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CATALOG

BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.

13-PWR-1BENDIXPARTS CATALOG

®

Gen 4 and Gen 5 ABS(formerly marketed under the Eaton® brand name)

Pages 13-PWR-16 to 13-PWR-25

Bendix ABS for Power VehiclesAntilock and Traction Systems and Components.

Bendix EC-30 ABSPages 13-PWR-1 to 13-PWR-15

CATALOG


13-PWR-2 EC-16 to EC-30 Changeover

EC-30 ANTILOCKCONTROLLER

801236


OBSOLETE

Contains:1 Bracket4 1/4"-20 Hex Nuts4 1/4"-20 Cap Screws

BRACKET

BRACKET KIT 800108IMPORTANT NOTES

All EC-16 Electronic Controller partnumbers are obsolete and replaced bya single EC-30 part number:

801236

Because the mounting hole spacing isdifferent on the EC-30 the followingmust be considered:

1. When changing over from a valvemounted EC-16 to the EC-30, it isnecessary to separately purchaseController Adapter Bracket 5004965.

2. When changing over from a remote(bracket) mounted EC-16 to theEC-30, it is necessary to separatelypurchase bracket kit 800108.

EC-16 to EC-17/EC-30Controller Adapter

Bracket5004965

When changing over from avalve mounted EC-16 toeither the EC-17 or EC-30,it is necessary to separatelypurchase Controller AdapterBracket 5004965

Antilock

CATALOG


13-PWR-3EC-17 to EC-30 Changeover

Contains:1 Bracket4 1/4"-20 Hex Nuts4 1/4"-20 Cap Screws

BRACKET

BRACKET KIT 800108

Note 1: When replacing a remote mount EC-17 with an EC-30 equivalent, the remote mount bracket must bereused or bracket kit 800108 purchased separately.

DIAGNOSTICWINDOW

CONNECTORS


EC-17 EC-305008898 8012335008899 8012335008962 8012365008970 8012355008971 8012345009024 8012365009025 8012365009027 8012365009031 8012355009032 8012345009033 8012365009036 8012365009037 8012365009038 8012365009039 8012365009053 801236

EC-17 EC-305004165 8012365005023 8012365005024 8012365005025 8012365005026 8012365005027 8012365006156 8012365006314 8012365008339 8012365008352 8012365008404 8012365008405 8012365008406 8012365008407 8012365008424 8012365008687 801236

EC-17 EC-30800967 801236800971 801236800976 801234800977 801235

5002717 8012355002718 8012345002912 8012365002913 8012365002985 8012365002986 8012365003260 8012365003919 8012365003924 8012365004038 8012335004039 8012335004149 801236

EC-17 EC-30800275 801236800276 801236800293 801236800294 801236800301 801234800392 801236800400 801235800401 801233800402 801233800558 801236800582 801236800623 801236800624 801236800860 801236800886 801236800965 801233800966 801233

EC-17 & EC-30 SERVICE REPLACEMENT PIECE NUMBERSService O.E.M. With EC-30 CommentsPc. No. Brkt. (NOTE 1)800886 GENERIC NO 801236 GENERIC REPLACEMENT800965 VOLVO NO 801233 USE ON VOLVO VEHICLES800966 VOLVO YES 801233 USE ON VOLVO VEHICLES - REMOTE MOUNT W\BRKT.800967 GENERIC YES 801236 GENERIC REPLACEMENT - REMOTE MOUNT W\BRKT.800976 GM NO 801234 USE ON GM VEHICLES - 86 TOOTH TONE WHEEL800977 GM NO 801235 USE ON GM VEHICLES

Antilock

CATALOG


13-PWR-4 EC-30 Controller

Note: Controller service part numbers shown in bold are supplied with a bracket for remote mounting.

DIAGNOSTICWINDOW

CONNECTORS


NOTEThe controller partnumber is found onthe identificationlabel attached to theedge of the housingand is lightly en-graved on the topsurface.

800854 8012365005927 801199 801202 GMT 560 150364675005928 801200 801203 GMT 560 150364665005929 801201 801204 GMT 560 150364655006796 801197 GMT 530 157529935006797 801198 GMT 530 157529925006819 801176 INTL. NGV 3548738C15007575 801176 INTL. NGV 3548737C15007720 801181 Petibone 62707081P5007768 801225 VOLVO 204462345007769 801226 801225 VOLVO 204462355007772 801181 THOMAS 612017605007774 801181 Freightliner5007775 801181 MACK 7MN56BP25007776 801174 INTL. 3553413C15008189 801199 GMT 5605008190 801200 GMT 5605008191 801201 GMT 5605008376 801209 801212 GMT 560 150627905008377 801208 801211 GMT 560 150627915008378 801207 801210 GMT 560 150627925008379 801206 GMT 530 150627935008380 801205 GMT 530 150627945008470 801207 GMT 560 Generic5008471 801208 GMT 560 Generic5008472 801209 GMT 560 Generic5008473 801233 Generic5008474 801234 Generic5008475 801235 Generic5008476 801236 Generic5008508 801197 GMC5008602 801180 FREIGHT5008603 801180 FREIGHT5008604 801181 FREIGHT5008605 801180 FREIGHT5008847 801167 INTL. NGV 3561247C15008848 801167 INTL. NGV 3561266C15008849 801173 INTL. 3560655C15008857 801227 VOLVO 204353725008858 801228 801227 VOLVO 204353735009026 801233 VOLVO 30993325009040 801236 FORD YC3Z2C219AC5009046 801233 VOLVO5009047 801235 GMC5009048 801234 GMC5009049 801236 Generic Generic5009050 801236 Generic Generic5009117 801026 Generic Generic

O.E. Service O.E. CustomerPc. No. Pc. No. Customer Pc. No.

5009118 801179 Generic Generic5009133 801236 NA NA5009173 801180 OTTAWA 900292315009190 801236 INTL. 8900075R915009204 801239 MACK 7MN56BP15009235 801180 Generic Generic5009236 801181 BLUE BIRD 366805009237 801174 Generic Generic5009238 801239 Generic Generic5009239 801173 Generic Generic5009240 801176 Generic Generic5009241 801176 Generic Generic5009242 801225 Generic Generic5009243 801197 Generic Generic5009244 801198 Generic Generic5009245 801205 Generic Generic5009246 801206 Generic Generic5009253 801177 Generic Generic5009299 801227 Generic Generic5009583 801180 MACK 7MN56BP35010174 801166 Navistar 3572460C15010175 801166 Navistar 3572461C15010176 801167 Navistar 3572462C15010177 801167 Navistar 3572463C15010178 801174 Navistar 3572398C15010179 801173 Navistar 3572398C15010292 801181 THOMAS 612017605010293 801181 THOMAS 612017605010294 801180 FREIGHT5010295 801180 FREIGHT5010296 801181 FREIGHT5010297 801180 FREIGHT5010301 801197 GMC 151668045010302 801198 GMC 151668055010303 801206 GMC 151668075010304 801205 GMC 151668065010305 801199 801202 GMC 151647795010306 801200 801203 GMC 151647785010307 801201 801204 GMC 151647775010308 801209 801212 GMC 151647805010309 801208 801211 GMC 151647815010310 801207 801210 GMC 151647825010314 801225 VOLVO 204628185010316 801227 VOLVO 204628175010318 801181 MACK 7MN56A & BP25010319 801239 MACK 7MN56B5010320 801180 MACK 7MN56BP35010345 801181 NA NA


Antilock

CATALOG


13-PWR-5

Service Traction Sensors Communication Blink Power Line CommentPc. No. Control1 Modulators2 Protocol Code3 Carrier801166 EL, DB 4 X 4 J1587, J1939801167 EL, DB 4 X 4 J1587, J1939 Y801173 EL, DB 6 X 4 J1587, J1939 Y Y801174 EL, DB 6 X 4 J1587, J1939 Y801176 EL, DB 4 X 4 J1587, J1939801177 EL, DB 4 X 4 J1587, J1939 Y801178 EL, DB 4 X 4 J1587, J1939 Y801179 EL, DB 4 X 4 J1587, J1939 Y Y801180 EL, DB 6 X 4 J1587, J1939 Y Y801181 EL, DB 6 X 4 J1587, J1939 Y801197 NONE 4 X 4 J1587, J1939 Y Y801198 NONE 4 X 4 J1587, J1939 Y Y 86 TOOTH801199 DB 6 X 4 J1587, J1939 Y Y W/BRKT.801200 DB 4 X 4 J1587, J1939 Y Y W/BRKT.801201 NONE 4 X 4 J1587, J1939 Y Y W/BRKT.801202 DB 6 X 4 J1587, J1939 Y Y801203 DB 4 X 4 J1587, J1939 Y Y801204 NONE 4 X 4 J1587, J1939 Y Y801205 NONE 4 X 4 J1587, J1939 Y801206 NONE 4 X 4 J1587, J1939 Y 86 TOOTH801207 DB 6 X 4 J1587, J1939 Y W/BRKT.801208 DB 4 X 4 J1587, J1939 Y W/BRKT.801209 NONE 4 X 4 J1587, J1939 Y W/BRKT.801210 DB 6 X 4 J1587, J1939 Y801211 DB 4 X 4 J1587, J1939 Y801212 NONE 4 X 4 J1587, J1939 Y801225 EL, DB 6 X 4 J1587, J1939 Y801226 EL, DB 6 X 4 J1587, J1939 Y W/BRKT.801227 EL, DB 6 X 4 J1587, J1939 Y Y801228 EL, DB 6 X 4 J1587, J1939 Y Y W/BRKT.801233 EL, DB 6 X 4 J1587, J1939, J1922 Y801234 EL, DB 6 X 4 J1587, J1939, J1922 Y 86 TOOTH801235 EL, DB 6 X 4 J1587, J1939, J1922 Y801236 EL, DB 6 X 4 J1587, J1939, J1922 Y801237 NONE 4 X 4 J1587, J1939 Y801238 NONE 4 X 4 J1587, J1939 Y Y801239 EL, DB 6 X 4 J1587, J1939 Y Y801333 NONE 4 X 4 J1587, J1939 Y801334 EL, DB 6 X 4 J1587, J1939 Y Y801335 EL, DB 6 X 4 J1587, J1939 Y

5010346 801202 NA NA5010347 801203 NA NA5010348 801204 NA NA5010349 801210 NA NA5010350 801211 NA NA5010351 801212 NA NA5010352 801233 NA NA5010353 801234 NA NA5010354 801235 NA NA5010355 801236 NA NA5010356 801237 NA NA5010357 801238 NA NA5010358 801180 OTTAWA 900295985010359 801180 OTTAWA 900295995010360 801181 BLUE BIRD 460095010362 801239 NA NA5010364 801166 NA NA


5010366 801226 NA NA5010367 801197 NA NA5010368 801198 NA NA5010369 801205 NA NA5010370 801206 NA NA5010372 801228 NA NA5010382 800852 NA NA5010383 800853 NA NA5010429 801167 NA NA5010430 801173 NA NA5010465 801176 NA NA5010466 801177 NA NA5010467 801178 NA NA5010468 801179 NA NA5011096 801333 NA NA5011100 801334 NAVISTAR 3572398C25011102 801335 NA NA


Note 1: "EL" = Engine Limiting feature - "DB" = Differential Braking feature.Note 2: Number of Speed Sensors presented first Modulators second.Note 3: Blink Code for troubleshooting is programmed into controller.

Service Replacements

EC-30 Controller Antilock

CATALOG


13-PWR-6 AR-1 Antilock Relay

Serv. Valve Delivery Port Crack Mtg. Dim. Maint.Pc. No. Style Horiz. Vert. Press. Brkt. "A" Kit Comments65327 A 2-1/2" NPT --- 4 PSI 5001656 4" 10280265360 A 2-3/8" NPT 2-3/8" NPT 4 PSI 5001656 4" 10280265404 A 2-1/2" NPT --- 5.5 PSI 5001656 4" 10280265501 A 2-1/2" NPT N/A 4 PSI 108473 4" 102802 NO VERTICAL PORTS800163 B 2-1/2" NPT --- 4 PSI 5001657 4.9" 109368800398 B 2-1/2" NPT --- 5.5 PSI 5001657 4.9" 109368800179 C 2-1/2" NPT --- 4 PSI 5001657 4.9" 109368800297 C 2-1/2" NPT --- 4 PSI N/A 4.9" 109368 FORD800466 C 2-1/2" NPT --- 5.5 PSI 5001657 4.9" 109368800537 C 2-1/2" NPT --- 4 PSI 5001657 4.9" 5005138 AR-1DC - SEE NOTE 1800605 C 2-1/2" NPT 2-3/8" NPT 4 PSI N/A 4.9" 109368 FORD800387 C 2-1/2" NPT --- 4 PSI 5001657 4.9" 109368800388 C 2-1/2" NPT --- 5.5 PSI 5001657 4.9" 109368

Note 1 - Control Ports 41 and 42 drilled and tapped

SERVICEREPLACEMENTS

AR-1CHANGEOVERO.E.M. Service

Part No. Part No.108472 65327108638 65360108910 65404109350 65501109365 800179

5001282 8002975001703 8001635002213 8001635004152 8003985004607 8004665005139 8005375006081 800605

ControllerAdapter Bracket

AR-1 valves that have an "A"dimension of 4.9 inches wereoriginally used with the EC-16controller. When replacing anEC-16 with an EC-17 or EC-30controller on theses valves thisadapter must be purchasedseparately since the mountingholes are spaced differently.

Valve Style C

DIMENSION "A"4"

CONTROLLERMOUNTING HOLE (4)

MTG.BRACKET(NOT SHOWN

HERE)

SUPPLY PORT1/2"P.T.

DELIVERYPORTS

(2Vertical)

DELIVERYPORTS

(2 Horizontal)

UNDRILLEDUNTAPPED

CONTROLPORT

1/4" NPT

CONTROLPORT

(DRILLED & TAPPEDFOR PART NO.800537 ONLY)


5004965

REMOTE MOUNT AR-1THE REMOTE MOUNT AR-1 IS MOUNTED SEPARATE FROM THE ANTILOCKCONTROLLER AND UTILIZES A COVER. NO QUICK EXHAUST FUNCTION IS

INCORPORATED.

Valve Style B

COVER

UNDRILLEDUNTAPPED

CONTROLPORT

1/4" P.T.

SUPPLYPORT

1/2"P.T.DELIVERY

PORTS(2 Horizontal)

MTG.BRACKET

DELIVERYPORTS

(2Vertical)DELIVERY

PORTS(2 Horizontal)

SERVICEQUICK

EXHAUST

UNDRILLEDUNTAPPED

DELIVERYPORTS

(2Vertical)

SUPPLY PORT1/2"P.T.

CONTROLPORT

1/4" P.T.

MTG.BRACKET

DIMENSION "A"4"


Valve Style A

Antilock

CATALOG


13-PWR-7

GASKET560355

CAPSCREWS (4)

HOUSING

11 10 CAP NUT

98

PISTON

SPRING(5.5 PSIversion only)

BODY

7

5

3

12

4

6

MAINTENANCE KIT 102802CONTAINS THE FOLLOWING PARTSKEYED TO THE ILLUSTRATIONABOVE:

KEY QTY. DESCRIPTIONNO.

1 1 RETAINING RING2 1 EXH COVER CPL3 1 O-RING4 1 O-RING5 1 VALVE SPRING6 1 VALVE RETAINER7 1 INL & EXH VALVE8 1 O-RING9 1 O-RING

10 1 O-RING11 1 DIAPHRAGM

NOTE: GASKET 560355 MUST BEPURCHASED SEPARATELY.




10 1 O-RING11 1 RETAINING RING12 1 SEALING RING

CAPSCREWS (4)

HOUSING

8

PISTON


BODY

9

4

6

2

7

5

3

1

10PLUG

11

12

NOTEDETAIL PARTS OTHER THAN THOSE SHOWN ARE NOT AVAILABLE FOR SERVICE.



1 1 RETAINING RING2 1 EXH COVER CPL3 1 O-RING4 1 O-RING5 1 VALVE SPRING6 1 VALVE RETAINER7 1 INL & EXH VALVE8 1 O-RING9 1 O-RING10 1 O-RING11 1 RETAINING RING12 1 SEALING RING13 1 CHECK VALVE14 2 CHK VLV GUIDE15 1 O-RING16 1 O-RING17 1 SPRING18 1 O-RING19 1 O-RING20 1 O-RING

ITEMS13-20

CAPSCREWS (4)

HOUSING

8

PISTON


BODY

9

4

6

2

7

5

3

1

10

PLUG

11

12

AR-1 Antilock Relay Antilock

CATALOG


13-PWR-8 AR-2 Antilock Relay

AR-2CHANGEOVER

ServicePc. No. Pc. No.108520 065330108909 065364109366 800186109931 800186

5001286 8002995009174 801035

AR-2 ANTILOCK RELAY ASSEMBLYServ. Delivery Port Crack Mtg. Dim. Maint.

Pc. No. Horiz. Vert. Press. Brkt. "A" Kit Comments065330 1/2" PT --- 4 psi 5001656 4.0" 106932 VIEW 1065364 1/2" PT --- 5.5 psi 5001656 4.0" 106932 VIEW 1800186 1/2" PT --- 4 psi 5001657 4.9" 109359 VIEW 2800187 1/2" PT --- 5.5 psi 5001657 4.9" 109359 VIEW 2800299 1/2" PT --- 4 psi N/A 4.9" 109359 VIEW 2801035 1/2" PT 3/8" PT 4 psi N/A 4.9" 109359 VIEW 2

SUPPLYPORT

1/2"P.T.

CONTROLPORT

1/8" P.T.

MTG.BRACKET

DELIVERYPORTS

(2 Horizontal)

DIMENSION "A"


SERVICEPORT

1/4" P.T.

4"

DELIVERYPORTS

(2 Vertical)

BRAKEPROPORTIONING

EXHAUST

VIEW 1FOR PART NOS.65330 & 65364


AR-1 valves that have an "A"dimension of 4.9 inches wereoriginally used with the EC-16controller. When replacing anEC-16 with an EC-17 or EC-30controller on theses valves thisadapter must be purchasedseparately since the mountingholes are spaced differently.


5004965

VIEW 2FOR PART NOS.800186, 800187800299, 801035

UNDRILLEDPORT

SERVICEPORT

1/4" P.T.CONTROL

PORT1/4" P.T.

Antilock

CATALOG


13-PWR-9AR-2 Antilock Relay

MAINTENANCE KIT 106932CONTAINS THE FOLLOWING PARTSKEYED TO THE ILLUSTRATION ABOVE:


1 1 RETAINING RING2 1 EXH COVER CPL3 1 O-RING4 1 O-RING5 1 VALVE SPRING6 1 VALVE RETAINER7 1 INL & EXH VALVE8 1 O-RING9 1 O-RING10 1 SEALING RING11 1 RETAINING RING12 1 EXHAUST PISTON13 1 O-RING14 1 SERVICE PISTON15 1 SPRING16 1 O-RING17 1 O-RING18 1 O-RING19 1 PROPO. PISTON20 1 O-RING21 1 SPRING22 1 VALVE23 1 VALVE SEAT24 1 O-RING25 1 RETAINING RING26 1 #6 THD ROLL SCR27 1 WASHER28 1 EXHAUST DIA.29 1 GASKET

MAINTENANCE KIT 109359CONTAINS THE FOLLOWING PARTSKEYED TO THE ILLUSTRATION ABOVE:


1 1 RETAINING RING2 1 EXH COVER CPL3 1 O-RING4 1 O-RING5 1 VALVE SPRING6 1 VALVE RETAINER7 1 INL & EXH VALVE8 1 O-RING9 1 O-RING10 1 SEALING RING11 1 RETAINING RING13 1 O-RING15 1 SPRING16 1 O-RING17 1 O-RING18 1 O-RING20 1 O-RING21 1 SPRING22 1 VALVE24 1 O-RING25 1 RETAINING RING

NOTE:Key numbers 12, 14, 19, 23 and 26-29 notincluded in this kit.

NOTEDetail parts other than thoseshown are not available for

service.

1

3

5

76

4

2

PISTON

BODY

9

8

25

212223

24

2019 17

16

15

10

18

262728

29

ANTILOCKCONTROLLER

CAPSCREWS (4)

HOUSING

1112

1314


Antilock

CATALOG


13-PWR-10 ATR-1 Antilock Traction Relay

DEUTSCHDTM06-2S CONNECTOR

DEUTSCHDT04-2P CONNECTOR

DELIVERYPORTS

(2 Horizontal)

MTG.BRACKET

1/4" P.T. AIRCONNECTION

SUPPLYPORT

1/2"P.T.DELIVERY

PORTS(2 Vertical)

SOLENOIDCONNECTOR

REMOTE MOUNT ATR-1The remote mount version of the ATR-1 isdesigned to be mounted separate from theAntiLock/Traction controller and utilizes a cover.Service Replacement units without a cover arenot intended for remote mounting.

COVER PORT B

PORT A1/4" P.T. AIRCONNECTION

Note 1: Mounting bracket 5001657 has three 5/16"-18 x 1.35" studs. Mountingbracket 5005776 has two 3/8"-16 and three 5/16"-18 threaded holes.Mounting bracket 5009412 has two M8x1.25-5H threaded holes andtwo .55" holes.

ATR-1 & ATR-1DC ANTILOCK TRACTION RELAY ASSEMBLIESService Port Port Del Del Cover Crack Solenoid Mtg. Maint. CommentsPc. No. A B Horiz Vert Press. Conn. Brkt. (1) Kit65516 --- --- 1/2 PT --- --- 4 DT04-2P 5001657 109368800030 --- --- 1/2 PT --- 112570 4 DT04-2P 5001657 109368800298 --- --- 1/2 PT --- 5001947 4 DT04-2P --- 109368800335 --- --- 1/2 PT --- 5001947 4 DT04-2P --- 109368 Plastic Screw w/Conn800643 --- 1/8 PT 1/2 PT 3/8 PT 112570 4 DT04-2P 5005776 109368800709 1/4 PT --- 1/2 PT --- --- 4 DT04-2P 5001657 109359800817 --- --- 1/2 PT --- --- 4 DTM06-2S 5001657 109368800818 --- --- 1/2 PT --- 112570 4 DTM06-2S 5001657 109368801086 1/4 PT --- 1/2 PTC Note 2 112570 4 DTM06-2S 5009412 5004570 Sup. Prts: 2-1/2" PTC801118 1/4 PT --- 1/2 PTC Note 2 112570 4 DTM06-2S --- 5004570 Sup. Prts: 1-1/2" PTC 1-1/2" PT801127 --- --- 1/2 PT 3/8 PT 112570 4 DTM06-2S 5001657 109368

800040 --- --- 1/2 PT --- 112570 5.5 DT04-2P 5001657 109368800041 --- --- 3/8 PT 3/8 PT 112570 5.5 DT04-2P 5005776 109368800096 --- --- 1/2 PT 3/8 PT 112570 5.5 DT04-2P 5005776 109368800465 1/4 PT --- 3/8 PT 3/8 PT 112570 5.5 DT04-2P 5001657 109359800541 1/4 PT 1/8 PT 3/8 PT 3/8 PT 112570 5.5 DT04-2P 5001657 5004570800609 1/4 PT 1/8 PT 3/8 PT 3/8 PT --- 5.5 DT04-2P 5001657 5004570800642 --- 1/8 PT 1/2 PT 3/8 PT 112570 5.5 DT04-2P 5005776 109368800692 1/4 PT --- 1/2 PT 3/8 PT 112570 5.5 DT04-2P 5005776 5004570

Note 2: One vertical delivery port is 3/8" pipe thread (PT) and one is 3/8" push-to-connect (PTC).

ATR-1CHANGEOVER

O.E. ServicePc. No. Pc. No.

ATR-1CHANGEOVER


ATR-1CHANGEOVER


ATR-1CHANGEOVER


550698 655165000335 8000305000436 8000405000437 8000415000438 8000405000439 8000415001090 8000965001091 8000965001275 8002985001966 8000415002211 8000305003413 800335

5003921 8000305004569 8004635004571 8004635004588 8004655004589 8004655004906 8005045004959 8004655004969 8004655004977 8004635005041 8005415005193 8005415005673 800463

5006038 8006095006039 8006095006043 8004655006044 8006095006401 8006425006402 8005425006404 8006435006405 8006435006674 8010865006675 8011185006907 8006925006908 800692

5007256 8007095008259 8008185008260 8008175008261 8008185008457 8008425008967 8008185009054 8011185009324 8010865009339 8011185009773 8011275009774 8011275011362 801118

Antilock

CATALOG


13-PWR-11ATR-1 Antilock Traction Relay

8

5

4

7

6

32

1

12

1110

9

MAINTENANCE KIT 109368Contains the following parts keyed tothe illustration above.KEY QTY. DESCRIPTIONNO.

1 1 RETAINING RING2 1 EXH COVER CPL3 1 O-RING4 1 O-RING5 1 VALVE SPRING6 1 VALVE RETAINER7 1 INL & EXH VALVE8 1 O-RING9 1 O-RING10 1 SEALING RING11 1 RETAINING RING12 1 O-RING13 1 CHECK VALVE14 1 O-RING15 1 SPRING16 2 O-RING17 1 O-RING17 1 O-RING

MAINTENANCE KIT 109359Contains the following parts keyed tothe illustration above.KEY QTY. DESCRIPTIONNO.


10 1 SEALING RING11 1 RETAINING RING12 1 O-RING13 1 CHECK VALVE14 1 CHK VLV GUIDE15 1 SPRING16 2 O-RING17 1 O-RING18 1 O-RING

MAINTENANCE KIT 5004570Contains the following parts keyed tothe illustration above.KEY QTY. DESCRIPTIONNO.11 1 RETAINING RING12 1 O-RING13 1 CHECK VALVE14 1 CHK VLV GUIDE15 1 SPRING16 2 O-RING17 1 O-RING18 1 O-RING


5004965


When replacing an EC-16 controller mounted on theATR-1 (i.e.: direct mounting either an EC-17 or EC-30controller on the ATR-1) this adapter must bepurchased separately. The mounting hole spacing isdifferent on the EC-16 than on the EC-17 and EC-30.

Antilock

18 17 16

15 1413 16

CATALOG


13-PWR-12 ATR-2 Antilock Traction Relay

Note 1: Mounting bracket 5001657 has three 5/16"-18x 1.35" studs. Mounting bracket 5005776 has two3/8"-16 and three 5/16"-18 threaded holes.Mounting bracket 5009412 has two M8x1.25-5Hthreaded holes and two .55" holes.

DELIVERYPORTS

(2 Horizontal)

MTG.BRACKET

SUPPLYPORT1/2"

DELIVERYPORTS

(2 Vertical)SOLENOID

CONNECTOR

TRACTIONSOLENOID

(Non-Serviceable)NOT DRILLED

OR THREADED

1/4" N.P.T. AIRCONNECTION

1/4" N.P.T. AIRCONNECTION

REMOTE MOUNT ATR-2The remote mount version of the ATR-2 is de-signed to be mounted separate from theAntiLock/Traction controller and utilizes a cover.Service Replacement units without a cover arenot intended for remote mounting.

COVER NOT DRILLED ORTHREADED

1/4" P.T. AIRCONNECTION1/4" P.T. AIR

CONNECTION

DEUTSCHDT04-2P CONNECTOR

DEUTSCHDTM06-2S CONNECTOR

Solenoid Connector Styles

CrackService Del Del Press. Cover Mtg. Solenoid CommentsPc. No. Horiz Vert PSI Plate Brkt. (1) Conn.65509 1/2 NPT --- 4 --- 5001657 DT04-2P65539 1/2 NPT --- 5.5 112570 5001657 DT04-2P65663 3/8 NPT 3/8 NPT 5.5 112570 5005776 DT04-2P800007 1/2 NPT 3/8 NPT 5.5 112570 5005776 DT04-2P800031 1/2 NPT --- 4 112570 5001657 DT04-2P800296 1/2 NPT --- 4 5001947 --- DT04-2P800334 1/2 NPT 3/8 NPT 4 5001947 --- DT04-2P Connector has plastic screw800500 1/2 NPT 3/8 NPT 5.5 5001947 --- DT04-2P Connector has plastic screw801101 1/2 PTC Note 2 4 112570 5009412 DTM06-2S Sup. Prts.: 2-1/2" PTC801119 1/2 PTC Note 2 4 112570 --- DTM06-2S Sup. Prts.: 1-1/2" PT 1-1/2" PTC

Note 2: One vertical delivery port is 3/8" pipe thread (PT)and one is 3/8" push-to-connect (PTC).

109438 65539109810 65663550567 65509550733 65539550761 800296550778 656635000076 8000075000077 8000075000322 655395000336 8000315001965 656635002145 656635002146 656635002212 800031

ATR-2CHANGEOVER


5003412 8003345004016 656635004860 8005005005983 656635006149 8006115006676 8011015006677 8011195006905 8000075008973 8000075009082 8011195009337 8011015009356 8011195011361 801119

ATR-2CHANGEOVER


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13-PWR-13

MAINTENANCE KIT 109359CONTAINS THE FOLLOWING PARTS KEYEDTO THE EXPLODED ILLUSTRATION:


1 1 RETAINING RING2 1 EXH COVER CPL3 1 O-RING4 1 O-RING5 1 VALVE SPRING6 1 VALVE RETAINER7 1 INL & EXH VALVE8 1 O-RING9 1 O-RING10 1 SEALING RING11 1 RETAINING RING12 1 CHECK VALVE13 1 CHK VLV GUIDE14 1 SPRING15 1 O-RING16 1 O-RING17 1 O-RING18 1 O-RING19 1 SPRING20 1 O-RING21 1 O-RING22 1 O-RING23 1 O-RING24 1 SPRING25 1 VALVE26 1 O-RING27 1 RETAINING RING

11

1218

BODY

19

21

22

23

24

25

26

2

1

3

5

7

4

6

10

PISTON

8

920

13

14

15

16

17

27

SPRING(ONLY IN 5.5PSI CRACK

VALVES)

NOTEDETAIL AND SUB-ASSEMBLYPARTS OTHER THAN THOSESHOWN IN THE MAINTENANCEKIT ARE NOT AVAILABLE FORSERVICE.

ATR-2 Antilock Traction Relay Antilock

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13-PWR-14 M-21 Modulator

M-22 Modulator

SERVICEPART NUMBER

065337

Interchange NoteAn M-21 can be replaced with an M-30 how-ever note that the air lines (supply & delivery)do not enter the valves in the same positionrelative to the electrical connector. If twomodulators are used on an axle or tandem,both should be changed to the same model.

The exhaust port of the M-21 and M-30 mustpoint toward the road surface.

THREE PINCONNECTOR SUPPLY

PORT1/2" PT

DELIVERYPORT

1/2" PT

MOUNTINGHOLES (2).35" DIA.

EXHAUSTPORT

EXHAUSTPORT

THREE PINCONNECTOR

SUPPLYPORT

1/2" PT

DELIVERYPORT1/2" PT


M-22 ObsoleteSuperceded ByM-30 Modulator

Interchange NoteBoth modulators on a single axle must be ofthe same type or model. When replacing a M-22 with an M-30 modulator, both M-22 modu-lators on the axle must be replaced at thesame time so that the same modulator modelis installed on each end of the axle. The M-22and M-30 may be mixed on the same vehiclebut not on the same axle.

M-22 TO M-30CHANGEOVER

M-22 M-30Pc. No. Pc. No.5001934 8006655002108 8006655002109 8006655002744 8006655003213 8006655003737 8006655004820 800666

M-22 TO M-30CHANGEOVER

M-22 M-30Pc. No. Pc. No.800014 800665800357 800665800451 8006665000007 8006655001108 8006655001252 8009685001764 8006655001810 800665

M-21CHANGEOVER

ServicePc. No. Pc. No.65337 6533765412 65337

108575 65337550414 65337550436 65337550443 65337550530 65337

5002620 653375006703 65337

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13-PWR-15

STCAir Connection

(Snap-To-Connect)

PTCAir Connection

(Push-To-Connect)

NPTAir Connection(Pipe Thread)

SUPPLYPORT


EXHAUSTPORT

CONNECTOR

DELIVERYPORT

M-30 ANTILOCKMODULATOR

M-30 Modulator

M-30 MODULATOR PART NUMBER CHANGEOVER

1 The Black or White color of the M-30 electrical connector has noeffect on operation and is used by some vehicle manufacturers tomate with like colored wiring connectors on the vehicle wiringharness.

M-30 MODULATOR SERVICE PART NUMBERSPc. No. Supply Delivery Conn. Comments

Port Port Color 1

800665 1/2" NPT 1/2" NPT Black800968 1/2" NPT 1/2" NPT Black Silenced801077 1/2" NPT 1/2" NPT White801323 1/2" NPT 1/2" NPT ----- Euro

801078 1/2" NPT 1/2" PTC Black801079 1/2" NPT 1/2" PTC White

801080 1/2" NPT 1/2" STC Black801081 1/2" NPT 1/2" STC White

800666 1/2" PTC 1/2" PTC Black

800794 5/8" PTC 1/2" NPT Black800795 5/8" PTC 1/2" NPT White

801082 5/8" PTC 1/2" STC Black801083 5/8" PTC 1/2" STC White

M-30 CHANGEOVERService

Pc. No. Pc. No.5008541 8008585008542 8008595008545 8008585008546 8008595008926 8009685008927 8009685008951 8009685008981 8006655008982 8006655009085 8010835009086 8010825009304 8010775009305 8010785009306 8010795009308 8010805009309 8010815011025 8013235011026 8013235011027 801323


Pc. No. Pc. No.5007135 8006655007891 8007945007892 8007955007893 8007965007894 8007975007895 8007985007896 8007995007897 8007945007898 8007955007899 8007965007900 8007975007901 8007985007902 8007995008128 8006655008129 8006655008487 8007965008488 8007975008539 8008585008540 800859


Pc. No. Pc. No.5005312 8006655005894 8006655005895 8006665005915 8010785005918 8010815006432 8006665006625 8006655006626 8006665006658 8006655006659 8006655006678 8006655006679 8010775006680 8006705006681 8006715006682 8006705006683 8006715006874 8006655006875 8006655006876 800665

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13-PWR-16 Cab-Mount ElectronicControl Units (ECUs)

Truck, Bus, Coach

300XXX

300XXX

300XXX

300XXX

Standard Generation 5 Control UnitWith Power Line Carrier (PLC)6-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 3003446-S/6-M, ATC, Retarder Control via Data Link, J1939(Special Order) . . . . . . . . . . . . . . . . . . . . . . . . . . 3003664-S/4M, ATC, Retarder Control via Data Link, J1939(Special Order). . . . . . . . . . . . . . . . . . . . . . . . . . . 300365

Basic Generation 5 Control UnitWith Power Line Carrier (PLC)4-Channel ABS only, No Engine Data Link, Retarder Controlvia Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300342

Basic Generation 4 Control Unit4-Channel ABS Only, No Engine Data Link, Basic Flanges,Retarder Control via Relay . . . . . . . . . . . . . . . . . 300222

Standard Generation 4 Control Unit6-Channel ABS/ATC, J1922 . . . . . . . . . . . . . . . . 300126

Standard Generation 4 Control Unit4-Channel ABS/ATC, J1922 . . . . . . . . . . . . . . . . 3002234-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300410Changeover:Previous model 300325 is replaced by 300410Previous model 300143 is replaced by 300410Previous model 300209 is replaced by 300223

Limited Stock of Earlier Models may be Available

300069 (Call for availability)300125 (Once limited stock on hand is depleted, replacement part is 300223)300144 (Once limited stock on hand is depleted, replacement part is 300344)300239 (Once limited stock on hand is depleted, replacement part is 300223)

CONNECTORNOT USED

Truck, Bus,Coach Antilock

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13-PWR-17Frame-Mount ElectronicControl Units (ECUs)

Truck, Bus, Coach

Standard Generation 5 Control UnitWith Power Line Carrier (PLC)6-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 3003456-S/6-M, ATC, Retarder Control via Data Link, J1939(Special Order) . . . . . . . . . . . . . . . . . . . . . . . . . . 3003684-S/4M, ATC, Retarder Control via Data Link, J1939(Special Order). . . . . . . . . . . . . . . . . . . . . . . . . . . 300367

Standard Generation 4 Control Unit6-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 3001496-Channel ABS/ATC, J1939, 24 volt (Military) . . 300130

Basic Generation 5 Control UnitWith Power Line Carrier (PLC)4-Channel ABS only, No Engine Data Link . . . . . 300343

Basic Generation 4 Control Unit4-Channel ABS/ATC, J1922 . . . . . . . . . . . . . . . . 3001994-Channel ABS/ATC, J1939 . . . . . . . . . . . . . . . . 300208

CONNECTORNOT USED

Replacement Cover. . . . . . . . . . . . . . . . . . . . . . 300271


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13-PWR-18 Truck/Tractor ABSModulator Valves

209UX002

Pressure Modulator Valves(1) 12 volt, Threaded, Metric-Threaded Ports . 300073(1) 12 volt, Threaded, Metric-Threaded Ports . 300386(2) 12 volt, Twist-lock, NPT-Threaded Ports . . 300280(2) 12 volt, Twist-lock, NPT-Threaded Ports . . 300387(3) 24 volt, Military, with 900 Snorkel . . . . . . . . 300127(4) 24 volt, Military, with High Flow Snorkel . . . 300248

Truck/Tractor

Truck/Tractor Steer Axle ABS Valve Assemblieswith Twist-Lock Connectors

ABS Front Axle Valve AssembliesAll with 1/2 NPT, and Twist-lock Connectors0-1 PSIG Crack Pressure . . . . . . . . . . . . . . . . 3003033-4 PSIG Crack Pressure . . . . . . . . . . . . . . . . 3003076-8 PSIG Crack Pressure . . . . . . . . . . . . . . . . 300308

Changeover:Previous model 300299 is replaced by 300303Previous model 300300 is replaced by 300307Previous model 300301 is replaced by 300308

THREADEDCONNECTOR

TWIST LOCKCONNECTOR

1 2 3 4

Truck/TractorAntilock

} Two equivalentmodels are available

} Two equivalentmodels are available

CATALOG


13-PWR-19Traction Control Valves,Relay Valves

Traction Control Valves

(1) 12 volt, Single Channel, Threaded Connectors . . . . . . . . 300132(1) 24 volt, Military, Single Channel, Threaded Connectors . 300128(2) 12 volt, Single Channel, Twist-lock Connectors . . . . . . . . 300354(3) Dual Channel, Threaded Connectors . . . . . . . . . . . . . . . . 300074

Truck/Tractor Relay Valves

Four Port Tractor Relay Valves

(1) 4.0 PSIG Crack Pressure . . . . . . . . . . . . . . . . 300204(1) 5.5 PSIG Crack Pressure . . . . . . . . . . . . . . . . 300205

(2) 4.0 PSIG Crack Pressure, ATC withThreaded Connectors . . . . . . . . . . . . . . . . . . . . . 300206(2) 5.5 PSIG Crack Pressure, ATC withThreaded Connectors . . . . . . . . . . . . . . . . . . . . . 300207

(3) 5.5 PSIG Crack Pressure, ATC withTwist-Lock Connectors . . . . . . . . . . . . . . . . . . . . 300317

209UX004

1 2 3

1 2 3


CATALOG


13-PWR-20Rear Axle Valve Assemblieswith Threaded Connectors

Rear Axle Valve Assemblies with ThreadedConnectors

(1) 4.0 PSIG Crack Pressure(fittings provided by OEM) . . . . . . . . . . . . . . . . 300202(1) 5.5 PSIG Crack Pressure(fittings provided by OEM) . . . . . . . . . . . . . . . . 300203

(2) 4.0 PSIG Crack Pressure(two tee fittings) . . . . . . . . . . . . . . . . . . . . . . . . 300200(2) 5.5 PSIG Crack Pressure(two tee fittings) . . . . . . . . . . . . . . . . . . . . . . . . 300201

(3) 4.0 PSIG Crack Pressure, ATC,(fittings provided by OEM) . . . . . . . . . . . . . . . . 300148

(4) 5.5 PSIG Crack Pressure, ATC,(two tee fittings) . . . . . . . . . . . . . . . . . . . . . . . . 300153

Changeover:Previous model 300134 is replaced by 300202

Rear Axle Valve Assemblies

1

2

3

4

Note: Relay valve or modulator valves may be serviced independently.


Four Port Rear Axle Valve Assemblies withTwist-Lock Connectors

(5) 5.5 PSIG Crack Pressure(two tee fittings) . . . . . . . . . . . . . . . . . . . . . . . . 300311

(6) 5.5 PSIG Crack Pressure, ATC,(fittings provided by OEM) . . . . . . . . . . . . . . . . 300313

(7) 5.5 PSIG Crack Pressure, ATC,(two tee fittings) . . . . . . . . . . . . . . . . . . . . . . . . 300315

5

6

7

Rear Axle Valve Assemblieswith Twist-Lock Connectors

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13-PWR-21Spring Brake Control Valves

Spring Brake Control Valves

(1) TEV (Spring Brake Priority) . . . . . . . . . . . . 300251

(2) STEV (Service Brake Priority) . . . . . . . . . . 300252

1 2

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13-PWR-22 Extension Harnesses

Wheel End Speed Sensor Extension Harnesses3.3 ft. (1.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 3002576.6 ft. (2.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 3002589.8 ft. (3.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 30025913.2 ft. (4.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . 300260

SENSOR CONNECTION HARNESS CONNECTION

Wheel End Speed Sensor Extension Harnesseswith One End Unterminated6.6 ft. (2.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 3000909.8 ft. (3.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 30009116.4 ft. (5.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . 30009226.3 ft. (8.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . 30009332.8 ft. (10.0 m.) . . . . . . . . . . . . . . . . . . . . . . . 30009439.4 ft. (12.0 m.) . . . . . . . . . . . . . . . . . . . . . . . 300095

SENSOR CONNECTION ECU CONNECTION

Threaded Modulator Valve Extension Harnesseswith One End Unterminated3.3 ft. (1.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 3001139.8 ft. (3.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . . 30009613.1 ft. (4.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . 30009719.7 ft. (6.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . 30009825.1 ft. (7.6 m.) . . . . . . . . . . . . . . . . . . . . . . . . 30038429.5 ft. (9.0 m.) . . . . . . . . . . . . . . . . . . . . . . . . 30009939.4 ft. (12.0 m.) . . . . . . . . . . . . . . . . . . . . . . . 30010049.2 ft. (15.0 m.) . . . . . . . . . . . . . . . . . . . . . . . 300101

VALVE CONNECTIONECU CONNECTION

Bayonet Modulator Valve Extension Harnesses withOne End Unterminated25.1 ft. (7.6 m.) . . . . . . . . . . . . . . . . . . . . . . . . 300385

VALVE CONNECTIONECU CONNECTION

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13-PWR-23Tractor/Truck Wiring HarnessAccessories

Motor Coach Harnesses Gen 4 or 52S-2M, Rear, Four Channel Threaded ConnectorConnectors 12 ft. (3.6 m.) and 10 ft. (3.0 m.),Sensors 12 ft. (5.6 m.) . . . . . . . . . . . . . . . . . . . 300241Connectors 22 ft. (6.7 m.) and 20 ft. (6.1 m.),Sensors 22 ft. (6.7 m.) . . . . . . . . . . . . . . . . . . . 300320

Motor Coach Power and Diagnostic Harnesses Gen4 or 5ECU to breakout 28.0 ft (8.5 m.),Breakout to SAE J1587 3.0 ft. (0.9 m.),Breakout to electric panel 6.0 ft. (1.8 m.) . . . . . 300242ECU to breakout 24.0 ft (7.3 m.),Breakout to SAE J1587 3.0 ft. (0.9 m.),Breakout to electric panel 6.0 ft. (1.8 m.) . . . . . 300321

GRAY

GREEN

Motor Coach Front Chassis HarnessesFour Channel, Threaded ConnectorConnectors 20 ft. (6.1 m.) and 22 ft. (6.7 m.),Sensors 23 ft. (7 m.). . . . . . . . . . . . . . . . . . . . . 300240Connectors 18 ft. (5.5 m.) and 16 ft. (4.9 m.),Sensors 19 ft. (5.8 m.). . . . . . . . . . . . . . . . . . . 300319

BLACK

Motor Coach Front Chassis HarnessesFour Channel, Threaded ConnectorConnectors 16 ft. (4.9 m.) and 18 ft. (5.5 m.),Sensors 19 ft. (5.8 m.),Brake Light Switch Cable 25 ft. (7.6 m.) . . . . . 300388

BLACKBRAKELIGHT

SWITCH

Motor Coach Front Chassis HarnessesFour Channel, with Bayonet ConnectorConnectors 18.7 ft. (5.7 m.),Sensors 20.7 ft. (6.3 m.) and 19.7 ft. (6.0 m.),Brake Light Switch Cable 31 ft. (9.4 m.) . . . . . 300396

BLACKBRAKELIGHT

SWITCH

Antilock

CATALOG


13-PWR-24

Motor Coach Front Chassis HarnessesFour Channel, with Bayonet ConnectorConnectors 16 ft. (4.9 m.) and 18 ft. (5.5 m.),Sensors 20.7 ft. (6.3 m.) and 19.7 ft. (6.0 m.),Brake Light Switch Cable 31 ft. (9.4 m.) . . . . . 300394

BLACKBRAKELIGHT

SWITCH

Power Harness2.6 ft (0.8 m.), Packard Connectors 2.6 ft. (0.8 m.),Deutch J1939 Connector 1.0 ft. (0.3 m.). . . . . . 300182

GRAY

Power Harness34.5 ft (10.5 m.), Deutch Connector 31 ft. (9.4 m.),Deutch J1939 Connector 3.0 ft. (0.9 m.). . . . . . 300390

GRAY

Rear Power Harness, 4 Channel, with ATCModulator Connectors 20 ft. (6.1 m.) and 22 ft. (6.7 m.),ATC Connector 16 ft. (4.9 m.),Sensors 22 ft. (6.7 m.) . . . . . . . . . . . . . . . . . . . 300395Modulator Connectors 9 ft. (2.7 m.), ATC Connector 9 ft.(2.7 m.), Sensors 9 ft. (2.7 m.) . . . . . . . . . . . . . 300397

GRAY

Tractor/Truck Wiring HarnessAccessories ContinuedAntilock

CATALOG


13-PWR-25Electronically-Controlled BrakeSystem Components

Electronically Controlled Brake SystemComponents(1) ECU, 12 volt . . . . . . . . . . . . . . . . . . . . . . . . 300158(1) ECU, EBS 2.2 J1939 12 volt (Volvo) . . . . . . 300326

(2) Treadle Valve . . . . . . . . . . . . . . . . . . . . . . . 300159

(3) Pressure Control Module, 1 Channel,12 volt, Metric Threads . . . . . . . . . . . . . . . . . . 300160

(4) Pressure Control Module, 2 Channels,12 volt, Metric Threads . . . . . . . . . . . . . . . . . . 300161

(5) Trailer Control Module, 12 volt,Metric Threads . . . . . . . . . . . . . . . . . . . . . . . . 300302

(6) Axle load Sensor(Air Bag Pressure Sensor) . . . . . . . . . . . . . . . 300162

(7) Sensor Extension Cable, 1.5 ft. (0.45 m.) . . 300322(7) Sensor Extension Cable, 1.5 ft. (0.45 m.) . . 300323

300XXX

12

3

4

5

6

7

Antilock

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