besan plant proj synop - mp st agro

5/25/2018 Besan Plant Proj Synop - MP St Agro

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1 GRAM FLOUR

1.1 Introduction

Gram dal milling is an important industry, supplying flour of gram dal to mankind. Flour milling

has been known from a very early date. Besan is used for day to day food products in houses

of rich and poor for variety of tastes and has several uses across the country and throughout

the year. It is made from Gram dal and is very popular especially in Western part of the

country. It is used in sweet as well as spicy food and snacks preparations. This proect can

be set up in many !tates of India as Gram "al is cultivated almost throughout the country.

The preferred location is #adhya $radesh.

1.2 Objective

The primary obective of the model report is to facilitate the entrepreneurs in understanding

the importance of setting up unit of gram flour. This model report will serve as guidance to the

entrepreneurs on starting up such a new proect and basic technical knowledge for setting up

such a facility.

1.3 Raw Material Availability

The maor raw material re%uired is Gram splits &"al'. #adhya $radesh and nearby states of

#aharashtra and Guarat grow substantial %uantity of Gram splits.

The production of gram dal in the state in ())* + ) is (.-* lakh #T. district wise production

in the state is given in the table below

Table 1 District wise production of Gram Dal (2003 04)

Ditrict !ROD."in ### M$%

/I"I!01 2-*.-)

3#14I1 (.-)3551I6 7(.*)

TI81#G140 *9.()

!I"0I ((.7)

!0I/$34I 72.:)

!0;.7)

!010"-.-)

41T=1# :-.:)

415G140 -7.))

41I!;6 2(9.-)

$1661 >(.))!roject !ro&ile ' M! A(ro Global A(ri)yte* !vt. Ltd.

+our !artner in A(ri'buine

1


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Ditrict !ROD."in ### M$%

6;;#3?0 :.9)

614!I6G0$34 2(.9)

#

GW1=I9.()

B;T3= 2-.-)

B14W16I 2.7)

B1=1G01T .*)1!0


3/7

?FT4I, #ysore, can offer the technical knowhow. ?ompliance under the $F1 1ct is

necessary. ?FT4I, #ysore, has developed a process and the promoters may like to seek

their help.

1.5.3 %apacit" of t$e &ro'ect

The total capacity of the unit is 2:() #t per annum.

1.5.4 anufacturin process

The process of manufacturing %uality gram flour involves four maor processes, as eCplained

below.

;liminate pebbles, broken grains and other impurities from Gram.

Based on physical properties of gram dal, remove other coloured

gram halves. Water content, if any, should be removed by drying to

maintain minimum 2( to 2*D moisture.

The gradual milling system should be adopted for milling and operation

consists of breaking, scalping and purification, reduction and dressing.

!ometimes, finished eCcellent flour &besan' is miCed to obtain a

standard and uniform desired properties, characteristics and colour.

The process is simple compared to wheat, rice, maiEe milling units.

1.0 !roject co*onent and cot

#aor components of the proects and their costs are described in the table hereunder

1. Land and uildin(

!articular Unit ty 4ot5unit $otal

!roject !ro&ile ' M! A(ro Global A(ri)yte* !vt. Ltd.+our !artner in A(ri'buine

3

4leanin(

Fini6in(

4onditionin(

Millin(


4/7

LA7D 8 UILDI7G 1,.##

=and !%# *)) ().)) 2.))

Land Develo*ent

=and 1rea *)) )).)) (.))

uildin(!roduction loc-

Buildup 1rea !%# ()) ,))).)) 2).))

?ontingencies 2)D 2.))

!LA7$ 8 MA49I7:R+ 0#.##

$lant #achinery =! 2 ,))),))).)) ).))

?ontingencies ()D 2).))

MI)4:LLA7:OU) FI;:D A)):$) )

!R:'O!:RA$I=: :;!:7):) >.22

;stablishment 2 *),))) *.)

$er )) 2.:(

!ecurity "eposits 2 (*),))) (.*)

$O$AL 2

The cost of the various components will depend on the location of the proect. Item wise

assumptions are as under

1.> !lant and Mac6inery

To install this production capacity, following maor machineries are re%uired, costing about

4s. >) lacs. The process of manufacturing is very well standardiEed with four maor

processes as stated before. #aor items of e%uipments are milling separator, aspirator,

cyclonetype dust collector, double roller mill, sifter, bucket elevator, chain feeder and bag

sewing machine.

1.< uildin(

The main production block will cost around 4s. 22 lakhs.

1.1# Micellaneou Aet

1 provision of 4s. 7.>) lakhs would take care of all the re%uirements.

1.11 !reli*inary 8 !re'oerative :?ene

1 provision of 4s. -.(( lakhs would take care of preproduction eCpenses like establishment,

professional charges, security deposits etc.

1.12 @or-in( caital ae*ent

I$:M) +ear 1 +ear 3 +ear /

!T


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#1T;4I1=

!36"4 ";BT.-) 2>.-)

M!F *).:( ).*) ).*)I7$:R:)$ O7 @4 *.** .* .*

1.13 Mean o& Finance

:UI$+ 4A!I$AL (.))D 20.31

MOF!I )U)ID+ (D ).)) (.))D 20.31

$:RM LOA7

FI61616?I1= I6!TIT3TI (>.>> (*.-: (:.:2

!ROFI$ :FOR: $A; ).(7 7.(: 7.: 7.(7

R:$AI7:D !ROFI$ ).(7 7.(: 7.: 7.(7

1.1 ey Indicator

6;T $4;!;6T /1=3; at current Inflation &4s. in lakhs' 1#.0

I6T;461= 41T;


6/7

1/;41G; "!?4 1./,

B4;18 ;/;6 $>.#2

$1 B1?8 $;4I


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Forsberg 1gritech &I' =td, GI"? ;state, #akarpura, /adodara

$armar ;ngg. Works, 5asdan &Guarat'

Flour Tech ;ngg $vt. =td., 2>J #athura 4oad, Faridabad2(2))(.

Tel 6o. ((>:)29, ((72>, FaC ((72>

5ain $ackaging $roducts, ::, !arai pipal thala, !abi #andi, 1Eadpur, 6ew "elhi 22))):

$6e actual cot o& roject *ay deviate on c6an(e o& any o& t6e au*tion.

!roject !ro&ile ' M! A(ro Global A(ri)yte* !vt. Ltd.+our !artner in A(ri'buine

besan plant proj synop - mp st agro

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