become more competitive with our building kits improving shipbuilding efficiency founded in 1972,...
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BECOME MORE COMPETITIVE WITH OUR BUILDING KITS
IMPROVING SHIPBUILDING EFFICIENCY
Founded in 1972, CIG Centraalstaal has been a trusted partner for the international shipbuilding industry for more than 40 years. Our expertise in 3D steel forming is unsurpassed; it enables us to provide our customers with steel constructional design and products tailored to their requirements. Constant innovation, competitive high quality, and cost-efficient manufacturing and logistics ensure that we are able to always keep our promise: we improve shipbuilding efficiency.
Serving you best CIG Centraalstaal improves shipbuilding efficiency by delivering products – from individual parts to complete building kits in advanced stages of sub completion – that help you reduce costs. The sooner you get us involved in the process, the better we are able to advise you and the more you will be able to save. CIG Cen- traalstaal is happy to advice you during this process: from the first consultation concerning building kit requirements to the processing of product data, steel
prefabrication, cutting, forming and deli- very. The way we structure our organiza- tion and projects ensures our clients are always involved, without having to carry the weight of the work.
CIG Centraalstaal is part of CIG, an innovation-driven, technologically advan- ced industrial conglomerate engaged in shipbuilding, constructional design and production for complex architectural projects and the renewable energy industry worldwide.
At CIG Centraalstaal we know competition between yards is tough. In order to remain competitive in their business, yards need to optimize their pro- cesses and reduce time to market. In the process of building a ship, there are several crucial moments where you can economize. This is where CIG Centraalstaal comes in. We improve shipbuilding efficiency and can help you save up to 25 percent on assembly costs.
We offer elements and building kits for various types of vessels, such as: • navy vessels; • mega yachts; • commercial vessels; • barges & pontoons; • fishery & tug boats; • offshore support vessels.
LOWER YOUR ASSEMBLY COSTS
6 STEPS TO IMPROVE SHIPBUILDING EFFICIENCY
Whatever software you are using: we are able to convert your data into usable files.
The sooner you let us in on your plans, the better we are able to advise you and the more you will be able to save.
CONVERTING DATA INTO USABLE FILES
High capacity plasma cutting for steel and aluminium. For cutting with great precision.
STEEL CUTTING WITH GREAT PRECISION
Receiving different parts when you are ready to process them, based on your customized delivery schedule.
DELIVERY ON LOGISTIC ORDER
Perfectly formed plates that fit smoothly.
PERFECTLY FORMED PLATES
Your very own building manual with de- tailed drawings serves as a guide through every step of the assembly process.
1. COMBINING KNOWLEDGE
Let’s join forces The sooner you get us involved in your plans, the better we are able to advise you and the more you will be able to save. First step is to join forces and make an inventory of everything we need to know to improve shipbuilding efficiency. At this stage we need to know more about your yard’s layout and capacity, the delivery window, data format, section size, package sizing, desired assembly level and the need for pre-assembly or pre-panelling.
Your advantages: • An experienced CIG consultant at your service; • Tackle all possible problems in an early stage and save a lot of time at the yard; • No unpleasant surprises at the yard, like the unexpected need for a bigger
crane or storage problems.
Processing of product data The next step is that you provide us with the necessary data to start with your order. Whatever software you are using – AutoCad, Nupas Cadmatic, Shipcon- structor, Foran, Rhino Tribon or any other program - we are able to convert all data into usable files. After receiving a 3D model of the ship, the section plan, tank plan or line plan, we will execute all necessary work.
Your advantages: • Work with whatever software you prefer; • Minimize manual handling; • Save yourself the time of converting data; • Shorten lead time.
2. CONVERTING DATA INTO USABLE FILES
Next, our experienced factory professionals will handle your order. Our production facilities in Groningen and Stralsund have a total capacity of 100.000 tonnes of steel per year and provide high capacity plasma cutting for steel and aluminium. All plates are numbered, marked with construction lines and bevelled (including R2 radius edge preparation). All parts will be automa- tically nested for a more efficient use of material.
Your advantages: • High and reliable cutting capacity; • Flexibility; • Large volumes processed in short lead times; • Perfectly cut plates that fit like a glove; • Welding slots, piping and cable penetrations are pre-cut into the plates.
3. STEEL CUTTING
The highly qualified professionals of CIG Centraalstaal are able to form the cut plates with the greatest precision, both 2D and 3D. The combination of this craftsmanship and structural quality control guarantees shell plating and frames that fit perfectly without the need of green (excess) on the parts. Profiles are pressed into the correct shape by using a CNC profile-bending machine.
Your advantages: • High capacity forming; • Formed plates fit perfectly on the inner structure; • After placing the plate in position the welding process can start
immediately, without the need for extra preparations.
4. STEEL FORMING
5. DELIVERY ON LOGISTIC ORDER
At CIG Centraalstaal, we understand how important it is for a yard to optimize yard space.
We make optimal use of your yard capacity and layout and by doing so bring down the
total costs per hour per tonne. Based on the information we collected in an earlier stage,
we prepare a customized delivery schedule, taking client-specific construction methods,
yard facilities and block assembly programs into account. All plates and profiles are deli-
vered in predetermined batches, reducing the need for sorting upon arrival. We can also
supply you with pre-assembled micro panels which will multiply your building speed.
• A customized delivery schedule: receiving different parts when you are ready to process them;
• A track and trace system that tells you where your different batches are at any time;
• No sorting upon arrival;
• No unpleasant surprises at the yard, such as storage problems.
• Ultra fast section building;
• Shorten assembly lead time.
Assembly instructions help shipyards to fully use the advantages of the kit. These instructions include part numbers, logistical order and 3D view assem- bly drawings as building manuals. Working with CIG Centraalstaal building kits helps shipyards to significantly improve shipbuilding efficiency. If needed, we can also provide you with your very own Centraalstaal supervisor to help you through the assembly process.
Your advantages: • Detailed drawings serve as a guide through every step of the
assembly process; • Orientation marks show the correct position of the elements,
which reduces time significantly during preparation for assembly; • Save up to 25 percent in assembly hours.
6. ASSEMBLY INSTRUCTIONS
Our in-house expertise for engineering and manufacturing enables us to make products from individual parts to complete building kits in advanced stages of sub completion, tailored to your requirements. Everything built by CIG Centraalstaal meets an uncompromising standard regarding comfort, technology, safety and quality at the lowest possible cost of ownership. Six steps to improve shipbuilding efficiency, that will help you save up to 25 percent on assembly costs and shorten total building time, giving you the competitive edge that you are looking for.
BE INSPIRED AND CONTACT US
Do you want to start on saving assembly costs? Please don’t hesitate to contact us for more information about our building kits or other solutions. We will gladly assist you in finding a solution that will fit your needs!
CIG Centraalstaal is part of CIG, an industrial conglomerate engaged in shipbuilding, constructional design and production for complex architectural projects and the renewable industry worldwide.
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