bendix core handbook

of 50 /50
The Core Handbook The Program Core Grading Criteria Non-Bendix to Bendix Upgrades

Author: phungtruc

Post on 01-Jan-2017

438 views

Category:

Documents


11 download

Embed Size (px)

TRANSCRIPT

  • The CoreHandbook

    The Program

    Core Grading Criteria

    Non-Bendix to Bendix Upgrades

    Log-on and Learn from the BestOn-line training that's available when you are 24/7/365.

    Visit www.brake-school.com.

    Printed on recycled paper

  • 1

    The Core Program Handbook - All Programs

    The Bendix Core Program Handbook

  • 2

    Bendix (Bendix Commercial Vehicle Systems LLC and Bendix Spicer Foundation Brake LLC) is the leading manufacturer of original equipment air charging and control systems, active vehicle safety systems, and a full range of wheel-end solutions and components. In addition, Bendix offers a wide range of exchange assemblies.

    Genuine Bendix brand exchange air and hydraulic brake parts are the same high technology, high quality and superior performance parts supplied in their original equipment lines. These parts are made available to retail outlets through the service organizations of the original equipment manufacturers (OES) and through the network of Bendix-authorized independent aftermarket distribution channel partners (IAM).

    Disclaimer"Bendix" (together, Bendix Commercial Vehicle Systems LLC and Bendix Spicer Foundation Brake LLC) reserves the right to revise, supplement, or change the policies and procedures or other information contained in this Core handbook at any time.Bendix customers (you/your) Core Program responsibilities are shown in this document.

    Legal Notices Core Handbook

  • 3

    Core Handbook Table of Contents

    ContentsKey Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Core Program Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Core Exchange Program Overview . . . . . . . . . . . . . . . . . . . . . . 7The Two Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Reman Purchases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Core Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Core Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Forms to Use When Returning Cores . . . . . . . . . . . . . . . . . . . . . 9On-line Monthly Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Shipment Dates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Shipping and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Warranty Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Freight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Core Window Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Core Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Excess Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Exchange Buy-Back Program . . . . . . . . . . . . . . . . . . . . . . . . .11Obsolescence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Rule of Abandonment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Transfer of Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Termination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Core Group Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Core Families Eligible For Transfers . . . . . . . . . . . . . . . . . . . . 13Grading Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Core Grading Guidelines for Compressors . . . . . . . . . . . . . . . . 16-17Core Grading Guidelines for Valves . . . . . . . . . . . . . . . . . . . . 18-19Core Grading Guidelines for Air Dryers . . . . . . . . . . . . . . . . . . . 20Core Grading Guidelines for Air Dryer Cartridges . . . . . . . . . . . . . . 21Core Grading Guidelines for Air Dryer Purge Valves . . . . . . . . . . . . 21Core Grading Guidelines for Brake Shoes . . . . . . . . . . . . . . . . . . 22Core Grading Guidelines for Hydraulic Brake Calipers . . . . . . . . . . . 23Core Grading Guidelines for Bendix FLR20 Forward Looking Radar . . . 24Core Grading Guidelines for All Other Electronics . . . . . . . . . . . . . . 25Core Grading Guidelines for Bendix ADB22X Calipers/Carriers . . . . . 26Non-Bendix to Bendix Upgrade . . . . . . . . . . . . . . . . . . . . . . 27-32Core Return Examples . . . . . . . . . . . . . . . . . . . . . . . . . . .33-36How-To Guide for Bendix Core Activity Reports . . . . . . . . . . . . . . 37-38Core Groups & Classes . . . . . . . . . . . . . . . . . . . . . . . . . .39-46

  • 4

    Key Changes Core Handbook

    Previously there were separate handbooks for the Upfront and Delayed Core Programs; this revision covers both programs. This handbook revision (BW1020ALL) replaces all previous revisions (BW1020 and BW1020A).

    Key ChangesThe following Core Families have been added or expanded:

    Genuine Bendix Compressors

    Electronics

    All Makes by Bendix CVS Compressors

    Air Disc Brakes

    Also, brake shoe types 4709E and 4709E2 are now combined into a single Core Group 2X. (4709E was formerly in Core Group 2R.)These Core Groups have been removed from the Core system and this handbook:

    Group 2, Classes 7 & 28 Fan clutches Group 4, Class 65 (only) Bendix AD-4 cartridges Group 6, Class 67 (only) Bendix AD-4 end covers Group 7, Class 54 Bendix ASA-5 Automatic Slack Adjusters Group 9, Class 11 (only) Bendix AD-4 air dryers Group 11, Class 24 Minimaster cylinder Group 27, Class 18 (only) Bendix DS-1 double stop light switch valve Group 71, Class 3A Bx brake dual circuit Group 72, Class 3D Bx brake dual circuit

    New sections have been added to show how to grade electronics and air disc brakes. (See pages 24-26 for more details.)

    We have changed the guidelines for packaging and shipping: Electronic Cores are to be returned in their original boxes using suitable materials

    (bubble-wrap, etc...) to prevent damage. Electronic Cores may be carefully included as part of a pallet with other Cores, but need to be together in a separate container from the other Cores. Electronic Cores are the only type of Cores that need to be individually packaged.

    Hydraulic calipers must no longer be returned in boxes. Visit bendixcorefreight.com for shipping instructions, or call our logistics company, toll-

    free at 877-681-1949. Representatives are available 24/7 to assist you and answer your shipping questions.

    Key Changes And Updates In This Revision of The Core Handbook

  • 5

    Core Handbook Glossary

    Glossary

    Some Important Terms Used In This Handbook

    All Makes by Bendix CVS Compressor products originally manufactured by other suppliers.

    Banked CoreThe customer has returned more Cores than they have purchased within a certain Core Group. This results in a bank of Cores that can be applied to future purchases.

    Core Used component/product.

    Core Eligibility When a customer owes Bendix a Core within a certain Core Group.

    Core Class A group of similar products with the same Core value.

    Core Family Core Groups within the same product line. (See page 13.)

    Core Group

    A group of products used for tracking purposes/interchanges. The group may contain products with various or differing Core values.

    Core Return

    There are four forms used to document Core returns: 1. Air and Electronics; 2. Hydraulics; 3. Brake Shoes; and 4. All Makes/Truck Products by Bendix CVS.

    (See Pages 33-36.)

    Core Return Acknowledgement

    The report detailing the Cores received by Bendix and the Core condition as processed at the Bendix Core facility.

    Core Report A monthly Core account statement. (See pages 37-38 for examples.)

    Truck Products by Bendix CVS Non-compressor products originally manufactured by other suppliers.

  • 6

    Core Program Tools There are some valuable tools to assist you in the identification, evaluation, and proper packaging of Cores:

    BW1020ALL This Bendix Core Return Handbook - All Programs BW1829 Upgrade Tag (shown right) BW2218 Coreless Form

    Wall Charts

    BW1299 Air Products BW1659 Reman Hydraulic Core Classes BW7547 ID Tool: Brake Shoe Cores Accepted by

    Bendix

    How to Order Program Tools Visit the Bendix Marketing Center on bendix.com. Select the Literature Center and choose Register if you do not already have an account. Once you have completed your registration, please call 1-800-AIR-BRAKE (1-800-247-2725, option 5), to request an expedited upgrade to a customer account category. This upgrade ensures you will be able to view and order the above items. (Note: If you do not call Bendix for an expedited upgrade, the system-generated account upgrade may take up to five (5) business days to complete.) Telephone representatives are available to assist you Monday-Friday, 8 a.m. - 5 p.m. ET.

    Core Program Tools Core Handbook

    UPGRADE TAG

    TO MODEL / DEVICE

    FROM MODEL / DEVICE

    CORE RETURN NUMBER

    CUSTOMER CODE

    CUSTOMER NAME

    BW1829 2015 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group 08/15 All Rights Reserved.

  • 7

    Core Handbook Core Exchange Program Overview

    Core Exchange Program OverviewGENERALThe purchase of Bendix exchange products is based on the arrangement that for each product purchased, a used component (or Core) is to be returned to Bendix. The Core returned must be within the same Core Group, with only the few exceptions explained in this section.

    The Two ProgramsBendix has two (2) Core programs: "Upfront" and "Delayed."

    Upfront Program Delayed Program

    Am I billed the cost of the Coreat time of purchase?

    Yes there is a twelve-month window to

    return the Core

    No there is a six-month window to

    return the Core

    Am I billed the exchange cost for the product (excluding the Core) at the time of the order?

    Yes both programs

    Where do I track Core account status and view monthly statements? On-line at bendix.biz

    Program Examples:

    Any products purchased during June will have a Core due back

    to Bendix by the June cut-off date* the following year

    Any products purchased during June will have a Core due back

    to Bendix by the December cut-off date* the same year

    How do the programs credit my Core account?

    Upon return, the Core is credited to your Core account and an

    Accounts Receivable Credit is issued, based on eligibility

    Upon return, the Core is credited to your Core account

    What happens if I do not return a Core within the Core window?

    You lose the right to returnthe Core for credit

    You are billed for Cores not returned within the window

    Once the Core eligibility has expired, it will not be added back

    The Core debit is not reversible

    Payment of the Core debit is subject to the same terms of payment as any other invoice

    What if I return a Core where there is no eligibility?

    Banked Cores can be used against future purchases within the banked Core Group

    Banked Cores will expire after two years

    What are the rules that cover shipping, Core handling, and grading?

    The same for both programs - see the relevant sections in this document

    * Cut-off dates: Core shipments must be picked up by the Bendix-preferred carrier on or before the 15th of the month to be processed and included in that month's Core Report. Core returns shipped after the 15th of the month will be included in the following month's Core Report. If the 15th falls on a weekend or holiday, the Core must be shipped on the next working day to be included in the current months report.

  • 8

    Program Overview Core Handbook

    Program OverviewReman PurchasesWhen an exchange order is shipped from the plant, the Core allowance for each product will be debited to your Core account.

    Core GroupsFor easy identification and processing, all exchange products are categorized by specific Core Groups. See the small, double-sided chart inserted into this handbook, or order any of the full-size wallcharts listed here: Air and Electronic (BW1299) Hydraulic (BW1659), and ID Tool: Brake Shoe Cores Accepted by Bendix

    (BW7547) .In the event Core Groups are changed by Bendix, you will be notified.Cores may only be returned for credit within their own Core Group. For example, a Bendix AD-9 air dryer cartridge a Core Group 4 product can only be applied against other products in Core Group 4. It cannot be applied against, for example, a Bendix

    AD-2 end cover (a component within Core Group 6.)

    Core ReturnsAs products in the Core program are purchased, you must return the Cores to Bendix within the applicable Core window. When received and processed, the Core allowance credit for each product will be applied to your Core account against the oldest outstanding Core debit in that Core Group.

    Your Core account has no independent value other than as a potential credit against a future product purchase from Bendix. At no time, and under no circumstances, shall Bendix be required to issue any cash payment to you with respect to a Core account. This includes circumstances such as the termination of the Bendix Core program or termination of your business relationship with Bendix no matter if you have a positive or negative Core account balance. A Core account is not a security deposit, nor other type of customer asset. Bendix reserves the right, at all times, to offset your Core Bank value against any accounts receivable for your business.

  • 9

    Core Handbook Program Overview

    Forms to Use When Returning CoresExchange Cores must be returned with the appropriate form:

    Core Return (CR) form

    Air & Electronic Products BW693

    Hydraulics Products BW693H

    All Makes and Truck Products by Bendix CVS BW1744

    Brake Shoes BW2313

    You must complete the pre-numbered Core Return form and place one copy inside and one on the outside of the shipment packaging. Packing slips should be securely attached to the exterior of your shipment with the name, address & your customer number visible on the outside of the box(es)/pallet(s).

    To complete the Core Return form it is necessary to be familiar with the Core grading criteria (see pages 1526 of this Handbook for definitions ofmissing and damaged parts). Be sure to show the number of products returned for each Core Group and by using the columns on the form separate the totals by the condition (e.g. how many are one part damaged, two parts damaged, etc...).

    The Core Return forms listed above can be ordered by the BW Part Number(s) referenced above, by going to the Literature Center section of the Marketing Center at bendix.com. Additional copies of this Core Handbook can be ordered as Part Number BW1020ALL.

    Upon receipt, Bendix will count and inspect the Cores for missing and/or damaged parts. (See pages15-26).

    Bendix will send a Core Return Acknowledgement to the email address on file, stating the quantity and dollar amount credited for the Cores processed. The determination made by Bendix in its sole discretion regarding the condition of all Core returns IS FINAL.

    On-line Monthly ReportsIt is necessary to register at bendix.biz to receive a login and password for access to your Core Reports.

    Using your bendix.biz login and password, you can view your monthly invoices, returns and Core allowance records. Bendix also publishes a monthly online Core Report. The report shows the account status, activity and the amount of time remaining to return Cores in each Core Group.

    Shipment DatesCut-off dates: Core shipments must be picked up by the Bendix-preferred carrier on or before the 15th of the month to be processed and included in that months Core Report. Core returns shipped after the 15th of the month will be included in the following months Core Report. If the 15th falls on a weekend or holiday, the Core must be shipped on the next working day to be included in the current months report.

  • 11

    Core Handbook Program Overview

    UPGRADE TAG

    TO MODEL / DEVICE

    FROM MODEL / DEVICE

    CORE RETURN NUMBER

    CUSTOMER CODE

    CUSTOMER NAME

    BW1829 2015 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group 08/15 All Rights Reserved.

    Core Window ExtensionNew store or branch locations are eligible for an additional 90-day Core window on their initial stocking order. Contact your Bendix Account Manager to request this additional window for your order.

    Core Upgrades Bendix will allow upgrades on select models within the Bendix product line. In certain cases Bendix will allow select non-Bendix Cores to be returned to offset Bendix Core obligations.

    In order to ensure that you receive credit for Core upgrades, individually tag items using the orange upgrade tag, BW1829. Upgrade credit will only be given for upgrade material received with a completed, legible tag.

    Order tags from the Bendix Marketing Center on bendix.com. See Page 6 for ordering instructions.

    This program is intended for valid upgrades and is subject to audit by Bendix at any time. Upgrades are limited to 10% of the previous years net Reman unit purchases of the upgraded product.

    Disclaimer: Bendix has the sole right to determine what Cores are acceptable as upgrades.

    Acceptable upgrades of non-Bendix Cores are identified in the pictorial examples under the section titled Upgrade Program, (see pages 27-32), and also on Core Return form BW693. Only these Cores will be accepted for an upgrade Core credit.

    For those found in violation of the rules defining this program, or who exceed their 10% maximum upgrade or non-Bendix Core return l imit on any par t icular product Bendix reserves the right to:

    a. Return the Cores, freight collect; or

    b. Give a reduced value for the Cores in violation of the program, as solely

    determined by Bendix.

    Excess InventoryIf your business has excess Core inventory/materials not currently in the Core program, contact your Bendix Account Manager to inquire if Bendix is seeking Cores for purchase.

    You may also email [email protected] with the part numbers, quantities, and your contact information.

    Exchange Buy-Back Program Bendix will allow Reman buy-back Core credits that create, or add to, an excess Core Bank to be moved to other more active groups within like Core families at full Core value immediately upon request. This gives you the opportunity to reduce excess Core Bank credits on products/products that you may no longer be selling/purchasing.

    The rules for Core Group transfers such as the 1% net Reman purchase restriction, and the minimum one-year excess rule will not apply to these Reman buy-back credits; however, rules covering abandonment will be in effect.

    The products must be in saleable condition and the restriction of an equal, offsetting order along with a 15% penalty on the product credit still applies.There will not be a penalty on the Core credit.

    The Core Report will indicate which credits are the result of Reman buy-backs.

    To initiate a transfer request, please contact the Core Department by email ([email protected]) or call 440-329-9298, Monday-Friday from 8 a.m. to 5 p.m.

    ObsolescenceBendix offers several alternatives to settle Core Banks for obsolete products and Core Groups. When a product becomes obsolete and the Group the product was in remains active the values associated with the product remain within the Group and are not transferable. If the product and the Group become obsolete, the value of the group bank may be transferred to any other like active Group.

    Accounts operating under the Bendix Upfront program will have twelve (12) months from the date of obsolescence to settle outstanding Core obligations. You may return the obsolete Cores or any other active product within the group, to settle this obligation. In the event an obsolescence Core balance becomes due and there has been no return in the Core window, Bendix will retire the Core, and you will lose the right to return a Core for credit.

  • 12

    Program Overview Core Handbook

    Rule of AbandonmentCore Banks that have aged a total of two (2) years with no activity will be considered abandoned. These transactions will expire and are eliminated from the Core reporting system, and no credits shall be due and owing to you thereafter.

    Transfer of OwnershipCore accounts can be transferred ONLY when ownership of an active business entity, set up as a Bendix customer, transfers ownership. Core ownership between different OES affiliations are NOTeligible for transfers. The previous ownership must be in good account standing with Bendix.

    TerminationIf, for any reason, a program termination occurs between Bendix and you, Bendix offers the following options:

    a. If your account has a positive balance, (e.g. more Cores have been purchased than returned), you are permitted to return Cores within the Core Group to meet the Core requirement. In the event that the Core becomes due and there has been no return the opportunity to return the Core will expire. In this case, if you are a participant in the Delayed Program, you will be debited; If you are a participant in the Upfront Program, you will lose your opportunity to return a Core for credit.

    b. If your account shows that you have banked Cores (more Cores have been returned than purchased), Bendix, at its sole discretion, will either: Accept your order for exchange product up

    to the dollar amount of the remaining Core allowance; or

    Issue a credit based on the market value of the excess Cores (as determined by Bendix at its sole discretion) up to, but not exceeding the outstanding accounts receivable balance. No payment or refund will be made for excess Core amounts. Credits against accounts receivable will first apply to the oldest open invoices within a Core Group.

    The above options must be exercised within 60 days of receipt of the cancellation notice being presented to Bendix or the Cores become the property of Bendix.

    Core Group TransfersAt Bendixs sole discretion, excess Core Bank amounts may be transferred to other Core Groups.

    The following conditions must be met for the transfers to be made:

    a. Balances to be transferred must have been in the Core Bank for at least one (1) year; and

    b. The annual cumulative transfer amount may not exceed one percent (1%) of your previous years net exchange product purchases. (For example, if you purchased $100,000 in net exchange Bendix products, the amount that can be transferred is $1,000); and

    c. The transfer must be within a Core Family (e.g. from one compressor Core Group to another compressor Core Group) see below; and

    d. Balances cannot be transferred between All Makes Products and other genuine Bendix

    groups. All Makes by Bendix CVS and Truck Products can only be transferred to other All Makes Products Core Groups. Balances on Bendix Standard Air and Hydraulics Core Groups can only be transferred to like Core Groups within Standard Air and Hydraulics Core Groups.

    Credit or return transactions are available to offset future purchases. However, in the event the transaction is not offset by a purchase or transferred to another group within 24 months of the original transaction date, the transaction is considered abandoned. These transactions will be removed from the Core Reporting System.

    Transfers or offset purchases will be applied to transactions with the earliest expiration date. That means if you have a transaction that is set to expire in 24 months, plus another transaction that is set to expire in eight (8) months, any transfers or appropriate offset purchases will be applied first to the transaction set to expire in eight (8) months.

    To initiate a transfer request, please contact the Core Department by email ([email protected]) or call 440-329-9298. Representatives are available to assist you from Monday to Friday, 8 a.m. to 5 p.m. ET.

  • 13

    Core Handbook Program Overview

    Core Families Eligible For Transfers (See the previous page for more information.)

    Compressor Groups: 01, 1A, 1B, 1C, 1D, 1E, 1F, 1G, 1H, 1I, 1J, 1K, 1L, 1M, 1N, 1P, 1S, 1T, 1U, 1V, 1W, 1X, 1Y, 12, 13 and 14

    Valve Groups: 03, 16, 17, 25, 27, 28, 31, 32, 33, 34, 35, 36, 37, 70, and 73

    Air Dryer Groups: 04, 06, 09, 9A, 9B, 9C, 9D and 26

    Hydraulic Caliper Groups:3A, 3B, 3C, 3D, 3E, 3J, 3K, 3L, 3M, 3N, 3P, 3Q, 3R, 3S, 3T, 3U, 3V, 3W, 3X, 6E, 19, 20, 21, 22, 23, 24, 52, 53, 54, 55, 56, 57, 58, 62, 63, 64, 65, 66, 67 and 69

    Hydrovac Booster Groups: 40, 41, 42, 43, 44, 45, 46 and 47

    Brake Shoes: 2P, 2Q, 2R, 2S, 2T, 2W and 2X

    Electronics: SA, SC, SD, SE, SF, SG, SH, SK, SM, SN, SV, SW and SX

    All Makes by Bendix CVS Products: One compressor group to another compressor group

    Truck Products by Bendix CVS Products: One valve group to another valve group

    Core Families NOT Eligible For Transfers

    05 (Governors), 10 (Hydromax Booster), 38 (Bendix SR-5 Trailer Spring Brake Valve Upgrade kit), and 90 (Bendix ADB22X Air Disc Brakes).

  • 14

    Core Handbook

    NOTES

  • 15

    Core Handbook Grading Criteria

    e. Remove all fittings, hoses, etc. If present, they may be assessed one part damage by Bendix at its sole discretion.

    f. Some surface rust is permissible, but if the visual inspection finds that the condition is poor, damage will be assessed by Bendix as a one part damage or more, at its sole discretion.

    g. Cores removed by being cut (or torched) may not be accepted for Core value.

    h. All assembly parts made of plastic are replaced during remanufacturing and not considered as damage for Core grading purposes.

    i. You may use a wire brush when needed, in order to verify if a genuine Bendix brand indicator is present.

    a. Grade your Cores and note the grade of each on the Core Return form(s). Upon receipt at our inspection facility, Bendix will also review the condition of the Cores. Bendix reserves the right, at its sole discretion, to reject Cores that do not meet its Core grading criteria; the results of the Bendix review will be final. No material will be held in inventory for further review. Note: Improperly packaged Core returns may result in damaged or missing Cores, and/or delayed processing.

    b. Upgrade Cores returned are subject to the applicable Core allowance.

    c. Bendix does not accept disassembled Cores.

    d. Evidence of tampering or modification will result in an automatic scrap assessment.

    For more detailed descriptions of the Core grading criteria, see the following pages:

    Compressors . . . . . . . . . . . . . . . . . . . . 16-17

    Valves . . . . . . . . . . . . . . . . . . . . . . . 18-19

    Air Dryers . . . . . . . . . . . . . . . . . . . . . 20-21

    Brake Shoes . . . . . . . . . . . . . . . . . . . . . .22

    Hydraulic Calipers . . . . . . . . . . . . . . . . . . .23

    Electronics . . . . . . . . . . . . . . . . . . . . . 24-25

    Air Disc Brakes . . . . . . . . . . . . . . . . . . . . .26

    Grading CriteriaThe exchange value of the returned Core will be determined by the physical condition of the Core at the time of processing.

    Some general guidelines:

  • 16

    Bendix will make the final determination at its sole discretion. If in doubt, return the part for consideration.

    Grading Criteria: All Compressors Core Handbook

    Core Grading Guidelines for Compressors

    Rating GOODDamage? Knock-off?

    Not in All Makes List?One Part Two Parts Three, or more, parts

    Action Return Return Return SCRAP SCRAP

    Examples of One Part DamageHead: Does the head show evidence of damage or high heat? Is the governor mounting pad broken? Are there broken bolts? Are any of the port threads damaged? (The first three

    threads do not have to be in perfect condition.)

    Crankcase: Are there broken

    cooling fins? Is the mounting

    flange damaged? Is the crankcase

    damaged or repaired?

    Have the mounting holes been modified?

    Overall inspection: Is there excessive damage, wear, rust,

    or corrosion? Check that all hoses and fixtures have

    been removed.

    Crankshaft: Is there damage to the threaded

    end of the crankshaft? (The end must not be mushroomed, but the first three threads do not need to be in perfect condition.)

    Is there evidence of over-torque or evidence of a sheared end of the crankshaft?

    Are the spline(s) damaged? Is the compressor crankshaft not

    capable of making 360 degree rotation?

    Cylinder block damaged at governor mounting pad

    Crankcase damaged at mounting flange

    Total of Two Parts Damaged

    Add Up the Total Damage Found

    A crankcase with a hole counts as two parts damaged

    (Bendix Tu-Flo 550 Compressor with DDC-style Flange-Mount shown)

    Bendix Tu-Flo 700 Compressor shown

    CORE GROUP

    1DCO

    RECLASS

    1D

    CORE GROUP

    1CO

    RECLASS

    05

    PLUS

  • 17

    Bendix will make the final determination at its sole discretion. If in doubt, return the part for consideration.

    Core Handbook Grading Criteria: All Compressors

    Examples of Automatic Scrap

    Any of the following count as scrap:

    Co-mingled parts (cylinder head & crankcase base are from different compressor models)

    Non-genuine Bendix

    brand compressors; obsolete or a compressor that is from other suppliers that is not on the accepted All Makes list

    If more than two parts are damaged or missing: e.g. a hole in crankcase counts as two parts damage ANDa damaged head, make a total of three parts damaged

    Bendix Tu-Flo 750 Compressor with DDC-style Flange Mount shown

    Bendix Tu-Flo 501 Compressor with CAT-

    style Flange Mount shown

    On the label side of single-block compressors, there should be two (2) datum holes. The location varies by compressor type.

    Absence of datum holes indicates a non-genuine Bendix compressor.

    Example of Genuine Bendix BrandWhat to Look for

    Bendix Tu-Flo 550 Compressor with CAT-style Flange Mount shown

    CORE GROUP

    1ACO

    RECLASS

    1A

    CORE GROUP

    1CCO

    RECLASS

    2C

    CORE GROUP

    1

    CORE

    CLASS

    14

    Make a total of the damage present:1. Head damage,2. Connecting rod

    damage, plus3. Crankcase

    damage.Since there are three parts damaged, these compressors are scrap.

    Total 3 Parts Damage = SCRAP

  • 18

    Bendix will make the final determination at its sole discretion. If in doubt, return the part for consideration.

    Grading Criteria: Valves Core Handbook

    Examples of One Part Damage

    Examples of Automatic Scrap

    Non-genuine Bendix brand valves; obsolete valves; or valves from other suppliers not on the accepted Truck Products list; or

    If more than one part damaged or missing; or

    Excessive wear (e.g. rust, corrosion, etc.) that would prevent the part from being remanufactured

    Core Grading Guidelines for Valves

    Rating GOODDamage? Knock-off?

    Not in All Makes List?One Part Two, or more, parts

    Action Return Return SCRAP SCRAP

    Inspect for any external damage, wear, rust, or corrosion.

    Exception: All plastic components are replaced during the Reman process and are not considered for Core grading.

    Is the body or cover broken?

    Are there broken bolts (flush or below body)?

    Are there missing internal components (e.g. piston), or external components (e.g. end covers, exhaust covers)?

    Is the thread damaged at any of the connecting ports?

    Are there broken or damaged flange mounts?

    Are there cracked ports?

    Bendix E-6 Brake Valve shown

    Bendix QR-1 Quick Release Valve shown

    CORE GROUP

    31CO

    RECLASS

    31

    CORE GROUP

    17CO

    RECLASS

    43

    Excessive corrosion

  • 19

    Bendix will make the final determination at its sole discretion. If in doubt, return the part for consideration.

    Core Handbook Grading Criteria: Valves

    Example of Genuine Bendix Brand IndicatorsWhat to look for

    For Bendix PR-4 valves, check for a snap ring at bottom exhaust.Look for PR-2 stamped on side of Bendix PR-2 valves.

    Look for casting numbers that begin with a T

  • 20

    Examples of One Part Damage

    Core Handbook Grading Criteria: Air Dryers

    Core Grading Guidelines for Air Dryers

    Rating GOODDamage Knock-off?

    Not in All Makes List?One part Two parts Three, or more, parts

    Action Return Return Return SCRAP / UPGRADE? See Page 32

    In some cases you may be able to avoid loss of Core credit value due to scrap, see page 32 for upgrade options.

    Examples of Automatic Scrap

    Any of the following count as scrap: Non-genuine Bendix brand air dryers;

    obsolete or air dryers from other suppliers without an upgrade tag.

    Co-mingled parts the end cover and the air dryer canister must be Bendix

    brand (exception: Bendix AD-IS dryers).

    Is there excessive rust/corrosion?

    Is there external damage?

    For Bendix AD-2 air dryers: Is there excessive corrosion where the end cover meets the canister? (Final determination will be made by Bendix.)

    Is the cartridge missing?

    Does the end cover casting have cracks, damage, or show excessive corrosion?

    Is the canister dented or damaged?

    A broken heater connector is acceptable

    Are the threads damaged at any of the connecting ports?

    Is there a non-Bendix governor on a Bendix AD-IS air dryer?

    Exception: Non-Genuine Bendix cartridge on a Bendix AD-IS

    air dryer will not incur one part damage

    Is the anti-rotation tab present on Bendix AD-IP air dryers?

    Is the purge valve missing, non-genuine Bendix, or damaged? See also next page for purge valves (separate)

    Bendix

    AD-IP Air Dryer

    shown

    Bendix

    AD-IS Air Dryer

    shown

    Bendix

    AD-9 Air Dryer

    shown

    CORE GROUP

    9CCO

    RECLASS

    9CCO

    RE GROUP

    9

    CORE

    CLASS

    29

    CORE GROUP

    9A

    CORE

    CLASS

    79

    Example of Genuine Bendix Brand IndicatorsWhat to look for

    End covers must have the Bendix brand logo.

    Where applicable, look for the Bendix PuraGuard

    cover or cartridge medallion. Also see the keeper ring example on the next page.

    End covers must have the Bendix

    Where applicable, look for the Bendix

  • 21

    Examples of Scrap

    Grading Criteria: Air Dryer Purge Valves Core Handbook

    Grading Criteria: Air Dryer Cartridges Core Handbook

    Core Grading Guidelines for Air Dryer CartridgesRating GOOD One part damaged? Two, or more, parts damaged? Knock-off?Action Return Return SCRAP / UPGRADE? See Page 32

    In some cases you may be able to avoid loss of Core credit value due to scrap, see page 32 for upgrade options.

    Core Grading Guidelines for Air Dryer Purge ValvesRating GOOD Damage: One or more parts Knock-off?

    Action Return SCRAP SCRAP

    Are the threads stripped? For Bendix AD-9 cartridges, is the bolt at the bottom loose?

    Inspect for any external damage, excessive rust, or corrosion.

    Is the desiccant missing?

    Is there a missing end cover to the cartridge?

    Is the flange broken?

    Bendix AD-2 air dryer cartridges must have a minimum of three (3) threads left above the cover to receive good Core credit.

    Example of Genuine Bendix Brand IndicatorsWhat to look for

    Bendix AD-9 air dryer cartridges have a bolt in the bottom, and the can has four (4) drain holes. All other configurations are not Bendix brand.

    Bendix AD-9 and AD-IP air dryer cartridges must have the Genuine Bendix inscription on the keeper ring.

    Examples of One Part Damage

    Bendix AD-9 Air Dryer Purge Valve shown

    CORE GROUP

    6CO

    RECLASS

    68

    CORE GROUP

    4CO

    RECLASS

    66

    BendixAD-IP

    Air Dryer Cartridge

    shown

    CORE GROUP

    9B

    CORE

    CLASS

    96

    Exception: A broken heater connector is acceptable.

    Is the piston or other internal component(s) missing?

    Non-genuine Bendix brand purge valves; obsolete valves are scrap.

    Bendix AD-9 air dryer cartridge

    Is the cartridge dented or has corrosion?

    Look for the Bendix

    brand logo

  • 22

    Bendix will make the final determination at its sole discretion. If in doubt, return the part for consideration.

    Grading Criteria: Brake Shoes Core Handbook

    Examples of Scrap

    Brake Shoe Packaging and ShippingFor shipping instructions visit bendixcorefreight.comDo not return Brake Shoes in boxes of any kind. Pallets The Bendix-recommended pallet size is 40 x 48.

    Do not ship oversized pallets, they often break in transit.

    Only use pallets in good condition made of dense hardwood that are able to safely support the weight of the shipment.

    Corrugated Cardboard Pallets should have a layer of corrugated

    cardboard placed on the deck before the shoes are loaded.

    Stacking the Shoes Do not return shoes in boxes of any kind.

    Do not stack more than one hundred (100) shoes per (40 x 48) pallet.

    Use at least two bands per side (length/width).

    Cover the Shoes Pallets should have at least one layer of corrugated

    cardboard placed on the top of the pallet BEFORE the stretch film and banding is applied.

    Do not use plywood or pallets on top.

    Stretch Film Wrap Attach one copy of the Core Return (CR) form

    under the stretch film, and a second copy on the outside.

    The stretch film must be secured to the pallet.

    Use at least eight turns of stretch film.

    Banding After the stretch film, all pallets should have at

    least four bands to secure the product to the skid.

    Shipper information Each piece of freight should be clearly marked with

    the shipper address, consignee address, and pro number. The second CR should be placed on the outside.

    Core Grading Guidelines for Brake Shoes

    Rating GOOD One, or more, parts are damaged?

    Action Return SCRAP

    Is the web bent?

    Inspect for any damage; excessive rust; or corrosion.

    Is the shoe obsolete?

    Are pressed-in pins present (where expected)?

    Is there torch damage?

    The ID Tool wall chart (BW7547) shows all accepted brake shoe Cores.

    Are the roller and anchor studs flared and/or mushroomed?

    Are welded pins present (where expected)?

    Is there concrete present anywhere on the shoe?

    Brake Shoe shown

    CORE GROUP

    2WCO

    RECLASS

    2W

    Are there broken welds?

  • 23

    Bendix will make the final determination at its sole discretion. If in doubt, return the part for consideration.

    Core Handbook Grading Criteria: Hydraulic Brake Calipers

    Examples of Scrap (See bleeder screw exception)

    Inspect the bleeder screw.

    Are the threads in good condition?

    Are the threads damaged/stripped?

    Scrap if the casting around the bleed screw

    is broken/damagedReturn Return

    Scrap if the casting is damaged or cracked.

    Scrap if there is excessive contact wear inside, caused by the rotor.

    Scrap if there is contact wear on the outside of the rim.

    Inspect for any external damage.

    We replace all pistons, but if the piston bore is damaged, the caliper is scrap.

    Bendix Caliper shown

    CORE GROUP

    19CO

    RECLASS

    46

    Inspect the bleeder

    Damaged or cracked casting

    Excessive rust

    Excessive pad abutment wear

    Excessive rim or rotor contact wear

    Brazed (welded) rail

    Core Grading Guidelines for Hydraulic Brake Calipers

    Rating GOOD Are Pistons Missing?

    Bleeder Screw AreaOne or more other parts are damaged?Is the casting around the bleed

    screw broken/damaged?

    Action Return Return SCRAP SCRAP

  • Bendix FLR20 Radar Assembly shown

  • 25

    Bendix will make the final determination at its sole discretion. If in doubt, return the part for consideration.

    Core Handbook Grading Criteria: Other Electronics

    Core Grading Guidelines for All Other Electronics

    Rating GOODDamaged?

    Knock-off?One part Two parts Three, or more, parts

    Action Return Return Return SCRAP SCRAP

    Examples of One Part Damage

    Exception: Minor surface

    scratches and scuffs are acceptable

    Only one of the lens cover tabs may be bent or missing

    Is there external damage, wear, rust or corrosion on external metal components. (Connector pins may not have any corrosion.)

    Only one of the electrical connector lock-tab barbs may be damaged or broken

    Does a mounting tab have a sheared-off screw present or the threads stripped?

    Is there a hairline crack/fracture to the mounting tab (with no material missing)?

    CORE GROUP

    SGCO

    RECLASS

    F6Bendix FLR10 Radar Assembly shown

    Bendix EC-80 ATC ECU shown

    CORE GROUP

    SWCO

    RECLASS

    E7

    Examples of Automatic ScrapIf the part has major physical damage, such as: A cracked lens A damaged connector (includes if

    any of the terminals are missing, damaged, bent or corroded)

    A mounting tab is not present (sheared off)

    If the total number of parts damaged is two or more

    Look for evidence of contaminationLook for evidence of

    Cracked lens Bendix FLR10 Radar Assembly shown

    CORE GROUP

    SGCO

    RECLASS

    F6

    Corroded Terminals

  • Vertical Carrier J2

    Axial DB Carrier J3

    Axial SB Carrier J4

  • 27

    Bendix will make the final determination at its sole discretion. If in doubt, return the part for consideration.

    Core Handbook Upgrade Programs

    All Cores in this section will be accepted back at the full Core value of the applicable Bendix product installed on the vehicle as a replacement.

    For example, if under the program you return a Midland EL13053X Core that has been replaced on a vehicle by a Bendix Tu-Flo 550 compressor (Bendix part number 107622, your Core Bank will be credited at the Bendix Tu-Flo 550 compressor Core value.

    The maximum dollar amount permitted in any year for upgrades is 10% of your previous year's Reman purchases. Cores must be tagged with a completed orange upgrade tag (BW1829).

    Only the Cores illustrated on the following pages will be accepted for the Upgrade Program. Substitutions are not permitted.

    The Bendix upgrades are presented by product. Where applicable, all Original Equipment, Service New and/or Exchange part number versions of the featured non-Bendix Core will be accepted for upgrade credit. All upgrades must be in good condition with no visible damage and have an orange upgrade tag (BW1829).

    Core Handbook Upgrade Program: Radar

    Non-Bendix To Bendix Upgrade

    UPGRADE TAG

    TO MODEL / DEVICE

    FROM MODEL / DEVICE

    CORE RETURN NUMBER

    CUSTOMER CODE

    CUSTOMER NAME

    BW1829 2015 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group 08/15 All Rights Reserved.

    Tag BW1829

    Upgrade ProgramFrom To

    RADAR

    CORE GROUP

    SG

    CORE

    CLASS

    F6 or

    CORE GROUP

    SH

    CORE

    CLASS

    F7

    CORE

    CLASS

    F8

    Bendix Wingman FLR10 Sensor Bendix Wingman FLR20 Sensor

    Any reference to Berg, Chicago Rawhide (CR), Cummins, Detroit Diesel, Haldex, Holset, Kelsey Hayes,Mack, Midland, Navistar, Rockwell, Sealco, Wabco, Wagner, or Yoosung are solely for identification purposes.

  • 28

    Upgrade Program: Compressors Core Handbook

    Upgrade ProgramFrom ToCompressors: Detroit Diesel Series 60 Through-Drive

    CORE GROUP

    D1

    CORE

    CLASS

    DA

    CORE GROUP

    1C

    CORE

    CLASS

    1C

    EL1300 or EL1600 Bendix Tu-Flo 550 CompressorCO

    RE GROUP

    K2

    CORE

    CLASS

    KB

    CORE GROUP

    1C

    CORE

    CLASS

    2C

    EL1600 onlyExample: EL16053X

    Bendix Tu-Flo 750 CompressorExample: 107623

    Compressors: MACK Inline 6 Cylinder

    CORE GROUP

    F1

    CORE

    CLASS

    FACO

    RE GROUP

    1F

    CORE

    CLASS

    1F

    EL1300 or EL1600Example: EL13111X or EL16111X

    Bendix Tu-Flo 550 CompressorExample: 107511

    CORE GROUP

    L1

    CORE

    CLASS

    LA

    CORE GROUP

    1F

    CORE

    CLASS

    2F

    EL1600 onlyExample: EL16111X

    Bendix Tu-Flo 750 CompressorExample: 107510

    Any reference to Berg, Chicago Rawhide (CR), Cummins, Detroit Diesel, Haldex, Holset, Kelsey Hayes,Mack, Midland, Navistar, Rockwell, Sealco, Wabco, Wagner, or Yoosung are solely for identification purposes.

  • 29

    Core Handbook Upgrade Program: Compressors

    Upgrade ProgramFrom To

    Compressors: Cummins Inline 6 Cylinder

    CORE GROUP

    J

    CORE

    CLASS

    AJ

    Bendix Tu-Flo 550 CompressorExample: 107506

    CORE GROUP

    1BCO

    RECLASS

    1B

    Holset Single CylinderExample: 3049186X

    Bendix Tu-Flo 750 CompressorExample: 107507

    CORE GROUP

    1BCO

    RECLASS

    2B

    Compressors: Base Mounted Compressor Upgrade

    CORE GROUP

    C1

    CORE

    CLASS

    CA

    CORE GROUP

    12

    CORE

    CLASS

    59

    EL1300 or EL1600Example: EL13060

    Bendix Tu-Flo 501 or Tu-Flo 550 Compressor

    Compressors: Side-Mounted Compressors

    Yoosung 2 CYL.Example: 11-25242

    Bendix BA-921 Compressor

    Any reference to Berg, Chicago Rawhide (CR), Cummins, Detroit Diesel, Haldex, Holset, Kelsey Hayes,Mack, Midland, Navistar, Rockwell, Sealco, Wabco, Wagner, or Yoosung are solely for identification purposes.

    This upgrade is only available when purchased through

    Navistar

  • 30

    Core Handbook Upgrade Program: Compressors

    Upgrade ProgramFrom To

    Compressors: Detroit Diesel Series 50 & 60

    CORE GROUP

    1D

    CORE

    CLASS

    2D

    CORE GROUP

    1L

    CORE

    CLASS

    1L

    Bendix Tu-Flo 750 Compressor Bendix BA-922 Compressor

    CORE GROUP14

    CORE

    CLASS

    97

    CORE GROUP

    1M

    CORE

    CLASS

    1M

    Bendix DuraFlo 596 Compressor Bendix BA-922 Compressor

    Compressors: Caterpillar C11, C13, C15, & C18 Series Compressors

    CORE GROUP

    1A

    CORE

    CLASS

    2A

    CORE GROUP

    1P

    CORE

    CLASS

    1PBendix Tu-Flo 750 Compressor

    CORE GROUP

    14

    CORE

    CLASS

    97

    Bendix DuraFlo 596 Compressor Bendix BA-922 CompressorAny reference to Berg, Chicago Rawhide (CR), Cummins, Detroit Diesel, Haldex, Holset, Kelsey Hayes,

    Mack, Midland, Navistar, Rockwell, Sealco, Wabco, Wagner, or Yoosung are solely for identification purposes.

  • 31

    Upgrade Program: Compressors and Governors Core Handbook

    Upgrade ProgramFrom To

    Compressors: Caterpillar CAT270 Compressors

    CORE GROUP

    1P

    CORE

    CLASS

    1P

    CAT 270 CompressorExample: 10R5297

    Bendix BA-922 CompressorExample: 5013059

    Governors: Standard

    CORE GROUP

    A8

    CORE

    CLASS

    AH

    CORE GROUP

    5

    CORE

    CLASS

    16

    Midland KN18530X Bendix D-2 GovernorAny reference to Berg, Chicago Rawhide (CR), Cummins, Detroit Diesel, Haldex, Holset, Kelsey Hayes,

    Mack, Midland, Navistar, Rockwell, Sealco, Wabco, Wagner, or Yoosung are solely for identification purposes.

  • 32

    Upgrade Program: Air Dryers Core Handbook

    Change from: Change to: andReceive:Required

    Tag*

    Non-BendixAir Dryers

    AnyNon-Genuine

    (AD-9- or AD-IP-style)

    Air Dryers

    Genuine Bendix

    Reman AD-9

    or Bendix

    Reman AD-IPFull

    Corecredit

    UPGRADE TAG

    TO MODEL / DEVICE

    FROM MODEL / DEVICE

    CORE RETURN NUMBER

    CUSTOMER CODE

    CUSTOMER NAME

    BW1829 2015 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group 08/15 All Rights Reserved.

    Use BW1829

    CORE GROUP

    9CO

    RECLASS

    29

    CORE GROUP

    9ACO

    RECLASS

    79

    Non-BendixCartridges

    AnyNon-Genuine

    (AD-9- or AD-IP-style) Cartridges

    Genuine Bendix

    Reman AD-9

    Bendix

    Reman AD-IPFull

    Corecredit

    CORE GROUP

    04CO

    RECLASS

    66CO

    RE GROUP

    9BCO

    RECLASS

    96

    LegacyBendixDryers

    Bendix AD-2

    Air Dryer

    Genuine Bendix

    Reman AD-9

    or Bendix

    Reman AD-IP

    FullCorecredit

    Bendix AD-4

    Air Dryer

    BendixDryers

    with Minor Damage or Co-MingledHardware

    Bendix AD-9Air Dryer

    Bendix AD-IP Air Dryer

    CORE GROUP

    09CO

    RECLASS

    29

    CORE GROUP

    9ACO

    RECLASS

    79Bendix AD-SP Air Dryer

    (Spin on Cartridges)

    AnyGenuine

    AD-IS Dryer

    with non-Bendix Cartridge

    CORE GROUP

    9CCO

    RECLASS

    9CFull

    Corecredit

    Upgrade Tag Not Required

    Changeover Cores must be tagged Upgrade (use orange upgrade tag BW1829). Return with remanufactured exchange Cores. Air dryer Cores incorrectly tagged will not be eligible for credit.

    Note: Only the dryers listed above are included in the upgrade offer.

  • 33

    Core Handbook Core Returns: Air Parts BW693

    List the number of unitsby core condition

    Cla

    ss

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    1-pa

    rt D

    amag

    ed

    2-pa

    rts

    Dam

    aged

    Upgr

    ade

    Description

    GROUP 1: Bendix Brand Compressors - Flange-Mounted

    1

    BX-2150 26 34.0 Tu-Flo 1400 06 92.0 Tu-Flo 700 05 48.0 Tu-Flo 501 14 43.0

    GROUP 1A: Caterpillar Flange Compressor

    1A

    Tu-Flo 550 31.5 2-Hole

    1A 51.0

    Tu-Flo 550 5-Hole 1A 51.0 Tu-Flo 550 3-Hole 1A 51.0 Tu-Flo 750 31.5 2-Hole

    2A 58.0

    Tu-Flo 750 5-Hole 2A 58.0 Tu-Flo 750 3-Hole 2A 58.0

    GROUP 1B: CUMMINS Flange Compressor

    1BTu-Flo 550 4-Hole 1B 51.0 Tu-Flo 750 4-Hole 2B 58.0

    GROUP 1C: DDC Flange Compressor

    1C

    Tu-Flo 550 4-Hole TD 1C 51.0 Tu-Flo 550 4-Hole NTD 1C 51.0

    Tu-Flo 550 3-Hole 1C 51.0

    Tu-Flo 750 4-Hole TD 2C 58.0 Tu-Flo 750 4-Hole NTD 2C 58.0 Tu-Flo 750 3-Hole 2C 58.0

    GROUP 1D: DDC Adapterless

    1DTu-Flo 550 6-Hole 1D 51.0 Tu-Flo 750 6-Hole 2D 58.0 GROUP 1E: Ford/CUMMINS Flange Compressor

    1ETu-Flo 550 2-Hole 1E 51.0 Tu-Flo 750 2-Hole 2E 61.0

    GROUP 1F: Mack Flange Compressor

    1FTu-Flo 550 Extnd 1F 51.0 Tu-Flo 750 Extnd 2F 58.0 Tu-Flo 750 3-Hole 2F 58.0

    GROUP 1G: Navistar Flange Compressor

    1GTu-Flo 550 2-Hole 1G 51.0 Tu-Flo 750 2-Hole 2G 58.0

    GROUP 1H: Volvo Flange Compressor

    1HTu-Flo 550 5-Hole 1H 51.0 Tu-Flo 750 5-Hole 2H 58.0

    GROUP 1 : Bendix Tu-Flo 550 Base Mount 1 Tu-Flo 550 60 51.0

    GROUP 1J: Bendix BA-921 Compressor - DDC

    1JBA-921 2J 55.3 BA-921 - CLSD 3J 55.3

    GROUP 1K: Bendix BA-921 Compressor - CAT1K BA-921 2K 45.6

    GROUP 1L: Bendix BA-922 Compressor - DDC Adapterless

    1L BA-922 1L 75.0GROUP 1M: Bendix BA-922 Compressor - DDC

    1M BA-922 1M 75.0

    GROUP 1N: Bendix BA-922 Compressor - CAT/DEERE1N BA-922 1N 64.0

    GROUP 1P: Bendix BA-922 Compressor - CAT HD ACERT 1P BA-922 1P 64.0

    GROUP 1S: Bendix BA-921 Compressor - DDC EPA 20071S BA-921 1S 40.0

    GROUP 1T: Bendix BA-921 Compressor - DDC EPA 20101T BA-921 1T 40.0GROUP 1U: Bendix BA-922 Compressor - SAE B FLANGE

    1U BA-922 1U 64.0GROUP 1V: Bendix BA-921 Compressor - NAVISTAR

    1V BA-921 1V 43.0GROUP 1W: Bendix BA-922 Compressor - NAVISTAR

    1W BA-922 1W 64.0GROUP 1X: BA-921 Compressor - NAVISTAR SIDE MOUNT

    1X BA-921 1X 38.0GROUP 1Y: Bendix BA-921 Compressor - VOLVO

    1Y BA-921 1Y 57.0

    Total:

    List the number of unitsby core condition

    Cla

    ss

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    1-pa

    rt D

    amag

    ed

    2-pa

    rts

    Dam

    aged

    Upgr

    ade

    Description

    GROUP 3: Brake Valves (Single Circuit)

    3E-2 41 1.3 E-3 41 1.4 E-5 41 2.5

    GROUP 4: Air Dryer Cartridges

    4AD-9 66 10.5 AD-2 13 8.8

    GROUP 5: Bendix D-2 Governor 5 D-2 16 1.1

    GROUP 6: A/D End Cover & Purge Valve Assembly

    6AD-2 End Cover 17 1.8 AD-9 Purge Assembly 68 1.0

    GROUP 7: Slack Adjusters 7 ASA-5 Auto Slack 54 7.5

    GROUP 9: Air Dryers 9 AD-9 29 23.5

    GROUP 9A: Air Dryers 9A AD-IP 79 24.0

    GROUP 9B: Air Dryer Cartridges 9B AD-IP 96 16.1

    GROUP 9C: Air Dryers 9C AD-IS 9C 27.0

    GROUP 9D: Bendix AD-IP/SP Purge Valve 9D Purge Valve 9D 0.5

    GROUP 12: Compressors - Base-Mounted

    12Tu-Flo 501 59 43.0 Tu-Flo 700 61 48.0 BX-2150 62 34.0

    GROUP 13: Compressors: Low Output and Old-Style Engine-Lubed or Water-Cooled:

    13Tu-Flo 300 01 14.0 Tu-Flo 400 02 35.0 Tu-Flo 500 30 40.0

    Self-Lubed or Air-Cooled:

    13

    Tu-Flo 300 55 14.0 Tu-Flo 400 56 35.0 Tu-Flo 500 57 49.0 Tu-Flo 1000 64 78.0

    GROUP 14: Bendix DuraFlo 596 Compressors 14 DuraFlo 596 97 54.0

    GROUP 16: Dashboard Valves

    16

    PP-1 36 0.6PP-2 37 0.6PP-3 37 1.2PP-7 36 1.2PP-8 37 1TC-2 37 2.8TC-4 37 0.5TW-1 37 0.5TW-3 37 0.5

    GROUP 17: Limiting & Quick Release Valves

    17

    LQ-2 43 1LQ-4 39 1LQ-5 39 1.8QR-1 43 0.7QR-1C 38 1

    GROUP 25: Relay Valves

    25

    R-6 40 2.5 R-8/R-8P 40 3.1 R-12 69 2.6 R-14 69 3.0

    GROUP 26: Bendix AD-2 Air Dryers 26 AD-2 63 23.5

    GROUP 27: Drain Valves 27 DV-2 19 0.8

    Total:

    List the number of unitsby core condition

    Cla

    ss

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    1-pa

    rt D

    amag

    ed

    2-pa

    rts

    Dam

    aged

    Upgr

    ade

    Description

    GROUP 28: Spring Brake Valves

    28

    SR-1 33 1.7 SR-2 08 3.0 SR-4 09 3.8 SR-5 75 2.9 GROUP 31: Brake Valves (Dual-Circuit, Cross-Port)

    31E-6 31 2.2 E-7 32 3.3 E-10 32 2.7

    GROUP 32: Brake Valves (Dual-Circuit, Parallel-Port) 32 E-12 72 2.6

    GROUP 33: Relay Inversion Valves 33 R-7 35 2.5

    GROUP 34: Bobtail-Proportioning Relay Valve 34 BP-R1 34 2.5

    GROUP 35: Relay Emergency Valves

    35RE-6 70 3.4 RE-6 Changeover Kit 95 4.2

    GROUP 36: Tractor Protection Valves

    36TP-4 25 2.0 TP-5 12 2.5

    GROUP 37: Pressure Regulating Valves

    37PR-2 20 0.6 PR-4 20 0.7 TR-2/TR-3 22 0.9

    GROUP 38: Bendix SR-5 Competitive C/O Kits 38 SR-5 76 5.5

    GROUP 70: Relay Valves70 R-12P 73 2.7

    GROUP 73: Tractor Protection Valves 73 TP-3 10 1.0

    GROUP 90: Bendix ADB22X

    90Vertical Carrier J2 100.3Axial DB Carrier J3 100.3Axial SB Carrier J4 100.3

    GROUP SA: Bendix VORAD EVT-300 Radar AssemblySA Radar (antenna) F1 4.2

    GROUP SC: Bendix VORAD EVT-300 CPUSC CPU F2 2.1

    GROUP SD: Bendix VORAD EVT-300 Driver Interface UnitSD EVT-300 DIU F3 0.3

    GROUP SE: Bendix SafetyDirect ECUSE SafetyDirect ECU G8 0.5

    GROUP SF: Bendix FLC20 Fusion CameraSF FLC20 Fusion Camera G7 0.3

    GROUP SG: Bendix FLR10 Radar AssemblySG FLR10 Radar F6 0.5

    GROUP SH: Bendix FLR20 Radar AssemblySH FLR20 Radar F7 0.8SH FLR20 Radar F8 0.8

    GROUP SK: VS-400 Radar AssemblySK Radar Assembly E1 1.1

    GROUP SM: Bendix M-40QR Quick ReleaseSM M-40QR F4 1.7

    GROUP SN: Bendix M-40HF Quick ReleaseSN M-40HF F5 1.4GROUP SV: Bendix ABS EC-80 Controller (Cab-mount 3 conn.)SV EC-80 STD ECU E6 0.5GROUP SW: Bendix ABS EC-80 Controller (Cab-mount 4 conn.)

    SW EC-80 ADV ESP/ATC E7 0.8GROUP SX: Bendix ABS EC-80 Controller (Cab-mount 4 conn.)

    SX EC-80 Prem. ESP/ATC E8 0.7

    Total:

    TOTAL QUANTITY:

    CORE RETURN: Air and Electronics

    COPY DISTRIBUTION: WHITE - CUSTOMER COPY; CANARY - ATTACH TO THE OUTSIDE OF STRETCH-WRAP; PINK - PLACE UNDER PALLET STRETCH-WRAP.

    For Canadian Customers Only: Initial here _______ to certify the statement below.I certify that the cores on this CR have been removed from trucks and/or heavy-duty vehicles in the territory of Canada.

    Core Return No.

    BW693 2016 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. 03/16 All Rights Reserved.

    Returned Cores: B/L NO. _____________________________________

    Carrier __________________________________________________

    Containers/Pallets ____________________ LBS._________________

    DATE _________________________________________

    Ship Freight Class 60. To schedule shipment, go to www.bendixcorefreight.com

    or call 877-681-1949 Under 500 lb. ship prepaid Over 500 lb. ship collect

    WARRANTY CLAIM No.(s): Process your warranty claim on-line at bendix.biz and then attach the web - generated warranty return form to the canary copy of this document attached to the outside of the stretch - wrap on the pallet.

    Please clearly label the parts Warranty Material & pack them separately from the core returns.

    Also Returning Warranty Claim(s)?

    Account Number ______________________________________________________ PLEASE PRINT CLEARLY

    Customer Name ___________________________________________________________________________________

    Street & No. ______________________________________________________________ P.O. Box _________________

    City ________________________________ St. /Prov. _________________ Zip/Postal Code______________________

    Phone ____________________________ Contact Name __________________________________________________

    GROUP 1D: DDC Adapterless 1D 51.0

    Tu-Flo 750 6-Hole 2D 58.0 GROUP 1E: Ford/CUMMINS Flange Compressor

    Tu-Flo 550 2-Hole 1E 51.0 Tu-Flo 750 2-Hole 2E 61.0

    GROUP 1F: Mack Flange Compressor Tu-Flo 550 Extnd 1F 51.0 Tu-Flo 750 Extnd 2F 58.0 Tu-Flo 750 3-Hole 2F 58.0

    GROUP 1G: Navistar Flange Compressor Tu-Flo 550 2-Hole 1G 51.0 Tu-Flo 750 2-Hole 2G 58.0

    GROUP 1H: Volvo Flange Compressor 1H 51.0 2H 58.0

    : Bendix Tu-Flo 550 Base Mount 60 51.0

    BA-921 Compressor - DDC2J 55.3 3J 55.3

    GROUP 1K: Bendix BA-921 Compressor - CAT45.6

    BA-922 Compressor - DDC Adapterless

    75.0GROUP 1M: Bendix BA-922 Compressor - DDC

    75.0

    GROUP 1N: Bendix BA-922 Compressor - CAT/DEERE

    GROUP 1P: Bendix BA-922 Compressor - CAT HD ACERT

    GROUP 1S: Bendix BA-921 Compressor - DDC EPA 2007

    GROUP 1T: Bendix BA-921 Compressor - DDC EPA 2010

    GROUP 1U: Bendix BA-922 Compressor - SAE B FLANGE

    GROUP 1V: Bendix BA-921 Compressor - NAVISTAR

    GROUP 1W: Bendix BA-922 Compressor - NAVISTAR

    GROUP 9A: Air Dryers 79 24.0

    GROUP 9B: Air Dryer Cartridges 9B AD-IP 96 16.1

    GROUP 9C: Air Dryers 9C AD-IS 9C 27.0

    GROUP 9D: Bendix AD-IP/SP Purge Valve 9D Purge Valve 9D 0.5

    GROUP 12: Compressors - Base-Mounted

    12Tu-Flo 501 59 43.0 Tu-Flo 700 61 48.0 BX-2150 62 34.0

    GROUP 13: Compressors: Low Output and Old-Style Engine-Lubed or Water-Cooled:

    13Tu-Flo 300 01 14.0 Tu-Flo 400 02 35.0 Tu-Flo 500 30 40.0

    Self-Lubed or Air-Cooled:

    13

    Tu-Flo 300 55 14.0 Tu-Flo 400 56 35.0 Tu-Flo 500 57 49.0 Tu-Flo 1000 64 78.0

    GROUP 14: Bendix DuraFlo 596 Compressors 14 DuraFlo 596 97 54.0

    GROUP 16: Dashboard Valves

    16

    PP-1 36 0.6PP-2 37 0.6PP-3 37 1.2PP-7 36 1.2PP-8 37 1TC-2 37 2.8TC-4 37 0.5TW-1 37 0.5TW-3 37 0.5

    GROUP 17: Limiting & Quick Release Valves

    17

    LQ-2 43 1LQ-4 39 1LQ-5 39 1.8QR-1 43 0.7QR-1C 38 1

    GROUP 25: Relay Valves

    25

    R-6 40 2.5 R-8/R-8P 40 3.1 R-12 69R-14

    GROUP 26: Bendix26 AD-2

    33 R-7

    GROUP 34: Bobtail-Proportioning Relay Valve 34 BP-R1

    GROUP 35: Relay Emergency Valves

    35RE-6

    RE-6 Changeover KitGROUP 36: Tractor Protection Valves

    36TP-4

    TP-5

    GROUP 37: Pressure Regulating Valves

    37PR-2

    PR-4

    TR-2/TR-3

    GROUP 38: Bendix SR-538 SR-5 76

    GROUP 70: Relay Valves70 R-12P 73

    GROUP 73: Tractor Protection Valves 73 TP-3 10

    GROUP 90: Bendix ADB22X

    90Vertical Carrier J2 100.3Axial DB Carrier J3 100.3Axial SB Carrier J4 100.3

    GROUP SA: Bendix VORAD EVT-300 Radar AssemblySA Radar (antenna) F1 4.2

    GROUP SC: Bendix VORAD EVT-300 CPUSC CPU F2 2.1

    GROUP SD: Bendix VORAD EVT-300 Driver Interface UnitSD EVT-300 DIU F3 0.3

    GROUP SE: Bendix SafetyDirect ECUSE SafetyDirect ECU G8 0.5

    GROUP SF: Bendix FLC20 Fusion CameraSF FLC20 Fusion Camera G7 0.3

    GROUP SG: Bendix FLR10 Radar AssemblySG FLR10 Radar F6 0.5

    GROUP SH: Bendix FLR20 Radar AssemblySH FLR20 Radar F7 0.8SH FLR20 Radar F8 0.8

    GROUP SK: VS-400 Radar AssemblySK Radar Assembly E1 1.1

    GROUP SM: Bendix M-40QRSM M-40QR

    GROUP SN: BendixSN

    SAMPLE

    - Do not

    copy.

    These for

    ms are

    uniquely

    numbere

    d.

    To order

    forms,

    visit the M

    arketing

    Center o

    n

    bendix.co

    m

  • 34

    Grading Criteria: name Core HandbookCore Returns: Hydraulics BW693H Core Handbook

    List number of units by core condition

    Cla

    ss

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    Description

    GROUP 3A: Caliper

    3A

    R55193/E14667056 Y3 9.5

    R55194/E14667057 Y3 9.5

    R55205/E14671010 Y3 9.3

    GROUP 3B: Caliper

    3B

    R55118/E14672006/E14672008

    Y4 11.0

    R55119/E14672007/E14672009

    Y4 11.0

    R55248/E14670014 Y4 9.4

    GROUP 3C: Caliper

    3C

    R55206/E14671011 Y5 10.0

    R55249/E14671015 Y5 9.4

    L55254M/E14670018/E14670028

    Y5 27.9

    L55255M/E14670019 Y5 12.5

    R55272/E14766046 Y5 6.5

    R55273/E14766047 Y5 6.5

    R55292 Y5 10.0

    R55293 Y5 10.4

    R55381/E14671018 Y5 10.5

    R55382/E14671019 Y5 10.5

    R55383/E14671006 Y5 9.8

    R55384/E14671007 Y5 9.8

    R55411/E14670024 Y5 11.0

    R55412/E14670025 Y5 11.0

    GROUP 3D: Caliper

    3D

    R55460/E14670028 Y6 11.4

    R55461/E14670029 Y6 11.5

    R55500/E14671022 Y6 11.0

    R55501/E14671023 Y6 10.7

    R55736/E14670032 Y6 11.9

    R55737/E14670033 Y6 12.5

    GROUP 3E: Caliper

    3E

    R55496/E14671024 Y7 12.0

    R55497/E14671025 Y7 12.0

    R55604/E14670020 Y7 17.0

    R55605/E14670021 Y7 17.5

    R55636/E14670030 Y7 16.0

    R55637/E14670031 Y7 15.5

    R55687/E14671026 Y7 14.2

    R55688/E14671027 Y7 14.2

    GROUP 3J: Caliper

    3JR55756/E14666528 Z2 7.6

    R55757/E14666529 Z2 7.6

    GROUP 3K: Caliper

    3KL55288M K3 12.0

    L55289M K3 12.0

    GROUP 3L: Caliper

    3LR55502/E14667094 L3 9.5

    R55503/E14667095 L3 10.0

    GROUP 3M: Caliper

    3MR55626/E14668064 M3 8.5

    R55627/E14668065 M3 8.5

    GROUP 3N: Caliper

    3NR55640/E14663026 N3 10.0

    R55641/E14663027 N3 9.5

    GROUP 3P: Caliper

    3PL55795PM/E14670040 P3 17.6

    L55794PM/E14670041 P3 17.6Total

    Do NOT return items in their original boxes!

    CORE RETURN: Hydraulic Parts

    BW693H 2016 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. 03/16 All Rights Reserved.

    List number of units by core condition

    Cla

    ss

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    Description

    GROUP 3Q: Caliper

    3QR55796/E14670038 Q3 14.9

    R55797/E14670039 Q3 14.9

    GROUP 3R: Caliper

    3R R55798/E14666537 R3 4.5

    GROUP 3S: Caliper

    3SR55809/E14660080/E14666080

    S3 14.9

    R55810/E14666081 S3 14.9

    GROUP 3T: Caliper

    3TR55209/E14667070 T3 7.5

    R55210/E14667071 T3 7.5

    GROUP 3U: Light Duty Caliper

    3U LT DUTY CAL U3

    GROUP 3V: Caliper - Ford

    3VR55861/E14670048 V3 18.5

    R55862/E14670049 V3 18.7

    GROUP 3W: Caliper - 55245

    3W 55245 W3 27.9

    GROUP 3X: Caliper

    3X Medium Duty 3X -

    GROUP 4B: Wheel Cylinder

    4B

    R201179 4B 14.0

    R201180 4B 13.5

    R201181 4B 14.0

    R201182 4B 14.0

    R201183 4B 12.0

    R201184 4B 12.5

    R201185 4B 12.0

    R201186 4B 12.5

    GROUP 4C: Backing Plate

    4C

    R202249 4C 57.0

    R202250 4C 58.0

    R202251 4C 56.6

    R202252 4C 56.5

    R202261 4C 61.0

    R202262 4C 61.1

    R202271 4C 63.0

    R202272 4C 64.5

    R203249 4C 38.5

    R203250 4C 38.0

    R203251 4C 37.5

    R203252 4C 37.5

    R203261 4C 39.0

    R203262 4C 39.5

    GROUP 4D: Pump & Motor

    4D R2771320 4D 5.0

    GROUP 4E: Parking Brake Motor

    4E R101 4E 14.0

    GROUP 6E: Caliper - Navistar

    6E 4 PISTON 6E 35.5

    GROUP 10: Hydromax Booster

    10

    R2771558 23 4.9

    R2771559 23 5.1

    R2771818 23 6.0

    R2771819 23 5.3

    R2771975 23 6.0

    GROUP 19: Caliper 3.38"

    19R55098/E14671016 46 17.0

    R55099/E14671017 46 17.0Total

    List number of units by core condition

    Cla

    ss

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    Description

    GROUP 20: Caliper 3.38"

    20R55199/E14671014 47 17.5

    R55200/E14671015 47 17.5

    GROUP 21: Caliper 2.60"

    21

    L55245M 48 27.9

    R55314/E14675006 48 20.0

    R55717/E14675007 48 20.4

    GROUP 22: Caliper 2.88"

    22

    R55250/E14685008 49 24.0

    R55656/E14688006 49 24.5

    R55748/E14670036 49 12.5

    R55749/E14670037 49 12.7

    R55850/E14688010 49 28.2

    GROUP 23: Dayton Caliper

    23

    R55251/E14684106 2.5"

    50 18.5

    R55252/E14684006 2.8"

    51 25.7

    GROUP 24: Caliper 2.60"

    24R55313/E14675008 52 20.4

    R55849/E14688008 52 20.4

    GROUP 40: Hydrovac Booster

    40 R2514916 80 22.5

    GROUP 41: Hydrovac Booster

    41 R2514917 81 22.5

    GROUP 42: Hydrovac Booster

    42R2514918 82 24.0

    R2515030 83 24.5

    GROUP 44: Hydrovac Booster

    44R2514920 84 24.0

    R2515029 85 24.5

    GROUP 45: Hydrovac Booster

    45 R2515050 87 26.0

    GROUP 46: Hydrovac Booster

    46 R2515074 88 25.0

    GROUP 47: Hydrovac Booster

    47R2510400 89 37.5

    R2512059 89 25.0

    GROUP 48: Single Mastervac

    48

    R2513869 H1 12.0

    R2514207 H1 12.0

    R2516106 H1 12.5

    R2518644 H1 13.0

    GROUP 49: Tandem Mastervac

    49

    R2511018 H2 13.5

    R2512294 H2 13.5

    R2513872 H2 13.5

    R2514110 H2 14.5

    R2515075 H2 15.0

    R2515076 H2 15.0

    R2515298 H2 16.0

    R2516107 H2 15.0

    GROUP 50: Hydroboost

    50

    R2770433 H3 14.0

    R2771117 H3 12.0

    R2771118 H3 12.0

    R2771250 H3 12.0

    R2771577 H3 13.5

    R2771745 H3 13.0

    R2771791 H3 12.0Total

    List number of units by core condition

    Cla

    ss

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    Description

    GROUP 51: Pump & Motor (Hmax)

    51 R2772302 H4 5.0

    GROUP 52: Loaded Caliper

    52R55774/E14670508 H5 5.7

    R55775/E14670509 H5 5.7

    GROUP 53: Loaded Caliper

    53

    R55726/E14670034/ H6 10.7

    E14670042

    R55727/E14670035/ H6 10.7

    E14670043 24 13.0

    R55837/E14670044 H6 10.7

    R55838/E14670045 H6 10.7

    GROUP 54: Loaded Caliper

    54R55801/E14670510 H7 6.5

    R55802/E14670511 H7 6.5

    GROUP 55: Loaded Caliper

    55R55857/E14670514 H8 17.6

    R55858/E14670515 H8 17.6

    GROUP 56: Loaded Caliper

    56R55498/E14671020 C1 11.7

    R55499/E14671021 C1 11.7

    GROUP 57: Loaded Caliper

    57

    R55788/E14667124/ C2 16.0

    E14667126 C2 27.9

    R55789/E14667125/ C2 16.0

    E14667127 C2 20.4

    GROUP 58: Loaded Caliper

    58R55754/E14666066 C3 13.3

    R55755/E14666067 C3 13.3

    GROUP 59: Light Duty Master Cylinder

    59 Master Cylinder 5C

    GROUP 60: Light Duty Wheel Cylinder

    60 Wheel Cylinder 6C

    GROUP 61: Light Duty Brake Booster

    61 Brake Boosters 6D

    GROUP 62: Isuzu Caliper

    62Caliper A C4 10.0

    Caliper B C5 16.0

    GROUP 63: Dodge Caliper

    63 DODGE Caliper C6 36.9

    GROUP 64: Chevrolet Caliper

    64 CHEVROLET Caliper C7 37.3

    GROUP 65: 56520 Caliper

    65 56520/E14685014 C8 10.0

    GROUP 66: Sprinter Caliper

    66 Single Piston C9 10.0

    GROUP 67: Sprinter Caliper

    67 Double Piston H9 10.2

    GROUP 69: 55803 Caliper

    69 R55803/E14685012 D1 18.3

    For Future Use:

    TotalTotal Quantity

    Core Return No. Returned Cores: B/L NO. _____________________________________Carrier __________________________________________________

    Containers/Pallets ____________________ LBS._________________

    DATE _________________________________________

    Ship Freight Class 60. To schedule shipment, go to www.bendixcorefreight.com

    or call 877-681-1949 Under 500 lb. ship prepaid Over 500 lb. ship collect

    For Canadian Customers Only: Initial here _______ to certify the statement below.I certify that the cores on this CR have been removed from trucks and/or heavy-duty vehicles in the territory of Canada.

    COPY DISTRIBUTION: WHITE - CUSTOMER COPY; CANARY - ATTACH TO THE OUTSIDE OF STRETCH - WRAP; PINK - PLACE UNDER PALLET STRETCH - WRAP.

    WARRANTY CLAIM No.(s): Process your warranty claim on-line at bendix.biz and then attach the web - generated warranty return form to the canary copy of this document attached to the outside of the stretch - wrap on the pallet.

    Please clearly label the parts Warranty Material & pack them separately from the core returns.

    Also Returning Warranty Claim(s)?

    Account Number ______________________________________________________ PLEASE PRINT CLEARLY

    Customer Name ___________________________________________________________________________________

    Street & No. ______________________________________________________________ P.O. Box _________________

    City ________________________________ St. /Prov. _________________ Zip/Postal Code______________________

    Phone ____________________________ Contact Name __________________________________________________

    10.0

    Y5 9.4

    L55254M/E14670018/E14670028

    Y5 27.9

    L55255M/E14670019 Y5 12.5

    R55272/E14766046 Y5 6.5

    R55273/E14766047 Y5 6.5

    Y5 10.0

    Y5 10.4

    R55381/E14671018 Y5 10.5

    R55382/E14671019 Y5 10.5

    R55383/E14671006 Y5 9.8

    R55384/E14671007 Y5 9.8

    R55411/E14670024 Y5 11.0

    R55412/E14670025 Y5 11.0

    GROUP 3D: Caliper

    Y6 11.4

    Y6 11.5

    Y6 11.0

    Y6 10.7

    Y6 11.9

    12.5

    12.0

    12.0

    17.0

    S3 14.9

    R55810/E14666081 S3 14.9

    GROUP 3T: Caliper

    3TR55209/E14667070 T3 7.5

    R55210/E14667071 T3 7.5

    GROUP 3U: Light Duty Caliper

    3U LT DUTY CAL U3

    GROUP 3V: Caliper - Ford

    3VR55861/E14670048 V3 18.5

    R55862/E14670049 V3 18.7

    GROUP 3W: Caliper - 55245

    3W 55245 W3 27.9

    GROUP 3X: Caliper

    3X Medium Duty 3X -

    GROUP 4B: Wheel Cylinder

    4B

    R201179 4B 14.0

    R201180 4B 13.5

    R201181 4B 14.0

    R201182 4B 14.0

    R201183 4B 12.0

    R201184 4B 12.5

    R201185 4B 12.0

    R201186 4B 12.5

    GROUP 4C: Backing Plate

    4C

    R202249 4C 57.0

    R202250 4C 58.0

    R202251 4C 56.6

    R202252 4C 56.5

    R202261 4C 61.0

    R202262 4C 61.1

    R202271 4C 63.0

    R202272 4C 64.5

    R203249 4C 38.5

    R203250 4C 38.0

    R203251 4C 37.5

    R203252 4C 37.5

    R203261 4C 39.0

    R203262 4C

    GROUP 4D: Pump & Motor

    4D R2771320

    47 17.5

    R55200/E14671015 47 17.5

    GROUP 21: Caliper 2.60"

    21

    L55245M 48 27.9

    R55314/E14675006 48 20.0

    R55717/E14675007 48 20.4

    GROUP 22: Caliper 2.88"

    22

    R55250/E14685008 49 24.0

    R55656/E14688006 49 24.5

    R55748/E14670036 49 12.5

    R55749/E14670037 49 12.7

    R55850/E14688010 49 28.2

    GROUP 23: Dayton Caliper

    23

    R55251/E14684106 2.5"

    50 18.5

    R55252/E14684006 2.8"

    51 25.7

    GROUP 24: Caliper 2.60"

    24R55313/E14675008 52 20.4

    R55849/E14688008 52 20.4

    GROUP 40: Hydrovac Booster

    40 R2514916 80 22.5

    GROUP 41: Hydrovac Booster

    41 R2514917 81 22.5

    GROUP 42: Hydrovac Booster

    42R2514918 82 24.0

    R2515030 83 24.5

    GROUP 44: Hydrovac Booster

    44R2514920 84 24.0

    R2515029 85 24.5

    GROUP 45: Hydrovac Booster

    45 R2515050 87 26.0

    GROUP 46: Hydrovac Booster

    46 R2515074 88 25.0

    GROUP 47: Hydrovac Booster

    47R2510400 89 37.5

    R2512059 89 25.0

    GROUP 48: Single Mastervac

    48

    R2513869 H1

    R2514207

    R2516106

    53

    R55838/E14670045

    54R55801/E14670510

    R55802/E14670511

    GROUP 55: Loaded Caliper

    55R55857/E14670514

    R55858/E14670515

    GROUP 56: Loaded Caliper

    56R55498/E14671020

    R55499/E14671021

    GROUP 57: Loaded Caliper

    57

    R55788/E14667124/

    E14667126

    R55789/E14667125/

    E14667127

    GROUP 58: Loaded Caliper

    58R55754/E14666066

    R55755/E14666067 C3

    GROUP 59: Light Duty Master Cylinder

    59 Master Cylinder 5C

    GROUP 60: Light Duty Wheel Cylinder

    60 Wheel Cylinder 6C

    GROUP 61: Light Duty Brake Booster

    61 Brake Boosters

    GROUP 62: Isuzu

    62Caliper A

    SAMPLE

    - Do not

    copy.

    These for

    ms are

    uniquely

    numbere

    d.

    To order

    forms,

    visit the M

    arketing

    Center o

    n

    bendix.co

    m

  • 35

    Core Handbook Grading Criteria: nameCore Handbook Core Returns: All Makes and Truck Products BW1744

    A/C= Air Cooled; W/C=Water Cooled

    CORE RETURN:Truck Products and All Makes by Bendix CVS

    List number of units by core condition

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    1 - P

    art

    Dam

    ged

    2 - P

    arts

    D

    amag

    ed

    Model Class

    ALL MAKES BY BENDIX CVS - COMPRESSORS

    GROUP A1: EL740 - 4-Hole Base A/C - Rotatable Head

    A1 KN 7000X AA 32GROUP A2: EL740 - 4-Hole Base A/C -

    Non-Rotatable Head

    A2KN 7010X AB 25KN 7020X AB 25

    GROUP A3: EL740 - 4-Hole Base W/C - Rotatable Head

    A3 KN 7030X AC 23GROUP A4: EL740 - 4-Hole Base W/C -

    Non-Rotatable Head

    A4KN 7040X AD 23KN 7041X AD 23KN 7050X AD 23

    GROUP A5: EL740 - DETROIT 0 Flange Mount

    A5KN 7060X AE 30KN 7070X AE 30KN 7080X AE 30

    GROUP A6: EL740 - 6-Hole Base

    A6KN 7170X AF 30KN 7180X AF 30

    GROUP A7: MIDLAND Governor - Diaphragm TypeA7 KN 18511X AG 1

    GROUP A8: MIDLAND Governor - Piston TypeA8 KN 18530X AH 1

    GROUP A9: Reman Compressor GM/ISUZU 292 - no check valve

    A9 KN 7700JX AK 45GROUP B1: EL850 - 4-Hole Base - A/C

    B1 KN 85020X BA 21GROUP B2: EL850 - 4-Hole Base - W/C

    B2 KN 86020X BB 21GROUP B3: EL850 - CUMMINS B Series

    B3 KN 86230X BC 21GROUP C1: EL1300 - 4-Hole Base

    C1

    EL 13020X CA 40EL 13021X CA 40EL 13022X CA 40EL 13060X CA 40

    GROUP D1: EL1300 - DETROIT DIESEL 60 SeriesD1 EL 13053X DA 55

    GROUP D2: EL1300 - DETROIT DIESEL 0EL 13050X DB 45EL 13051X DB 45

    GROUP D3: EL1300 - DETROIT DIESEL 1D3 EL 13070X DD 45

    GROUP D4: EL1300 - DETROIT DIESEL 41D4 EL 13090X DE 45

    GROUP D5: EL1300 - DETROIT DIESEL 45D5 EL 13160X DF 45

    GROUP D6: EL1300 - DETROIT DIESEL 50D6 EL 13100X DG 45

    GROUP E1: EL1300 - CUMMINSE1 EL 13040X EA 45

    GROUP E2: EL1300 - CUMMINS 2 - HOLEE2 EL 13220X EB 45

    GROUP E3: EL1300 Com, CAT 2 - Hole Flange 20DE LT

    E3EL 13280X EC 54EL 13281X EC 51

    GROUP F1: EL1300 - MACK

    F1 EL 13111X FA 50GROUP G1: EL1300 - CAT Tapered Shaft

    G1EL 13080X GA 45EL 13170X GA 45

    GROUP G2: EL1300 - CAT Tapered Short ShaftG2 EL 13200X GB 45

    GROUP G3: EL1300 - CAT Spline ShaftG3 EL 13120X GC 45

    GROUP G4: EL1300 - CAT 5 - Hole MountG4 EL 13151X GD 45

    GROUP G5: EL1300 - CAT 3406EG5 EL 13330X GE 49

    GROUP G6: Reman EL1300 - CAT 3176BG6 EL 13331X GF 49

    GROUP H1: EL1600 - 4-Hole Base

    H1EL 16020X HA 45EL 16060X HA 45

    Total:

    List number of units by core condition

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    1 - P

    art

    Dam

    ged

    2 - P

    arts

    D

    amag

    ed

    Model ClassGROUP J: HOLSET - CUMMINS SS

    J

    3018527X AJ 363018543X AJ 363049186X AJ 363558013X AJ 403558020X AJ 403558044X AJ 363558045X AJ 36

    GROUP J1: EL1600 - CUMMINSJ1 EL 16040X JA 45

    GROUP J2: HOLSET - CUMMINS SS

    J2

    3558005X JB 363558006X JB 363558021X JB 403558022X JB 47

    GROUP J3: HOLSET - CUMMINS QE

    J33558072X JC 363558074X JC 40

    GROUP J4: HOLSET - CUMMINS QE

    J4

    3558049X JD 363558050X JD 403558051X JD 403558052X JD 483558095X JD 403558097X JD 363558206X JD 453558211X JD 433558212X JD 48GROUP J5: CUMMINS HOLSET SS296

    J53558029X JE 503558042X JE 50GROUP J6: CUMMINS HOLSET SS296

    J6 3558043X JF 50GROUP K1: EL1600 - DETROIT DIESEL 0

    K1EL 16050X KA 45EL 16051X KA 45

    GROUP K2: EL1600 - DETROIT DIESEL 60 SeriesK2 EL 16053X KB 55

    GROUP K3: EL1600 - DETROIT DIESEL 1K3 EL 16070X KC 45

    GROUP K4: EL1600 - DETROIT DIESEL 4K4 EL 16072X KD 45

    GROUP K5: EL1600 - DETROIT DIESEL 41K5 EL 16090X KE 45

    GROUP K6: EL1600 - DETROIT DIESEL 45K6 EL 16160X KF 45

    GROUP K7: EL1600 - DETROIT DIESEL 50K7 EL 16100X KG 45

    GROUP K8: EL1600 - DETROIT DIESEL 75K8 EL 16250X KH 45GROUP K9: EL1600 - DETROIT DIESEL Series 60K9 EL 16312X KJ 76

    GROUP L1: EL1600 - MACKL1 EL 16111X LA 50

    GROUP M1: EL1600 - CAT Tapered Shaft

    M1EL 16080X MA 45EL 16200X MA 45GROUP M2: EL1600 - CAT Spline Shaft

    Fox Head FlangeM2 EL 16120X MB 45

    GROUP M3: MIDLAND Cylinder HeadM3 KN 17090X MC 12.1

    GROUP M4: MIDLAND DDC Series 60M4 EL13312X MD 75

    GROUP N1: EL3200 - 4 CylinderN1 EL 14111X NA 97

    GROUP P1: CUMMINS 2 - CylinderP1 3048680X PA 95

    GROUP P3: CUMMINS Cylinder HeadP3 3044389X PC 27

    GROUP Q1: CLAYTON DEWANDRE

    Q1 2P8711X QA 20GROUP RB: WABCO Compressor

    For CUMMINS ISXRB 9111535100X R2 40

    GROUP RC: WABCO Compressor For CUMMINS LMN

    RC 9111535200X R4 35GROUP RD: WABCO Compressor For MACK

    RD9111535400X R5 389111535410X R5 389111530550X R5 38

    Total:

    List number of units by core condition

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    1 - P

    art

    Dam

    ged

    2 - P

    arts

    D

    amag

    ed

    Model ClassGROUP RE: WABCO Compressor For CUMMINS ISB

    RE 9111545000X R6 35GROUP RF: WABCO Compressor For CUMMINS ISC

    RF 9111530030X R7 35GROUP RG: WABCO Compressor For CUMMINS ISC

    RG 9111545100X R8 31GROUP RP: Reman Compressor VOLVO Twin

    RP 4127040087X R9 46GROUP RH: WABCO Head Assy 85mm

    M18 Water Port

    RH9111539202X S5 7.19111539212X S5 7.19111539312X S5 7.1GROUP RJ: WABCO Head Assy 85mm

    M18 Water PortRJ 9111549202X S8 7.1

    Total:

    TRUCK PRODUCTS BY BENDIX CVS - VALVES

    GROUP V1: MIDLAND Single Circuit Foot ValveV1 KN 22100X VA 2

    GROUP V2: MIDLAND Dual Circuit Foot Valve

    V2KN 22140X VB 2KN 22150X VB 3

    GROUP V3: SEALCO Dual Circuit Foot ValveV3 110400X VC 4

    GROUP V4: MIDLAND Relay Valve - Diaphragm Type

    V4KN 28010X VE 3KN 28011X VE 3

    GROUP V5: MIDLAND Relay Valve - Piston Type

    V5

    KN 28060X VF 3KN 28061X VF 3KN 28132X VF 3KN 28300X VF 3KN 28065X VF 3KN 28080X VF 3KN 28085X VF 3

    GROUP V6: MIDLAND Relay ValveV6 KN 28130X VG 3

    GROUP V7: MIDLAND Relay Valve

    V7KN 28071X VH 3KN 28131X VH 3KN 28140X VH 3

    GROUP V8: MIDLAND/WAGNER Relay Valve RG - 2

    V8KN 28500X VI 2KN 28510X VI 2KN 28520X VI 2GROUP V9: WAGNER Relay Valve RF

    V9A 86473X VJ 3A 86477X VJ 3A 103600X VJ 3

    GROUP W1: WAGNER Relay Valve RS, RG - 4, RS - 2

    W1

    A 80070X VK 3A 85490X VK 4A 85493X VK 4A 97600X VK 4

    GROUP W2: BERG Relay Valve

    W212343X VL 212345X VL 212346X VL 2GROUP W3: SEALCO Mini - Relay Valve

    W3 3100X VM 3GROUP W4: SEALCO Relay Valve

    W49125X VN 4110197X VN 4

    GROUP W5: SEALCO Relay Valve

    W5

    110139X VO 5110200X VO 7110205X VO 7110267X VO 6110338X VO 6

    GROUP W6: SEALCO Service Brake - LOV Valve 2 Port

    W6110410X VP 3110360X VP 3110375X VP 3

    GROUP W7: SEALCO Service Brake - LOV Valve 4 Port

    W7110415X VQ 3110370X VQ 12.1110380X VQ 3

    Total:

    A l l M a k e sby Bendix CVS

    COPY DISTRIBUTION: WHITE - CUSTOMER COPY; CANARY - ATTACH TO THE OUTSIDE OF STRETCH - WRAP; PINK - PLACE UNDER PALLET STRETCH - WRAP.

    WARRANTY CLAIM No.(s):Account Number ______________________________________________________ PLEASE PRINT CLEARLY

    Customer Name ___________________________________________________________________________________

    Street & No. ______________________________________________________________ P.O. Box _________________

    City ________________________________ St. /Prov. _________________ Zip/Postal Code______________________

    Phone ____________________________ Contact Name __________________________________________________

    Process your warranty claim on-line at bendix.biz and then attach the web - generated warranty return form to the canary copy of this document attached to the outside of the stretch - wrap on the pallet.

    For Canadian Customers Only: Initial here _______ to certify the statement below.I certify that the cores on this CR have been removed from trucks and/or heavy-duty vehicles in the territory of Canada.

    Please clearly label the parts Warranty Material & pack them separately from the core returns.

    Core Return No.Returned Cores: B/L NO. _____________________________________

    Carrier __________________________________________________

    DATE _________________________________________

    Ship Freight Class 60. To schedule shipment, go to www.bendixcorefreight.com

    or call 877-681-1949 Under 500 lb. ship prepaid Over 500 lb. ship collect

    Containers/Pallets ____________________ LBS._________________

    BW1744 2016 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. 03/16 All Rights Reserved.

    List number of units by core condition

    Wei

    ght i

    n lb

    s

    Goo

    d C

    ore

    1 - P

    art

    Dam

    ged

    2 - P

    arts

    D

    amag

    ed

    Model ClassGROUP W8: KELSEY HAYES Relay Valve - 4 Port

    W85457X VR 25470X VR 2

    GROUP W9: KELSEY HAYES Relay Valve - 2 Port

    W95461X VS 25462X VS 2

    GROUP X1: SEALCO RATIO Spring Brake Control Valve

    X1110147X VT 5110148X VT 5

    GROUP X2: SEALCO RATIO Spring Brake Control Valve

    X2

    110170X VU 4110171X VU 4110191X VU 4110310X VU 4110315X VU 4

    GROUP X3: MIDLAND EE Type Relay Emergency Valve

    X3

    KN 30100X VV 3KN 30300X VV 3KN 30200X VV 3KN 30400X VV 3

    GROUP X4: MIDLAND Relay Emergency ValveX4 KN 30010X VW 5

    GROUP X5: BERG Relay Emergency ValveX5 12350X VX 3

    GROUP X6: MIDLAND RT - 4 Type Spring Brake Valve

    X6KN 26000X VY 5KN 26010X VY 5

    GROUP X7: BERG Task Valve

    X712360X VZ 312361X VZ 3

    GROUP X8: WAGNER RT Spring Brake Control

    X8A88802X WA 3A88812X WA 3

    GROUP X9: WAGNER RT - 2 Spring Brake Control

    X9A98730X WB 3A99370X WB 3110500X WB 1.39

    GROUP Y2: MIDLAND Quick Release/Double CheckY2 KN 32040X WD 1

    GROUP Y3: MIDLAND Inversion ValveY3 KN 28030X WE 2GROUP Y4: MIDLAND Tractor Protection Valve/2

    - LineY4 KN 34060X WF 2

    GROUP Y5: MIDLAND Tractor Protection Valve

    Y5KN 34030X WG 2KN 34050X WG 2KN 34070X WG 2

    GROUP Y6: MIDLAND Tractor Protection Valve

    Y6KN 34080X WH 2KN 34090X WH 3

    GROUP Y7: SEALCO Trailer ValveY7 A1000X WI 6

    GROUP Y8: SEALCO Cartridge For A10005XY8 10005AX WJ 1

    GROUP Y9: SLOAN Push Pull - Brass

    Y9401033X WK 2401037X WK 2

    GROUP Z1: NEWAY Leveling ValveZ1 90054007X WL 2

    GROUP Z2: FULLER Shift ValveZ2 A3546X WM 1

    GROUP Z3: FULLER Range SelectorZ3 A3547X WN 4

    GROUP Z4: FULLER Range SelectorZ4 A3991X WO 4

    GROUP Z5: FULLER Range SelectorZ5 A4688X WP 4

    GROUP Z6: CUMMINS Fuel Solenoid Valve

    Z66997312X WQ 16997324X WQ 1

    GROUP Z7: MIDLAND Full Function Valve

    Z7

    KN 28600X WR 2.75KN 28601X WR 2.75KN 28602X WR 0.9KN 28603X WR 0.9

    Total:

    Also Returning Warranty Claim(s)?

    GROUP A5: EL740 - DETROIT 0 Flange MountGROUP A5: EL740 - DETROIT 0 Flange MountGROUP A5: EL740 - DETROIT 0 Flange MountGROUP A5: EL740 - DETROIT 0 Flange MountGROUP A5: EL740 - DETROIT 0 Flange MountAE 30

    KN 7070X AE 30KN 7080X AE 30

    GROUP A6: EL740 - 6-Hole BaseKN 7170X AF 30KN 7180X AF 30

    GROUP A7: MIDLAND Governor - Diaphragm Type Governor - Diaphragm Type Governor - Diaphragm Type Governor - Diaphragm Type Governor - Diaphragm Type Governor - Diaphragm Type Governor - Diaphragm Type Governor - Diaphragm Type Governor - Diaphragm Type Governor - Diaphragm Type

    KN 18511X AG 1GROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston TypeGROUP A8: MIDLAND Governor - Piston Type

    KN 18530X AH 1GROUP A9: Reman Compressor GM/ISUZU 292

    - no check valveAK 45

    GROUP B1: EL850 - 4-Hole Base - A/CBA 21

    GROUP B2: EL850 - 4-Hole Base - W/CBB 21

    GROUP B3: EL850 - CUMMINS B Series B Series

    BC 21GROUP C1: EL1300 - 4-Hole Base

    40404040

    GROUP D1: EL1300 - DETROIT DIESEL 60 Series 60 Series

    GROUP D2: EL1300 - DETROIT DIESEL 0

    GROUP D3: EL1300 - DETROIT DIESEL 1

    GROUP D4: EL1300 - DETROIT DIESEL 41

    GROUP D5: EL1300 - DETROIT DIESEL 45

    GROUP D6: EL1300 - DETROIT DIESEL 50

    GROUP J2: HOLSET - CUMMINS SSJB 36JB 36

    3558021X JB 403558022X JB 47

    GROUP J3: HOLSET - CUMMINS QE

    J33558072X JC 363558074X JC 40

    GROUP J4: HOLSET - CUMMINS QE

    J4

    3558049X JD 363558050X JD 403558051X JD 403558052X JD 483558095X JD 403558097X JD 363558206X JD 453558211X JD 433558212X JD 48GROUP J5: CUMMINS HOLSET SS296

    J53558029X JE 503558042X JE 50GROUP J6: CUMMINS HOLSET SS296

    J6 3558043X JF 50GROUP K1: EL1600 - DETROIT DIESEL 0

    K1EL 16050X KA 45EL 16051X KA 45

    GROUP K2: EL1600 - DETROIT DIESEL 60 SeriesK2 EL 16053X KB 55

    GROUP K3: EL1600 - DETROIT DIESEL 1K3 EL 16070X KC 45

    GROUP K4: EL1600 - DETROIT DIESEL 4K4 EL 16072X KD 45

    GROUP K5: EL1600 - DETROIT DIESEL 41K5 EL 16090X KE 45

    GROUP K6: EL1600 - DETROIT DIESEL 45K6 EL 16160X KF 45

    GROUP K7: EL1600 - DETROIT DIESEL 50K7 EL 16100X KG 45

    GROUP K8: EL1600 - DETROIT DIESEL 75K8 EL 16250X KH 45GROUP K9: EL1600 - DETROIT DIESEL