before you beginbefore youbegin - kohler co....4 1 connect fill valve to water supply with hose...

12
BEFORE YOU BEGIN BEFORE YOU BEGIN ORDERING INFORMATION FREELANCE Toilet 17509T Includes Seat 4707T Includes Bowl 17507T Includes Tank 17508T FREELANCE Toilet 17509T-S Includes Seat 4735T Includes Bowl 17507T Includes Tank 17508T Service Parts Float Valve Kit 82984-B Tank Mounting Hardware 1041137 Flush Valve Kit 1004139 P-trap Waste Pipe 1036901 S-trap Waste Pipe 1036902/1066987 NOTES · · · · · · · · · Observe all local plumbing and building codes. Shut off the water supply. Seat post holes are on 163mm centers. Passageways is 60mm (2-3/8"). Water depth from rim is 244mm (9.62") Ensure that the new drain and shut-off valve have the correct roughing-in dimensions. . Be very careful while working with vitreous china products. Vitreous china can break or chip if the bolts or nuts are overtightened, or if carelessly handled. Carefully inspect the new fixture for any sign of damage. Fixture dimensions are nominal and conform to tolerances established by ASME Standards (A112. 19.2M). See Fig.#1 17509T 4707T 17507T 17508T 17509T-S 4735T 17507T 17508T 82984-B 1041137 1004139 P-trap 1036901 S-trap 1036902/1066987 · · · · · · · · · 163mm 60mm 2-3/8" 244mm 9.62" 1 ASME A112. 19.2M · · · Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. Follow the sections that pertain to your particular installation . This will help you avoid costly mistakes. In addition to proper installation, read all operating and safety instructions. All information in these instructions is based upon the latest product information available at the time of publication. Kohler China Ltd. reserves the right to make changes in product characteristics, packaging, or availability at any time without notice. These instructions contain important care, cleaning, and warranty information-please leave instructions for the consumer. · · · - FREELANCE INSTALLATION INSTRUCTINS P/S VITREOUS CHINA P/S TRAP TOILET S-TRAP 305mm/400mm/P-TRAP 180mm K-17509T/K-17509T-S -1- ã ã , 2006 Copyright Kohler China Ltd., 2006 528137 1041453-T01-D

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Page 1: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

BEFORE YOU BEGINBEFORE YOU BEGIN

ORDERING INFORMATION

FREELANCE Toilet 17509T

Includes Seat 4707T

Includes Bowl 17507T

Includes Tank 17508T

FREELANCE Toilet 17509T-S

Includes Seat 4735T

Includes Bowl 17507T

Includes Tank 17508T

Service Parts

Float Valve Kit 82984-B

Tank Mounting Hardware 1041137

Flush Valve Kit 1004139

P-trap Waste Pipe 1036901

S-trap Waste Pipe 1036902/1066987

NOTES

Observe all local plumbing and building codes.

Shut off the water supply.

Seat post holes are on 163mm centers.

Passageways is 60mm (2-3/8").

Water depth from rim is 244mm (9.62")

Ensure that the new drain and shut-off valve have the

correct roughing-in dimensions. .

Be very careful while working with vitreous china products.

Vitreous china can break or chip if the bolts or nuts are

overtightened, or if carelessly handled.

Carefully inspect the new fixture for any sign of damage.

Fixture dimensions are nominal and conform to tolerances

established by ASME Standards (A112. 19.2M).

See Fig.#1

17509T

4707T

17507T

17508T

17509T-S

4735T

17507T

17508T

82984-B

1041137

1004139

P-trap 1036901

S-trap 1036902/1066987

163mm

60mm 2-3/8"

244mm 9.62"

1

ASME A112. 19.2M

Please read these instructions carefully to familiarizeyourself with the required tools, materials, and installationsequences. Follow the sections that pertain to yourparticular installation . This will help you avoid costlymistakes. In addition to proper installation, read alloperating and safety instructions.All information in these instructions is based upon thelatest product information available at the time ofpublication. Kohler China Ltd. reserves the right to makechanges in product characteristics, packaging, oravailability at any time without notice.These instructions contain important care, cleaning, andwarranty information-please leave instructions for theconsumer.

� -

FREELANCE

INSTALLATION INSTRUCTINSP/S

VITREOUS CHINA P/S TRAP TOILETS-TRAP 305mm/400mm/P-TRAP 180mm K-17509T/K-17509T-S

-1-�

, 2006

Copyright Kohler China Ltd., 2006

528137

1041453-T01-D

Page 2: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

TOOLS AND MATERIALS REQUIRED(Not supplied)

254mm adjustable wrench

Metal file (file cut)

Tape measure

tubing cutter

Level

Hacksaw

Putty knife

Screwdriver

Straight pipe coupling

Connection packing

Toilet supply shut-off valve, 10mm (3/8") recommended

The fill valvenut has been factory-tightened, wrench tighten 1/4 turnpast finger tight.

If no shut-off valve exists, install a shut-off valvebelow the tank before installing the new toilet.

Flexible hose are recommended to connect the supply line tothe fill valve. If you use a rigid connection, take care not toapply side forces to the bottom of the fill valve.

WARNING: Risk of external leakage:

NOTICE:

254mm

10mm(3/8")

1/4

ROUGHING-IN

Fig. #11

-2-

P-trap

K-17509T

S-trap 11

35

5

UNIT: mm

27

2

422

16

3

34

9

110

338

39

1

10

2

18

0

76

0

20782

34

8

305

18

0

1036902

With 1036902 S-trap way1036902

S-trap 22

400

1066987

With 1066987 S-trap way1066987

1041453-T01-D

Page 3: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

-3-

3. Select P-trap or S-trap to install your toilet according tothe drain and shut-off valve's Roughing-in dimensions.

2. ASSEMBLE TANK BOLTS&WASHERS

Slip bolt heads into mounting plate on bottom of tank. Placelarge foam washer on base of flush valve.Place tank on bowl and attach with nuts and washers fromunder bowl.

See Fig. #2a.

See Fig.#2b.

NOTE: Do not use white cement or high lime contentcoments to install this toilet. The expansion of cement due toa rise in temperature may make the toilet crack or causedamage. Kohler is not resposible for any damage caused byinstallation with the use of cement.

2.

2a

2b

£

£

3.

£

Fig.#2a2a

INSTALLATIONN

1. REMOVE EXISTING TOILET

Turn off water supply. flush the toilet and use a sponge to

remove the remaining water from the tank and bowl.

Disconnect the supply shut-off valve (if present) and remove

the old tank and bowl.

1.

Fig.#2b2b

Fig.#3a3a

S-trap installation

100

22

0

1036902/1066987S-trap waster pipeS-trap

1036901Straight waste pipe

1036902/1066987S-trap waste pipe

S-trap

1041453-T01-D

Page 4: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

4. INSTALL THE TOILET & CONNECTWATER SUPPLY

Place the toilet in its final location. Use plastic drill guide and7mm drill bit to drill floor mounting holes for installation overconcrete. Use 4mm to 4.5mm drill for wood floor installation.

.See Fig.#4a

4.

7mm

4-4.5mm

4a £

-4-

Fig. #4a4a

A 7

261

15

0

92

2- 7

A

NotesB line is the distance of bracket after installation to makesure that the bracket is in the correct polsition.

B

B

B

1 2

If the distance between S-trap waste pipe and the wall

exceeds 305mm, you may cut the straight waste pipe

(1036901) to the actual size you need due to the distance.

Use a rasp to smooth edges to prepare pipe for

connecting.

1

2

1036901Straight waste pipe

18

0

P-trap installation

100

22

0

1036901P-trap waste pipeP-trap

Fig.#3c3c

Fig.#3b3b

305mm

(1036901)

1

2180

1036902

1041453-T01-D

Page 5: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

4

1 Connect fill valve to water supply with hose only. And fixtoilet through floor bolts.

Do not use white cement or high lime contentcoments to install this toilet. The expansion of cement due toa rise in temperature may make the toilet crack or causedamage. Kohler is not resposible for any damage caused byinstallation with the use of cement.

2 Connect mounting bracket to floor using the properhardware.

NOTE:

1

2

WARNING: Do not overtighten floor bolts, as damage

to the vitreous can occur.

Install anchors and caps.3 4 3 4

-5-

3

NOTE: Use hose only, length:300mm mini. Not provided.

300mm ()

1

1

2

Install bolt

B-B lineB

1041453-T01-D

Page 6: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

5.CHECK WATER LEVEL

Turn on water supply check for leaks. If necessany, adjust

black float adjustment clip, and sliding float up or down on

metal float rod until water level at marked water line .5A

5.

5A

19

0

6. ADJUST OVERFLOW HEIGHT (Ifnecessary)

Adjust overflow tube so that the top is 20mm above thewaterline. Push locking mechanism to the side and adjusttube height. Push locking mechanism back into position tolock tube height. See Fig.#6.

Make sure the arrow on the green float on the white flush

valve is secure and pointing to #2. (Fig. 5B )

6.

20mm

6

2

( 5B )

Fig. #55

Float

FloatAdjustment clip

5A

5B

Fig. #66

1 maxi 2

-6-1041453-T01-D

Page 7: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

-7-

7. CONNECT PUSH BUTTON

Put large flange through hole in lid. Screw retaining ring onto

flange. Turn the screw inside the push button flange to secure

tank lid to flush valve assembly. Make certain that the flush

valve assembly is adjusted high enough that the button

touches the assembly. Put green and black push

rods into corresponding holes and trim flush with the top of

the flange. Install flush buttons.

See 6 .

See Fig. 7 . See Fig. 8 .

7.

6

7 8 £

Fig. #7 7

7 8

1 2

5

3 4 1&1 1/2 tour

6

1041453-T01-D

Page 8: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

-8-

SYMPTOMS PROBABLE CAUSES CORRECTIVE ACTION

TROUBLESHOOTING CHARTTROUBLESHOOTING CHART

1. Float valve turnson/off by itselfwithout toilet beingflushed.

2. Float valvecontinues to run,allowing water toenter tank.

3. Incorrect waterlevel height.

4. Long or noisy tankfill cycle.

5. Poor flush.

6. Toilet overflows.

A. Flush valve seal worn, dirty or damaged.

A. Foreign particles lodged under the float valve

seal (located under float valve cap.)

B. Float valve seal (located under float valve cap)

may be cracked or split.

C. Tank water level set above overflow level.

A. Float height incorrect.

A. Plugged valve inlet or supply line.

A. Water usage is too low.

B. Trapway obstructed.

C. Soil pipe or vent is obstructed.

D. Supply shut-off valve not fully open.

A. Toilet trayway is obstructed.

B. Soil pipe or vent is obstructed.

A. Inspect, clean and, if necessary replace seal.

A. Shut off water supply; remove float valve cap

assembly by rotating 1/8 turn counterclockwise.

Cover uncapped lower valve unit with an

inverted cup (holding it to prevent overspray),

and turn water on and off a few times. Clean

float valve seal surface (located under float

valve cap). Replace float valve cap assembly by

engaging lugs and rotating 1/8 turn clockwise.

Turn water on . Install filter in supply line to

prevent recurring problems.

B. Replace seal.

C. During fill cycle, hold float under water a few

seconds to allow it to fill with water ballast.

Adjust float by squeezing float adjustment clip,

and sliding float up or down on float rod until

water level is at marked water line.

A. Adjust float by squeezing float adjustment clip,

and sliding float up or down on float rod until

water leve is at marked water line.

A. Perform corrective action 2.A

A. Adjust the water tank level.

B. Unclog trapway.

C. Clear obstruction from soil pipe or vent.

D. Open supply shut-off valve.

A. Use plunger to unclog.

B. Clear obstruction from soil pipe or vent pipe.

1041453-T01-D

Page 9: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

1./

A. A.

2.

3.

A. ()

B. ( )C.

A.

A.

1/8

( )

( )

1/8

B.

C.

A.

4.

5.

6.

A.

A.

B.

C.

D.

A.

B.

A. 2A

A.

B.

C.

D.

A.

B.

-9-1041453-T01-D

Page 10: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

CONSUMER RESPONSIBILITIES

If you live in a hard water area, make certain that the holes inthe toilet rim are kept clean to ensure proper bowl flushing.Toilet bowl cleaners should be used at least once a week.Use a long-handled brush to clean the rim holes, and to cleanas far into the trap as possible to prevent mineral depositsfrom forming.

Most toilet bowl cleaners are not harmful to the vitreous chinasurface of the toilet bowl. Please follow the bowl cleanermanufacturer is instructions carefully.

Do not use in-tank cleaners. Products containingchlorine (calcium hypochlorite) can seriously damagefittings in the tank. This damage can cause leakageand property damage.

Kohler Company shall not be responsible or liable for anydamage to these tank fittings caused by the use of cleanerscontaining chlorine (calcium hypochlorite).

Do not use abrasive cleaners or solvents.

WARNING: Risk of property or product damage.

-10-

( )

( )

13819

200021

Plumbing Fixtures and Fittings LimitedOne-year Warranty

Kohler plumbing fixtures and fittings are warranted to be freeof manufacturing defects.

This product is warranted for one year from date of purchase.Kohler China will be responsible for any problems caused bymanufacturing defects provided with the invoice. KohlerChina will, at its election, repair, replace or make appropriateadjustment where Kohler China inspection discloses anysuch defects occurring in normal usage within one year afterpurchase.

Implied warranties including that of merchantability andfitness for a particular purpose are expressly limited induration to the duration of this warranty, Kohler Chinadisclaims any liability for special, incidental or consequentialdamages. Damages to the product caused by misuse, abuseand installation that is not in accordance with the owner'smanual are not covered by this warranty.

To obtain quick warranty service, please contact your dealer,or write to Kohler China. (Original sales receipt must beprovided as the proof of purchase.)

Kohler China Investment Company Ltd.Central Customer Service Center19/F, Shanghai Square, 138 Huai Hai Road,Luwan District, Shanghai, PRCZip Code: 200021

This is our exclusive written warranty.

( )LIMITED ONE-YEAR WARRANTY (FOR CHINA ONLY)LIMITED ONE-YEAR WARRANTY (FOR CHINA ONLY)

1041453-T01-D

Page 11: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

Kohler plumbing fixtures and fittings are warranted tobe free of manufacturing defects.

To obtain warranty service, contact Kohler eitherthrough your Dealer or Plumbing Contractor or bywriting Kohler Co., Attn: Consumer Affairs Department,Kohler, WI 53044 U.S.A.

Some states do not allow limitations on how long animplied warranty lasts or the exclusion or limitation ofincidental or consequential damages, so this limitationand exclusion may not apply to you. This warrantygives you specific legal rights. You may also have rightswhich vary from state to state.

This is our exclusive written warranty.

Kohler Co., Kohler, Wisconsin 53044

Kohler Co. will, at its election repair, replace, or makeappropriate adjustment where Kohler Co. inspectiondiscloses any such defects occurring in normal usagewithin one year after installation.

Co.

Kohler Co. is notresponsible for installation costs.

Implied warranties, including that ofmerchantability and fitness for a particular purpose,are expressly limited in duration to the duration of

this warranty. To the extent permitted by law,Kohler Co. disclaims all implied warrantiesincluding merchantability and fitness for aparticular purpose. Kohler Co. disclaims anyliability for special, incidental, or consequentialdamages.

LIMITED ONE-YEAR WARRANTY (FOR ASIA ONLY)LIMITED ONE-YEAR WARRANTY (FOR ASIA ONLY)

-11-1041453-T01-D

Page 12: BEFORE YOU BEGINBEFORE YOUBEGIN - Kohler Co....4 1 Connect fill valve to water supply with hose only. And fix toilet through floor bolts. Do not use white cement or high lime content

FREELANCE

SERVICE PARTS PAGEP/S

VITREOUS CHINA P/S TRAP TOILETS-TRAP 305mm/400mm/P-TRAP 180mm K-17509T/K-17509T-S

** Color code must be specified when ordering.

1030963-*Tank Cover

82984-BFloatValve Assy.

84929Washer

84897Locknut

1021425Flush ButtonSupport

1021421FlushValve Body

1021424Flapper

1004140Flush Button Assy.

1021422Green FlushStick

1021423Black FlushStick

1021426Overflow TubeFixture

53154Gasket

1007746Nut

1004139Flush Va ve Assy.l

1032265Gasket

1042532Washer

1042533Nut

1037465Adjustable FloorMounting Kit

4707T-*Toilet Seat

G 1/2 Shank

1042531Bolt

83143Seal

1000687Tank/PlateGasket

1041137MountingPlate & Bolts

1042529Mounting Plate

-12-

4735TQui t CloseToilet Seat

e

1061512Screw, Short

1061513Washer

1061514Anchor

1061515Lock Nut

1061512Screw, Short

1061513Washer

1061514Anchor

1061515Lock Nut

Hinge Base

Hinge Lock

1041453-T01-D