begg & co thermoplastics ltd. mould perfect creative masterbatches & raw materials darren...
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Begg & Co Thermoplastics Ltd.
Mould Perfect
Creative Masterbatches & Raw Materials
Darren WadsworthJuly 2006
Toxicology
Food Contact Status• United States (FDA): Food Contact Substance
Notification
• Europe: Food Contact Materials Directive.
• Japan: JHOSPA Positive List Approval.
Polymer Suitability
Polypropylenes
TPO
HDPE
Air Ventilation Section
PP Homo 2 Impression – 370 T press
Process IssueSlow cycle time
1% Mould Perfect added.
•Cycle Time Reduced by 28%
Mould Perfect Monthly savings
£ 5,848 & 8 days of machine time
Order Size 110,300Total Component Cost £28,800.56Machine Time( Hours) 720.0Days 30.0
Saving / Order £5,848Saved Machine Time (days) 8.3
1st aid box
PP Homo 2 Impression – 370 T press
Process IssueSlow cycle time
1% Mould Perfect added.
•Cycle Time Reduced by 23%
Mould Perfect Monthly savings
£ 5,445 & 7 days of machine time
Order Size 152,600Total Component Cost £28,824.44Machine Time( Hours) 720.6Days 30.0
Saving / Order £5,445Saved Machine Time (days) 7.1
Automotive Parts
PP Homo Door panel2 Impression – 1100 T press
Process Issue•Sink Marks at gate•Slow cycle time
1% Mould Perfect added.
•Cycle Time Reduced by 23%•Sink Maerks removed
Mould Perfect Monthly savings
£ 10,932 & 7 days of machine timeOrder Size 64,850Total Component Cost £57,644.44Machine Time( Hours) 720.6Days 30.0
Saving / Order £10,932Saved Machine Time (days) 7.0
PP Hinged Box
PP Homo 1 Impression – 350 T press
Process Issue•Poor clip action
1% Mould Perfect added.
•Cycle Time Reduced by 60%(35 secs to 14 secs)•Improved clip action
Mould Perfect Monthly savings
£12,893 & 16 days of machine time
Order Size 64,850Total Component Cost £22,067.01Machine Time( Hours) 630.5Days 26.3
Saving / Order £12,893Saved Machine Time (days) 15.8
PP Knife Handle
PP CO2 Impression – 175 T press
Process Issues•Internal voids, distortion & slow cycle time
1% Mould Perfect added.
•Cycle Time Reduced by 17%
•Internal voids & distortion eliminated
Mould Perfect Monthly savings
£ 2,875 & 5.2 days of machine time
Order Size 69,200Total Component Cost £18,741.67Machine Time( Hours) 720.8Days 30.0
Saving / Order £2,875Saved Machine Time (days) 5.2
PP CD Case
PP Homo 1 Impression – Hot Runner
Process Issue•Extreme distortion and nibs on injection points
1% Mould Perfect added.
•Cycle Time Reduced by 32%(23.4 secs to 16 secs)•Distortion & nib issue resolved
Mould Perfect Monthly savings
£3,635 & 9.5 days of machine time
Order Size 110,700Total Component Cost £12,951.90Machine Time( Hours) 719.6Days 30.0
Saving / Order £3,635Saved Machine Time (days) 9.5
PP Snow Shovel
PP CO & Blowing agent1 Impression – 800 T press
Process Issue•Long cycle & off line cooling
1% Mould Perfect added.
•Cycle Time Reduced by 25%
•Faster cycle and less off line cooling required
Mould Perfect Monthly savings
£4,990 & 7.5 days of machine time
Order Size 32,400Total Component Cost £32,400.00Machine Time( Hours) 720.0Days 30.0
Saving / Order £4,990Saved Machine Time (days) 7.5
PP Threaded Closure
PP Homo 24 Impression – Hot Runner
Process Issue•4% Reject rate due to “Oval” caps & slow cycle time
1% Mould Perfect added.
•Cycle Time Reduced by 18%(8.5 secs to 7 secs)•Ovality & rejects reduced from4% to 1%
Mould Perfect Monthly savings
£ 3,692 & 6 days of machine time
Order Size 7,020,000Total Component Cost £28,777.26Machine Time( Hours) 719.4Days 30.0
Saving / Order £3,692.26Saved Machine Time (days) 6.0
ContactsBill Begg - Managing DirectorTel 0208 310 1236 Mobile 0797 327 1109 [email protected] Madde Nicholls - Financial DirectorTel 0208 310 1236 Mobile 0797 078 2211 [email protected] Mary Gould - Sales DirectorTel 0208 310 1236 Mobile 07778 184 643 [email protected] tel. 01984 629 182 Mark West - Quality and Operations DirectorTel 0208 310 1236 Mobile 07880 715 139 [email protected] Paula Neal - Sales Office Manager Tel 0208 310 1236 Mobile 07766 491 805 [email protected]
Darren Wadsworth – Technical Sales Executive Mobile 07782 338 155 [email protected]
www.beggandco.com