battery and electric machines charging ahead · 2021. 3. 5. · minute battery swap milestone with...
TRANSCRIPT
BATTERY AND ELECTRIC MACHINES
8 International Mining | MARCH 2021
Every second conversation IM has engaged
in over the past 12-24 months has involved
the theme of mine electrification.
It is no exaggeration to say the industry is
putting more focus on this area than any other at
the moment, realising that the market is
transitioning to a place where every tonne of ore
mined will be measured not just by its economic
value but also by the amount of emissions that
come with extracting and processing it into a
saleable product.
This has changed the typical vendor-miner
dynamic, with mine site operators and corporate
head office representatives pushing equipment
makers for more varieties of electric machines
that can go faster, be charged or changed out
quicker and help them achieve their ambitious
corporate sustainability goals.
OEMs and service providers are struggling to
keep up with such demand, knowing it is not as
simple as plugging in a battery to an existing
chassis and ‘hitting play’.
The road to electrification Henrik Ager scored top points for a major reveal
at International Mining Events’ Electric Mine
Virtual Conference back in November, with the
President of Sandvik Mining and Rock Solutions
confirming the equipment maker is working on
developing a 65-t payload battery-electric truck.
Topping the largest battery-electric truck in the
mining OEM’s range, the 50-t payload Z50
developed by Sandvik’s Artisan Vehicle Systems,
the new machine is likely to find a home in
Australia; a market where underground bulk
mining methods require large capacity trucks to
operate on ramps but where operations are
governed by strict diesel particulate regulations.
Speaking to IM in late January, Brian Huff, Vice
President of Technology for Artisan, said a new
65-t payload machine would, most likely, follow a
similar blueprint to the Z50 design.
“A 65-t truck, which is on the plan as Henrik
announced, is not going to be that much heavier
than the 50-t truck,” he said. “These are
incremental size increases. It is likely to be
largely the same from a topology sense.”
The company is looking to scale up battery
capacities for use in larger trucks (the Z50 is
currently fitted with a 354-kWh primary pack),
but Huff said the ability to changeout batteries
quickly somewhat negates the need to fit bigger
payload vehicles with massive battery cells that
keep the vehicle running for longer.
“As the time to swap batteries decreases, the
impact of battery energy on the machine
lessens,” Huff said. “What is another five
minutes of downtime to swap a battery versus
having the battery running a little longer?
“The more performance we can get out of
smaller capacity battery packs, then the lower
the total cost is for the client. At the same time,
there is no negative effect on productivity from a
tonnes per hour standpoint.”
The company is getting closer to this five-
minute battery swap milestone with the help of
its AutoConnect tool. Originally released for the
company’s LH518B 18 t loader, AutoConnect
automatically connects and disconnects the
battery pack to the machine.
Sandvik explained: “Aside from unplugging
and plugging in the charger, the operator doesn’t
need to leave the cabin, which saves minutes on
the swapping procedure and decreases effort and
risk in the swapping process.”
A retrofit version of this tool for the company’s
Z50 truck is already being lined up, according to
Huff.
While a 65-t machine equipped with
AutoConnect may be some way off, a closely
matched loader in the form of the LH518B is
already appearing underground at mine sites.
Huff confirmed the first LH518B unit off the
production line is heading to North America, with
multiple units scheduled to arrive in Australia
later in 2021.
One of these will be going to Kirkland Lake
Gold’s Fosterville mine in Victoria, as Rob
McLean, the operation’s Chief Mining Engineer,
confirmed back in November at the IMARC Online
event.
There is a lower payload Sandvik electric
machine making an impact at one mine in Canada.
The 14-t payload LH514BE gets its power from
an electric cable during normal mucking
operations but uses battery power for relocating
to another production area. The battery also
provides a boost to ramp speeds, which
traditionally have been the weak spot of electric
Charging ahead
A key trend, mine electrification is accelerating at a rapid pace across the globe. Dan Gleeson checks in with some of the major players and integrators to obtain their latest ‘green’ developments
The new SS5 shotcrete-TM3 transmixer combination makes MacLean Engineering the only OEM able to offer fully electrified, articulated shotcrete operations purpose-designed for underground mining applications, the company claims
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:07 Page 1
ROBUST.BATTERY.ELECTRIC. www.minemaster.eu
B A T T E R Y E L E C T R I C R O O F B O L T E R
BATTERY AND ELECTRIC MACHINES
10 International Mining | MARCH 2021
loaders as they have been designed for level
applications.
Huff, who confirmed Artisan developed the
battery back for this machine, explained the
LH514BE loader’s niche: “Really the focus was to
replace a cable loader that intends to operate on
multiple levels. The addition of the battery was
about tramming to a new location, plugging in
when you get there and mucking on that cable
power.
“Traditionally, if you have multiple stopes
operating, you will have to have one loader per
stope in this setup.”
During testing at the mine in Canada, the
battery’s performance was pushed even further,
with the mine site completing mucking of a
whole stope solely on battery power, according
to Huff.
“We did increase the battery performance
enough that the customer is actually using it for
battery-only mucking,” he said. “It was not
necessarily the intent, but it can be used for
that.”
Sandvik has produced more than 600 electric
loaders powered by cable to date, but this is the
first equipped with a battery-assisted drivetrain.
Huff is certain battery drivetrains will become
a major part of the underground mining
ecosystem in the future, but he acknowledges
they could be used in combination with other
power and energy sources.
“All the technologies are a necessary part of
the electrification landscape,” Huff said. “There
are going to be solutions that really benefit from
trolley or cable connection, versus the flexibility
of battery-only equipment.”
Battery and diesel power could also combine
as a power option for future underground
machines.
As it stands, battery-electric adoption comes
with the fewest
hurdles to jump over,
according to Huff.
“Mines that use the
same section of ramp,
for example, for a long
period of time may
have a better business
case for a trolley type
of solution. Mines that
operate further from
the ramp and are
shallower have less of
a benefit from those
elements,” he said.
The associated infrastructure cost of these
type of trolley solutions – adding power supply
stations as the mine expands, for example – can
be prohibitive, according to Huff.
“We found in early deployments, where the
industry is right now, we can deploy a battery
solution for these mines very quickly, with
minimal infrastructure and minimal time to set up
that infrastructure,” he said. “We can also
achieve all the haulage profiles needed since we
have a dynamic battery-swapping solution.
“This allows us to do these long haulage route
applications where you would normally think
trolley is the only solution.”
Such observations have been made during
trials with many Artisan machines, several of
which have involved the Z50.
For instance, in phase one trials with Barrick
Gold at its Turquoise Ridge joint venture gold
mine, in Nevada, USA, a Z50 reached production
operation of up to 18 h/d, with speeds of over 10
km/h observed on the ramp to the tip.
The two companies are now well into a three-
year production trial involving up to four trucks
to test even more haulage profiles.
An ongoing Z50 trial at a mine in Canada has
observed similar production and ramp speed
performance to Turquoise Ridge, Huff said.
He concluded: “In the short term, we see
batteries as the preferable choice for risk
mitigation and to avoid that high capital cost and
lack of flexibility. It is the best way to get
electrification started at a mine site, but there
may be business cases that work out in specific
types of applications where trolley would prove
useful.
“It is all part of the electrification roadmap.”
This trend towards battery-electric operation is
likely to be aided with the launch of Sandvik’s
Battery as a service offering. This aftermarket
option is being developed to provide peace of
mind to customers in their transition to battery-
electric vehicle technology, according to the
OEM.
“The battery is a substantial part of the
investment in battery-electric vehicles and
optimising battery performance will become
business critical with these machines,” it
explained.
Sandvik is currently in the pilot phase of this
service offering, with trial projects in the US and
Canada representing just a fraction of the market
interest, but it has plans to officially release the
product to market during the latter part of 2021.
Asked how it may differ from other similar
solutions on the market, Sandvik told IM: “As
battery-electric vehicles are in their infancy in
mining, we can’t say much for the details of other
solutions. Our offering, however, will focus on
leveraging our expertise and connectivity
capabilities to give a strong advantage in getting
the optimal performance from the batteries.”
It expects in the future that such a business
model will be the industry aftermarket norm with
battery-electric vehicles.
An electrification partner Epiroc is taking a two-pronged approach to
accelerating electrification in the mining sector.
Having already amassed more than 130,000
operating hours from new generation battery-
electric machines that include 7 t and 14 t LHDs;
20 t and 42 t trucks; and a range of battery-
electric mid-sized drilling equipment including
face drilling, production drilling and rock
reinforcement rigs, it is now taking its first steps
into offering miners a commercial electrification
retrofit option.
IM discussed this mid-life rebuild option in the
recent Rebuilds and Refurbs article in IM
February 2021, but Lina Jorheden, Operations
Manager with Epiroc’s Rocvolt function, provided
some further details on the initial underground
LHD retrofit plans.
“The first two loader retrofits will be launched
on the market during the year,” she said. “We are
in the final prototype stages with both kits and
the retrofitted machines should be up and
running by mid-year in different countries.”
Both kits are being developed in different
ways, according to Jorheden, with one
specialised conversion project orchestrated by an
“agile global team” and the other kit leveraging
off the existing platform for the Scooptram
Battery machine already available on the market.
The maintenance barriers to entry for these
kits are relatively low, according to Jorheden.
“The idea behind these kits is that we will
utilise our global network, with highly skilled
mid-life workshops, to be able to carry out the
retrofit,” she said.
All this hints at both the type of customers the
company is aiming this solution at, in addition to
the market potential Epiroc feels electrification
retrofits have.
“There are a lot of customers that see this as a
good complement to the electrification journey
In phase one trials with Barrick Gold at its Turquoise Ridge joint venture gold mine, in Nevada, USA, an Artisan Z50 reached production operation of up to 18 h/d, with speeds of over 10 km/h observed on the ramp to the tip
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:07 Page 2
United. Inspired.
Our ambition is to boost your productivity, enhance safety and cut emissions
– all while lowering your total cost of operation. The combination of our
battery electric vehicles and our scalable Batteries as a Service offering will
help you on your journey towards a zero emission future.
epiroc.com
All the power you need
BATTERY AND ELECTRIC MACHINES
12 International Mining | MARCH 2021
the industry is going on,” Jorheden said. “Some
of these are very technology focused and might
be candidates for new battery-electric machines,
but want a 10 t battery-electric machine now;
others are lower down the technology adoption
scale and see this as a way to take advantage of
the benefits of battery operation without taking
too much financial risk.”
Franck Boudreault, Electrification
Transformation Lead for Epiroc’s Underground
division, added: “The 10-t segment for loaders is
huge and this offering will help us reach out to a
considerable number of customers and mine
sites.”
These new options are representative of
Epiroc’s aim of being more than just a solution
provider in miners’ electrification journey.
Jorheden said: “It is really all about building
strong partnerships. This goes beyond just
selling the equipment.”
This includes providing its Batteries as a
Service (BaaS) agreements.
This aftermarket option sees the company take
full responsibility for the batteries, from
certification to maintenance plus technology
upgrades, using a business model that provides
the battery operation as a service. With BaaS, the
OEM keeps track of the battery performance and
replaces them when needed. It also makes sure
the battery has the required capacity for the
application and provides the possibility to install
the latest technology when it becomes available.
As they get worn-out, the company then recycles
the batteries to reduce the carbon footprint.
Such a service is being appreciated across the
industry, according to Jorheden.
“The response has been fantastic,” she said.
“The vast majority of customers are now on BaaS
agreements. It is not just certain markets that
have bought into this; there is global interest
from big and small customers.”
Boudreault said the positive reception goes
beyond just the company’s direct mining
customers.
“We are working with other OEMs to
accelerate battery electrification and even these
OEMs are selecting the BaaS option,” he said.
The company
is now in the
phase of
finalising the
second-
generation
battery-powered
machines Epiroc
is offering to
market, according
to Boudreault.
“We are
completing the
building blocks to
ensure they are 100% mature,” he said.
“This means when we take on new products
and enlarge the offering, the development of
those products will go a lot faster because of all
the ‘carryover’ we have built up.”
And these new machines could benefit from
potential upgrades of the battery cells – more
power in the same battery pack footprint – in
addition to purpose-designed battery-electric
vehicle components, according to Boudreault.
“The way these machines are designed and
built means you can make progress on one side
and then, a year or two later, address another
part of the machine,” he explained.
One area of focus this year will be on the
delivery of a new battery charger, specifically
designed for underground mining.
Boudreault explained: “The big difference with
this new charger to what we were offering before,
from a charging perspective, is it is, for one,
much better suited for an underground mining
application and, two, much more flexible.”
Protected against the elements that come with
the realities of underground mining – dust, heat,
humidity, etc – the new chargers allow operations
to modulate the charge of machines to suit their
needs.
“In a charging station setup with two or three
machines, for instance, this will allow you to
prioritise one vehicle over another, ensuring this
receives the bulk of the charge and can get back
to work quicker,” Boudreault said.
The company has other options outside of
pure battery solutions, too.
“Customers realise that the most demanding
zero emission application is hauling ore up the
ramp,” Boudreault said. “This type of activity is
not really optimised for battery-electric vehicles
as it is so energy demanding.”
Epiroc is currently engaged with a long-term
customer on converting one of its battery-
powered trucks to work on existing trolley
infrastructure.
More widely, Boudreault sees potential
opportunities to deploy this option in greenfield
operations and brownfield expansions, alike.
“Moving tonnes up a ramp with energy coming
from the battery wears the batteries faster than
one would wish,” he said. “In order to find more
economical solutions, trolley is definitely the way
to go.”
The company has much experience with
trolley-diesel hybrid truck thanks to its Kiruna
truck offering – which are still running at two of
Vale’s underground mines in Sudbury – but the
latest idea is to have a hybrid trolley battery
generating zero emissions.
“Some people in the industry think trolley is
expensive, but with every case I have looked at,
trolleys are cheap compared with pure battery
solutions,” Boudreault said.
“Everything we can do to lower our customers’
cost per tonne will be a huge benefit to them.”
Electrification optionality MacLean Engineering has become renowned for
its battery-electric equipment in the last four-to-
five years, having announced its electrified plans
at MINExpo 2016, and steadily upped its offering
in line with industry demand.
The latest additions to its growing EV Series of
battery-electric machines come in the form of a
new shotcrete-transmixer combination that,
according to MacLean, makes it the only OEM
able to offer fully electrified, articulated
shotcrete operations purpose-designed for
underground mining applications.
Launched in late February, the battery-
powered SS5 shotcrete unit is close to 7 ft (2.13
m) wide and is the first-ever MacLean sprayer to
have a forward-facing cab for a better view of
shotcreting operations from inside the cab.
Alongside this machine will be the 2.59-m-
wide battery-powered TM3 concrete transmixer,
which is based on a diesel-equivalent machine
already on the market and will serve the SS5’s
shotcrete needs.
Like all of MacLean’s EV Series machines, the
SS5 sprayer will be able to tram on battery and
connect to the power infrastructure within the
mine for spraying, but Jonathan Lavallee, Product
Manager – Shotcrete Equipment at MacLean, said
there was also potential to spray off battery
power.
“Depending on the size of your heading, the
battery re-generation capability on site and the
air quality/quantity, there could be an option to
shoot on pure battery,” he told IM.
Recent testing at the MacLean Research and
Training Facility in Sudbury saw a prototype
machine complete two full mixer trucks worth of
shotcrete – roughly 12 cu.m – while still having
enough battery power remaining to conduct a
thorough wash down and washout of the
equipment and tram to the nearest point of
recharge, according to Lavallee.
This ability will be tested further when a new
SS5 unit is shipped this quarter to the MacLean
“The vast majority of customers are now on BaaS agreements,” Lina Jorheden says. “It is not just certain markets that have bought into this; there is global interest from big and small customers”
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:08 Page 3
MMD remains at the forefront of In-Pit Sizing and Conveying (IPSC) technology, developing ground breaking sizing systems that optimize efficiency, improve safety, and delivers high productivity.
The Twin Shaft MINERAL SIZER™ sits at the heart of every IPSC system. To cater for today’s variety of modern mining methods, MMD has deployed successful modular Sizing stations and systems worldwide to take advantage of cost effective long haul by conveyor. High throughputs and short relocation times enable mines to achieve their efficiency and productivity goals.
MMD’s worldwide structure, technical expertise and service excellence will ensure your system always delivers optimum performance. Discover how we can deliver the complete IPSC solution for your specific needs.
PROVEN IPSC SOLUTIONS
WWW.MMDSIZERS.COM
BATTERY AND ELECTRIC MACHINES
14 International Mining | MARCH 2021
branch in Elko, Nevada, for additional testing.
This testing will include the development of a
brand-new method of introducing accelerating
chemical to the shotcrete, creating increased
savings in material use that will be passed on
directly to the mines, MacLean says.
The unit in question will also be fitted with a
new chiller package to cool the battery.
Set to be released commercially in the next
few months, this chiller is intended to ensure
battery-electric vehicles can operate in
environments that exceed 35°C.
Keeping up the electrification developments
and building on its experiences of helping
convert (in partnership with MEDATech
Engineering) a Cat 12M diesel-powered dozer to
electric power for the Borden gold mine in
Ontario, MacLean is also working on a purpose-
built battery-powered grader for underground
mines, as Maarten van Koppen, Product Manager
– Mine Operations at MacLean, revealed.
He explained the product development
rationale: “First and foremost, any mine with a
ramp or roadway benefits from having good
ramps/roadways. That message might have got
lost at some mines with diesel equipment, but
when you look at the top performing ramp
haulage mines, that ramp is always in
immaculate condition.”
This maintenance effort allows trucks to tram
faster, while lowering the maintenance costs of
the machines that travel up and down it, van
Koppen said. MacLean has conducted tests that
demonstrate battery-electric vehicles regenerate
more energy while tramming downhill on a well-
maintained ramp, too.
He continued on the grader’s development: “It
will be one of the heavier-class road graders on
the underground market, in the same category as
the Cat 12M. In terms of drawbar pull, weight,
blade-down pressure, operator comfort and
visibility etc, it will be very competitive.
“It will also be purpose built for the
underground mining industry, which is different
to some machines being used at underground
mines that have been adapted from typical civil
road construction configurations. This means that
some functions seldom used underground were
eliminated while making maintenance-intensive
components more robust.”
The company is also lining up a Tier 3 diesel
engine version of this grader, with both diesel
and battery-powered machines able to operate in
drifts as small as 4-4.5 m wide by 4.5 m high.
van Koppen says the company is looking into
equipping the machine, which leverages one of
the company’s own frames, with other
attachments that could be used outside of road
grading while the machine is operating at low
speeds.
More details could follow closer to the
machine being launched,
expected in the
September quarter.
Further down the
project pipeline is a
battery-electric, heavy-
duty forklift for
underground mining that
could feature attachments
such as a tyre handler.
The company is also
considering developing
new products for South
Africa’s narrow-reef
miners, a market it knows
well with a longstanding
MacLean branch and manufacturing facility in
Parys, as well as a service and support footprint
in Phalaborwa.
More widely, the company is setting itself up
to provide a comprehensive battery offering to
clients that considers the specifics of the
applications at hand.
“I would say our current battery offering is in
the middle of the battery capacity range and will
suit most applications,” van Koppen said. “But, if
you design a product that fits the majority of
applications, it means you are not providing an
optimised option for most of them.”
He expanded on this: “On the SS5, for
instance, operators could have applications
where they plug into the grid more and can,
therefore, get away with a lower-capacity battery.
Whereas, on the TM3 transmixer, you can have a
lot of uphill tramming over a longer distance, so
we could afford to expand the capacity of our
current batteries a bit.”
Right now, the company’s batteries have a
capacity of 93 kWh, but, in the future, it will
present miners with options from 78-155 kWh.
“We have realised not every application is the
same,” van Koppen said. “It is unfair to have one
product servicing all types of different mines –
such as block caves and truck haulage mines
with significantly different duty cycles. We
wanted to ultimately provide better value to our
customers.
“It is eventually going to be a battery option
similar to the way customers select a Tier 3 or
Tier 4 Final diesel engine, or a compressor on
board a machine.”
Customers will not be stuck with these
selections for life. There is the potential to swap
out the batteries should a machine move to a
different mine or application requiring more or
less power.
SmartDrive shifts gears It has been a year of progress for Normet and its
SmartDrive series of battery-electric machines.
Having refined the platform during testing at
First Quantum Minerals’ Pyhäsalmi mine, in
Finland, with its Charmec MC 605 VE SD, the
company has since rolled out several machines
to the international market.
Soon, a Multimec MF 100 SD cassette-type
vehicle will be put to operation at a mine site in
Canada, while an Utimec MF 500 Transmixer SD
concrete transport vehicle is in transit to an
underground mine site in Chile, according to the
company.
The latter machine was also put through its
paces at Pyhäsalmi, with the initial findings from
one month’s worth of testing proving to be
positive.
Carrying a 7.5 t load (for a gross weight of 23.5
t) from surface to level 990 at Pyhäsalmi – a
distance of 7.6 km – the vehicle’s battery
regeneration capacity stood out.
Driving down a decline with an average slope
of 14%, the battery went from 14% state of
charge at surface to 55% at level 990. This
regeneration was possible even when rotating
the concrete drum, which Normet said only
consumes 2-5 kW of power.
Extrapolating out these results, Normet
estimated that regeneration charges the battery
by around 4% per vertical 100 m with a 23.5 t
truck weight and 5 kW of auxiliary consumption.
The tests confirmed that, as planned, the control
system starts to automatically reduce vehicle
speed when the battery state of charge reaches
80% to ensure safe operation and machine
controllability even when the battery is
approaching its capacity.
The results were equally impressive on the
incline with an empty drum, no auxiliary
consumption and a gross weight of 16 t.
Driving from level 660 to surface over a 5 km
distance on the 14% grade (average) incline, the
battery state of charge went from 91% to 24% at
The Normet Charmec MC 605 VE SD trial at the Carrapateena copper-gold mine in South Australia involved the charging of 30 faces with tramming times of 5-15 minutes and tramming distances of 1-3.5 km
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:08 Page 4
MARCH 2021| International Mining 15
BATTERY AND ELECTRIC MACHINES
surface. The company estimated that battery
consumption during this test was approximately
10% per vertical 100 m in the 16-t vehicle.
The tests also showed that, with an empty
bowl and fully charged battery, the maximum
speed can be reached almost immediately after
driving starts. And, when loaded for a gross
weight of 23.5 t, a 20 km/h incline speed can be
achieved on a 14% ramp.
Normet said this trial boded well for the
Utimec MF 500 Transmixer SD’s performance in
Chile, given similar conditions were expected
from the mine site application.
In concrete spraying applications, the
company has solid feedback from tunnelling
projects using its battery-powered Spraymec
8100 VC SD in Norway and Australia, too.
These sprayers have not yet found their way
into underground mine sites, but Anssi
Mykkänen, Director, Charging, Lifting &
Installation Product Lines at Normet, said there
had been lots of interest from miners in the
Nordic region and Australia for these machines.
Speaking of Australia, OZ Minerals became the
first miner in the lucky country to take delivery of
a battery-powered Normet Charmec MC 605 VE
SD in October. The charging unit, which arrived at
the Carrapateena copper-gold mine in South
Australia, was recently put through its paces over
a three-month period.
Like the Utimec MF500 Transmixer SD, the
deployment followed extensive testing at
Pyhäsalmi, which showed the charging of a
typical mining face consumed 20-25% of the
battery capacity, with 10 kW required for
emulsion pumping (12 kW with reel retraction or
string loading) and 15-20 kW for basket boom
movements.
The trial at Carrapateena involved the charging
of 30 faces – all of which were charged without
any major problems – with tramming times of 5-
15 minutes and tramming distances of 1-3.5 km
from the explosives warehouse to the face and
back. The process saw 4.5 m long cuts and an
average of 65 holes, with 300-400 kg of emulsion
loaded per cut.
Testing involved the use of an on-board 1.5 t
Emulsion Charging Module system provided by
Normet and the application of Downer Blasting
Services’ HEAT® 9000 ammonium nitrate
emulsion.
The unit carried out charging with and without
a trailing cable plugged into the mine site’s
electricity infrastructure and a SmartDrive CT40
DC-charging trolley was also employed.
A snapshot of charging procedures carried out
on one face on the afternoon of December 5
showed 15 minutes of tramming over a 265 m
vertical and 2.6 km total distance took the
battery state of charge from 80% to 40%. The
explosives charging of 66 holes took 65 minutes
and the battery recharged when it was plugged
into the mine’s 1,000 V power infrastructure,
taking the state of charge from its lowest point of
20% to 50%.
On the trial, Normet said: “SmartDrive battery-
electric vehicle architecture proved its ability for
emulsion charging as this process is extremely
energy efficient and enables independent
operations even without a trailing cable plugged
in.”
It added: “Silent slope performance as well as
exhaust-, heat- and noise-free charging
operations made a real impression on all users of
the SD Charmec.”
According to Mykkänen, this unit has now
gone back to the factory and is being equipped
with a different explosive supply to take to
another mine site in Australia for a trial. In fact,
the company has three trials in Australia lined up
for the year on top of the Carrapateena work.
“This process of going back to the factory will
allow us to get machine feedback after every
trial; see the battery status, corrosion, etc; and
compare and contrast between applications,” he
said.
While Australia is undoubtedly a key market
for the battery-electric Charmecs, the Nordic
region, the Americas and Russia were also
singled out by Mykkänen as potential sale hot
spots.
Marjo Koivisto, Design & Marketing Manager,
Equipment Business Line at Normet, said there
has been interest from the mining sector across
the portfolio of SmartDrive machines.
WWaabtec’s optimizedelectric drive syste
oThe power is inside
d integratedem.e.
o, nnoitatropsnarTrGE T
nie ltelpmot csoe mhs treffc oebtaWcebtaw a Wo
dn.y
ytrsufe on
abtecCorp.comW
s.metys seivr dcirtcelenr iedaey ltrsudnd iezingocee rhs tiynmpao che t,stnneompo ccirtclee
n anoissimnsar tnevorp-ecivr sehtWiyticapan co0 t00 - 40m 1org fnignarudne ihn ts imetsyse virc ditrcelC eA
p
.egaor stygren edirybhfn ooitattrsnomet dsre fihd tnm aetsys a
evirc ditrcelC et Asre fih, tskcul truahegralro fyghnoloce ttsiss ayleolr ttsfir
eht,metsysylortno cetatd-stil sostrfi a she tddeulcn ievavsniotatvnno iesheT a ha
.nor tet psos c’kcue trhe tvorpmio tyghnoloce tw nef oniotcudortni f
ehn ty itrsudne ihd tes lay hnapmoceh, tnehe tcni. Ss’069y 1lrae ehn tiskcul truag hninie mgrar lom fetsys
evi drcirtcle elebia vylliacremmocts firhe tdecudortn i,ynmpaoc
p
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:08 Page 5
BATTERY AND ELECTRIC MACHINES
16 International Mining | MARCH 2021
“We have different size-class machines for
SmartDrive in the pipeline as well, but if a
customer wants some of our current diesel-
powered applications with battery-electric
SmartDrive architecture, we can potentially
develop it even if it is not in the planned
pipeline,” she said.
“It’s actually quite an efficient process to
implement our modular battery-electric
architecture in different machine types.”
Looking to future machines, Mykkänen, like
others in mining’s battery-electric industry,
pointed to developments in battery energy
density as a game changer.
He said: “On our machines, the batteries are
pretty big, and the chemistry is really safe, but, in
the future, can we perhaps get a higher capacity
battery in the same footprint?
“The battery we are using is enough and
works great on its own in process equipment
such as explosives chargers and lifting and
installation equipment, as they can be charged
from the mine grid during operation. For
transportation, logistics and other applications
with long tramming distances, we provide fast
charging units (the CT40 and CC150 chargers) to
ensure operational efficiency. With fast charging
units, batteries can be charged full in half an
hour, during a break or, for example, during
concrete dispatching.”
Koivisto concluded: “However, more capacity
in the same size footprint as current batteries
would be a positive development.”
Going green GHH Group, comprising GHH Fahrzeuge, GHH
Mining Machines and Mine Master, says it is
constantly supporting the industry drive towards
reducing emissions and ventilation requirements,
while improving performance and efficiency.
GHH Fahrzeuge has recently developed a
tethered battery-electric loader predominantly
for soft-rock applications. The LF-19EB is
specifically designed for flexible loading into a
feeder breaker. It reduces the loss in productivity
that typically comes with having to tow a
tethered machine between production ends by
using an on-board battery that allows operators
to easily relocate the machine regardless of mine
power infrastructure.
The LF-19EB has a 19-t payload capacity with a
tractive effort force of 380 kN and an average of
250 kVA power under permanent load and 315
kVA peak. It comes with a maximum cable length
of 250 m.
With a high payload and low height, the
machine is designed to operate at a maximum
grade of 28%, a 15% slope and a maximum
temperature of 52°C, the company says.
“This loader is a perfect intermediate between
tethered-electric and a pure battery solution –
more flexible than a tethered loader and less
risky than a pure battery loader, based on
wanting a full shift operation on one charge,”
GHH says.
In addition to this electric LHD, GHH Group has
been working on various battery-electric product
solutions for the industry.
Mine Master recently added to its portfolio of
underground mining machines with a battery-
powered electric bolter, which is already
undergoing testing.
Jerzy Nadolny, Mine Master CEO, said: “With
new developments, we work closely with KGHM,
one of the world’s biggest copper producers. The
design of the electric machine was a response to
the needs of this customer.
“The mines are going deeper, so the cost of
ventilation is increasing with every metre.
Battery-electric solutions will help to reduce gas
emissions, improve safety and ease maintenance
requirements.”
The Roof Master 1.8KE is undergoing testing at
KGHM’s Lubin mine in Poland, with the first
comments from mine operators enthusiastic:
“During the driving process, the machine is very
quiet, the engine is hardly audible,” Karol
Ignatowicz from Lubin mine said. “I am
impressed, the cabin is very comfortable; so far
everything works well.”
The machine is designed to work in galleries
from 2 m up to 5.8 m in height, and it is equipped
with a 1.8 m mechanised bolting mast for nine
bolts.
The battery installed
on board is a 120 kWh,
sodium-nickel system,
which is intrinsically
maintenance-free and
comes with a long life,
high reliability and an
enclosure with good
thermal insulation, the
company says. The
battery cells are
hermetically sealed and
enclosed in a metallic
box, making exposure to
hazardous and flammable
materials highly improbable.
Said battery can be recharged without any
special equipment by using an existing mine
power network in the 500-1,000 V range. For this
purpose, a battery charger is built onto the
machine chassis. At the same time, regenerative
braking allows the battery to recharge when the
rig is tramming downhill.
All of this means cycle times are not disrupted
and the machine has increased working time
compared with the diesel-powered equivalent
that requires refuelling.
The RM1.8KE will recharge once a week during
non-working time to reach full capacity, Mine
Master claims.
The company added: “Overall, the Mine
Master battery-powered machine has a far higher
efficiency than the diesel equivalent, so the
effective energy put into the mining network is
far better utilised than it is with diesel energy.
“The true benefit of battery technology comes
in the total cost of ownership reduction per meter
advanced, taking not only the machines but also
the services supply into account.”
The machine is equipped with an
ergonomically designed, closed, air-conditioned
operator cabin to add to the benefits of an
already quieter, emission-free operation, Mine
Master says.
GHH’s LF-19EB tethered battery-electric LHD is specifically designed for offering flexible loading into a feeder breaker
The Roof Master 1.8KE is undergoing testing at KGHM’s Lubin mine in Poland
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:08 Page 6
BATTERY AND ELECTRIC MACHINES
“It is a technological breakthrough for KGHM,”
Andrzej Czajkowski, a Vice Chairman of the
Management Board at Mine Master, said of the
KGHM trials. “Very soon, in the same mine, we
will be testing an electric drill rig – the Face
Master 1.7LE.
“What is special about this machine (the Face
Master 1.7LE) is that even with the battery
charger built on, it is still the lowest in its class –
with the tramming height of 1.65 m adapted to
heavy-duty mining excavations in a room and
pillar system, with slopes of up to 15°.”
The Face Master 1.7LE is designed to drill 41-
76 mm diameter blast holes over net lengths of
3.2 m, in heights above 1.7 m. The ergonomic,
closed, air-conditioned cabin gives the operator
good visibility even in lowered positions and, for
better visibility during drilling, the cabin can also
be raised.
The battery-electric drive technology – the same
as on the RM1.8KE bolter – ensures significant
noise, as well as DPM, NOx and CO2 gas emission
reductions, reducing ventilation needs while
improving operator comfort and safety.
The telescopic boom’s design allows for the
replacement of all wear slides in around 15
minutes without the need to disassemble the
boom. This innovative, patented solution
significantly improves the ease of maintenance and
reduces the downtime of the machine significantly.
More precise and effective drilling can be
conducted with the Face Master 1.7LE through an
optional drilling monitoring system. Mine Master
can equip this underground drill rig with an easy
and simple Drilling Monitoring System or with
more advanced Feeder Guiding System. Both
systems are well suited for drilling in a room and
pillar mining context, it said.
Both the bolter and the rig provide for similar
tramming distance and speed as their diesel
equivalents, the company added.
Narrowed focus Aramine, a specialist in narrow-vein mining
equipment design and production, is in the
process of launching a battery-powered drill rig
of its own.
The DM901HBE miniDriller® is due to be
released at the end of this year. Based off the
design of the diesel-powered DM901HDE
miniDriller, the machine will complement the
battery-powered L140B miniLoader®, launched
by Aramine in 2018, Marc Melkonian, President
of Aramine, says.
To adapt its battery technology to the rig,
Aramine’s R&D department redesigned the
kinematic chain to optimise the machine energy
consumption, according to the company.
This rig will retain the advantages that come
with the diesel-powered equivalent, such as a
very low centre of gravity and two front
stabilisers for optimal stability.
“Thanks to this great stability, the DM901HBE
will be able to achieve face or vertical drilling,”
the company said. “As with the diesel version,
the machine will be designed with various
modular elements allowing easy assembly and
disassembly in order to be able to squeeze
through the narrowest of mines.”
The DM901HBE will use the battery for
tramming, hydraulic controls for steering, brakes
and the boom, and be powered by the mine’s
electrical network for drilling. The battery pack
will be fixed, with chargers mounted on board
that provide recharging during drilling.
On top of this, the company is working on a
miniDumper® T500B based off the diesel-
powered-equivalent miniDumper T500D. This
machine has a 4.2-t payload capacity and is
suited to narrow-vein mining operations as the
vehicle’s width is just 1.45-1.6 m.
Electrification integration Mine electrification is nothing new for ABB and
its electrical, control and instrumentation (EC&I)
business. Over the last 45 years, it has provided
integrated electrical solutions for the entire
processing area, as well as draglines, shovels
and excavators in open-pit mining and facilitated
hoist and complex ventilation projects at
underground mines.
The company is looking to drive the move
towards the all-electric mine by incorporating the
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:09 Page 7
BATTERY AND ELECTRIC MACHINES
latest technology into solutions that drive
sustainability, a reduced operational footprint,
zero harm, minimised CO₂ and increased
profitability, according to Mehrzad Ashnagaran,
Global Product Line Manager – Electrification &
Composite Plant at ABB.
ABB has recently been helping the industry to
achieve these goals by, for example, providing e-
drivetrains to Epiroc for the OEM’s second-
generation battery-powered machines, delivering
electrical infrastructure for a trolley assist trial at
Boliden’s Aitik copper mine, and developing
electrification and automation solutions at the
LKAB-led Sustainable Underground Mining
project.
On top of this, it is collaborating on several
machine electrification retrofit projects, including
the conversion of a diesel-powered Western Star
4900 XD truck with MEDATech Engineering and
Tardif and helping Volvo Trucks, Kaunis Iron and
partners construct and test an all-electric Volvo
FMX truck prototype in the Arctic conditions of
northern Sweden.
Nic Beutler, Global Product Manager – Power
System & Charging Solutions at ABB, explains
some of these electrification interactions with the
industry: “We are trying to put vendor-agnostic
systems forward and have open-communication
standards across these separate systems as they
interact within a platform. The key challenge is to
harmonise these interfaces across vendors so we
can facilitate and support the customer during
the operation of them.”
The industry may have made significant
progress on its journey towards the all-electric
mine, but it lags in its broader automation move,
according to Ashnagaran.
“Compared to mine automation, the all-electric
mine is still behind,” he told IM. “The key is
achieving electrification across the fleet. Once
miners realise the benefits that come with, say,
more reliable electric motors with less
maintenance, the drive will be accelerated.”
Miners also need to realise that the whole
ownership model of new-generation electrified
machinery is changing.
Solutions providers are looking to reduce risk
by offering ongoing service options that change
the dynamic from a capex to an opex item.
Beutler says ABB can help clients understand
such changes, as well as the future infrastructure
requirements that may come with employing
electrification solutions today.
“We can walk the client through the options of
getting rid of diesel; understanding the
constraints imposed by power availability,
operational planning, process and assets, both
mobile and stationary,” he said. “We, as ABB, are
proposing together with the BEV-OEM
coordinated and optimised electrical solutions;
mapping the constraints and matching the
technology, thus trading off between a charging
process, versus a trolley and even going a step
further versus a hoist, and conveyor system, for
example, will be key for a successful
decarbonisation.
“We can allow them to get a feel of the
expenditure associated with all these solutions.”
As previously discussed, ABB has been front
ABB previously provided electrical infrastructure for a trolley assist trial at Boliden’s Aitik copper mine in northern Sweden
dsiunderground.com
Reinforcing Progress
The world relies on mining for raw materials to drive human progress. And
mining companies rely on us to drive their progress underground. By reinforcing
their mines, safeguarding their people and protecting their investment, we help
keep their mines open to supply precious metals and minerals to help the world
advance. We reinforce progress - for our customers, and for the world.
210114_IM_2020.indd 3210114 IM 2020 i dd 3 08/02/2021 16:15:4908/02/2021 16 15 49
BATTERY AND ELECTRIC MACHINES.qxp_proof 24/02/2021 09:03 Page 8
MARCH 2021| International Mining 19
BATTERY AND ELECTRIC
and centre when it comes to facilitating the early onset of electrification
through retrofit solutions that are installed by multiple parties.
It sees industry OEMs taking the lead over the next decade.
Beutler said: “Retrofitters have an important space when it comes to
pushing the technology and the OEMs with pilot projects and proof of
concept studies; they are really accelerating this change and showing it is
feasible – hence making it a reality.
“But, when it comes to larger conversions of equipment on a global
scale, we are unfortunately seeing miners rather reluctant to perform these.
We think this is down to the conversion, for one, being quite expensive if
you do not have the required economies of scale.”
“Secondly, if the OEM is not supporting this transition or retrofit, then it
will be very hard to make any changes down the line. Such changes could
see the warranty invalidated. This means there is a bit of a risk for the
miners.
“Thirdly, considering the logistics associated with such a retrofit, these
companies need to be locally based. Shipping the vehicles forward and
back over a long distance means it is hard for the numbers to work.”
Instead, the next phase of electrification is likely to be OEM-led retrofits
(see An electrification partner for one example of this) and new generation
machines that have factored in electrification from the off.
“This could be very relevant for the open-pit sector where the lifetime of
the vehicles is larger or longer, so you can use the chassis of the vehicle for
something like 20 years,” Beutler said of the OEM-led retrofits. “But it
would need to be supported by the OEMs so they can provide all the
necessary support and assistance for the vehicles afterwards.”
Along these lines, ABB is currently engaged with miners looking into the
potential of incorporating a battery into the trolley assist mix at open-pit
mines.
Beutler explained: “Customers are looking into this and, for many
applications today, it would already be feasible. As you know, the trolley is
installed at the incline where the major energy consumption is happening.
You only need to potentially overcome the last stretch from the trolley to
the crusher, or to the pit on battery.”
In this new landscape, Beutler says ABB will continue to be a system
integrator able to provide a holistic view.
“We are trying to support the shift away from diesel by setting out the
roadmap, showing the constraints and matching the right technology to
realise this change,” he said.
“The focus, which we embrace at ABB, is interoperability, standardisation
across electrification and automation and trying to bring the players in this
ecosystem around the table to promote an agnostic service so miners have
the freedom of choice to assort their fleet according to their operational
needs. “This is the only way to get a fully-optimised, fully-electric solution.”
Driving change It is the development of new variable frequency drive system technology
that has Kenny Boles, VP of Market Development for Saminco International,
predicting a speedy transition to battery or hybrid machines in the mining
market.
In addition to supplying non-exclusive products, the US-based company
also designs and manufactures brand-labelled drive systems for some of
the world’s largest mining OEMs.
Saminco recently launched its VFD-3 traction drive system for DC charged
trailing cable shuttle cars after undergoing significant development and
testing at its Fort Myers facility in Florida and launching its first system at
an underground US coal operator at the back end of 2020.
Following the successful completion of the trial at the US coal mine, the
company has received multiple orders for additional machines from this
coal producer, according to Boles.
“That’s the advantage of working with the US’s top non-longwall
Underground Construction Engineering &
Technical Services Specialty Services Shaft Sinking Mine Development Contract Mining Raiseboring Raise Mining
redpathmining.com
ACCURATE, REALISTIC SCHEDULES, WITH NO SURPRISES.
Mining Contractors and Engineers
The Redpath Group has provided full service mining solutions and
innovation around the world,
SINCE 1962.
RE
DP
AT
H
AFRICA | ASIA | AUSTRALIA | EUROPENORTH AMERICA | SOUTH AMERICA
Consider it done — safely.
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:11 Page 9
BATTERY AND ELECTRIC MACHINES
20 International Mining | MARCH 2021
producers on room and pillar development
equipment: a final product that comes out of the
gate a winner,” he said.
The company’s engineering team were able to
produce and test this system in the middle of the
pandemic, and the system has now been in full
production use on a 550 V DC cable reel powered
shuttle car (two drives for AC traction, one drive
for AC conveying, and one drive for AC pump
control) for more than 100 days, according to
Boles.
The second system is being installed in
February for the same coal producer, he told IM.
Saminco could not have chosen a better
customer to test out the new equipment given
the miner in question has more
than 100 of its VF1-75 variable
frequency drive systems in
operation throughout the US.
“These systems have
performed extremely well since
the launch in 2006,” Boles said of
the VF1-75. “The VFD-3 system
builds on the reliability and
smooth, strong power the
customer expects…and has
performed extremely well with
acceptance from the operator to the top
management.”
Boles expanded on the VFD-3 system benefits:
“Traditionally a material haulage vehicle would
have different parts for different motor controls.
The VFD-3 removes the pre-charge/pump inverter
combo, pulling the pre-charge out as a separate
item. This now allows the pump, convey and
traction drives to all be the same.”
This comes with maintenance advantages as
customers no longer need to keep two or three
different spares in their warehouse, according to
Boles.
He added: “There is also only one inverter to
learn now which maintenance crews appreciate.
The back plane mounting system also moves all
high-power connections to the back of the XP
enclosure, creating a safe racking system. The
elimination of potentiometer-based switches and
a migration to Hall effect sensors will greatly
increase the longevity of machine controls. Also,
by using our front-end rectifier/brake module
device, the VFD-3 can be used with AC cable
supplies as well.”
The VFD-3 has both data logging and Wi-Fi
capability, allowing customers to take as much
information as they desire from their connected
machines, according to Boles.
“Previously we were limited to a maximum of
four drives on our Master Control Module,” he
explained. “With the VFD-3 Vehicle Control Unit
we are able to operate up to 15 inverters at once.
This allows so many more opportunities for
potential machines to utilise the system.”
OEM options 3ME’s battery-electric system nous has been on
full display in New South Wales, Australia,
recently.
The company, in a partnership with Batt
Mobile Equipment, developed what is believed to
be the first fully battery-electric retrofit 20 t
Integrated Tool-Carrier/Loader suitable for
deployment in underground hard-rock mines.
The battery-electric solution, based off a
diesel-powered Volvo L120E, arrived at Aeris
Resources’ Tritton underground copper mine in
New South Wales towards the back end of 2020
as part of an initiative developed under Project
EVmine, with the help of METS Ignited.
The reception to the machine has been
positive, as evidenced by comments from David
Hume, General Manager Aeris Tritton Copper
Operations.
“3ME Technology’s breakthrough electric
vehicle technology provides all the capabilities of
a standard Integrated Tool-Carrier/Loader and
trialling this equipment on site is an important
first step in exploring how other battery-
powered, low-emission electric vehicles may be
used on our sites,” he said.
He continued: “At Aeris, we see great potential
for improving safety and health in underground
mine operations through the use of innovative
solutions such as the TRITEV. The expected
reduction in diesel fumes underground will see a
significant reduction in the power consumption of
underground mine ventilation systems.
“To date, we’ve been pleased with the results
of the TRITEV. We are proceeding with the
commissioning phase and are having some minor
modifications made to the vehicle, including the
addition of 3ME Technology’s on-board charger
whose 1,000 V AC input voltage is directly
compatible with the Tritton Underground power
reticulation system.
“Early indications of the loader’s application to
our site have been very positive.”
As part of the commissioning, Aeris trialled the
loader underground during January following a
thorough risk assessment and surface testing
phase, with the machine performing well,
according to Hume.
Hume concluded: “The commissioning will
continue over the next few months as more
representative data is collected on the loader’s
performance while operating in some of our
underground development access areas on site.”
Steve Lawn, Chief Business Development
Officer at 3ME, said such performance has proven
the machine’s viability, which bodes well
considering the company is currently registering
strong and accelerating demand for more
“platforms” from the early movers in the market.
Lawn said the machine had shown it could
complete a nine-hour shift cycle in-line with
standard Integrated Tool-Carrier/Loader ancillary
work, and the addition of the 1,000 V AC input,
on-board fast charging stack would further
improve the vehicle’s range and performance.
He explained: “3ME Tech developed this
charger in conjunction with an international
partner to plug the critical gap in ability to easily
charge from existing 1,000 V AC mine site power
infrastructure. We are just about to release the
charger to the open market and have seen strong
demand from Australian, US and Canadian
customers.”
The charger can provide a DC output range of
280-840 V, covering the requirements of most
Saminco recently launched its VFD-3 traction drive system for DC charged trailing cable shuttle cars
Built for theToughest Mining Applications
Industrial Network Cameras
• Designed for High Vibration• 3.21MP SONY Starvis Sensor• H.265 Triple Streaming• IP67 Water/Dust Resistant
www.opticomintl.com
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:11 Page 10
MARCH 2021| International Mining 21
BATTERY AND ELECTRIC MACHINES
battery-electric OEM platforms currently on the
market, according to Lawn.
The ‘platform approach’ “The mining market is probably the only
electrification market in the world today that has
a clearly-defined value proposition for going
electric, particularly when it comes to
underground mining.”
Barry Flannery, Founder and CEO/CTO of
Ireland-based battery systems company
Xerotech, spells out the reason why his company
has put all its ‘green’ battery eggs into the
mining and construction basket.
“The green attributes and climate change
aspects are really important things, but when it
comes down to hard dollars, electrification is a
much easier ‘sell’ when you can talk about some
of the benefits that come with eliminating diesel
from underground mining such as reducing
ventilation and cooling needs, and the like,” he
told IM.
Xerotech, which only started operating in
2015, believes it has a unique proposition for the
mining OEM crowd looking to go electric.
Thomas Tomaszewski, VP of Business
Development, conveys this: “In contrast with our
competitors, we are exclusively focused on the
mining and construction markets and solving
their challenges.”
The fact the company is tailoring its offering to
these two sectors means the machines OEMs
make can be equipped with batteries that suit
the application at hand.
Flannery explained: “Scalability and flexibility
are really important when it comes to mining.
When you look at any OEM – and even within the
offering of a single OEM – they have an entire
family of equipment that can be extremely
diverse. They have built their businesses on the
assumption they can buy a whole suite of
engines off the shelf from all
the well-known players to fit
those machines.”
It is very different on the
battery system side, according
to Flannery.
“Generally speaking, yes,
you can get a diesel equivalent
in battery form, but it will
probably be custom engineered
for you,” he said. “It’s the
tooling costs, the engineering
charges and everything else you
are paying for.”
The automotive sector is happy to pay for this
privilege, with peers across the industry able to
spread that increased cost over tens or hundreds
of thousands of vehicles.
“If you are only making 20 drilling jumbos a
year, it becomes a lot harder to absorb a couple
of millions of euros of engineering charges into
it,” Flannery said.
This has, in general, left mining OEMs with
two choices: take the financial hit that comes
with having these battery systems tailormade for
the required application or rely on more ‘popular’
battery systems that are less expensive but
might not be as efficient.
Xerotech will soon be providing a third option,
according to Flannery.
“We have identified that a platform approach
is the only viable way to accelerate electrification
in this sector,” he said. “You have to have a
product and production line that can be easily
modified.”
This approach involves a “common building
block” where components can be
added/subtracted along the production line as
needed to provide the battery system required.
These components are shared across the various
systems to allow the sort of scale the wider
mining and construction industries would
require.
At the same time, the power requirements can
be tailored in 5-10 kWh intervals, allowing
Xerotech to provide systems starting at 10 kWh
and going up to 300 kWh, according to Flannery.
The company follows the standard 2170 battery
cell formula, but can incorporate LFP, NMC or
NCA chemistries into the mix.
“I can give you a battery that recharges in 15
minutes or one that gives you 10,000 cycles of
life at a fifth of the cost of the other one,”
Flannery said. “It’s all about flexibility.”
Tomaszewski added: “Customers can choose
one configuration today and a different
configuration tomorrow.”
With the company in the process of expanding
from a 50 MWh pilot line in operation to serial
production of 250 MWh, due for completion in
the March quarter of 2022, it is well on its way to
being acknowledged on a global scale.
Flannery says discussions with major OEMs
are already ongoing, and its systems will soon be
Xerotech will soon be able to provide battery systems starting at 10 kWh and going up to 300 kWh, according to Barry Flannery
BATTERY AND ELECTRIC MACHINES.qxp_proof 23/02/2021 17:11 Page 11
BATTERY AND ELECTRIC MACHINES
22 International Mining | MARCH 2021
under the hood of equipment being trialled in the
underground mining sector.
Empowering electrification XING Mobility has built a battery system
platform of its own based on its IMMERSIO™
technology.
The Taiwan-based company has sought to
quell industry concerns over the use of electric
vehicle batteries with immersion cooling
technology that, it says, ensures battery cells are
directly immersed in a non-conductive, non-
flammable and non-toxic coolant. In a cell failure
scenario, this coolant absorbs the heat more
effectively, cutting off the thermal stresses onto
surrounding cells and preventing thermal
runaway and propagation.
Targeting the mining, construction and
agriculture sectors, XING says it is currently
engaged with two major mining players in the
East Asia region.
With one of these clients, XING was directly
involved in the conversion of a 50-t dump truck
from diesel to battery-electric operation. The
other is being dealt with through a strategic
partnership with an OEM’s customisation
department and trading company, which could
see a mining transportation pick-up become a
battery-electric unit.
“Both are undergoing a year of rigorous road
testing in different gradients and conditions
before a public
announcement for mass
production,” XING told IM.
It added: “These
companies are seeing our
IMMERSIO technology as
a more reliable system
that provides better
performance and safety
protection with no
compromise when working
in extreme conditions.
XING says around 90% of the projects it is
working on are retrofits of existing diesel
equipment into battery-electric form, with the
rest of its work tied to consulting services to
develop safer and more robust IMMERSIO
systems for some of the “world’s most
prestigious OEMs and energy providers”.
It explained: “We have seen requirements for
these retrofit solutions due to rising demand
from fleet owners who often have difficulties in
engaging OEMs on similar projects due to
significant volume requirements.”
First adopters One of the first machines in the mining
equipment ecosystem to get the battery-electric
treatment has been utility vehicles and personnel
carriers.
These industry workhorses are often deployed
at short notice, covering varied topographies that
make them ideal for both regenerative braking on
declines and opportunity charging of the battery
when a task is being carried out.
In Canada, one of the leading players in this
side of the market is Rokion, which has a battery-
electric vehicle platform that covers requirements
from two-person vehicles to 12-person carriers.
Purpose built from the ground up, its machines
have had major take-up in the Saskatchewan
potash market Rokion and its parent company
Prairie Machine was built on.
It has well and truly branched out of this
province though, with, in Canada alone, battery-
electric vehicle sales to mines in Quebec,
Ontario, Manitoba and British Columbia.
Its biggest contract to date has been at Vale’s
Creighton mine in Sudbury, Ontario, where the
company has deployed 15 Rokion trucks. This
includes three of its R400 trucks, one R200 truck
and 11 of its smallest R100 trucks.
Vale’s operations in Manitoba, meanwhile,
have four R400 trucks waiting to be put into
service.
Rokion says its vehicles average around 60
km/shift and typically end the shift with
anywhere between 30-50% battery power
remaining in the projects it has been involved in.
Outside of Canada, the company has also
made a name for itself.
Through its distributor in Australia, LDO Group,
Rokion’s R200 and R400 utility vehicles have
been tested at the BHP-operated Broadmeadow
coal mine in Queensland. The R400, which allows
for a diverse range of vehicle configurations from
three or six passenger utility up to nine or 12
passenger crew variants with 100 kWh of battery
capacity, went underground at the mine in the
middle of 2020.
This vehicle is not explosion-protected – a
prerequisite for operating throughout hazardous
zones in Australian coal mines – but Rokion said
it hopes to have a prototype of an explosion-
proof version available in 2022.
Outside of coal, the company also has a R400
scheduled for delivery to Newmont’s Tanami gold
mine, in the Northern Territory of Australia.
North America | South AfricaSouth America | India
Australia | ChinaA Driving Force
in Powerwww.samincoinc.com | (USA) +1 239 561 1561 | (SA) +27 011 397 6026
SAMINCO international
Introducing the new VFD-3 system for underground mining vehicles.
Come see us in booth #4133.
FLEXIBLE: One inverter serves interchangeable functions for traction, pumps or conveyors Communications: CAN bus For use with battery or trailing cable sources Safety: high and low power are separated PLUS: 24V power supply for accessories PLUS
A Rokion battery-powered R400 12-person carrier
IM
BATTERY AND ELECTRIC MACHINES.qxp_proof 25/02/2021 12:42 Page 12
With Sandvik’s decades of experience designing mining equipment and Artisan’s expertise with BEVs, we designed our LH518B from the ground up to be an efficient and sustainable choice. The patented auto-swap makes battery changing fast and easy, with minimum mine infrastructure needs. The electric driveline delivers superior power with less heat and zero emissions, and allows for high acceleration and fast ramp speeds for short cycle times.
Meet our Sandvik LH518B.
RETHINKTHE FUTURE OF MINING
ROCKTECHNOLOGY.SANDVIK
LH518B_IM.INDD 1LH518B_IM.INDD 1 12/02/2021 12:3212/02/2021 12:32