becoming 50001 ready pete langlois · • manufacturing analyst and consultant • joined doe in...

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1 Becoming 50001 Ready July 31, 2019 Pete Langlois DOE Advanced Manufacturing Office p [email protected]

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Page 1: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

1

Becoming 50001 Ready

July 31, 2019

Pete Langlois

DOE Advanced Manufacturing Office

[email protected]

Page 2: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

2

Today’s Disembodied Voice

• Aerospace Engineer

• Manufacturing Analyst and

Consultant

• Joined DOE in 2016

• 50001 Ready program

launched in May 2017

Page 3: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

3

ISO 50001 Overview

• What it is:

– A global standard around managing energy based on

expertise from 56 countries

– A management model for continual improvement of energy

performance

• Manages energy efficiency, energy security, energy use

and energy consumption

• Similar to quality (ISO 9001) and environmental (ISO

14001) management system standards

• What it does:

– Builds institutional knowledge throughout an organization

– Engages all staff (executive, facility, procurement, communications, etc.), not just facility management.

– Creates the market pull and business culture for industry to invest in advanced energy efficiency

technologies

– Reduces business risk associated with unpredictable energy costs and supply

– Establishes an ingrained culture and practice around energy performance

A management system is:

Say what you do

Do what you say

Prove it

Improve it

Page 4: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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50001: Framework for Continuous Energy Improvement

Do

Know where you use the most energy

Know where you are most vulnerable

ID the biggest energy users

Make list of energy opportunities

Plan

Understand your requirements

Get management committed

Set energy & resiliency goals

Structure an energy team

Check

Benchmark energy use

Find variables impacting energy use

Assess energy billing & procurement

Ensure proper O&M

Act

Prioritize energy upgrades

Review energy data

Conduct internal audits

Meet reporting requirements

Value

Identify and implement energy projects that save money

Offers a standardized approach any facility can follow and can be replicated across enterprises

Integrates with ‘smart’ technologies that provide data and control of energy use & demand control

Structure allows for prioritization of resiliency, water, cyber and other energy-related interests

Page 5: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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Compatibility with other ISO standards

Unique Elements:

data-driven

approach

ISO 50001

ENERGY POLICY

Energy review

Energy performance indicators

Energy baseline

Energy management

Energy baseline

Energy management

MANAGEMENT COMMITMENT

ROLES, RESPONSIBILITY & AUTHORITY

COMPETENCE, TRAINING & AWARENESS

COMMUNICATION

OPERATIONAL CONTROL

MONITORING & MEASUREMENT

DOCUMENTATION

INTERNAL AUDIT

CORRECTIVE & PREVENTATIVE ACTION

MANAGEMENT REVIEW

DESIGN

PROCUREMENT

ISO 14001

ENVIRONMENTAL

POLICY

Environmental aspects

Emergency preparedness

Environmental

management program

Leverage Common & Similar Elements

ISO 9001

QUALITY POLICY

Customer focus

Planning of product realization

Customer-related processes

Control of nonconforming

Page 6: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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Energy Management and Water / Wastewater

• Energy consumed by water and wastewater

facilities accounts for 30-40% of typical US

municipal energy budgets

• 24/7 operation of industrial-scale pumps, aeration

fans, compressed air systems, motors, …

• Capturing and burning biogas reduces net energy

use but may not address underlying efficiency of

the facility’s equipment

• EPA estimates a 10% reduction in sector energy consumption to be possible without

any capital upgrades

• Regression analysis can help identify relevant energy metrics beyond flow

• Compared to other sectors: less experienced with energy management systems,

energy modeling was more challenging, top management buy-in difficult to obtain

50001 Ready program, Navigator software can help with those challenges

Page 7: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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DOE’s Spectrum Approach to ISO 50001 Adoption

50001 Ready:

Recognition for ISO 50001

conformance using guidance in

DOE’s 50001 Ready Navigator tool

ISO 50001

Certification

Superior Energy Performance 50001™

(SEP 50001™):

Recognition for ISO 50001

certification and 3rd party verification

of energy performance improvements

DOE has developed an energy management continuum that begins with market-

driven business culture and culminates in verified savings.

Self attested

Top down energy data results

No cost and no audit required

DOE recognition, not certification, for

established 50001 EnMS in place

ISO 50001 certification required

Top down and bottom up energy calculations

Audit required at cost

Provides 3rd party verification of savings from

50001

Guidance / Training / Management Tools / Data Analysis / Business Case /

Success Stories / Recognition / Promotion

Page 8: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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Field Validation of ISO 50001 Savings

Findings around typical US energy savings over time.

• Business-as-Usual [EIA] ~1% per year

• Industry Leaders [Better Plants] ~ 2.5% per year

• ISO 50001 facilities [DOE] ~4% per year

• Enterprise-Wide Approach [DOE] ~5% per year

A 2017 review of 43 US facilities doing ISO 50001 found:

Average 12.9% energy consumption reduction over 3-

year period [~3.71 trillion BTU source energy]

Saved over $430,000/year on average from low- and

no-cost operational improvements

Paybacks of less than 2 years for most facilities

Page 9: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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1. Implement ISO 50001 principles

2. Present energy performance

3. Self-attest to 50001 Ready

Sign-off by management of 50001 Ready

implementation and commitment

DOE recognizes

50001 Ready achievement

Complete 25 Tasks in US DOE’s 50001

Ready Navigator free, self-guided online tool

Submit energy performance data. May use

EPA’s Portfolio Manager or DOE’s EnPI Lite

50001 Ready – DOE Recognition for Conforming to ISO 50001

energy.gov/50001Ready

Page 10: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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50001 Ready – ISO 50001 Distilled to 25 Tasks

Planning

1. Scope and

Boundaries

2. Energy Policy

3. Management

Commitment

4. Energy Team

5. Legal

Requirements

Energy Review

6. Data Collection

7. Data Analysis

8. Significant Energy

Uses (SEUs)

9. Relevant Variables

10. Performance

Indicators (EnPIs)

11. Baselines,

Objectives and

Targets

12. Improvement

Opportunities

13. Improvement

Projects

Continual

Improvement

14. Monitoring

15. Measurement

16. Operational

Controls

17. Corrective Actions

18. Energy

Consideration in

Design

System

Management

19. Documentation

and Records

20. Communications

21. Training

22. Procurement

23. Internal Audit

24. Calculate Energy

Savings

25. Management

Review

• Translates ISO 50001’s “shall” requirements into actionable tasks

• Tasks do not need to be completed linearly or chronologically

Page 11: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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50001 Ready Navigator

Online tool, with simple, step-by-step approach

to ISO 50001 implementation

25 tasks divided into 4 sections

Ability to assign tasks to team members

Extensive guidance available in each module

Page 12: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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50001 Ready Navigator: Highlights

• Guidance broken into straight forward sections, including:

• Getting It Done – what specifically needs to be accomplished

• Task Overview – how does this task connect with ISO50001

• Full Guidance – comprehensive guidance about the task

• Optional Transition Tips – from other ISO management systems or ENERGY STAR

• Track and update task progress

• Form teams and assign tasks

• Download guidance

• Create multiple projects

• Access over 100 related resources

• DOE 50001 Ready Recognition!

Page 13: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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Discussion Partners (in Navigator or SEP pilot)

Page 14: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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Showcase Example: DMWW

• Provides drinking water to 500,000 residents,

largest water utility in Iowa

• DMWW’s Fleur Drive Treatment Plant was certified

SEP Bronze in 2017 with a 2.7% single year energy

performance improvement

• Cross-cutting organizational energy team developed

energy policy, usage baseline and energy

performance improvement models

• Sub-meters helped identify several large pieces of

equipment not operating at peak efficiency, leading

to corrective actions

• Empowered employees led to a doubling of energy-

related employee suggestions

“It is simply no longer an option to address water energy

efficiency – it’s a mandate” - William Stowe, DMWW

CEO and General Manager

Page 15: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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Summary: 50001 Ready is…

• Supports your efforts to meet

goals/mandates

• Builds off of existing energy

management efforts

• A way to develop and

prioritize a list of continuous

improvement opportunities

• Enhances resiliency by

surviving staff disruptions

• Getting recognized for best in

class energy management

• A tool for onboarding new

staff

• Institutionalizes energy

management that can

survive leadership change

• Can break down internal

stovepipes by creating

collaboration

Page 16: Becoming 50001 Ready Pete Langlois · • Manufacturing Analyst and Consultant • Joined DOE in 2016 • 50001 Ready program launched in May 2017 . 3 ISO 50001 Overview • What

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Find Out More!

Visit the 50001 Ready website at energy.gov/50001Ready

• Download info sheets and FAQs

• Find links to the Navigator and EnPI Lite

• See 50001 Ready facilities

• Read case studies and additional resources

• Read more about ISO 50001 and related programs

Pete Langlois

Advanced Manufacturing Office

US Department of Energy

[email protected]

202-586-0984