being agnostic to the best cleaning option solvent vs aqueous … · 2019-06-18 · chemistry &...
TRANSCRIPT
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Being Agnostic to the Best Cleaning OptionSolvent vs Aqueous Cleaning
Presented by: Mike Valenti, Product Manager - Cleaners
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Credit: MicroCare (Vapor Degreasing 101)
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Chemistry & Expertise for Manufacturing’s Toughest Problems.
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Think Holistic
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Task Solvent Degreaser(kWh) Aqueous Degreaser(KWh)
Deionize & Heat Water 0 1
Operate Degreaser 4 8
Drying 0 5
Waste Water Treatment 0 4
Total Electrical Use/Hr 4 18
Total Electrical Use/Month 640 2280
Stand-By Electrical Use/Day 16 48
Stand-By Electrical Use/Month 512 1536
Total Process Electrical Use/Month 1152 4416Credit: MicroCare (Vapor Degreasing 101)
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Water Hydrocarbon Solvents Fluorinated Solvents Chlorinated Solvents
Inexpensive Inexpensive Expensive Inexpensive
Readily Available Aggressive Cleaning Mild/Aggressive Cleaning Aggressive Cleaning
Safe(Chemistry Dependent) Fast Drying Fast Drying Fast Drying
Waste Water Treatment Required
Special Equipment Needed Drop-In(Most Machines) Works in all degreasers, some modifications
Drying Required Flammable Non-Flammable Non-Flammable
Large Footprint VOC’s Non-Haz Hazardous(Regulated)
Energy Consumer Low Energy Consumer Low Energy Consumer Low Energy Consumer
All Soil Types Organic Only Organic Only Organic Only
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Rotary Screw
Decision Factors
Cleanliness Requirements Residual Oil - X
Parts Geometry Residual Oil, Drying - X
Available Footprint Installed Equipment -
Throughput Requirements Cleaner Chemistry, Cycle Time - X
Energy Demands Higher - X
EHS/Regulatory Installed Equipment -
Waste Handling Established WWT Process -
Alloys/Soils(Mild Steel) Temp Rust Prevention Required - X
Total Costs Cleaner Change – X /Installed Equipment -
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Decision Factors
Cleanliness Requirements High Cleanliness -
Parts Geometry Vapor Penetrates Blind Holes -
Available Footprint Small Vapor Degreaser -
Throughput Requirements Short Cycle Time, Cycle Time -
Energy Demands Lower -
EHS/Regulatory New Equipment -
Waste Handling Solvent Disposal - X
Alloys/Soils(Mild Steel) Parts Passive after Vapor, Dry -
Total Costs Capital/Fill Costs – X /Operating Costs -
Vapor Degreasing
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Decision Factors
Cleanliness Requirements Light Machining Oil-
Parts Geometry No Blind Areas -
Available Footprint Larger Footprint - X
Throughput Requirements Clean and Brighten -
Energy Demands Higher - X
EHS/Regulatory No Restrictions -
Waste Handling Established WWT Process -
Alloys/Soils(Brass) Brightening Required -
Total Costs Neutral – Recycle Oil
Agalift System
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Decision Factors
Cleanliness Requirements Light Machining Oil-
Parts Geometry No Blind Areas -
Available Footprint Smaller Footprint -
Throughput Requirements Clean and Brighten – Secondary Process
Energy Demands Lower -
EHS/Regulatory Solvent Type Restrictions - X
Waste Handling Solvent Disposal - X
Alloys/Soils(Brass) No Brightening - X
Total Costs Neutral – Recycle Oil
Vacuum Degreaser
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Chemistry & Expertise for Manufacturing’s Toughest Problems.
Thank You!Questions?
Mike Valenti, Hubbard Hall