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PLASTICS TECHNOLOGY

INJECTION MOLDING TECHNOLOGY

HM Multicomponent

HM MULTICOMPONENT

400 kN–2700 kN

HM MULTICOMPONENT



400 kN–2700 kN clamping force



Battenfeld Injection Molding Machines

HM Multicomponent Series 400 kN – 2700 kN

Battenfeld multicomponent technology offers a com-

plete range of solutions to meet the ever more exac-

ting market demands on the design and functionality

of plastic products. Manufacturing components from

a combination of materials with different properties

and colors in just one production step opens up new

dimensions for product properties as well as highly ef-

ficient production processes. Based on our successful

and versatile HM series, the Multicomponent HM with

clamping forces ranging from 400 to 2700 kN now

offers high-precision machine technology. Battenfeld’s

expertise encompasses all process variants such as

multicolor injection molding, multicomponent injec-

tion molding and multicomponent assembly injection

molding. The Multicomponent HM series features finely

tuned interaction between the machine, the mold and

automation equipment to suit each individual product.

Battenfeld – international supplier of injection molding

machines and automation lines. Your competent part-

ner for plastics processing.



4

Special Features and Advantages of the

Multicomponent HM

Generous platen

dimensions

Even standard mod-

els offer generously-

dimensioned platens

which may be exten-

ded as required.

Compact design

Floor space requirements

are reduced to a minimum

due to the machine’s

compact design and three-directional parts removal

facility. V and S configura-

tions are available with the

same footprint as standard

models.

Linear guide system

Linear guides to provide

reliable support even for

heavyweight molds. Op-

tionally, the machines can

be fitted with center platen

support. Guide pillars and

gaskets are thus dispensed

with.

L-configuration,

injection into the mold

parting surface from

behind

Sliding carrier for addi-

tional cantilever injection

unit above the back of

the mold space. Gener-

ous horizontal adjust-

ment range with easy

setting via a trapezoidal

spindle.

Manual traverse

pull-back device

Manual tie-bar pull-

back device for easy

installation of large

molds.



5

Energy-saving dynamic

DFEE drive

Electrically adjustable twin

or triple pump in an en-

capsulated, soundproofed

motor compartment. Parallel

ejection/core pulling and fully

controlled injection with servo

valve on all injection units.

Parallel operation of up

to three injection units

Each unit can be operated

separately. Multicomponent

machines can be operated

as standard machines

simply by deactivation of

the relevant function in the

control unit.

V-configuration, injec-

tion into the mold part-

ing surface from above

Sliding carrier for addition-

al cantilever injection unit

above the mold space. Thecarrier at the top of the

fixed platen is open at the

front and guided in the ma-

chine direction. Very easy

access to the nozzle. S-configuration, second

unit mounted at an

angle above horizontal

injection unit

It travels horizontally, inde-

pendent of the lower unit,

providing momentum-free

nozzle contact pressure.

Thermally separate, both

units swivel out simulta-

neously.



6

Multicomponent Technology

Versatility to Suit Every Application

Multicolor and multi-

component injectionmolding processes

(assembly technique,

hard-soft combination)

can be carried out with

injection units in optional

V, L or S configuration

which are combined with

the most suitable compo-

nent transfer technique

(rotary plate, indexingplate, transfer molding

or slide-cam technique).

Battenfeld has a

solution for all pro-

cessing techniques

Hard-soft combina-

tions

The use of thermoplastic

elastomers allows direct

overmolding of gaskets

onto components. The

choice of soft materials

improves the tactileproperties of finished

parts. For such applica-

tions, a combination of

materials with adhesive

properties is a prere-

quisite. The bonding

strength can be impro-

ved by mechanical an-

choring. Multicomponent

technology is also apopular technique for LIM

applications.

Multicomponent

assembly injection

molding

Components with hinged

attachments can be

produced in one step.

This requires a selection

of raw materials withoutadhesive properties for

easy production of ball

joints and hinges.

the best material combi-

nation, as shown in thecharts below, and the

attainable bond strength,

are also crucial factors.

The bond strength is

significantly influenced

by the injection sequence

of the component materi-

als. Processors can draw

on Battenfeld’s extensive

experience in multicom-

The choice of the ap-

propriate machine andrelated processes is de-

termined by factors such

as ef ficiency, automation

and cycle times. Normal-

ly, all components are

injected simultaneously

to minimize cycle times.

Staggered injection to

avoid unnecessary strain

on the mold is also aconsideration.

Apart from the right

choice of machinery

and mold technology,

Multicolor injection

molding

Modern design requires awider selection of colors.

Using just one material

in different colors for

multicolor injection

molding improves the

optical appearance of

the finished product. This

is particularly important

in toy production, where

a range of bright colorsappeals to the eyes of

children.

ponent technology to find

the most ef ficient solu-tion for any application.

Please do not hesitate

to contact our team of

consultants should you

encounter any process-

ing problems.

Cover for blood filter – LIM application

Toy hedgehog: two-color application

Two-component ceramics –CIM application



7

TPE-

polyamide-bases

TPE-

polyester-elastomers

TPE-

polyolefin-bases

TPE-

styrene-bases

TPE-

thermo-plasticpolyurethanes

TPE-

adhesion-modifiedgrades

ABS ! " ! ! ! "

ASA ! !

CA !

PA 6 " ! ! ! "

PA 6.6 " ! ! "

PA-Blend " " " "

PBTP ! " ! ! "

PC ! " ! " ! "

PC/ABS ! " ! " ! "

PC/PBT ! " ! " ! "

PC/PET ! " ! " ! "

PE ! " " !

PETP ! !

PMMA " " !

POM ! ! !

PP ! ! ! "

PPO ! !

PS ! ! ! "

SAN ! ! "

A B S

A S A

C A

P A 6

P A 6 . 6

P A - B l e n d

P B T P

P C

P C / A B S

P C / P B T

P C / P E T

P E

P E T P

P M M A

P O M

P P

P P O

P S

S A N

T P E / T P U

ABS " ! ! ! ! ! ! ! ! ! " ! ! ! ! " "

ASA ! " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! "

CA ! ! " ! ! ! ! !

PA 6 ! " " ! ! " ! ! ! " ! " ! ! "

PA 6.6 ! ! " " ! " ! ! ! " ! " ! ! "

PA-Blend ! ! " " " ! "

PBTP ! ! ! ! " " ! ! ! ! " ! " " " " ! "

PC ! ! ! ! " ! ! ! ! ! " ! ! ! "

PC/ABS ! ! ! ! ! ! " ! ! " ! ! "

PC/PBT ! ! ! ! ! ! ! " ! ! ! ! " ! ! "

PC/PET ! ! ! ! ! ! ! ! " ! ! ! " ! ! "

PE " ! ! " " " " ! " !

PETP ! ! ! ! ! ! ! " "

PMMA ! ! " ! ! ! " ! ! ! ! "

POM " ! ! ! ! " " " " " " ! " "

PP ! ! " " " " ! ! ! ! ! ! " "

PPO ! ! ! ! ! ! ! " " "

PS ! ! ! ! " ! ! ! ! ! ! " "

SAN " ! ! ! ! " " " " ! ! " " !

TPE/TPU " " " " " " " " " " ! " " " " " " ! "

"

limited bonding

! no bonding

! good bonding

"

excellent bonding

Material Combinations

Adhesive properties of multicomponent injection molded thermoplastic materials

Adhesive properties of hard-soft combinations

The extensive choice of

TPE grades available re-quires assessment of the

bond strength in each

individual case. The bond

strength also depends

on part geometry, pro-

cessing conditions and

processing technique.

In some cases, partic-

ularly those involving

modified materials, the

adhesive properties must

be determined by tests.

TPE = Thermoplastic elastomer Source: Various raw material suppliers and suppliers of compounds



8

Configuration of the Injection Units

V-configuration

The Multicomponent HM

with a vertical second

injection unit is the most

popular configuration

option for injection into

the mold parting surface

from above, because it

requires the least floor

space. The V unit is

infinitely adjustable viaa spindle during the me-

chanical approach to the

individual gating points. It

can be pushed back be-

hind the fixed platen for

easy mold change. The

open design of the car-

riage plate allows easy

access to the nozzle.

Rotary table technique

Indexing plate technique

Transfer molding

Slide-cam technique

Example: V-configuration with slide-cam technique

Possible process

technology combinations

Slide-cam in front position

Slide-cam in back position



9



Transfer molding

Slide-cam technique

Possible process



L-configuration


with a horizontal second

injection unit in L-configu-

ration is an alternative

for production halls with

low ceilings. The L unit

is infinitely adjustable

via a spindle and can be

moved mechanically

in a horizontal direction.

This configuration allows

the use of standard

robots and easy mold in-

stalla-tion from above.

Example: L-configuration for transfer molding



10



Transfer molding

Slide-cam technique

Possible process



S-configuration


with a second injection

unit mounted at an angle

above the machine is

the preferred choice for

production halls with low

ceilings and limited floor

space. Both injections

operate from the fixed

platen, and both injec-tion units are thermally

separate. Both units are

equipped with indepen-

dent traveling cylinders

to take care of their sep-

arate linear movements.

The entire unit can be

easily swiveled out.

Example: S-configuration with rotary plate technique



11



Transfer molding

Slide-cam technique

Possible process



Three-color configu-

ration

Basically, the Multicom-

ponent HM accommo-

dates a variety of confi-

guration options, such as

H–V–L

H–V–S

H–L–S.

cam technique can be

implemented. The three-

platen machine with a

hydraulic clamping unit,

precise platen parallelism

and additional support

Virtually all H, V and L

combinations are pos-

sible, and all processing

techniques, such as

rotary table technique,

indexing plate technique,

transfer molding or slide-

options for multi-platen

molds is characterized

by its extremely short

footprint, large mold

height and extended

daylight.

Example: Three-color configuration with indexing plate technique



12

Processing Techniques

Indexing plate

technique This technique is charac-

terized by an extensive

scope for product de-

sign.

The molded components

are transferred with the

help of a so-called index-

ing plate built into the

moving mold half. Thismiddle plate is moved

outward while the mold

opens, then rotated by

a special drive in the

mold and finally retracted

back into the mold. The

preforms are thus posi-

tioned for injection of the

second component into

the cavity.

This method is applied

where the molding

pattern of the preform

differs from that of the

second component both

on the fixed mold half

and on the moving mold

half.

Rotary table

technique The rotary table tech-

nique is the most popular

processing method for

the production of multi-

component or multcolor

components.

After injection of the first

component, a rotary

table moves the preformon the moving mold half

into the second injection

position (free space in

the cavity on the fixed

mold half). Parallel to the

injection of the second

component, the next pre-

form is being produced.

All injection molds used

for this process have

identical molding pat-

terns on the moving mold

half and different molding

patterns on the fixed

mold half. As an integral

part of the machine,

one rotary table can be

used for several different

molds.

Slide-cam technique

Here, a hydraulic slide-

cam shuts off the cavity

for the second compo-nent while the first com-

ponent is injected. Injec-

tion of both components

takes place in sequence

without in between mold

opening.

Because of the low capi-

tal investment involved,

the slide-cam technique

is the most economical

solution in many cases.

However, whether or not

this method is suitable

depends on part geometry.

Transfer molding

This technique involves

the removal of preforms

from the first cavity and

their transfer to the se-

cond cavity by means of

a handling system. It is

applied where preforms

must be transferred from

the moving to the fixed

mold half, for examplefor encapsulation of the

preform with an injection-

molded second compo-

nent.

To ensure ef ficient mass

production, Battenfeld

supplies tailor-made

automation equipment

for this processing tech-

nique.

Apart from parts transfer

inside the machine, this

equipment is also suit-

able for parts deposit

and/or parts transfer to

other production units.



13

1 2

34

4 3

1 2

Technical details

Optionally, the HM Multi-

component is equipped

with an adaptive rotary

table in a sturdy, low

maintenance design.

Two circuits for cooling

or hydraulic core pulls

are provided as stan-

dard. Precise and fastpositioning of the rotary

table is ensured by an

integrated rotary drive.

Highly dynamic

due to electric servo

drive. This promotes

short rotation times,

parallel movements and

therefore shorter cycle

times.

Highly flexible

due to easy installation

and removal of the rotary

table. The rotary table

can be deactivated by

the control system if

required. This reduces

changeover times.

Safety and mold

protection

due to end-of-travel con-

trol and indexing device.

Rotary table

Attachment bores and

drillings for ejectors to

comply with EUROMAP.

Diameter range of 460

mm to 1000 mm with

low nominal height of the

rotary table.

Adaptive rotary table

The end-of-travel position

triggers a dampening

mechanism. Subsequent

indexing ensures com-

plete process safety.



14

Alarm and input

log

Storage of settings on

floppy disk

Large, clear color

screen, page layout

similar to Microsoft Win-dows™

Option: Teleservice with

remote diagnostics

Quality chart and SPC

Option: Host computer

interface according to

EUROMAP 63 standard

Special multicompo-

nent screen pages for

easy operation

UNILOG B4

Multicomponent

means more control

The demands placed on

a control system become

more exacting with the

rising number of injection

units operated under

one system. UNILOG B4

is a high-performance

industrial control system

which provides extensive

functions for multicom-ponent applications with

user-friendly operation.

A powerful system con-

cept perfectly coordi-

nated with the machine’s

hydraulics ensures quick

and precise movements

of all machine axes.

Precise analysis of all rel-

evant process variables

provides the compre-hensive operator control

required for demanding

applications. Control,

operation and handling

is easy and straightfor-

ward because the screen

page layout is similar to

Microsoft Windows™.

A multilevel password

system and an entry

logbook ensure reliableprocess control. Machine

settings entered in physi-

cal units and storage of

settings on floppy disk

permit machine data

transfer between ma-

chines of different sizes.



15

Several units –

easy selection

Based on the standard

HM machine, the proven

control platform offers a

separate setting screen

for each injection unit.

The individual screen

pages can be selected

quickly and easily at

the touch of a button.

Injection – precise,independent and

flexible

The combination of tabu-

lar input with a graphical

user interface facilitates

machine setting. As with

Microsoft Windows™,

the number of profile

points is set by simplyticking the appropriate

box. A status bar on the

right edge of the screen

UNILOG B4

Switching over from

one menu to the next is

linked to the unit. Each

injection unit is marked

by headers in a different

color.

informs users at a glance

of the current machine

status. Data is entered

in physical units or, al-

ternatively, by means of

graphic setting.

High performance–

simple operation

The UNILOG B4 modu-

lar concept provides

maximum performance

for all applications. This

powerful technology

is user-friendly with an

easy-to-learn user inter-

face based on MicrosoftWindows™. An extensive

optional package is

available to meet special

customer requirements.

With our teleservice faci-

lity, processors are well

equipped for the future.

The control unit allows

separate activation or

deactivation of each in-

jection unit as required.

Individual units and

groups of units can thusbe operated either manu-

ally or automatically. The

injection sequence is

freely selectable. Special

programs for fully auto-

matic production start-up

and shut-down, as well

as parallel, independent

control of all injection

units are part of the stan-

dard package.



16

UNILOG B4

Quality

The UNILOG B4 is pro-

vided with extensive

documentation and moni-

toring functions.

A four-level password

system ensures safe

operation in line with the

qualification of the user.

All entries are document-

ed in a user logbook.An integrated alarm

system detects faults

and initiates appropriate

reactions. All relevant

Graphical display of

actual values – anal-

ysis at a glance

The graphical display of

pressure and speed pro-

files during the injection

and holding pressure

phases is the most

important element of in-

jection molding process

analysis. Processes can

be analyzed at a glance

Rotary table – the

turning point for

your production

The precise and highly

dynamic control provid-

ed by servo motors

ensures safe and fast

end-of-travel positioning.

High acceleration rates

and parallel movements

process variables can

be printed out for quality

documentation via a

simple printout function,

or, alternatively, stored in

a format compatible with

Microsoft Excel™ for

analysis.

The quality chart pro-

vides detailed processdocumentation and moni-

toring. Reliable process

control is ensured by

calculation of statistical

variables and the alarm

system, which includes

automatic segregation of

rejects when tolerances

are exceeded.

where a clear display

allows the selection of

the number of curves

shown at any one time,

highlights processes

with different colors and

offers a numeric display

of peak values and actual

values at the changeoverpoint.

reduce cycle times. The

choice between different,

flexibly adjustable move-

ments, either oscillating

or rotating, could be the

turning point for your

production.



17

UNILOG B4

Core pulls

Multicomponent technol-

ogy involves complex

core pull sequences.

The core puller screen

page offers a facility for

quick and easy core pull

sequence programming.

The user program-

ming interface

The APS user program-

ming interface enables

experienced users to

create their own pro-

grams. Two digital inputs

and outputs are avail-

User page

Users can display all

relevant production infor-

mation on one user page.

This way, screen pages

for special users such as

the night shift team can

be compiled very easily,

As standard, up to six

core pull sequences can

be programmed, with a

high number of logical

combinations.

able as standard. Two

hundred codes open up a

multitude of functions to

be programmed.

simply by marking the

text, which is designated

to appear on the new

page, in the relevant

menus.



18

Technical Data HM Multicomponent

400 kN–2700 kN



19



20

HM 1600/.../...Injection unit 60 130 210 350 525

210 H V–L–S V–L–S V–L–S V–L V–L

350 H V–L–S V–L–S V–L–S V–L–S V–L

525 H V–L–S V–L–S V–L–S V–L–S V–L–S

750 H V–L–S V–L–S V–L–S V–L–S

1000 H V–L–S V–L–S V–L–S

HM 1000/.../ ...

Injection unit 60 130 210 350

130 H V–L–S V–L–S V–L V–L

210 H V–L–S V–L–S V–L–S V–L



750 H V–L–S V–L–S

HM 600/.../...

Injection unit 60 130 210

60 H V–L–S V–L V–L

130 H V–L–S V–L–S V–L


350 H V–L–S V–L–S

HM 400/.../...

Injection unit 60 130

60 H V–L V–L

130 H V–L V–L

Combination options

for clamping units/injection units

HM 2100/.../...

Injection unit 60 130 210 350 525 750

350 H V–L–S V–L–S V–L–S V–L–S V–L V–L

525 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L

750 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S



HM 2700/.../...

Injection unit 60 130 210 350 525 750 1000

525 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L L

750 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S L

1000 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S L–S





21

The maximum shot weights (g) are calculated by multiplying thetheoretical swept volume (cm³ ) by the above factors.

Material Factor

ABS 0,88

CA 1,02

CAB 0,97

PA 0,91

PC 0,97

PE 0,71

PMMA 0,94

POM 1,15

PP 0,73

Material Factor

PP + 20 %Talcum 0,85

PP + 40 %Talcum 0,98

PP + 20 %FR 0,85

PS 0,91

PVC-U 1,12

PVC-P 1,02

SAN 0,88

SB 0,88

PF 1,3

UP 1,6

Dark grey boxes = thermosets

Shot weight conversion table



22

HM 400

60 H-V-L-S 130 H-V-L-S

60 130

mm 14 18 22 18 22 25 30

bar 3000 2593 1736 3000 2864 2218 1540

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4

20 20 22

1/min 498 318

Nm 90 231 238 357

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3

mm 250 250

kN 47 47

mm 90 110 125

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9

cm³/s 65,4 108 161 77,7 116 150 216

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7

1 + 3 1 + 3

HM 400/…

kN 400

mm x mm 320 x 320

mm x mm 480 x 510 (458)

mm 471

mm 460

mm 175

mm 375

kN 26

mm 45

mm 550

kN 26,4

mm 100

l 150

s/mm 1,8 – 224

kW 15

460

mm 460

mm 100

s 1,0

kg 200

2 x G 1/4“

¹ EUROMAP 6 standard² Battenfeld standard

Injection unit

International size designa-tion (Euromap 1)

Screw diameter

Specific injection pressure

Theoretical swept volume

Max. shot weight (PS)

Screw L/ D ratio

Max. screw speed

Screw torque

Max. plasticizing rate (PS)²

Nozzle stroke

Nozzle contact force

Screw stroke

Injection rate into air

Injection rate into air with hy-

draulic accumulator (option)

Cylinder heating

Number of temperaturezones

Clamping unit

Clamping force

Distance between tie-bars

Platen dimensions

Max. mold diameter

Rotary table diameter

Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹

Standard drive power

Rotary table

Diameter

Mold height

Rotation time 180°

Max. weight movingmold half

Number of coolingcircuits



24

HM 600

60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S

60 130 210 350

mm 14 18 22 18 22 25 30 25 30 35 30 35 40

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2

20 20 22 22 22

1/min 498 318 310 298

Nm 90 231 238 357 490 621

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5

mm 250 250 250 250

kN 47 47 86 86

mm 90 110 125 150 175

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1

1 + 3 1 + 3 1 + 3 1 + 3

HM 600/…

kN 600

mm x mm 420 x 420

mm x mm 630 x 663 (594)

mm 620

mm 600

mm 300

mm 450

kN 35

mm 65

mm 750

kN 26,4

mm 150

l 225

s/mm 2,1 – 294

kW 22

600

mm 600

mm 100

s 1,0

kg 400

2 x G 1/4“


Injection unit


Screw diameter




Screw L/ D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke




Cylinder heating


Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°





26

HM 1000

60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S

60 130 210 350 525 750

mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2

20 20 22 22 22 22 22

1/min 498 318 310 298 318 291

Nm 90 231 238 357 490 621 770 998

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9

mm 250 250 250 250 350 350

kN 47 47 86 86 86 86

mm 90 110 125 150 175 200 225

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4

HM 1000/…

kN 1000

mm x mm 470 x 420

mm x mm 680 x 663 (594)

mm 657

mm 600

mm 250

mm 500

kN 55

mm 65

mm 750

kN 41,2

mm 150

l 250

s/mm 2,4 – 329

kW 30

600

mm 600

mm 100

s 1,0

kg 400

2 x G 1/4“


Injection unit


Screw diameter




Screw L/ D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke



draulic accumulator (Option)

Cylinder heating


Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°





28

60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S

60 130 210 350 525 750

mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9 153,8 200,2 175,6 228,4 289,4 257,5 325,8 402,2

20 20 22 22 22 22 22

1/min 498 318 310 298 318 291

Nm 90 231 238 357 490 621 770 998

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9

mm 250 250 250 250 350 350

kN 47 47 86 86 86 86

mm 90 110 125 150 175 200 225

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4

HM 1000/…

kN 1000

mm x mm 520 x 520

mm x mm 760 x 805 (724)

mm 768

mm 735

mm 370

mm 500

kN 55

mm 80

mm 870

kN 41,2

mm 150

l 350

s/mm 2,5 – 364

kW 30

735

mm 735

mm 120

s 1,2

kg 700

2 x G 1/4“


Injection unit


Screw diameter




Screw L/ D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke




Cylinder heating


Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


HM 1000 (Distance between tie-bars enlarged)

Rotary table

Diameter

Mold height

Rotation time 180°





30

HM 1600

60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S

60 130 210 350 525 750 1000

mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9153,8200,2175,6228,4289,4257,5325,8402,2362,2446,8540,5

20 20 22 22 22 22 22 22

1/min 498 318 310 298 318 291 260

Nm 90 231 238 357 490 621 770 998 1540

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5

mm 250 250 250 250 350 350 400

kN 47 47 86 86 86 86 100

mm 90 110 125 150 175 200 225 250

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4

HM 1600/...

kN 1600

mm x mm 570 x 520

mm x mm 810 x 805 (724)

mm 804

mm 735

mm 300

mm 650

kN 84

mm 80

mm 950

kN 41,2

mm 200

l 400

s/mm 2,8 – 399

kW 37

735

mm 735

mm 120

s 1,2

kg 700

2 x G 1/4“

Injection unit

International size designation(Euromap 1)

Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke




Cylinder heating



Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°





32


60 130 210 350 525 750 1000

mm 14 18 22 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55

bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666

cm³ 13,9 22,9 34,2 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594

g 12,6 20,8 31,1 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9153,8200,2175,6228,4289,4257,5325,8402,2362,2446,8540,5

20 20 22 22 22 22 22 22

1/min 498 318 310 298 318 291 260

Nm 90 231 238 357 490 621 770 998 1540

g/s 1,7 5 7,2 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5

mm 250 250 250 250 350 350 400

kN 47 47 86 86 86 86 100

mm 90 110 125 150 175 200 225 250

cm³/s 32,7 54,1 80,7 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273

cm³/s 65,4 108 161 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712

kW 2,3 3,2 3,8 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4

HM 1600/...

kN 1600

mm x mm 630 x 630

mm x mm 910 x 990 (904)

mm 928

mm 870

mm 440

mm 650

kN 84

mm 90

mm 1090

kN 41,2

mm 200

l 500

s/mm 3,0 – 441

kW 37

870

mm 870

mm 140

s 1,4

kg 1000

2 x G 1/4“


Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke




Cylinder heating


HM 1600 (Distance between tie-bars enlarged)

Rotary table

Diameter

Mold height

Rotation time 180°





34

HM 2100


130 210 350 525 750 1000 1330

mm 18 22 25 30 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55 50 55 65

bar 300028642218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 2470 2041 1461

cm³ 28 41,8 61,4 88,4 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594 540 653 913

g 25,5 38,0 55,9 80,4 67,0 96,5 131,0 111,9153,8200,2175,6228,4289,4257,5325,8402,2362,2446,8540,5491,4594,2 830,8

20 22 22 22 22 22 22 22

1/min 318 310 298 318 291 260 278

Nm 238 357 490 621 770 998 1540 1940

g/s 3,2 4,6 8,5 12,3 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5 41,9 51,9 62

mm 250 250 250 350 350 400 400

kN 47 86 86 86 86 100 100

mm 110 125 150 175 200 225 250 275

cm³/s 32,7 48,9 63,1 90,9 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273 248 300 419

cm³/s 77,7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 567 686 958

kW 3,2 3,8 6,4 7,7 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17 13,8 17,5 18,3 17,5 18,3 20,9

1 + 3 1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4 1 + 4

HM 2100/...

kN 2100

mm x mm 630 x 630

mm x mm 910 x 990 (904)

mm 928

mm 870

mm 325

mm 725

kN 104

mm 90

mm 1050

kN 59

mm 200

l 500

s/mm 3,0 – 441

kW 45

870

mm 870

mm 140

s 1,4

kg 1000

2 x G 1/4“

Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke


Injection rate into air with hy-draulic accumulator (option)

Cylinder heating



Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°



*Also available with a size 60 injection unit



36

HM 2700


210 350 525 750 1000 1330 2200

mm 25 30 35 30 35 40 35 40 45 40 45 50 45 50 55 50 55 65 55 65 75

bar 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 2470 2041 1461 2500 2070 1555

cm³ 73,6 106 144 123 169 220 193 251 318 283 358 442 398 491 594 540 653 913 772 1078 1436

g 67,0 96,5 131,0 111,9 153,8200,2175,6 228,4289,4 257,5 325,8402,2362,2446,8540,5 491,4594,2 830,8 702,5 981,0 1306,8

22 22 22 22 22 22 22

1/min 310 298 318 291 260 278 283

Nm 490 621 770 998 1540 1940 2373

g/s 8,2 12 18,6 11,6 17,9 28,5 19,1 30,4 39,7 27,9 36,3 43,9 32,4 39,2 48,5 41,9 51,9 62 52,8 63,1 78

mm 250 250 350 350 400 400 500

kN 86 86 86 86 100 100 129

mm 150 175 200 225 250 275 325

cm³/s 59,5 85,7 117 74,1 101 132 102 133 169 124 157 194 183 226 273 248 300 419 242 338 450

cm³/s 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 567 686 958 484 676 900

kW 6,4 7,7 10,4 7,7 10,4 12,1 10,4 12,1 13,8 12,1 13,8 17,5 13,8 17,5 18,3 17,5 18,3 20,9 22,7 26,6 31,3

1 + 3 1 + 3 1 + 3 1 + 3 1 + 4 1 + 3 1 + 4 1 + 4 1 + 4

HM 2700/...

kN 2700

mm x mm 710 x 710

mm x mm 1030 x 1100 (1000)

mm 1047

mm 1000

mm 350

mm 800

kN 141

mm 105

mm 1150

kN 59

mm 200

l 550

s/mm 3,4 – 497

kW 55

1000

mm 1000

mm 160

s 1,6

kg 1500

2 x G 3/8“

Injection unit


Screw diameter




Screw L/D ratio

Max. screw speed

Screw torque


Nozzle stroke


Screw stroke



draulic accumulator (Option)

Cylinder heating



Clamping unit

Clamping force


Platen dimensions

Max. mold diameter


Min. mold space

Opening stroke

Opening force

Tie-bar diameter

Maximum daylight

Ejector force

Ejector stroke

Oil tank volume

Dry cycle time¹


Rotary table

Diameter

Mold height

Rotation time 180°



*Also available with a size 60 and 130 injection unit



38

Standard and optional equipment

HM Multicomponent 400 kN–2700 kN

Standard; Option

Clamping unitUNILOG

B4

Free adjustable closed loop controlled pressures foropening/closing movements and mold safety •

Mold safety program •Precise platen parallelism with low-maintenancemoving platen support •Platen drillings and register rings according toEUROMAP (metric threads) •Ejector cross and ejector drillings in moving platenaccording to EUROMAP/SPI

Platen drillings and register rings and fixing holes toSPI standard

T-slots in mold platens

Special mold heights according to customer require-ments

Special mold-opening paths according to customerrequirements

Hydraulic mold close inhibitor, electronically monito-red on operator side •

Mechanical safety drop bar

Unscrewing device with servo-motor in lieu of stan-dard ejector

Unscrewing device with servo-motor in addition to thestandard ejector

Central hydraulic multi-stroke ejector, adjustable •

Ejector platen safety

Pneumatic ejector coupling

Ejector and core pull movement parallel to opening •

Clamping unitUNILOG

B4

Ejector force increased

Monitored safety gate on operator side •Pneumatically operated safety gate on operator̀ sside

Special program: Cyclestart with closing of the safetygate in semi-automatic mode

Operator safety gate on non-operator side of themachine

Pneumatically operated safety gate on non-operatorside

Safety guard extended

Mold mounting area guarded

Fixing holes for robot on top of thefixed platen accor-ding to EUROMAP/VDMA •Clamping force monitoring including display viascreen

Magnetic quick mold clamping system

MOULDFIX quick mold clamping system

Manual tie-bar removal device

Roller support for stack molds

Rotary tableUNILOG

B4

Servo drive •

Indexing cylinder •

2 stations, 180° oscillating or rotating •

3 stations, 120° rotating

2 cooling circuits controlled by rotary manifolds onrotary table •4 cooling circuits controlled by rotary manifolds onrotary table

Ejector drillings according to EUROMAP/SPI •

Hasco centering bushes •

All technical options of the HM standard

series are also available for multicompo-nent machines. Moreover, the machines

of this series are equipped with all ma-

chine fittings required for multicompo-

nent processing.



39

Injection unitUNILOG

B4Screw drive by low speed hydaulic motor, screwspeed continuously adjustable via screen •

High torque screw drive

Servo-electric screw drive, speed infinitely adjustablevia screen

Screw with check valve, screw and barrel nitrided •

L/ D ratio of 22:1 for three different diameters •

Screw with mixing section

Rapidmelt screw

Thermoplastic screws for special applications

Wear-protected screw and barrel design AK+

Grooves in the feeding zone of barrel for improvedfeeding

Thermocouple failure monitor •Melt temperature sensor in barrel end cap with tem-perature display on screen

Plug-in ceramic heater bands •

Temperature control of feed throat, integrated

Open nozzle •Needle type shut-off nozzle spring loaded with heaterband and thermo element

Pneumatically operated needle type, shut-off nozzlewith heater band and thermocouple

Hydraulically operated needle type, shut-off nozzle withheater band and thermocouple

Non-standard design of open nozzle

Barrel guarding •

Barrel insulation

Swiveling injection unit •

Purge guard electronically monitored •

Hopper can be shut and emptied •

Hopper of V2A stainless steel •

Insulated hopper

Monitoring of min.filling level

Injection unitUNILOG

B4

Hopper magnet

Hopper lid prepared for material feeder

Connection for material conveyor

Hopper loader UNIFEED A1 in lieu of material hopper

Application package processing thermoset

Application package processing liquid silicone rubber(LSR)

Linear bearings for injection unit •Hydraulic accumulator for fast injection

Scale on injection unit to indicate screw position •

Injection, holding pressure and back pressure closed-loop controlled via servo valve •

Temperature decrease to selected value •

Injection unit forward/backward speed adjustable •

Decompression before and/or after metering

•Entry of physical units (psi, cu in, inch/s etc.) for datatransmission between Battenfeld injection moldingmachines of different sizes

•

Screw protection: Every temperature zone must havereached its set value before screw movement •

Peripheral screw speed indication •

Linear interpolation of holding pressure set values •Bar chart for barrel temperature with set value andactual value display •

Selectable injection pressure limitation •

Defined nozzle contact pressure incl. relief valve •Changeover from injection to holding pressure depen-dent on stroke, time and hydraulic pressure •Cavity pressure dependent changeover from injectionto holding pressure



Standard; Option



40



Standard; Option

Machine in generalUNILOG

B4

Insulated platens

Twin pump for parallel movements •

Parts chute for separation of good and bad parts

Built-in control cabinet •

Parts transport on operator side, rear side or axial •

Leveling elements

Hydraulic unit with variable pressure and speed axialpiston pump. Energy-saving load-sensing control •Oil filtration byfine-flowfilter with electrical cloggingindicator (with diagnostic message) •

Separate bypass oilfiltration unit

Oil level indication with alarm •

Oil tank venting via air filter •Closed loop oil temperature control with oil preheat-ing •

Oil temperature monitoring •

Oil tank with connections for external oilfiltration •

Maintenance hatch for checking and cleaning oil tank •Hydraulic core pulls, limit switch function to complywith EUROMAP 13, pressure and speed adjustable

Hydraulic core pull incl. proportional valve and rota-tional mold program

Adapter cable for core pulls with Battenfeldstandard interface

Pneumatic core pulls

Pneumatic block for activating one or more shut-offnozzles in the mold parallel

Pneumatic block for activating shut-off nozzles in themold sequential

Hydraulic block for activating one or more shut-offnozzles in the mold parallel

Hydraulic block for activating shut-off nozzles in themold sequential

Larger oil cooler

Filter in water inlet of oil cooler

Air valve, stroke and time activated

Temperature control zones for hot runners

Machine in generalUNILOG

B4

Blow-through valve for cooling water flow controller

Non-contact stroke transducer

Cavity pressure transducer

Amperemeter for heating zones

Operating voltage 230/400 V-3PH, 50 Hz •

Special voltages

Control cabinet cooler

Additional sockets

Additional sockets incl. switch-off function

Photoelectric part delivery safety mechanism

Cooling water flow controller with temperature gaugesin return lines, 8-way •

Shut-off valve for cooling water

Paint:Machine: RAL 9002 grey white

Safety doors: RAL 9002 grey whiteGuarding: RAL 9002 grey whiteControl panel and trim: RAL 5002 ultramarine

•

Special paint

Color repair kit

Operating hours counter •

Tool kit

Hosing for 4 cooling circuits mounted on the fixed orthe moving platen

Hosing for 8 cooling circuits mounted on the fixed orthe moving platen

Flexible link support on movable platen for electriccables and water hoses •

Motor guarding •



41



Standard; Option

Control systemUNILOG

B4

Machine functions

Closing– number of profile steps 5

Closed loop injection control with servo valve •

Opening – number of profile steps 5

Ejector forward – number of profile steps 3

Ejector back – number of profile steps 3

Injection unit forward– number of profile steps 3

Injection unit back – number of profile steps 3

Injection – number of profile steps 10

Holding pressure – number of profile steps 10

Melt pressure monitoring

Melt temperature monitoring

Purging program

Selectable stand-by (lowering) temperature •

Stroke zero settings •Open loop injection-compression and breathingprogram

Screw speed – number of profile steps 6

Back pressure – number of profile steps 6

Start-up program •

Adjustable injection pressure limitation •Switchover to holding pressure dependent on

– injection time •

– screw stroke/injection volume •– hydraulic pressure

•– cavity pressure

– melt pressure


B4

Self-teaching temperature controller •

Display of temperature inside electrical cabinet •

Seven-day timer •Air valve, action indicated by stroke marker (ON) andtimer (OFF)

Core pulls

Start-up and shut-down program •

Display

Access codespassword

system

Entrance authorization with chipcard

User programming system “APS“ •

Free configurable screen pages“User page“ •

Purging program through open mold

Process setup •

Physical, process-related units •

Data entry/display table / graph

10.4“ TFT color screen •

Alarm displayfault codes

and text

Alarm protocol •

Log book •

Hardcopy function •Data storage

3.5 floppy disk,

PC compatible

Set value graphics

closing,

opening,

injection,

holding

pressure,

metering,

back pressure

Online language selection 4 languages

Online selection of imperial or metric units •



42



Standard; Option


B4

Monitoring

- Nozzle forward/back times •

- Ejector forward/back times •

- Overall cycle time •

- Injection time •

- Metering time •

- Closing time •- Opening time •

- Bad parts •

- Temperature (min./max.) •

- Parts counter •

- Injection pressure •

- Melt cushion •

- Melt cushion control

- Envelope curve •

Quality table12criteria out

of75

Parts counter with good/bad part evaluation •

Trend diagrams •

SPC charts •

Actual value graph •Process actual value/max. value storage •

Interfaces

Audible alarm

Control circuits for mold heating

Control circuits for hot runner


B4

Analogue temperature control interface

Serial temperature control interface,compatible with Arburg protocol

CAN-bus interface for mold conditioners according toEUROMAP 66-2

CAN-bus interface for hot runners according toEUROMAP 66-2

Airmould interface

EUROMAP 67 for handling equipment

Integrated Airmould control

Parallel printer port •

Conveyor belt interface

Scale interface

Host computer interface/PDA (EUROMAP 63)

Color dosing unit

Machine fault (potential-free contact)

BNC connectors for injection process analysis

Interface for teleservice

Interface for common data storage with Battenfeldrobot



We have taken great care to collect the data and technical information in

this publication. However, this publication could contain technical inaccura-

cies or typographical errors. We reserve the right to make improvements

or changes to this publication and to the products at any time.



THE POWER to SUCCEED

Battenfeld GmbH

Scherl 10 · 58540 Meinerzhagen · Germany

Tel. +49 2354 72-0 · Fax +49 2354 72-528

[email protected]

Battenfeld Kunststoffmaschinen Ges. m. b. H.

Wiener Neustädter Straße 81 · 2542 Kottingbrunn · Austria

Tel. +43 2252 404-0 · Fax +43 2252 404-7002T

S 0 9 / 0 4 ) A R ,

4 0 0 0 ,

E

S u b j e c t t o c h a n g e

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