bbq module - alfresco plus · box 1 of 3 = bbq airframe box 2 of 3 = module panels & frames box...

BBQ MODULE (ALL SIZES)

ASSEMBLY INSTRUCTIONS

For further instruction, please visit: www.alfrescoplus.com.au 0

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BBQMODULE(ALLSIZES)

INSTRUCTIONS

ASSEMBLYMANUAL

2 | ALFRESCOPLUS™

WARNING! – THIS IS A PERMANENT CONNECTION SYSTEM!

WHAT’S NEEDED?Tools Required:

• Soft Sided Hammer (Not Included)

• Philips head screwdriver (Not Included)

• Allen Keys x 2 (Included)

• 50mm Diameter Hole saw or Jigsaw

WHAT’S IN THE BOX? Box 1 of 3 = BBQ Airframe

Box 2 of 3 = MODULE Panels & Frames

Box 3 of 3 = MODULE Doors

PARTS INCLUDED:

PRE-ASSEMBLED CABINET PANELS x 3

BACK, TOP & BOTTOM x 6

DOORS

• BBQ Small & Medium x 2

• BBQ Large x 4

PLINTH Feet x 8

HARDWARE

• Included Bolt Pack

Essential TIP: Ensure you have a stable flat surface or workbench to

work from. The most ideal height to assemble the module is waist height.

The workbench should be at least 1.8m (W) x 1m (H) x 0.7m (D) in size.

BBQ MODULE (ALL SIZES) ASSEMBLY INSTRUCTIONS | 3

LAYOUTDIAGRAM

EssentialTIP:Ensureyouhaveastableflatsurfaceorworkbenchtoworkfrom.Themostidealheighttoassemblethemoduleiswaistheight.Theworkbenchshouldbeatleast1.8m(W)x1m(H)x0.7m(D)insize.

FIG1

FIG. 1

LAYOUT DIAGRAM

4 | ALFRESCOPLUS™

ASSEMBLING SIDE & CENTRE WALLS

AssemblingSideandCentreWalls

FIG5

FIG6

FIG2

FIG3

FIG4


FIG5

FIG6

FIG2

FIG3

FIG4

FIG. 2 FIG. 3


FIG5

FIG6

FIG2

FIG3

FIG4

FIG. 4


FIG5

FIG6

FIG2

FIG3

FIG4


FIG5

FIG6

FIG2

FIG3

FIG4

FIG. 5 FIG. 6

FIG8

FIG9

FIG7

FIG8

FIG9

FIG7

FIG. 8

FIG. 7

FIG. 9

FIG8

FIG9

FIG7


6 | ALFRESCOPLUS™

NoAllocatingholesareusedforplinthfeetsincetheinsideframeedgeprovidestheguide.PlacePlinthfootintocornerofcabinetframe.Screwdownwithscrewsprovided.Ifeasier,removeplinthshaftfrombaseplatethenscrewdownbaseplatefirst.Ifdesiredmovethefronttwoplinthfeetfurtherbacktocreateadeeperkick-plateposition.

FIG10

FIG11

AssemblingPlinthFeetandKickerPlate

ASSEMBLING PLINTH FEET & KICKER PLATENo Allocating holes are used for plinth feet since the inside frame edge provides the guide.

Place Plinth foot into corner of cabinet frame. Screw down with screws provided. If easier,

remove plinth shaft from baseplate then screw down base plate first. If desired move the

front two plinth feet further back to create a deeper kick-plate position.

FIG. 10

FIG. 11

PleasetakenotethattheKickplateprovidedisreversible,therebygivingyouthechoicebetweenablack“shadowline”finishorstylishsilverfinish.TheKickplateBiscuitisusedtoconnectontomorethanonecabinet,therebyaligningthekickplate.

AttachingtheKickPlate

FIG13

FIG12

FIG14


PleasetakenotethattheKickplateprovidedisreversible,therebygivingyouthechoicebetweenablack“shadowline”finishorstylishsilverfinish.TheKickplateBiscuitisusedtoconnectontomorethanonecabinet,therebyaligningthekickplate.

AttachingtheKickPlate

FIG13

FIG12

FIG14

ATTACHING THE KICK PLATEPlease take note that the Kick plate provided is reversible, thereby giving you the choice

between a black “shadow line” finish or stylish silver finish. The Kick plate Biscuit is used to

connect onto more than one cabinet, thereby aligning the kick plate.

FIG. 12

FIG. 13 FIG. 14

8 | ALFRESCOPLUS™

FIG15

FIG. 15

Choose the desired color face

of kick plate. (Silver or Black).

No pre drilled holes are possible

due to this color choice. Self

tapping screws are provided to

attach the spring clip plate to

the kick panel. The dimensions

on Fig. 13 can be used as a

guide only since the position of

the plinth foot and the desired

depth of the kick plate will

vary depending on the choice of

plinth foot installation position by

the end user.

ASSEMBLING DOOR & HINGES• To attach the hinge plate use a standard or power Phillips head

screw driver. The allocating holes are pre drilled into the frame.

• Attach all four-hinge plates when attaching two doors. Attach

the two-left hinge plates when attaching a single door.

FIG. 16

Attach provided Hinge Plate x 4

and self tapping screws.


Illustration on attaching hinges to door panels by using the self-tapping

screws provided.

FIG. 17

Each door hinge includes a

spacing bracket

Place the spacing bracket

on the underside of

the door hinge before

assembly

Screw the door hinge to

the door panel with the

bracket in place as shown

10 | ALFRESCOPLUS™

* Detailed INSTRUCTIONS on how to clip on the doors using clip-on-hinges.

Clamp hinge on to the mounting plate as

shown by direction arrow

Press down the hinge arm to lock the plate

as shown

The door can be quickly removed by

pushing the button

Unclipping the door from the mounting

plate leaves all adjustments unaltered

Firstly align the front hinge section with the front section of the hinge-plate, then press on

the back of the hinge-plate, an audible “Click” should be heard if the door has been correctly

hanged. Repeat the process to secure the bottom hinge and door.

Clip On Hinge Instructions:

*DetailedINSTRUCTIONSonhowtocliponthedoorsusingclip-on-hinges.

ForFurtherinstructionondooradjustmentandlevelingpleasevisit:_____________________________________

Firstlyalignthefronthingesectionwiththefrontsectionofthehinge-plate,thenpressonthebackofthehinge-plate,anaudible“Click”shouldbeheardifthedoorhasbeencorrectlyhanged.Repeattheprocesstosecurethebottomhingeanddoor.

Atthisstageyourprogressshouldlookliketheaboveimage.Chooseanyseparatestyleofdoorhandleandfitaccordingtothemanufacturersinstructions.

Thedoorshouldfullyopenandcloseasnormal.

FIG18

FIG19

FIG. 18 FIG. 19

The door should fully open and close

as normal.

At this stage your progress should look

like the above image. Choose any separate

style of door handle and fit according to the

manufacturers.






FIG18

FIG19






FIG18

FIG19

For further instruction on door adjustment and leveling please visit: www.alfrescoplus.com.au

Positionmodulesinthedesiredconfigurations.Leveleachmoduleandensuretheheightsarecorrectsothatjoiningholeslineup.Nowjointhetwomoduleswiththebarrelboltssupplied.DoNotovertightenbarrelbolts.PositionandLevelthewholeassemblyinfinalposition.(ViewImage33,34,35,36,37,38,39and40)

FIG20

FIG21

FIG22

AttachingandLevelingtheMODULES

Makesurethecabinetsareleveledandaligned,readytobeconnectedbybarrelbolts.Pleasenotethebiscuitinsertedintothekickplateprovided,ensurethekickplateisalignedreadytobeconnected.



FIG20

FIG21

FIG22



ATTACHING & LEVELING THE MODULESPosition modules in the desired configurations. Level each module and ensure the heights are

correct so that joining holes line up. Now join the two modules with the barrel bolts supplied.

Do Not over tighten barrel bolts. Position and Level the whole assembly in final position (View

FIG. 20,21,22,23,24,25,26 and 27).

FIG. 20

FIG. 21

Make sure the cabinets are leveled and aligned, ready to be

connected by barrel bolts. Please note the biscuit inserted

into the kick plate provided, ensure the kick plate is aligned

ready to be connected.

FIG. 22


FIG20

FIG21

FIG22




FIG20

FIG21

FIG22




FIG23

FIG24

DiagramusingtheAllenkeyprovidedtofastencabinetsusingthebarrelbolts.

Insertthe“biscuit”connectionpartintotheslotthatisprecut.Ifrequired,gentlytapintoplacewithsoftsidedhammer.

JoiningtheCabinetwithBarrelBolts CabinetJoinedwithBarrelBolts

FIG23

FIG24

DiagramusingtheAllenkeyprovidedtofastencabinetsusingthebarrelbolts.

Insertthe“biscuit”connectionpartintotheslotthatisprecut.Ifrequired,gentlytapintoplacewithsoftsidedhammer.

JoiningtheCabinetwithBarrelBolts CabinetJoinedwithBarrelBolts

Insert the “biscuit” connection

part into the slot that is pre

cut. If required, gently tap into

place with soft sided hammer.

FIG. 23

Joining the Cabinet with Barrel Bolts Cabinet Joined with Barrel Bolts

FIG. 24

Diagram using the Allen key provided to fasten cabinets using the barrel bolts.


FIG. 25 FIG. 26

FIG. 27

Note: The door is not shown in some images to illustrate the cabinet connection method

more clearly.

Diagram38,39and40illustratesthecabinetsandkickplatealignedandjoined.

Notethatthedoorisnotshowninsomeimagestoillustratethecabinetconnectionmethodmoreclearly.

FIG26

FIG25

FIG27

Figures 25, 26 and 27 illustrate the cabinets and kick plate aligned and joined.Diagram38,39and40illustratesthecabinetsandkickplatealignedandjoined.


FIG26

FIG25

FIG27

Diagram38,39and40illustratesthecabinetsandkickplatealignedandjoined.


FIG26

FIG25

FIG27


ASSEMBLING THE AIRFRAME HEAT-SHIELDInsert the pre-assembled vertical side shields onto the horizontal bottom heat shields by pressing

firmly into pre inserted prongs. The infill panel should still remain loose at this point.

Insertthepre-assembledverticalsideshieldsontothehorizontalbottomheatshieldsbypressingfirmlyintopreinsertedprongs.Theinfillpanelshouldstillremainlooseatthispoint.

Aftertheheatshieldleftandrighthandsidehavebeenassembledyourairframeshouldresemblethediagrambelow.

AssemblingtheAirframeHeat-shield

ThePronginthehorizontalheatshieldwillfitintotheframefirmly,howevercanberemovedagain.

FIG28

FIG29

After the heat shield left and right hand side have been assembled your airframe should

resemble the diagram below.

FIG. 29

Insertthepre-assembledverticalsideshieldsontothehorizontalbottomheatshieldsbypressingfirmlyintopreinsertedprongs.Theinfillpanelshouldstillremainlooseatthispoint.

Aftertheheatshieldleftandrighthandsidehavebeenassembledyourairframeshouldresemblethediagrambelow.

AssemblingtheAirframeHeat-shield

ThePronginthehorizontalheatshieldwillfitintotheframefirmly,howevercanberemovedagain.

FIG28

FIG29

Note: The Prong in the horizontal heat shield will fit

into the frame firmly, however can be removed again.

FIG. 28


Gently place the airframe heat shields on top of the BBQ Module. Please note there are

no joining bolts or screws required to fit into place. The airframe will be firmly attached by

making use of the barrel bolts provided, to join to the cabinets or end panels directly adjacent

to the airframe.

Attachthejoiningscrewboltthroughthepre-drilledholesprovided.Makeuseoftheallenkeysprovided.Donotovertighten.

FIG31

FIG32

Step1:Insertshoulderscrewshalfway

Step2:LowerInfillPanelontoShoulderScrewsandtighten.(Donotovertighten)

FIG33

FIG34

FIG35

FIG. 31

GentlyplacetheairframeheatshieldsontopoftheBBQModule.Pleasenotetherearenojoiningboltsorscrewsrequiredtofitintoplace.Theairframewillbefirmlyattachedbymakinguseofthebarrelboltsprovided,tojointothecabinetsorendpanelsdirectlyadjacenttotheairframe.

FIG30FIG. 30


Attach the joining screw bolt through the pre-drilled holes provided. Make use of the Allen

keys provided. Do not over tighten.

FIG. 32 FIG. 33

Step 1: Insert shoulder screws halfway.


FIG31

FIG32



FIG33

FIG34

FIG35


FIG31

FIG32



FIG33

FIG34

FIG35

FIG. 34 FIG. 35

Step 2: Lower Infill Panel onto Shoulder Screws and tighten (Do not over tighten).


FIG31

FIG32



FIG33

FIG34

FIG35


FIG31

FIG32



FIG33

FIG34

FIG35


Your progress should resemble

FIG. 36 at this point.

FIG. 36

Yourprogressshouldresemblethebelowdiagram36atthispoint.

FIG36

TheBBQmoduleandAirframeheatshieldisnowassembledandreadytobejoinedwithothermodules.Pleaserefertothemoredetailedinstructionslabeled“Attachingandlevelingthemodules”.

TheBBQmodulecanbealignedandjoinedwiththebarrelboltsprovided. FIG37

FIG38


FIG36



FIG38

The BBQ module and Airframe heat shield is now assembled and ready

to be joined with other modules. Please refer to the more detailed

instructions labeled “Attaching and leveling the modules”.

FIG. 37

The BBQ module can be aligned and joined with the barrel bolts provided.


FIG36



FIG38

FIG. 38


ASSEMBLING & ATTACHING THE END PANELSRemove the panel and frame from the carton and choose which side of the panel needs to

face towards the outside which should be the same color as the doors chosen (The panel is

reversible depending on color chosen).

FIG. 39

Removethepanelandframefromthecartonandchoosewhichsideofthepanelneedstofacetowardstheoutsidewhichshouldbethesamecolorasthedoorschosen.(Thepanelisreversibledependingoncolorchosen)

AssemblingandAttachingtheEndPanels

FIG39

EndPanelAttachmentPlate

FIG40

End Panel Attachment Plate


FIG. 40 FIG. 41

Remove the four Small screws from the

Aluminum frame surrounding the stone

top.

Take long screws and align the end panel

frame and module, screw into stone top

frame to anchor the end panel.

FIG. 42

Ensure screws are flush with the frame after screwed into place.

FIG41

FIG42

Ensurescrewsareflushwiththeframeafterscrewedintoplace.

Takelongscrewsandaligntheendpanelframeandmodule,screwintostonetopframetoanchortheendpanel.

RemovethefourSmallscrewsfromtheAluminumframesurroundingthestonetop.

FIG43

FIG41

FIG42

Ensurescrewsareflushwiththeframeafterscrewedintoplace.

Takelongscrewsandaligntheendpanelframeandmodule,screwintostonetopframetoanchortheendpanel.

RemovethefourSmallscrewsfromtheAluminumframesurroundingthestonetop.

FIG43


Align,InsertandTightentheBarrelBoltswiththeAlenkeyProvided.

PleasenotethebarrelboltsalignedwiththeEndPanelAttachmentPlate.

PleaseNotetherearetwoBarrelBoltsthatneedstobeinsertedandtightened,frontandback.

FIG44

FIG45 FIG46

FIG. 43

FIG. 44 FIG. 45

Align, Insert and Tighten the Barrel Bolts

with the Allen key Provided.

Please Note there are two Barrel Bolts that

needs to be inserted and tightened, front and

back.

Please note the barrel bolts aligned with the End Panel Attachment Plate.


Removereddoublesidedtapefromframeandalignpanel,readytostickontoframe.

Yourpanelshouldresemblethediagrambelow.Pleasepressontoalledgesfirmlytoensurethatthedoublesidedadhesivetapepermanentlyattachesthepaneltotheframe.

FIG47

FIG48

Remove red double sided tape from frame and align panel, ready to stick onto frame.

FIG. 47

Your panel should resemble the diagram below. Please press onto all edges firmly to ensure

that the double sided adhesive tape permanently attaches the panel to the frame.

Removereddoublesidedtapefromframeandalignpanel,readytostickontoframe.

Yourpanelshouldresemblethediagrambelow.Pleasepressontoalledgesfirmlytoensurethatthedoublesidedadhesivetapepermanentlyattachesthepaneltotheframe.

FIG47

FIG48

FIG. 46


FIG. 48 FIG. 49

Please note you can follow the same sequence of how to attach the end panel directly to the

BBQ module as described in FIG 43 - 47.

PleasenoteyoucanfollowthesamesequenceofhowtoattachtheendpaneldirectlytotheBBQmoduleasdescribedaboveinFig39-46.

FIG49

FIG50


HOW TO INSTALL A DOOR HANDLETake note that the door handles can

be placed vertically or horizontally as

preferred by you.

FIG. 53 FIG. 54

Remove the Double sided Tape from the

inside of the handle. Ensure you align the

edge of the handle to the edge of the door

before touching the tape to the door panel.

Carefully press the door handle to the door

for a permanent adhesion.

Additional screws are provided for a very secure connection, although you need to drill your

own holes due to the handle having multiple possible positions as desired. These additional

screw fixtures and not required under normal use.

FIG. 50

FIG. 51 FIG. 52

For any queries or assistance call:

Customer Service Australia Only

1300 174 876

Hours of operation:Monday to Friday 8am - 5pm

Do not return to place of purchaseKeep your purchase receipt, this will be required to make

any claims under the 12 month warranty

bbq module - alfresco plus · box 1 of 3 = bbq airframe box 2 of 3 = module panels & frames box...

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