bero technical introduction
TRANSCRIPT
ZFA Technologies Inc.
2015.09
www.zfatech.com
BERO™Application on Oil Field Enhanced Oil Recovery
Mission: Using Biotechnology to sustainably and efficiently
recover billions of barrels of oil unrecoverable by traditional
methods
CONTENT
• Introduction to BERO™
• Application of BERO™
• Technology of BERO™
• Physical and Chemical Properties
• Reaction Mechanism
• Case Study
• Technology Comparison
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Well Problems :
• Plugged reservoir result from paraffinic wax and asphaltene precipitation.
• High water cut due to near well preferential flow.• Low pressure due to near wellbore deposit.
Production Well
Causing loss of potential oil production !
Producing Well Problems
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• Bio-surfactant Enzyme for Recovery of Oil (BERO™) is a biological-liquid
enzyme.
• Protein based non-living catalyst derived from special strain of microbes.
• Catalyst to biological reaction, but do not participate in the reaction.
• Does not react with crude oil and create secondary pollution.
• Spin off benefit from puff action to tubular and production line.
• Safe, non-corrosive, inflammable, non toxic & non hazardous.
(Environmental Friendly)
Introduction to BERO™
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Biosurfactant Enzyme for Recovery of Oil (BEROTM) is one
of the leading worldwide products for MEOR. It is a bio-
enzyme with non-activity preparation and water soluble.
It has strong powerful ability in releasing the
hydrocarbon (oil) on the surface of reservoir rock
particles.
It quickly peel off the crystal substances, paraffin, asphaltenes on the rock particles after injected into the reservoir.
The reaction of BEROTM is a biological reaction; it’s
different than the effects of chemical and bacterial.
It will be directly effective to the pollutants, but it
won’t change the characters of the crude oil. It can
absorb on surface of the rock tightly and keep humid
of rock surface. Therefore, the BEROTM Enzyme has
high stability, congenital advantage adaptability for
a long time. Theoretically, it would not be depleted.
Introduction to BERO™
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BERO™ biosurfactant is currently the world-leading
product used for MEOR (microbial enhanced oil
recovery) and it is a kind of non-active enzyme
preparation using microorganism as matrix.
1. In the original oilfield, the original formation pressure of the oilfield is formed through millions of years and presses crude oil to the ground, and only about 20% of original oil reserves can be recovered by mainly relying on natural energy.
2. During the production of a production well, if crude oil cannot be recovered due to the decrease of original formation pressure, high-pressure injected water (i.e. water injection method) is used to flood the oil. This method can increase production of crude oil by 10%-15% when applied in sandstone or crystalline carbonate pores.
Technology of BERO™
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8 years research and development;
Included11 OilFields;
200wells for BERO treatment;
succeed rate with 90% above;
Avg marginal wells with more than 1000
bbls production increases;
Avg well production increases with 120%;
Effective period12 mths above;
Karamay Oilfield #34166 Well;
Effective for 12 mths;
Total increases 14177 bbls;
Production increases with 700%。
Technology of BERO™
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• Production Enhancement - Oil Displacement• Reservoir plugging removal - waxy, asphalt material• Applied on oil well tubular column cleaning (work over)• Pipeline & Ground Storage Tank cleaning
Application of BERO™
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• PH Value: 5-7, Biodegradable, it does not corrode and pollute to
pipeline or surrounding area.
• Rating of temperature: ≤ 220 ℃, Boiling Point: 100℃, Density: 1 g/cm³.
• Safe, non-toxic, non-flammable, non-explosive, Meet the oilfield HSE
standards.
• Water Soluble: Oil insoluble. Can be compatible with any water salinity
• Restore the relative permeability and change the wettability to be
more water-wet.
Physical and Chemical Properties
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Reaction Mechanism
BERO™’s Functional Mechanism on Pollutants
Adsorb pollutant together enzyme and oil complexes
Enzyme complexes decompose Intermediate Compounds between Enzyme and Oil (ICEO) release solid particles
ICEO decompose independent oil and independent BERO™recover the original condition of BERO™.
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• Crude oil is trapped in porous sandstone, water driving force could not drive out the crude oil retained between the pores of formation.
• BERO™ will surround around the outer membrane of oil drop and cause oil drop to deform, split and released from the tight pores.
Reaction Mechanism - at Pore Level
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AppliedCountry
Applied WellsIncrementalOil/Well, bbl
Success Ratio, %Incr. Recovery
Factor, %
Effective Lifecycle,
month
U.S.A 22 81.2 12
China 204 81.1-92.8 12
Total >200 1000 >90 120 >12
Case Studies
200 Single well Production Enhancement160 wells production increasesSuccess Ratio : 81.1%
6 Injection Well Treatments with 42 production wells39 wells production increasesSuccess Ratio : 92.8%
22 Single well Production Enhancement18 wells production increasesSuccess Ratio : 81.2%
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Case Studies - in USA
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Field NamePercent Increase
Water Decrease
Wells Period
Henan Field 237% 20% 22 12 months
Qinghai Field 100% n/a 13 14 months
Zhongyuan Field 82% 15% 37 18 months
Daqing Field 57% 26% 12 13 months
Jilin Field 38% na 19 12 months
Pucheng Field 375% 9% 25 11 months
Xinjiang Field 243% 15% 32 14 months
Yanchang Field 50% 12% 54 9months
Case Studies - in China
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Water
bbls
%
Total Oil Recovery
14178 bbls in 12 months
Well Number 34166
Year Production 1988
Layer Thickness 33.5
Thickness 16.2
Viscosity 122
Depth 523
Total Oil 14964
Total Water 9154
Total days 6595.1
Qo = 7 BOPDQo = 50 BOPD
(600% oil gain)Soaking period = 5 days
initial
final
One of our best case shows in Karamay oilfield onshore well #34166, with a 1200% oil production increased, total 14,178 bbls oil recovery within 12 months.
Case Studies (1) - karamay Onshore Well
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Case Studies (2) - Henan Oilfield
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Well numberLayer
thickness(m)Treatment
date
Before AfterTotal oil(bbls)
fluid(bopd) oil(bopd) water(%) fluid(bopd) oil(bopd) water(%)
34147 25 Sep 09 30.8 15.4 51.6 84.2 77.8 8 13784
34124 30 Oct 17 9.4 6.5 30.8 32.4 29.5 7.8 10711
34166 100 Oct 17 9.4 7.2 23.1 56.2 50.4 10 14178
Total 155 - 49.6 29.1 42.4 172.8 157.7 9 38673
400% Oil Gain 350% Oil Gain 600% Oil Gain
Case Studies (3) - Xinjiang Oilfield
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Typical Acidizing Setup
“COMPLEX & HAZARDOUS”
BERO™ Equipment Setup
“SIMPLE & SAFE”
BERO™ vs Acidizing Job
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BERO™’s Advantages over Other EOR Technologies_ Acidizing, Fracturing and Polymer Flood
• BERO™, with water-wet characteristic, can be in very low concentrations (0.5%) with the same density aswater. BERO ™ is able to go further in reservoirs to form much bigger radium scopes.
• BERO ™ can absorb on rock surface tightly to keep the rock water-wet, which peels off oil and secondarysediments, and prevents wax block. As a result, reservoir permeability is improved.
• BERO ™ is a non-acid preparation, which does not cause any secondary pollution and disorders of oil-waterseparation and sewage disposal systems. Its work does not generate any new material and not cause any jamin porous medium.
• BERO ™ is biodegradable, which does not corrode and pollute pipelines, facilities and surroundingenvironment. BERO ™ is a green product since it’s harmless to human beings and animals.
• BERO ™ complies with the HSE requirements completely in the oilfield operations.
Method BERO™ Enzyme Acidizing
Material Types Liquid, non hazardous, environmental friendly Liquid, acidic, harmful to human being and reservoir
Execution Process Bull heading/Huff and Puff Bull heading, sometime coil tubing unit is needed.
Operational UnitBERO™ enzyme, High injection pump and
storage truckAcid, storage tank, Acid pumper and Coil tubing unit
etc.
Chemical Handling Easy and safe handling. Non toxicExtra cautious, dangerous to human being. Required
post treatment.
Effective cost Low Higher than BERO™
Technology Comparison
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Comparisons with other Enzyme technologies:
Enzyme 1(US company)
Enzyme 2(Norway)
BERO™
Success Rate 80% 90% 90%up
Oil Gain % 50% 20% ≥120%
Effective period 3-6 months 12 months 12 months up
Stability No Yes Yes
Application IFT ReductionIFT ReductionReservoir PluggingRemoval
IFT ReductionReservoir PluggingRemoval
Max Temperature 70°C 180°C 220°C
Technology Comparison
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Comparisons with other MERO technologies:
Two groups technologies of Microbial Enhanced Oil Recovery (MEOR) : External biological recovery (bacteria method) and Biological enzyme recovery.
• External biological recovery technology utilizes bacterial reaction to oil recovery, which has to include bacterial
selection, survival, flexibility, reproduction, reaction, degeneration, and etc. These complex processes make tons of
imperfection and low effectiveness.
• On the other hand, BERO™ technology has its biological enzyme directly work on reservoir rock and fluids.
Enzyme is a worldwide recognized microorganism with stabilization, moderation and constancy, which
facilitates to a reaction without any change on itself. It brings high efficiency with mild reaction
conditions, low energy consumption, no pollution and easy control.
• The experiments show BERO™ can drop the oil content in mud to 0.20% in 60 seconds. Moreover, the
adaptability of BERO is high, it is not affected by any changes of temperature, pressure, acid and water is
salinity. BERO™’s work lasts longer than other MEOR technologies. • Besides, external biological recovery technology needs a lot of analysis and researches before operations and has
to be monitored and studied after operations, which makes it difficult to be understood by the field personnel.
• While, with little manpower request, BERO™ only needs some current information of the oil wells without
such analysis and researches before operations and no surveillance is needed during or after operations.
In a word, BERO™ is one of the best technologies in the world in terms of enhanced oil recovery and environment protection which could bring a revolutionary progress for EOR.
Technology Comparison
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Bacterial
Screening
Bacterial
Compoun
d
Bacterial
Inoculum
Bacterial
Culture
Enzym
atic
Enzyme
Isolated
Enzyme
Deactiv
ation
Enzyme
ComplexPurification
BERO™
Storage
Tank
• BERO™: Unique microbial enzyme complex and
advanced fermentation process to produce.
• After ten years of research and development of
continuous improvement, we have accumulated
a wealth of experience in the development and
production and we have the ability to replicate
the scale.
• Used of raw materials sourced from the Nature
Earth with high-quality microbial-based
production and the process do not produce
polluting emissions.
• Currently we have a lab in Suzhou, China, with a
50 tons per month product line.
• Future plan to build an annual with more than
8000 tons production line, in order to meet the
market development needs.
How BERO™ produces
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Factory in Shanxi, China Lab in Suzhou, China
Production workshop
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Variables BERO™ Enzyme Acidizing
Material TypesLiquid, non hazardous, environmental friendly
Liquid, acidic, harmful to human being and reservoir
Execution Process Bullheading/Huff and PuffBullheading, sometime coil tubing unit is needed.
Operational UnitBERO™ enzyme, High injection pump and dosage pump.
Acid, storage tank, Acid pumper and Coil tubing unit
Chemical Handling Easy and safe handling. Non toxicExtra cautious, dangerous to human being. Required post treatment.
Effective cost Low Higher than BERO™
Water Injection
PumpBERO™
Injection Dosing Pump
Wellhead
Offshore platform BERO™ vs Acidizing Job
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BERO™ Treatment in Karamay 2011
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BERO™ Treatment in Wyoming 2014
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Founder Mr Hao Duan
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• Otain well data
• Analysis, Feasible
plan
• Confirm
plan, Sign
Contract
Step 1
• Raw material
purchase
• Produce BERO™
• Transportation
Step 2 • Out-source
Injection team
• BERO™ Treatment
• Treatment
Acceptance
Step 3
• Well shut-in 5-7
days for
biodegradation
• Production
Increase 12-18 mo
• Tech support
Step 4
The first three steps usually take about 1-2 months. BERO™ production cycle is 4 days, transportation period is 30 days, treatment time is 4 hrs/well.
BERO ™ Treatment Operating Process
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THANK YOU!UNITED STATES
12212 Ashling Dr Stafford, TX, 77477
Tel: +1 713 893 4784
CHINA
Nanopolis Suzhou: NW02, Room 110, 99 Jinji Lake
Avenue, Jiangsu Province, P.R. China.
Tel: +86 512-6999 5236
Fax: +86 512-6999 5237
E-mail:[email protected]
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