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PRESENTS RICHARD A. WING General Manager ITI Certified TABB Technician A Balancer’s Perspective on PICCV Valves

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  • PRESENTS

    RICHARD A. WING

    General Manager

    ITI Certified TABB Technician

    A Balancers Perspective on

    PICCV Valves

  • Go with the Flow

  • Common Hydronic Formulas1 GPM = P X CV ( SEE NOTE )

    2 BTU = CFM X 1.08 X T AIR

    3 BTU = GPM X 500 T WATER

    4 GPM = BTU

    500 X T WATER

    5 T WATER = BTU / GPM

    500

    6 T AIR = GPM X 500 T WATER OR BTU

    CFM X 1.08 CFM X 1.08

    7 GPM = FPS X (ID2 X 2.45)

    8 FPS = GPM

    ID2 X 2.45

    (NOTE) CV = FLOW COEFFICIENT THAT WILL PASS A QUANTITY OF

    60 DEGREE WATER THROUGH AN OPEN VALVE @ 1 PSI P

    EXAMPLE:

    CV 10 , P = 9 PSI

    P X CV

    9 X 10

    3 X 10 = 30 GPM

  • Direct Return Piping

    200% of terminal flow

    100% of total flow

    40% of terminal flow

    THE FIRST ELEMENT SUPPLIED IS THE FIRST ELEMENT RETURNED.

    Since the highest p is at the first element, the first element gets the lions share.

    A time consuming balancing effort is required to test adjust and balance.

  • Reverse Return Piping3 Pipe System

    100% of total flow

    100% of circuit

    100% of circuit

    100% of circuit

    THE FIRST ELEMENT SUPPLIED IS THE LAST ELEMENT RETURNED.

    Since the p is equal at all the elements, the flow is also equal.

    Little time is required to test adjust and balance

  • Flow vs. BTU Output

    FLOW GPM BTU T EWT LWT

    100% 30 300000 20 200 180

    50% 15 270000 36 200 164

    T = 20 F

  • Full FlowNo Balancing Valves / With Balancing Valves

  • 50% Flowwith Balancing Valves / with PICCV

  • PICCV Pros/Cons

    ADVANTAGES

    1. FLOW STABILITY OVER A WIDE RANGE OF PRESSURES

    2. LIMITS OVER PUMPING

    3. OPENS AS P DROPS.

    IT'S DYNAMIC

    4. REDUCES INITIAL BALANCING TIME

    5. ADD TO SYSTEM WITHOUT REBALANCING

    6. ONE PIECE INSTALLATION RATHER THAN TWO PIECES: (ONE ATC VALVE AND ONE BALANCING VALVE)

    DISADVANTAGES

    1. NEED HIGHER TDH (MIN of 2.3')

    2. NOT READILY ADJUSTED FOR FLOW INCREASE

    (UNLESS CONTROLLER IS SET FOR 90%(ADJ) POSITION AT THE DESIGN GPM)

  • Perfect Application2 POSITION

    PICCV

    A PRIMARY LOOP CHILLED WATER SYSTEM WITH ONE "HEADER" TO SUPPLY MORE

    THAN ONE COMPONENT. ALTHOUGH THE VFD (OR SEVERAL PUMPS IN PARALLEL)

    WILL CHANGE THE TOTAL FLOW, THE INDIVIDUAL CHILLERS WILL VARY THEIR

    CAPACITY AS SYSTEM P CHANGES.

    VFD

  • RememberGo with the Flow.

    Know where you are

    Know the pressure