before you beginbefore youbegin - kohler co....4 1 connect fill valve to water supply with hose...
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BEFORE YOU BEGINBEFORE YOU BEGIN
ORDERING INFORMATION
FREELANCE Toilet 17509T
Includes Seat 4707T
Includes Bowl 17507T
Includes Tank 17508T
FREELANCE Toilet 17509T-S
Includes Seat 4735T
Includes Bowl 17507T
Includes Tank 17508T
Service Parts
Float Valve Kit 82984-B
Tank Mounting Hardware 1041137
Flush Valve Kit 1004139
P-trap Waste Pipe 1036901
S-trap Waste Pipe 1036902/1066987
NOTES
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Observe all local plumbing and building codes.
Shut off the water supply.
Seat post holes are on 163mm centers.
Passageways is 60mm (2-3/8").
Water depth from rim is 244mm (9.62")
Ensure that the new drain and shut-off valve have the
correct roughing-in dimensions. .
Be very careful while working with vitreous china products.
Vitreous china can break or chip if the bolts or nuts are
overtightened, or if carelessly handled.
Carefully inspect the new fixture for any sign of damage.
Fixture dimensions are nominal and conform to tolerances
established by ASME Standards (A112. 19.2M).
See Fig.#1
17509T
4707T
17507T
17508T
17509T-S
4735T
17507T
17508T
82984-B
1041137
1004139
P-trap 1036901
S-trap 1036902/1066987
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163mm
60mm 2-3/8"
244mm 9.62"
1
ASME A112. 19.2M
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Please read these instructions carefully to familiarizeyourself with the required tools, materials, and installationsequences. Follow the sections that pertain to yourparticular installation . This will help you avoid costlymistakes. In addition to proper installation, read alloperating and safety instructions.All information in these instructions is based upon thelatest product information available at the time ofpublication. Kohler China Ltd. reserves the right to makechanges in product characteristics, packaging, oravailability at any time without notice.These instructions contain important care, cleaning, andwarranty information-please leave instructions for theconsumer.
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FREELANCE
INSTALLATION INSTRUCTINSP/S
VITREOUS CHINA P/S TRAP TOILETS-TRAP 305mm/400mm/P-TRAP 180mm K-17509T/K-17509T-S
-1-�
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, 2006
Copyright Kohler China Ltd., 2006
528137
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TOOLS AND MATERIALS REQUIRED(Not supplied)
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254mm adjustable wrench
Metal file (file cut)
Tape measure
tubing cutter
Level
Hacksaw
Putty knife
Screwdriver
Straight pipe coupling
Connection packing
Toilet supply shut-off valve, 10mm (3/8") recommended
The fill valvenut has been factory-tightened, wrench tighten 1/4 turnpast finger tight.
If no shut-off valve exists, install a shut-off valvebelow the tank before installing the new toilet.
Flexible hose are recommended to connect the supply line tothe fill valve. If you use a rigid connection, take care not toapply side forces to the bottom of the fill valve.
WARNING: Risk of external leakage:
NOTICE:
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254mm
10mm(3/8")
1/4
ROUGHING-IN
Fig. #11
-2-
P-trap
K-17509T
S-trap 11
35
5
UNIT: mm
27
2
422
16
3
34
9
110
338
39
1
10
2
18
0
76
0
20782
34
8
305
18
0
1036902
With 1036902 S-trap way1036902
S-trap 22
400
1066987
With 1066987 S-trap way1066987
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3. Select P-trap or S-trap to install your toilet according tothe drain and shut-off valve's Roughing-in dimensions.
2. ASSEMBLE TANK BOLTS&WASHERS
Slip bolt heads into mounting plate on bottom of tank. Placelarge foam washer on base of flush valve.Place tank on bowl and attach with nuts and washers fromunder bowl.
See Fig. #2a.
See Fig.#2b.
NOTE: Do not use white cement or high lime contentcoments to install this toilet. The expansion of cement due toa rise in temperature may make the toilet crack or causedamage. Kohler is not resposible for any damage caused byinstallation with the use of cement.
2.
2a
2b
£
£
3.
£
Fig.#2a2a
INSTALLATIONN
1. REMOVE EXISTING TOILET
Turn off water supply. flush the toilet and use a sponge to
remove the remaining water from the tank and bowl.
Disconnect the supply shut-off valve (if present) and remove
the old tank and bowl.
1.
Fig.#2b2b
Fig.#3a3a
S-trap installation
100
22
0
1036902/1066987S-trap waster pipeS-trap
1036901Straight waste pipe
1036902/1066987S-trap waste pipe
S-trap
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4. INSTALL THE TOILET & CONNECTWATER SUPPLY
Place the toilet in its final location. Use plastic drill guide and7mm drill bit to drill floor mounting holes for installation overconcrete. Use 4mm to 4.5mm drill for wood floor installation.
.See Fig.#4a
4.
7mm
4-4.5mm
4a £
-4-
Fig. #4a4a
A 7
261
15
0
92
2- 7
A
NotesB line is the distance of bracket after installation to makesure that the bracket is in the correct polsition.
B
B
B
1 2
If the distance between S-trap waste pipe and the wall
exceeds 305mm, you may cut the straight waste pipe
(1036901) to the actual size you need due to the distance.
Use a rasp to smooth edges to prepare pipe for
connecting.
1
2
1036901Straight waste pipe
18
0
P-trap installation
100
22
0
1036901P-trap waste pipeP-trap
Fig.#3c3c
Fig.#3b3b
305mm
(1036901)
1
2180
1036902
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4
1 Connect fill valve to water supply with hose only. And fixtoilet through floor bolts.
Do not use white cement or high lime contentcoments to install this toilet. The expansion of cement due toa rise in temperature may make the toilet crack or causedamage. Kohler is not resposible for any damage caused byinstallation with the use of cement.
2 Connect mounting bracket to floor using the properhardware.
NOTE:
1
2
WARNING: Do not overtighten floor bolts, as damage
to the vitreous can occur.
Install anchors and caps.3 4 3 4
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3
NOTE: Use hose only, length:300mm mini. Not provided.
300mm ()
1
1
2
Install bolt
B-B lineB
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5.CHECK WATER LEVEL
Turn on water supply check for leaks. If necessany, adjust
black float adjustment clip, and sliding float up or down on
metal float rod until water level at marked water line .5A
5.
5A
19
0
6. ADJUST OVERFLOW HEIGHT (Ifnecessary)
Adjust overflow tube so that the top is 20mm above thewaterline. Push locking mechanism to the side and adjusttube height. Push locking mechanism back into position tolock tube height. See Fig.#6.
Make sure the arrow on the green float on the white flush
valve is secure and pointing to #2. (Fig. 5B )
6.
20mm
6
2
( 5B )
Fig. #55
Float
FloatAdjustment clip
5A
5B
Fig. #66
1 maxi 2
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7. CONNECT PUSH BUTTON
Put large flange through hole in lid. Screw retaining ring onto
flange. Turn the screw inside the push button flange to secure
tank lid to flush valve assembly. Make certain that the flush
valve assembly is adjusted high enough that the button
touches the assembly. Put green and black push
rods into corresponding holes and trim flush with the top of
the flange. Install flush buttons.
See 6 .
See Fig. 7 . See Fig. 8 .
7.
6
7 8 £
Fig. #7 7
7 8
1 2
5
3 4 1&1 1/2 tour
6
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SYMPTOMS PROBABLE CAUSES CORRECTIVE ACTION
TROUBLESHOOTING CHARTTROUBLESHOOTING CHART
1. Float valve turnson/off by itselfwithout toilet beingflushed.
2. Float valvecontinues to run,allowing water toenter tank.
3. Incorrect waterlevel height.
4. Long or noisy tankfill cycle.
5. Poor flush.
6. Toilet overflows.
A. Flush valve seal worn, dirty or damaged.
A. Foreign particles lodged under the float valve
seal (located under float valve cap.)
B. Float valve seal (located under float valve cap)
may be cracked or split.
C. Tank water level set above overflow level.
A. Float height incorrect.
A. Plugged valve inlet or supply line.
A. Water usage is too low.
B. Trapway obstructed.
C. Soil pipe or vent is obstructed.
D. Supply shut-off valve not fully open.
A. Toilet trayway is obstructed.
B. Soil pipe or vent is obstructed.
A. Inspect, clean and, if necessary replace seal.
A. Shut off water supply; remove float valve cap
assembly by rotating 1/8 turn counterclockwise.
Cover uncapped lower valve unit with an
inverted cup (holding it to prevent overspray),
and turn water on and off a few times. Clean
float valve seal surface (located under float
valve cap). Replace float valve cap assembly by
engaging lugs and rotating 1/8 turn clockwise.
Turn water on . Install filter in supply line to
prevent recurring problems.
B. Replace seal.
C. During fill cycle, hold float under water a few
seconds to allow it to fill with water ballast.
Adjust float by squeezing float adjustment clip,
and sliding float up or down on float rod until
water level is at marked water line.
A. Adjust float by squeezing float adjustment clip,
and sliding float up or down on float rod until
water leve is at marked water line.
A. Perform corrective action 2.A
A. Adjust the water tank level.
B. Unclog trapway.
C. Clear obstruction from soil pipe or vent.
D. Open supply shut-off valve.
A. Use plunger to unclog.
B. Clear obstruction from soil pipe or vent pipe.
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1./
A. A.
2.
3.
A. ()
B. ( )C.
A.
A.
1/8
( )
( )
1/8
B.
C.
A.
4.
5.
6.
A.
A.
B.
C.
D.
A.
B.
A. 2A
A.
B.
C.
D.
A.
B.
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CONSUMER RESPONSIBILITIES
If you live in a hard water area, make certain that the holes inthe toilet rim are kept clean to ensure proper bowl flushing.Toilet bowl cleaners should be used at least once a week.Use a long-handled brush to clean the rim holes, and to cleanas far into the trap as possible to prevent mineral depositsfrom forming.
Most toilet bowl cleaners are not harmful to the vitreous chinasurface of the toilet bowl. Please follow the bowl cleanermanufacturer is instructions carefully.
Do not use in-tank cleaners. Products containingchlorine (calcium hypochlorite) can seriously damagefittings in the tank. This damage can cause leakageand property damage.
Kohler Company shall not be responsible or liable for anydamage to these tank fittings caused by the use of cleanerscontaining chlorine (calcium hypochlorite).
Do not use abrasive cleaners or solvents.
WARNING: Risk of property or product damage.
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( )
( )
13819
200021
Plumbing Fixtures and Fittings LimitedOne-year Warranty
Kohler plumbing fixtures and fittings are warranted to be freeof manufacturing defects.
This product is warranted for one year from date of purchase.Kohler China will be responsible for any problems caused bymanufacturing defects provided with the invoice. KohlerChina will, at its election, repair, replace or make appropriateadjustment where Kohler China inspection discloses anysuch defects occurring in normal usage within one year afterpurchase.
Implied warranties including that of merchantability andfitness for a particular purpose are expressly limited induration to the duration of this warranty, Kohler Chinadisclaims any liability for special, incidental or consequentialdamages. Damages to the product caused by misuse, abuseand installation that is not in accordance with the owner'smanual are not covered by this warranty.
To obtain quick warranty service, please contact your dealer,or write to Kohler China. (Original sales receipt must beprovided as the proof of purchase.)
Kohler China Investment Company Ltd.Central Customer Service Center19/F, Shanghai Square, 138 Huai Hai Road,Luwan District, Shanghai, PRCZip Code: 200021
This is our exclusive written warranty.
( )LIMITED ONE-YEAR WARRANTY (FOR CHINA ONLY)LIMITED ONE-YEAR WARRANTY (FOR CHINA ONLY)
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Kohler plumbing fixtures and fittings are warranted tobe free of manufacturing defects.
To obtain warranty service, contact Kohler eitherthrough your Dealer or Plumbing Contractor or bywriting Kohler Co., Attn: Consumer Affairs Department,Kohler, WI 53044 U.S.A.
Some states do not allow limitations on how long animplied warranty lasts or the exclusion or limitation ofincidental or consequential damages, so this limitationand exclusion may not apply to you. This warrantygives you specific legal rights. You may also have rightswhich vary from state to state.
This is our exclusive written warranty.
Kohler Co., Kohler, Wisconsin 53044
Kohler Co. will, at its election repair, replace, or makeappropriate adjustment where Kohler Co. inspectiondiscloses any such defects occurring in normal usagewithin one year after installation.
Co.
Kohler Co. is notresponsible for installation costs.
Implied warranties, including that ofmerchantability and fitness for a particular purpose,are expressly limited in duration to the duration of
this warranty. To the extent permitted by law,Kohler Co. disclaims all implied warrantiesincluding merchantability and fitness for aparticular purpose. Kohler Co. disclaims anyliability for special, incidental, or consequentialdamages.
LIMITED ONE-YEAR WARRANTY (FOR ASIA ONLY)LIMITED ONE-YEAR WARRANTY (FOR ASIA ONLY)
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FREELANCE
SERVICE PARTS PAGEP/S
VITREOUS CHINA P/S TRAP TOILETS-TRAP 305mm/400mm/P-TRAP 180mm K-17509T/K-17509T-S
** Color code must be specified when ordering.
1030963-*Tank Cover
82984-BFloatValve Assy.
84929Washer
84897Locknut
1021425Flush ButtonSupport
1021421FlushValve Body
1021424Flapper
1004140Flush Button Assy.
1021422Green FlushStick
1021423Black FlushStick
1021426Overflow TubeFixture
53154Gasket
1007746Nut
1004139Flush Va ve Assy.l
1032265Gasket
1042532Washer
1042533Nut
1037465Adjustable FloorMounting Kit
4707T-*Toilet Seat
G 1/2 Shank
1042531Bolt
83143Seal
1000687Tank/PlateGasket
1041137MountingPlate & Bolts
1042529Mounting Plate
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4735TQui t CloseToilet Seat
e
1061512Screw, Short
1061513Washer
1061514Anchor
1061515Lock Nut
1061512Screw, Short
1061513Washer
1061514Anchor
1061515Lock Nut
Hinge Base
Hinge Lock
1041453-T01-D