BENCHLINE PRESENTATION

AVAILABLE TECHNOLOGY

- Pneumatic

- Contact

- Optical

TYPES OF MEASUREMENTS

- Full range of dimensional and geometric measurements: I.D., O.D., Match, Average,

Taper, Height, Length, Width, Edge Location, Max, Min, Class, Cylindricity, Out of

Round, Symmetry, Barrel Shape, Hour Glass Shape, Perpendicularity.

- Full range of form and positional measurements: Straightness, Flatness, Roundness,

Cylinder Form, Linear Form, Runout/Axial Runout, Total Runout,

Coaxiality/Concentricity, Position, Parallelism, Squareness, Inclination, Profile of a line,

Angularity.

INJECTOR(Needle & Nozzle)

2

03E012200

Checks:

I.D.

O.D.

Clearance

Match

Special Features:

CSZ Electronic Column

Stainless Steel Table Top

CAM Operated Clicker Fixture

Air Saver (Manual)

Air Filter Regulator

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR

3

03E081800

Checks:

Diameters

„And 0 and 90

Cylindricity

Special Features:

Dell Desktop Computer Station

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

Aluminum Extrusion Construction

ZDB Contact Probes

Air Saver (Auto/Manual)

Electrical Panel

Opto Touch Button

Motorized Ball Screw for elevation during part

scanning

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Body)

4

02E082300

Checks:

Distance from edge of cross

hole to face

Special Features:

CMZ Industrial Controller

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converter

Overhead Engagement Device

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Barrel)

5

03E140600

Checks:

I.D. (3 different positions)

Top

Middle

Bottom

Special Features:

CMZ Industrial Controller

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converter

Sequence Start using Sensor Backcheck

Cam Operated (3) Position Clicker Fixture

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Plunger)

6

03E002510

Special Features:

Dell Desktop Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Communication Column

Annular Air Ring

Stainless Steel Bench

Opto-touch Button

Checks:

I.D.

Cylindricity

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Nozzle)

7

03E112600

Special Features:

Pneutamic Measurement Controller

Analog Display

Digital Display

Horizontal Measurement Clamping Fixture

Digital Indicator

Stainless Steel Bench

Filter Regulator

Checks:

Distance from edge of cross

hole to face

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Nozzle & Needle)

8

03E120300

Special Features:

CSZ Measurement Column

Annular Air Spindle

Annular Air Ring

Stainless Steel Bench

Filter Regulator

TPE99.1 Air to Electronic Converter

Checks:

I.D. (Nozzle)

O.D. (Needle)

Match Clearance

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Valve Body)

9

02E056640

Special Features:

Dell Desktop Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Communication Column

Annular Air Ring

Stainless Steel Bench

TPE99.1 Air to Electronic Converters

Overhead Engagement Device

Checks:

I.D.

Parallelism

Thickness

Location & Perpendicularity of

bore to face

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Barrel)

10

02E027300

Special Features:

Pneutamic Measurement Controller

•Analog display

•Digital Display

(3) Position Stop Collar

Stainless Steel Bench

Filter Regulator

Quick Changeover Spindle MountChecks:

I.D. (three different levels)

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Barrel & Plunger)

11

02E061900

Special Features:

CMZ 06 Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Communication Column

TPE99.1 Air to Electronic Converter

Precision Ball Screws for part elevation

Annular Air Ring

Annular Air Spindle

Opto-Touch Buttons for Start Sequence

Checks:

I.D. (Barrel)

O.D. (Plunger)

Match Clearance

„Min

„Max

„Average

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

HYDRAULIC VALVE(Body)

12

03E077700

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

Temperature Compensation Hardware

Temperature Probe

Annular Air Ring

(3) Position Cam Operable Clicker Fixture

Foot Pedal for Operation Start

Precision Filter Regulator

Air Saver (Manual)

TPE99.1 Air to Electronic Converter

Checks:

I.D.

Roundness

Cylindricity w/temp comp

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Valve)

13

03C000013

Special Features:

Mounted in a portable container

Foam lined wheeled suit case

TPE99.1 Air to Electronic Converter

Precision Ball Screw for Part Elevation

Annular Air Ring

Electrical Panel

Air Filter Regulator

Checks:

Size

Geometry

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Valve Spool)

14

02E057110

Checks (shim Selection):

Step Height

Runout

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TIM 20 Movomatic Contact Gages(4)

Part Clamp with precision rotary table

Opto-touch buttons for sequence start

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Control Valve Body)

15

02E125410

Special Features:

Dell Desktop Computer (Dual Workstation

Capable)

19” Monitor

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Communication Columns

Precision Ball Screws for part elevation

Overhead Engagement Device

Opto-Touch Buttons for sequence start

Motorized Measurement Tooling

Automatic Part Clamps (scan gages only)

Stainless Steel Bench Checks:

Spool Bore I.D.

Spool O.D.

Match

Distance between Faces

Land Locations

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Body)

16

02E031840

Checks:

I.D.

Cylindricity (Scanning)

Bore Straightness with 360 part rotation

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

Automatic Recoil Device (prevents damage

to machine in case of incorrect part

alignment)

Automatic Air Saver

Part Clamp with motorized rotation

Light Curtain

Horizontal Motion Control

Vertical Motion Control

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Body & Piston)

17

03E052400

Special Features:

CSZ Measurement Column

Annular Air Spindle

Annular Air Ring

Stainless Steel Bench

Filter Regulator

TPE99.1 Air to Electronic Converters

Checks:

I.D. (Nozzle)

O.D. (Needle)

Match Clearance

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Solenoid Valve)

18

03E024010 5.01 .03

Checks (Armature Selection):

Solenoid Valve Travel

Air Gap

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converter

ZDB Contact Probe

Manual Overhead Engagement Device

Sequence Start off Sensor Backcheck

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Control Valve Body)

19

02E056300

Checks (Spool Bore):

I.D.

Distance

Parallelism

Chamfer

Undercut

Rail Bore Diameter

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converter

ZDB Contact Probe

Manual Overhead Engagement Devices

Sequence Start off Sensor Backcheck

Motorized Sweep Handle

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Valve Spool)

20

02E057110

Checks:

Distance between ground edges for

lands

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TID 10 Movomatic Contact Gages(6)

Part ‟V- w/automatic clamp

Opto-touch buttons for sequence start

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Plunger)

21

03E026610

Checks (shim Selection):

O.D.

Roundness

Cylindricity

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TID 10 Movomatic Contact Gages(6)

Part ‟V- w/automatic clamp

Opto-touch buttons for sequence start

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Valve Body)

22

04E155510

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

Automatic Part Clamp

Overhead Part Engagement Device

Automatic Mastering

Annular Air Tooling

Checks:

Entire length of I.D. by scanning

Auto Mastering

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

INJECTOR(Plunger)

23

03E033803

Special Features:

Pneutamic Measurement Device

Pneumatic Measurement Tooling

Air Filter Regulator

Checks:

Web Thickness

Thickness Variation

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

24

03E072020

Checks:

Chamfer Depth

Special Features:

CMZ Industrial Controller

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

ZDB Electronic Contact Probes

Electronic Contact Tooling

Mobile Modular Stainless Steel Bench

Rubber clad steel castors

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

25

03E048011 A

Checks:

Diameters

„I.D.

True Position

•Pin Bore

•Crank Bore

•Bolt Holes

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

ZDB Electronic Contact Probes

Motorized Sweep Gage

TPE99.1 Air to Electronic Converters

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Class/Interference Sorting Gage)

26

Special Features:

ESZ800 Industrial Controller

TPE99.1 Air to Electronic Converters

Annular Measurement Tooling

Stainless Steel Bench

Air Saver (Auto/Manual)

Sequence Start using Sensor Backcheck

Delrin Part Locators

Checks:

Diameters

„I.D.

„O.D.

Class

Interference

06E104700

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Transmission Pump Cover)

27

Special Features:

Desktop Computer w/dust enclosure

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic

TPE99.1 Air to Electronic Converters

Stainless Steel Bench

ZDB Contact Probes

Air Saver (Auto/Manual)

Overhead Engagement Device

Sequence Start using Sensor Backcheck

06E032920

Checks:

Average Diameters (4)

Static Runout (2)

BFP Flatness

Average Depth

Parallellism (2)

Thickness (6 spots)

Perpendicularity

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Block)

28

03E113910

Special Features:

Portamic Measurement Device

„Portable

„Battery Operator (no wires)

Multiple Spindle Sizes

Quick Changeover

Inexpensive

Checks (Crank Bore, Cam Bores,

Cylinder Bores):

I.D.

Taper

Roundness

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Throttle Body)

29

03E037930

Checks:

Diameters

„I.D.

Roundness

Taper

Special Features:

Dell Desktop Computer

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Manual)

TPE99.1 Air to Electronic Converters

Stainless Steel Table Top Bench

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(BLOCK)

30

Checks:

Broach Width

Special Features:

Pneutamic Controller

Air Saver (Auto/Manual)

Filter Regulator

Anodized Aluminum Handle

(2) Jet Air Measurement Tooling

05E115800

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINEBLOCK

31

04E002030

Checks:

I.D.

Cylindricity

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converters

Manual Overhead Engagement Device

Special Air Spindles w/40 air circuits

Air Reservoir

Part Pallet

Master Pallet

Automatic Air Saver

Spindle Changeover (2 different sizes)

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

Engine Con’t: Cycle

32

Load part

Advance part

Take MeasurementsMaster w/extra spindle

04E002030

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE Con’t: Changeover

33

Elevate Coupler

Loosen locking

screw

Inspect O-rings

Lower Coupler

Tighten locking screw

04E002030

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

34

03E007720 OP30

Checks:

Thickness

Parallelism

Profile

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

ZDB Electronic Contact Probes

Manual Overhead Engagement Device

Automatic Air Saver

Lockable Security Hood

Stainless Steel Work Surface

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

35

03E007720 OP10

Checks:

I.D.

Positions

Chamfer Depth

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probes

Manual Overhead Engagement Device

Automatic Air Saver

Lockable Security Hood

Stainless Steel Work Surface

Motorized Sweep Gage

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

36

03E007720 OP40

Checks:

I.D.

Roundness

Cylindricity

Bend

Twist

Center Distance

Positions

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

Sequence Start using Sensor Backcheck

ZDB Electronic Contact Probes

TPE99.1 Air to Electronic Converters

Air Filter Regulator System

Stainless Steel Work Surface

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

37

03E097730

Checks:

Thickness

Flatness

Profile

Web Height

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

ZDB Electronic Contact Probes

Manual Overhead Engagement Device

Automatic Air Saver

Lockable Security Hood

Stainless Steel Work Surface

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

38

03E097732

Checks:

I.D.

Roundness

Cylindricity

Bend

Twist

Center Distance

Lock Notch Position

Lock Notch Depth

Pin Bore Diameter

Crank Bore Diameter

Surface Finish

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

Sequence Start using Sensor Backcheck

ZDB Electronic Contact Probes

TPE99.1 Air to Electronic Converters

Air Filter Regulator System

Stainless Steel Work Surface

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

39

03E048011 A

Checks:

Thickness

Glatness

Profile of Faces

Chamfer Position

Notch

„Width

„Depth

„position

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Overhead Engagement Device

Air Saver (Auto)

Sequence Start using Sensor Backcheck

ZDB Electronic Contact Probes

Air Filter Regulator System

Stainless Steel Work Surface

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

40

02E124920

Checks:

Pin Diameters

Crank Diameters

Bolt Hole

„Diameters

„Position

„Parallelism

Spot Face

„Position

„Flatness

„Runout

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

ZDB Electronic Contact Probes

Air Filter Regulator System

Stainless Steel Work Surface

Ruby Tipped Contacts

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

41

03E007720 OP50

Checks:

I.D.

Roundness

Cylindricity

Bend

Twist

Center Distance

Positions

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

Sequence Start using Sensor Backcheck

ZDB Electronic Contact Probes

TPE99.1 Air to Electronic Converters

Air Filter Regulator System

Stainless Steel Work Surface

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

42

02E146420

Checks:

Pin Diameter

Crank Diameter

Circularity

Cylindricity

Thickness

Parallelism of faces to Crank Bore

Center Distance

Bend and Twist

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

Sequence Start using Sensor Backcheck

ZDB Electronic Contact Probes

TPE99.1 Air to Electronic Converters

Air Filter Regulator System

Stainless Steel Work Surface

Air Reservoir

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

43

02E063330

Checks:

I.D. Pin Bore

I.D. Crank Bore

Location of Pin and Crank Bore

Bolthole

Size

Depth

Location

Parallelism

Bolt Hole Spot Face

Location

Perpendicularity

Runout

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probes

Automatic Air Saver

Motorized Sweep Gage

Quick Disconnect Air Spindles

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

44

02E093130

Special Features:

Pneutamic Column

Quick Disconnect Air Spindles

Portable Stainless Steel Container

Filter Regulator System

Checks:

I.D. Pin Bore

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

45

02E124920

Checks:

Lock Notch Position

Lock Notch Depth

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probes

Automatic Air Saver

XP90 Offset Assembly’s

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

46

02E093130

Checks:

Pin Bore I.D.

Circularity

Cylindricity

Chamfer Depth

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probes

Automatic Air Saver

XP90 Offset Assembly’s

Retoolable Air Gage

Mobile Modular Stainless Steel Bench

Air Filter Regulator System

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Crankshaft)

47

02E093120

Checks:

Main Diameters

Pin Diameters

Circularity

Cylindricity

Straightness

Run-out

Diameters of specific dimensions

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Columns

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probes

Automatic Air Saver

Air Filter Regulator System

Automatic Part Rotation

Etamic Air Snap Tooling

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

48

02E063330

Checks:

Thickness

Parallelism

Flatness

Lock Notch Position

Lock Notch Depth

Chamfer Depth

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Columns

ZDB Electronic Contact Probes

Automatic Air Saver

Overhead Engagement Device

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Block)

49

02E088491

Checks:

Crank Bore

„I.D.

„Roundness

„Taper

„Concentricity

„Position

Cylinder Bore

„Size (Top and Bottom)

„Roundness

„Location

„Perpendicularity to Crank

„Snap Ring Groove Location

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Columns

TPE99.1 Air to Electronic Converters

Automatic Air Saver

Air Filter Regulator System

Expandable Multi-Jet Air Tooling

Opto Touch Buttons

ENGINE(Lifter Body)

50

03E113800

Checks:

I.D.

“Hook” condition of blind bore

Special Features:

Pneutamic Measurement Controller

Analog Display

Digital Display

Vertical Clamping Fixture

Stainless Steel Bench

Filter Regulator

Air Saver (automatic)

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

51

03E072320

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

ZDB Electronic Contact Probes

Stainless Steel Bench

Overhead Engagement Device

Automatic Part Location Device

Checks:

Thickness

Flatness

Profile

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(CONNECTING ROD)

52

Checks:

Diameters

„I.D.

Crank Location (X, Y)

Pin Location (X, Y)

Center Distance

True Position

Special Features:

CMZ200 Industrial Controller

Manual Air Saver

Stainless Steel Bench

ZDB Contact Probes

Sequence Start using Sensor Backcheck

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

Ruby Contact Probe Tips

05E119910

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

53

03E048011

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converter

Re-Toolable Fixture

ZDB Electronic Contact Probes

Pneumatic Engagement Device

Checks:

I.D.

Roundness

Cylindricity

Bend

Twist

Center Distance

Positions

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Block)

54

02E064320

Special Features:

CMZ Industrial Computer

CMZ Measurement Software

SPC/SQC Software

Part Picture Display

Re-Toolable Fixture

ZDB Electronic Contact Probes

Pneumatic Engagement Device

Part Conveyor

Stainless Steel Work Surface

Checks:

Bore Size (Top and Bottom)

90

0

Location of Cylinder Bore to

Manufacturing Datum

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Crank Shaft)

55

03C000013

Special Features:

Pneutamic Measuring Columns

Digitamic Measuring Column for data

collection and output via RS232

Etamic Air Snap with:

Ribbed Aluminum Handle

Brass Nose Guards

Checks:

O.D. Of Main Journals

Taper of Main Journals

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Cylinder Heads)

56

05E024200

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE CON’T

57

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Input Column

Aluminum Extrusion Frame Construction

ZDB Contact Probes

Overhead Engagement Device

Special cooling device utilizing shop air

Roll Out Master Storage TableChecks:

(4) Combustion Faces (X, Y, Z)

(4) Intake Faces (X, Y, Z)

(4) Exhaust Faces (X, Y, Z)

(4) Cam Towers (X, Y, Z)

(6) Valve Cover Faces (X, Y, Z)

05E024200

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rod)

58

02E060230

Checks:

4 Separate Diameters

Depths

Distances

True Positions

Profiles

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

Sequence Start using Sensor Backcheck

ZDB Electronic Contact Probes

Stainless Steel Work Surface

Lockable Safety Hood

Sweep Gages

Functional Gages

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

59

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Input Columns

Mobile Measurement Station

Aluminum Extrusion Construction

ZDB Contact Probes

Air Saver (Auto/Manual)

Overhead Engagement Device

Accordion Style Roll Door

Master Storage Drawers

Mean Size Masters

Measurement Screen

Mastering Screen

05E008750

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

Benchline Electronic Contact

60

Measurement Gages

LOWER AND UPPER INTAKE MANIFOLD

0.5mm Flatness to Base Fixture #1, Fixture #3

0.2mm Flatness between pitches Fixture #1, Fixture #3

0.05mm Profile of Seal Face Fixture #1, Fixture #3

0.5mm Flatness to Best Fit Plane Fixture #1, Fixture #3

0.2mm Flatness between Pitches ‟ Best Fit Fixture #1, Fixture #3

0.5mm Profile of Seal Face ‟ Best Fit Fixture #1, Fixture #3

UPPER INTAKE MANIFOLD

0.5mm Flatness to Base Fixture #2

0.2mm Flatness between Pitches Fixture #2

0.5mm Flatness to Best Fit Plane Fixture #2

0.2mm Flatness between Pitches Fixture #2

LOWER INTAKE MANIFOLD

0.05mm Flatness to Base Fixture #2

0.05mm Flatness to Best Fit Plane Fixture #2

Fixture #1 Fixture #3

Fixture #2

05E008750

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

Benchline Electronic Contact cont’d

ENGINE(Connecting Rod)

61

02E077400

Checks:

Pin Diameter

Crank Diameter

Roundness

Bend

Twist

Center Distance

Positions

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

Sequence Start using Sensor Backcheck

ZDB Electronic Contact Probes

TPE99.1 Air to Electronic Converters

Air Filter Regulator System

Stainless Steel Work Surface

Lockable Safety Hood

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

ENGINE(Connecting Rods)

62

02E060230

Checks:

4 Separate Diameters

Depths

Distances

True Positions

Profiles

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

SDM Electronic Column

Air Saver (Auto)

Sequence Start using Sensor Backcheck

ZDB Electronic Contact Probes

Stainless Steel Work Surface

Lockable Safety Hood

Sweep Gages

Functional Gages

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

63

03E010900

Checks:

I.D.

Roundness

Taper

Special Features:

Pneutamic Measurement Controller

•Analog Display

•Digital Display

Stainless Steel Bench

Filter Regulator

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

Super Charger (Turbine)

ENGINE(Cylinder Head)

64

Checks:

Step Height

Diameter

Distance from centerline of diameter to Step Height

Special Features:

CMZ Industrial Controller

CMZ32 Software

SPC/SQC

TPE99.1 Converters

Specialized Air Tooling

Mobile Standup Aluminum Frame04E142200

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

65

Checks:

Diameters (Bearing Ø)

„O.D.

Distance to all four pads

Special Features:

ESZ800 Industrial Controller

ZDB Contact Probes

Sequence Start using Sensor

Backcheck

Stainless Steel Cover

05E133300

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

Front Spindle

Differential(Input Shaft)

66

03E023800

Checks:

Multiple Diameters (6)

Roundness (6 Levels)

Run-out (6 Levels)

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

Modular Shaft System

Automatic Part Rotation

Interchangeable Carbide Part Centers

Modular Bench System

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

MACHINE TOOL

(Wedge Lock Taper)

67

02E045820

Checks:

Taper

Angle

Height

Distance

Profile

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probe

Manual Part Elevator

Air Filter Regulator

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

MEDICAL(Artificial Hip Joint)

68

04E018510

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

„Digital Display

„Imitation Analog Display

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probe

Air Filter Regulator

Ribbed Aluminum Handle

Tapered Air Tooling

Checks:

Taper Angle

Diameter at a distance

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

MEDICAL(Artificial Hip Joint)

69

03E004500

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

Part Picture Display

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probe

Air Filter Regulator

Ribbed Aluminum Handle

Tapered Air Tooling

Checks:

Taper Angle

Diameter at a distance

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

70

DB335DB335B

DB336

DB337

Cylinder Heads

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

Cylinder Head(Fixture Gages)

71

DB348

DB349

DB350DB351

DB360

Crankshafts

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

Crankshaft(Fixture Gages)

ENGINE BLOCK(Fixture Gage)

72

DB343

DB339

DB342

DB338DB340

Engine Blocks

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE

COMPRESSOR(Rotor)

73

02E031310

Special Features:

CMZ200 Industrial Controller

CMZ32 Measurement Software

SPC/SQC Software

SDM Electronic Column

Part Picture Display

TPE99.1 Air to Electronic Converters

ZDB Electronic Contact Probes

Air Filter Regulator

Checks:

I.D.

O.D.

Thickness

Distance

Run-outs

True Position

GAGELINE ‟ WAVELINE ‟ BENCHLINE ‟ FORMLINE ‟ PROCESSLINE ‟ OPTICLINE ‟ MOVOLINE ‟ OPTI-SENS ‟ COMPONENTLINE