilter

1M

Ci is negligiblysmall

1615

Additional input type IR:START

+ 3.2V

low-passfilter

1M

Ci is negligiblysmall

Common ground

Common ground

0209

0708

0506

0

001

0304

Note: above values are safety values.Consult the technical specification for operational values.

REPEATERFor example

MTL 5541

F131 9

Page 10: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

F131

Technical specificationGeneralDisplayType High intensity reflective numeric and

alphanumeric LCD, UV-resistant.Dimensions 90 x 40mm (3.5” x 1.6”).Digits Seven 17mm (0.67") and eleven 8mm (0.31") digits.

Various symbols and measuring units.Refresh rate User definable: fast, 1sec , 3sec, 15sec, 30sec, off.Option ZB Transflective LCD with white LED-backlight.

Good readings in full sunlight and darkness. Note ZB Only available for safe area applications.

Ambient temperatureSafe areas -40°C to +80°C (-40°F to +176°F).Intrinsically Safe -40°C to +70°C (-40°F to +158°F).

Power requirementsType AP Analog output loop powerd, 8 - 30V DC.

Power consumption max 0.5 Watt.Type PB Long life Lithium battery - life-time depends upon

settings and configuration - up to 5 years.(requires PD, PL or PX)

Type PC Intrinsically Safe long life lithium battery - life-time depends upon settings and configuration - up to 5 years. (requires XI and PD or PX)

Type PD 8 - 24V AC / DC ± 10%. Power consumption max. 5 Watt. Intrinsically Safe: 16 - 30V DC; power consumption max. 1 Watt.

Type PF 24V AC / DC ± 10%. Power consumption max. 15 Watt.Type PL Input loop powered from sensor signal 4 - 20mA

(type “A”) - requires types AI and OT (not Xi).Type PM 115 - 230V AC ± 10%. Power consumption max. 15 Watt.Type PX 8 - 30V DC. Power consumption max. 0.75 Watt. Type ZB 12 - 30V DC ± 10%. Power consumption max. 1.5 Watt.

Note PB/PF/PM Not available Intrinsically Safe.Note PF/PM The total consumption of the sensors and outputs

may not exceed 400mA @ 24V.Note For Intrinsically Safe applications, consult the safety

values in the certificate.

Sensor excitationType PB/PC/PX 3V DC for pulse signals and 1.2V DC for coil pick-up.

Note This is not a real sensor supply. Only suitable for sensors with a very low power consumption like coils(sine wave) and reed-switches.

Type PD 1.2 / 3 / 8.2 / 12 / 24V DC - max. 50mA @ 24V DC.Umax sensor is 2V below Usupply

Type PD-XI 1.2 / 3 / 8.2V DC - max. 7mA @ 8.2V DC and mains power supply voltage (as connected to terminal 1).

Note In case PD-XI and signal A: the sensor supply voltage is according to the power supply voltage connected to terminal 1. Also terminal 2 offers the same voltage.

Type PF / PM 1.2 / 3 / 8.2 / 12 / 24V DC - max. 400mA @ 24V DC.

Terminal connectionsType Removable plug-in terminal strip.

Wire max. 1.5mm2 and 2.5mm2.

Data protectionType EEPROM backup of all settings. Backup of running

totals every minute. Data retention at least 10 years.Password Configuration settings can be password protected.

Directives & StandardsEMC Directive 2014/30/EU, FCC 47 CFR part 15.Low voltage Directive 2014/35/EURoHS Directive 2011/65/EUATEX / IECEx Directive 2014/34/EU, IEC 600079-0, IEC 60079-11.IP & NEMA EN 60529 & NEMA 250

EnclosureGeneralWindow Polycarbonate window.Sealing Silicone.Control keys Three industrial micro-switch keys. UV-resistant

silicone keypad.

Aluminum wall / field mount enclosuresGeneral Die-cast aluminum wall/field mount enclosure IP67 /

NEMA Type4X with 2-component UV-resistant coating.Dimensions 130 x 120 x 75mm (5.12" x 4.72" x 2.95") - W x H x D.Weight 1100 gr.

Type HA Cable entry: 2 x PG9 and 1 x M20. Type HL Cable entry: 3 x 1/2" NPT.Type HM Cable entry: 2 x M16 and 1 x M20. Type HN Cable entry: 1 x M20. Type HO Cable entry: 2 x M20. Type HP Cable entry: 6 x M12. Type HT Cable entry: 1 x 1/2" NPT.Type HU Cable entry: 3 x 1/2" NPT.Type HV Cable entry: 4 x M20. Type HZ Cable entry: no holes.

GRP wall / field mount enclosuresGeneral GRP wall/field mount enclosure IP67 / NEMA Type4X,

UV-resistant and flame retardant. Dimensions 130 x 120 x 75mm (5.12" x 4.72" x 2.95") - W x H x D.Weight 600 gr.

Type HD Cable entry: no holes.Type HE Cable entry: 2 x Ø 16mm and 1 x Ø 20mm.Type HF Cable entry: 1 x Ø 22mm (7/8").Type HG Cable entry: 2 x Ø 20mm. Type HH Cable entry: 6 x Ø 12mm. Type HJ Cable entry: 3 x Ø 22mm (7/8"). Type HK Flat bottom, cable entry: no holes.

Panel mount enclosuresDimensions 130 x 120 x 60mm (5.12" x 4.72" x 2.36") - W x H x D.Panel cut-out 115 x 98mm (4.53" x 3.86") L x H.

Type HB Die-cast aluminum panel mount enclosure IP65 / NEMA Type4X.

Weight 600 gr.Type HC GRP panel mount enclosure IP65 / NEMA Type4X,

UV-resistant and flame retardant.Weight 450 gr.

Hazardous areaIntrinsically Safe (Type XI)ATEX II 1 G Ex ia IIB/IIC T4 Ga.certification II 1 D Ex ia IIIC T100 °C Da.IECEx Ex ia IIC/IIB T4 Ga.certification Ex ia IIIC T100 °C Da.Ambient Ta -40°C to +70°C (-40°F to +158°F).

10

Page 11: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

F131

Explosion proof (Type XF)ATEX certification II 2 G / Ex d IIB T5 Gb.

II 2 D / Ex t IIIB T100 °C Db.Type XF Dimensions of enclosure: 300 x 250 x 200mm

(11.8" x 9.9" x 7.9") L x H x D.Weight Appr. 15kg.Note IECEx available on request.

Signal inputsFlowmeterType P Coil / sine wave (HI: 20mVpp or LO: 80mVpp -

sensitivity selectable), NPN/PNP, open collector, reed-switch, Namur, active pulse signals 8 - 12 and 24V DC.

Frequency Minimum 0Hz - maximum 7kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g. reed switch with low-pass filter: max. frequency 120Hz.

K-Factor 0.000010 - 9,999,999 with variable decimal position.Low-pass filter Available for all pulse signals.Option ZF coil sensitivity 10mVpp.

Type A (0)4 - 20mA. Analog input signal can be scaled to anydesired range within 0 - 20mA.

Type U 0 - 10V DC. Contact factory.Accuracy Resolution: 14 bit. Error < 0.025mA / ± 0.125% FS.

Low level cut-off programmable.Span 0.000010 - 9,999,999 with variable decimal position.Update time Four times per second.Voltage drop Type A: 2.5V @ 20mA.Relationship Linear and square root calculation.Note For signal type A: external power to sensor is

required; e.g. type PD.

Additional inputsFunction Remote control: Two terminal inputs to start, stop

and reset the batch process.Type IR Internally pulled-up switch contact - NPN.Duration Minimum pulse duration 100msec.

Signal outputsAnalog outputFunction Transmitting flow rate.Accuracy 10 bit. Error < 0.05%. Analog output signal can be

scaled to any desired range.Update time Eight times per second.Type AA Active 4 - 20mA output (requires PD, PF, PM or PX).Type AB Active 0 - 20mA output (requires PD, PF, PM or PX).Type AF Passive floating 4 - 20mA output for Intrinsically

Safe applications (requires XI - PD).Type AI Passive galvanically isolated 4 - 20mA output - also

available for battery powered models. Type AP Passive 4 - 20mA output - not isolated. Unit will be

loop powered.Type AU Active 0 - 10V DC output (requires PD, PF, PM or PX).

Requires min. 24V power supply.

Communication optionFunction Reading display information, reading / writing all

configuration settings.Protocol Modbus RTU.Speed 1200 - 2400 - 4800 - 9600 baud.Addressing Maximum 255 addresses.Type CB RS232 (requires P)Type CH RS485 2-wire (requires P)Type CI RS485 4-wire(requires P)Type CT TTL Intrinsically Safe. (requires P)

Digital outputsFunction User defined: batch process one or two stage control

- scaled pulse output according the running batch or according accumulated total.

Frequency Max. 500Hz. Pulse length user definable between 0.001 second up to 9.999 seconds.

Type OA Two active 24V DC transistor outputs (PNP); max. 50mA per output (requires PD, PF, PM or PX).Requires min. 24V power supply.

Type OR Two electro-mechanical relay outputs (N.O.) - isolated; max. switch power 230V AC - 0.5A per relay (requires PF or PM).

Type OT Two passive transistor outputs (NPN) - not isolated. Max. 50V DC - 300mA per output.

OperationalOperator functionsDisplayed • Preset value - can be entered by the operator.functions • Batched quantity or remaining quantity.

• Flow rate.• Total and accumulated total.• Total can be reset to zero by pressing the STOP-

key twice.

Preset / totalDigits 7 digits.Units L, m3, GAL, USGAL, kg, lb, bbl, no unit.Decimals 0 - 1 - 2 or 3. Note Total can be reset to zero.

Accumulated totalDigits 11 digits.Units / decimals According to selection for total.Note Can not be reset to zero.

Flow rateDigits 7 digits.Units mL, L, m3, Gallons, kg, Ton, lb, bl, cf, RND, ft3, scf,

Nm3, Nl, igal - no units.Decimals 0 - 1 - 2 or 3.Time units /sec - /min - /hr - /day.

AccessoriesMounting accessoriesACF02 Stainless steel wall mounting kit.ACF05 Stainless steel pipe mounting kit (worm gear clamps

not included).ACF06 Two stainless steel worm gear clamps Ø 44 - 56mm.ACF07 Two stainless steel worm gear clamps Ø 58 - 75mm.ACF08 Two stainless steel worm gear clamps Ø 77 - 95mm.ACF09 Two stainless steel worm gear clamps Ø 106 - 138mm.ACF11 Swivel with 25° movement from center axis for direct

flowmeter mounting: 1” NPT to 1/2” NPT.

11

Page 12: BATCH CONTROLLER - Fluidwell · Signal input Flow • Ability to process all types of flowmeter signals: Reed-switch, NAMUR, NPN/PNPpulse, Sine wave (coil), Active pulse signals,

Ordering information Standard configuration: F131-P-AP-CX-HC-IR-OT-PX-XX-ZX.Ordering information: F131 -_ -A _ -C _ -H _ -IR -O _ -P _ -X _ -Z _Flowmeter input signalA (0)4 - 20mA input.P Pulse input: coil, npn, pnp, namur, reed-switch.Analog output signalAA Active 4 - 20mA output - requires PD, PF, PM or PX.AB Active 0 - 20mA output - requires PD, PF, PM or PX.AF I.S. floating 4 - 20mA output - requires XI + PD.AI Isolated 4 - 20mA output.AP Passive 4 - 20mA output, loop powered unit.AU Active 0 - 10V DC output - requires PD, PF, PM or PX.CommunicationCB Communication RS232 - Modbus RTU. - requires PCH Communication RS485 - 2wire - Modbus RTU. - requires PCI Communication RS485 - 4 wire - Modbus RTU. - requires PCT Intrinsically Safe TTL - Modbus RTU. - requires PCX No communication.Panel mount enclosures - IP65 / NEMA Type4XHB Aluminum enclosure.HC GRP enclosure.GRP field / wall mount enclosures - IP67 / NEMA Type4XHD Cable entry: no holes.HE Cable entry: 2 x Ø 16mm & 1 x Ø 20mm.HF Cable entry: 1 x Ø 22mm (7/8”).HG Cable entry: 2 x Ø 20mm.HH Cable entry: 6 x Ø 12mm.HJ Cable entry: 3 x Ø 22mm (7/8”).HK Flat bottom, cable entry: no holes.Aluminum field / wall mount enclosures - IP67 / NEMA Type4XHA Cable entry: 2 x PG9 + 1 x M20.HL Cable entry: 2 x 1/2”NPT.HM Cable entry: 2 x M16 + 1 x M20.HN Cable entry: 1 x M20.HO Cable entry: 2 x M20.HP Cable entry: 6 x M12.HT Cable entry: 1 x 1/2”NPT.HU Cable entry: 3 x 1/2”NPT.HV Cable entry: 4 x M20.HZ Cable entry: no holes.Additional input signalIR Remote control input to start, pause or stop.Digital output signalsOA Two active transistor outputs - requires and PD, PF, PM or PX.OR Two mechanical relay outputs - requires PF or PM.OT Two passive transistor outputs - standard configuration.Power requirementsPB Lithium battery powered.PC Lithium battery powered - Intrinsically Safe.PD 8 - 24V AC/DC + sensor supply - with XI: 16 - 30V DC.PF 24V AC/DC + sensor supply.PL Input loop powered from sensor signal type “A” - requires AI and OT (not XI).PM 115 - 230V AC + sensor supply.PX Basic power supply 8 - 30V DC (no real sensor supply).Additional battery supply (optional)PB Lithium battery powered - requires PD, PL or PX.PC Lithium battery powered - Intrinsically Safe - requires XI, and PD or PX.Hazardous areaXI Intrinsically Safe, according ATEX and IECEx.XF Ex d enclosure - 3 keys according ATEX.XX Safe area only.Other optionsZB Backlight.ZF Coil input 10mVpp.ZX No options.

The bold marked text contains the standard configuration.

Available Intrinsically Safe.

Copy

righ

t: F

luid

wel

l bv

- 201

7 - F

131-

DAT

A-EN

-V17

26

12

Specifications are subject to change without notice.

Fluidwell bvP.O. Box 65460 AA - Veghel - The NetherlandsTelephone: +31 (0)413 343 786Telefax: +31 (0)413 363 443email: [email protected] Internet: www.fluidwell.com