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Click To Edit Master Title Style April 25, 2018 12-1 pm EDT Better Buildings Alliance Space Conditioning Team Call Improving Fan System Performance Michael Deru, NREL

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Page 1: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Click To Edit Master Title Style

April 25, 201812-1 pm EDT

Better Buildings AllianceSpace Conditioning Team CallImproving Fan System Performance

Michael Deru, NREL

Page 2: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Agenda

Introductions and welcome BB Summit New Fan Guides Speakers:

Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Discussion

Please mute your phone when not speaking

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Page 3: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Speakers

Michael Deru, National Renewable Energy Lab

Michael Ivanovich, AMCA International

Jeff Boldt, IMEG Corp

David Sellars, Facility Dynamics Engineering3

Page 4: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Energy Exchange/Better Buildings Summit

Two Conferences for the Price of One!

https://betterbuildingssolutioncenter.energy.gov/summit

9 HVAC related sessions including … Cooling Tower Water Management Best Practices Automated Fault Detection and Diagnostics Keep RTUs Running

Efficiently4

Page 5: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

HVAC Resource Map

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www.HVACresourcemap.net

Page 6: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Fan Guide #1: BB Fact Sheet

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What is it? 2-page quick reference on fan systems maintenanceWho is it for? Facility managersWhere can I get it? betterbuildingssolutioncenter.energy.gov

Page 7: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Fan Guide #2: NREL Fact Sheet

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What is it? 7-page reference on efficiency measures with proper maintenance and retrofits

Who is it for? Facility managers and Maintenance staff

Where can I get it? betterbuildingssolutioncenter.energy.gov

Page 8: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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Table 1 – Summary of O&M and RI Measures

Page 9: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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O&M Example

Page 10: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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Replacement/Improvement Example

Page 11: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Michael Ivanovich, AMCA

AMCA International Overview

Page 12: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

AMCA International

AMCA International is a not-for-profit manufacturers association established in 1917

Global Headquarters is in Arlington Heights, Illinois More than 380 members in North America, Europe,

Asia, and Middle East AMCA Certified Rating System Standards and Publications White papers, conferences, seminars www.amca.org

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Page 13: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Air curtains Fans for

residential/commercial Fans for fire/smoke control Fans for industrial

processes

Fans for power-plants Fire & smoke dampers Fixed and adjustable

louvers …and more

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AMCA Scope of Products

Page 14: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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18 ANSI-Accredited Testing & Rating Standards

Plus: Application Guides White Papers Videos Magazine Social Media

Standards & Publications

Page 15: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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Publications include: Publications supporting AMCA Certified Ratings

Program (free) 11-series (11, 211, 311 for fans) Application manuals and design guides

Fire and smoke dampers Commercial HVAC Airflow Measurement Stations Air Curtains Louvers Troubleshooting Industrial fans

Standards & Publications

Page 16: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

AMCA Value Chain

AMCA Test Standards

AMCA Testing.AMCA Lab AccreditationAMCA Independent Labs

AMCA Certified Ratings

Engineers Specify AMCA

Worldwide engineering seminars &

conferences

Page 17: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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AMCA White Paper Library www.amca.org/whitepapers

AMCA Research Papers and Technical Articles www.amca.org/resources

AMCA ASET Conference PowerPoint Presentations www.amca.org/resources

Search for AMCA Certified Products www.amca.org/certified

AMCA Publications and Standards www.amca.org/store

AMCA Resources for Engineers

Page 18: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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New: AMCA App for Mobile Devices

Page 19: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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Provides Guide Spec Language for AMCA-Certified Proudcts

Page 20: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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AMCA App: Example for Axial Fans

Guide spec text can be copy/pasted to email or message

Referenced publications can be added to file cart

Page 21: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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…there might be a lot of referenced documents…

Page 22: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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AMCA App: Quick Links

White papers downloaded directly from AMCA Website

Page 23: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Jeff Boldt, IMEG Corp

Basics of Good Fan Design and Operation

Page 24: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Basics of Good Fan Design and Operation

Jeff Boldt, PE, FASHRAE, LEED® AP, HBDPPrincipal – IMEG Corp• Member ASHRAE SSPC-90.1

– Chair Hydronics & Elevator Working Groups• Member ASHRAE SSPC-189.1

– Chair Acoustics Discussion Group

• Author Advanced Energy Design Guide for Large Hospitals and AEDG for Small Healthcare Facilities

• Member 90.1-170 Working Group– Member filtration working group

• Member Guideline 36 – Advanced Control Sequences• Member SSPC-215P – Operating System Duct Leakage • PE - M and FP• [email protected]

Search for“ASHRAE Seminar Recordings”

or “Jeff Boldt Nerd”

Page 25: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Learning Objectives

•Understand pros and cons of different fan types•Understand the Fan Power Requirements of 90.1 •Good and Bad fan system designs

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Page 26: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Considerations

•Performance & Stability•Energy

–Code compliance• 90.1• IECC• Title 24

•Noise•Space•Cost•Reliability

Page 27: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Fan Types

•FC (forward curved)•BI (backward inclined)

–Radial•BIAF (BI airfoil)•Plug (rare in HVAC)•Plenum

•Propeller•Tube Axial•Vane Axial

Page 28: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Fan Types – Axial: Propeller

•Properties–Low Pressure–Low Cost

•Applications–Low Pressure without Ductwork–High Air Volume–Circulation–Through Wall–Ceiling

Page 29: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Fan Types – Axial: Tube Axial

•Properties–Fixed or adjustable blades–Straight Through Air Flow–Low-High Pressure HVAC Air

Movement–Compact Design–Industrial–Loud

Page 30: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Vane Axial

•Properties–Good Efficiencies–Medium-High Pressure–Fixed or Adjustable Blades–Hub ~50% of Tip Diameter

•Applications–Straight Through Air Flow–Compact–Industrial–Noisy

Page 31: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Centrifugal: Radial

•Properties–Low Efficiency–Rugged - Industrial–High Pressure–Flat Blade

•Applications–High Pressure Air Movement–Material Handling (Dust

Collection)–Industrial

Page 32: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Centrifugal: Forward Curved (FC)

•Properties–Higher Efficiency than Radial–Low Cost–Light Weight and Smallest–Slower Speed

•Applications–Low Pressure HVAC–Low Cost Applications–Residential Furnaces–RTUs

Page 33: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Centrifugal: Backward Inclined (BI)

•Properties–Higher Efficiency than

Forward Curved–Single Thickness Blades–Fewer, Deeper Blades

•Applications–HVAC Air Movement–Commercial–Industrial–Housed and Plenum

Page 34: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Centrifugal: Backward Inclined Airfoil (BIAF)

•Properties–High Efficiency–Deep Airplane Wing Design–High Speed

•Applications–Large Volume HVAC–High Pressure HVAC–Clean Air Industrial–Housed and Plenum

Page 35: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Mixed Flow

•More efficient than inline centrifugal

Page 36: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering
Page 37: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

What’s Required by 90.1?

Page 38: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Table 6.5.3.1-2 Fan Power Limitation Pressure Drop Adjustment Device A - 2016

2016Δ

2010>>2010Δ

2013Δ2007-1”

2016““

Page 39: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

BIAF vs. Plenum

Page 40: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Vibration Isolation

Page 41: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

SWSI vs. DWDI

•Single Width – Single Inlet–Ducted inlet–Often overhung bearings

•Double Width – Double Inlet–Non-ducted inlet–No overhung bearings

Page 42: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Generic Fan Comparisons

Page 43: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering
Page 44: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

3-Phase Motor Performance – Very Different for Single-Phase!

Page 45: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering
Page 46: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Fan Inlets

•Good

•Bad

Page 47: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Fan Outlets

•Good

•Bad

Page 48: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering
Page 49: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering
Page 50: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Poor RTU Inlet

Page 51: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

It’s Not Always the Fan’s Fault!

Page 52: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Basics of Good Fan Design and Operation

Jeff Boldt, PE, FASHRAE, LEED® AP, HBDP• [email protected]• (608) 658-5750

• References– ASHRAE Systems and Equipment

2016, Chapter 21– Tim Mathson – Greenheck– Michael Ivanovich – AMCA– Loren Cook

Page 53: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

David Sellars, Facility Dynamics Engineering

Lessons Learned from Commissioning Fan Systems

Page 54: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Live walk through of a building HVAC system

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Page 55: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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Page 56: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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Page 57: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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Page 58: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

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Page 59: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

https://av8rdas.wordpress.com/

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Search for System Effect

Page 60: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

http://www.av8rdas.com/

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Page 61: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

http://www.av8rdas.com/

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Select SketchUp Models

Page 62: Better Buildings Alliance...Speakers Michael Deru, National Renewable Energy Lab Michael Ivanovich, AMCA International Jeff Boldt, IMEG Corp David Sellars, Facility Dynamics Engineering

Open Discussion

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Questions or commentsNew challengesNew project resultsTopics for next call

[email protected]