berlie sludge treatment

25
BERLIE TECHNOLOGIES INC. SLUDGE TREATMENT SPECIALIST

Upload: rebk48

Post on 23-Dec-2014

70 views

Category:

Business


2 download

DESCRIPTION

 

TRANSCRIPT

Page 1: Berlie Sludge Treatment

BERLIE TECHNOLOGIES INC.SLUDGE TREATMENT SPECIALIST

Page 2: Berlie Sludge Treatment

General Information

• Modern facility (1999)

• 85 employees:• 10 engineers / 10 technicians• Fitters, welders, millwrights, field crew

• Full Time Quality control Inspector

• Current annual sales of $25 Millions

LaPrairie, Qc: 45 kms from US border

Page 3: Berlie Sludge Treatment

Certifications

Certification: ASME Section VIII, Division 1, Fabrication

The National Board of Boiler & Pressure Vessel Inspectors

CE: Pressure Equipment Directive (PED)

Manufacturing authorization

Certification:Sanitary fabrication standards

Page 4: Berlie Sludge Treatment

Design and Layout Optimized for Safety, Operation, & Maintenance

Page 5: Berlie Sludge Treatment

Fabrication Plant Capacity

• 40 000 Sq. Ft• 40 Ft roof (with overhead cranes)• 70 Ft Tower• Lifting capacity of more than 85 000 pounds• Automated underwater plasma cutting• Automated plasma welding• Tank heads fabrication (F&D)• Machining equipment• Polishing table• Electropolishing

Page 6: Berlie Sludge Treatment

Fabrication with codes and superior alloys

Electrostatic precipitator honeycomb section made in

Hastelloy

Sanitary Fabrication(3-A, HACCP)

Page 7: Berlie Sludge Treatment

OUR EXPERTISE

Page 8: Berlie Sludge Treatment

DIGESTION

Page 9: Berlie Sludge Treatment

HIGH PERFORMANCE DIGESTER

Typical installation

Page 10: Berlie Sludge Treatment

inlet37°C

biogas

insulation

static mixers (perforated plates)pump

digestate

sediments

screw

compensationtank

The sludge is stirred about 4 times/h for 30 seconds with the combined effect of the pump and the static mixers: Mass transfer Separation of the biogas

How it works

Page 11: Berlie Sludge Treatment

Size of sludge treatment process≈ 1 Usgal (4 litres) / d / EI

Type of digester / description Layout Biogas (energy) production

20.000…50.000 EIup to 220 US ton/d (200 m3/d)

1 digester(up to 1 300 yd³ or 1 000 m³ )onsite built and equipped digester

Up to 5 300 m3/day(100 M BTU‘s/day)

50.000…400.000 EIup to 1100 US ton/d (1000 m3/d)

Up to 6 digesters(up to 7 800 yd³ or 6 000 m³)

onsite built and equipped digesters

Up to 26 600 m3/day(500 M BTU‘s/day)

retrofitting of an existing plant with a high-performance digester

digester(450…1 300 yd³, or 300…1 000 yd³)

cost-saving, effective extension (load alleviation) of an existing digester

inlet

biogas

outlet

sediments

Different layouts

Page 12: Berlie Sludge Treatment

DEWATERING & DRYING

Page 13: Berlie Sludge Treatment

Fluid Pumping, Agitation and Mixing

• Pastes, Sludge, Biosolids • Impellers, single or in combination• Blades and paddles• Helicoidal • High and Low Viscosities

• Fluids pumping• Mixing• Heat transfer • Separation• Pelletizing

Page 14: Berlie Sludge Treatment

Coded Vessels rated ASME, API, GMP Digesters, Fermenters and Bio-Reactors

• Conception and installation of all types of high quality vessels • Piping, agitation, pumping and mixing systems • Fermentation, digestion and distillation equipment• High pressure vessels• Pharmaceutical, cosmetics, dairy, breweries, alternative energies, residuals• Municipal and Industrial: Treatment of water, wastewater and sludge

Page 15: Berlie Sludge Treatment

Patented Closed-Loop, Rotary Dryer Systems62 lines in 15 countries

USA

Holland

Switzerland

Canada

Page 16: Berlie Sludge Treatment

REFERENCE PROJECTS

Page 17: Berlie Sludge Treatment

Les Herbiers, FranceKlein Eichholz, Allemagne

EUROPEAN PROJECTSDIGESTION

Page 18: Berlie Sludge Treatment

QATAR PROJECT DIGESTION

• Turnkey supply of 4 dryer trains (each 6 mT evap/h), including: design, fabrication, installation supervision, commissioning, start-up and training.

• Plus: Separate engineering for upstream and downstream systems.

Page 19: Berlie Sludge Treatment

LAVAL, LA PINIÈRE, BIOSOLIDS DRYING PLANTRotary, closed-loop, type 5.0, 30 dt/day, 28-92% solids

DRYING PROJECTS

Page 20: Berlie Sludge Treatment

UK, AVONMOUTH/BRISTOL, LOW TEMPERATURE BELT DRYER3Tons (6613lb) of water evaporation per hour, 22-92% solids

DRYING PROJECTS

Page 21: Berlie Sludge Treatment

Söldern, Austria, LOW TEMPERATURE BELT DRYER800 kgs of water evaporation per hour

DRYING PROJECTS

Page 22: Berlie Sludge Treatment

BELT FILTER PRESS, QUEBEC CITY CUQ INCINERATORFive presses 2.5 m wide, 25 dt/day/press, 5-27% solids

DEWATERING

Page 23: Berlie Sludge Treatment

Products: Our Technological Procedures

Page 24: Berlie Sludge Treatment

Ecological Fertilizers or Construction Materials• Dust and Odor Reduction while Spreading• Slow dissolution organic composition used in agricultural, forest, public lands & roadsides applications• GHG Reduction

– Maximum reduction when used as fertilizers• Soil Remediation

Page 25: Berlie Sludge Treatment

Dried primary sludge calorific value of about 13,4 MJ/Kg at Quebec City’s incinerator

Efficient & Ecological Energy Source

Incineration/Cogen Cement industry Gasification

Plasma destruction