bg-tun-proj-agm-08-tch-00029 rev b cable installation on existing sap survey report

8/10/2019 BG-TUN-PROJ-AGM-08-TCH-00029 Rev B Cable Installation on Existing SAP Survey Report

1/45


2/45


3/45

NOTES

1) Visualinspectionshallpayparticularattentiontotheconditionofcablesheathandinsulation,

whereaccessible.

NoevidenceofdegradationduetochemicalorUVexposureshallbeobserved.

Nomecahnicaldamageshallbeobserved.

Bendingradiishallbecompliantwithmanufacturer'sadvice.

2) Allcableglandshroudsshallberemovedcarefully,soastoavoiddamagingthecablesheath.

3) Insulationresistanceandcontinuitychecksshallbecarriedoutwiththecabledisconnected

fromtheloadandfromtheswitchgear.

4) ConductorcontinuityshallbecheckedusingaproprietaryinstrumentapprovedbyBGT.

5) Insulationresistanceshallbemeasuredusinga1000VMegger,orsimilarinstrumentas

approvedbyBGT.

6) Reportsheetsaresetupforthreecorecables.Whereafourthcoreispresentthatshallbe

includedintheinsulationresistancetestsuchthattheresistancebetweeneachpairofcores

[L1/L2;L2/L3;L3/L4;L4/L1;L2 /L4],andbetweeneachcoreandground,isgreaterthan2M.

Relevantvaluesshallberecordedinthe"Notes"sectionatthebottomoftherelevantsheet.

Wherethefourthcoreisagroundconnectionthecableshallbetreatedashavingthreecores.

7) Cablereinstallationconsiderationsshallinclude:

i. accessibilityforcablepullingii. minimumbendingradiiconstraints

iii. requirementforscaffolding

iv. glandingspaceatswitchgearandloadterminalboxes

v. cableentrysizeprovided

vi. terminalsizeinrelationtorequiredconductorsize

vii. necessityforatransitionjunctionboxtoaccommodateincreasedconductorsize

viii. installedcircuitprotection(fuse/mccbrating)

ix. spaceavailabilityinrelevantcabletransits

x. impactonExcertification,whereapplicable

xi. conductor/glandearthingatsupplyandloadlocations.

8) GENESIScablediametersandglandsizesareshownforreferenceonly.Theyaredeirvedfrom

typicalmanufacturrer'sdata:AEIforcables;Hawkeforglands.Datasheetsareprovidedfor

information.

HOLDS

Cable Installation on Existing SAP Survey Report

BGTUNPROJAGM08TCH00029RevBCableInstallationonExistingSAPSurveyReport Sheet3of45


4/45

CABLE No. Installed type:

FROM: 400V Switchboard

TO: Dilution Air Blower

Scheduled Length: m

Installed csa: mm2 csa calculated as adequate

Measured length installed: m

Physical condition: Visual at Switchboard: mm

Continuity: at Load: mm

Insulation Resistance L1/ L2: [to be > 2M]

Insulation Resistance L1/ Gnd: [to be > 2M] at Load:

Insulation Resistance L2/ L3: [to be > 2M] to be < 0.5

Insulation Resistance L2/ Gnd: [to be > 2M]

Insulation Resistance L1/ L3: [to be > 2M] Type:

Insulation Resistance L3/ Gnd: [to be > 2M] Rating: A

GENESIS REQUIREMENTType:

csa: mm2

Nominal o/d: mm refer Note 8

Nominal Gland Size: refer Note 8

Ladder rack / cable tray: Cable transit(s):

Terminals / terminal boxes:

At terminal box: At switchgear:

Certification maintained?

NOTES:

W35111-ML1 NYCWY

Installed Circuit Protection

Check sufficient space to accommodate this cable size ...

28

Transition box required?

YES / NO

Check sufficient space to accommodate this gland size ...

YES / NO

YES / NO

N / A

120

[refer Electrical Design Philosophy

BG-TUN-PROJ-AGM-08-KD-00013]

XLPE/SWA/PVC

PASS / FAIL

YES / NO

YES / NO

YES / NO

C-3511A

EL-3503

M40 / C2

39.00

YES / NO

120

Existing Cable Entry Size

Cable Gland Earthing




5/45





Scheduled Length: m












csa: mm2







NOTES:

W35111-ML2 NYCWY

120

PASS / FAIL

EL-3503

C-3511A

28


XLPE/SWA/PVC [refer Electrical Design Philosophy




120

39.00

M40 / C2


YES / NO YES / NO

YES / NO Transition box required? YES / NO


YES / NO YES / NO

YES / NO N / A



6/45





Scheduled Length: m












csa: mm2







NOTES:

N / A

EL-3503

C-3511B

32

W35112-ML1 NYCWY

120

PASS / FAIL






120

39.00

M40 / C2


YES / NO YES / NO



YES / NO YES / NO

YES / NO



7/45





Scheduled Length: m












csa: mm2







NOTES:

N / A

EL-3503

C-3511B

32

W35112-ML2 NYCWY

120

PASS / FAIL






120

39.00

M40 / C2


YES / NO YES / NO



YES / NO YES / NO

YES / NO



8/45



FROM: 400V MCC

TO: Condensate Pump

Scheduled Length: m












csa: mm2







NOTES:


YES / NO YES / NO

YES / NO


N / A

MCC1

P-3513

NYY-JW35130

83

1.5

PASS / FAIL




4

15.00

M20S / O


YES / NO YES / NO





9/45



FROM: 400V MCC

TO: Combustion Air Blower

Scheduled Length: m

Installed csa: mm2 csa calculated as undersized for load











csa: mm2







NOTES:


MCC3

C-3517

60

70

36.00

PASS / FAIL



W35171-ML NYCWY

N / A

YES / NO YES / NO




95


YES / NO YES / NO

YES / NO

M40 / C2




10/45



FROM: 400V MCC

TO: Scavenging Air Blower

Scheduled Length: m












csa: mm2







NOTES:

W35191-ML NYY-J

N / A

MCC1

C-3522

75

1.5

PASS / FAIL

XLPE/SWA/PVC

4

15.00

M20S / O


YES / NO YES / NO








YES / NO YES / NO

YES / NO



11/45



FROM: 400V MCC

TO: Hot Oil Pump

Scheduled Length: m












csa: mm2







NOTES:

W35311-ML NYCWY

N / A

MCC1

P-3531A

50

50

PASS / FAIL



70

31.00




M32 / C


YES / NO YES / NO



YES / NO YES / NO

YES / NO



12/45



FROM: 400V MCC

TO: Hot Oil Pump

Scheduled Length: m












csa: mm2







NOTES:

W35313-ML NYCWY

N / A

MCC1

P-3531B

50

50

PASS / FAIL



70

31.00

M32 / C


YES / NO YES / NO



YES / NO YES / NO

YES / NO






13/45



FROM: 400V MCC

TO: Hot Oil Cooling Blower

Scheduled Length: m












csa: mm2







NOTES:

W35339-ML1 NYCWY

N / A

YES / NO

YES / NO

MCC2

E-3539/1

50

6

PASS / FAIL






10

17.00

M20 / A


YES / NO YES / NO



YES / NO



14/45



FROM: 400V MCC

TO: Hot Oil Cooling Blower

Scheduled Length: m












csa: mm2







NOTES:

W35339-ML2 NYY-J


N / A

50

6

PASS / FAIL




10

19.00

M20 / A


YES / NO YES / NO

YES / NO

MCC1

E-3539/2


YES / NO



YES / NO



15/45



FROM: 400V MCC

TO: Hot Oil Start-Up Pump

Scheduled Length: m












csa: mm2







NOTES:

W35351-ML NYCY

N / A

MCC2

P-3535

40

2.5

PASS / FAIL







4

13.00

M20S / O


YES / NO YES / NO


YES / NO YES / NO

YES / NO



16/45



FROM: 400V MCC

TO: Cooling Water HE Blower

Scheduled Length: m












csa: mm2







NOTES:

W35414-ML1 NYCY

N / A

MCC2

E-3540/1

100

1.5

PASS / FAIL




Transition box required? YES / NO



4

13.00

M20S / O


YES / NO YES / NO

YES / NO


YES / NO YES / NO

YES / NO



17/45



FROM: 400V MCC


Scheduled Length: m












csa: mm2







NOTES:



YES / NO YES / NO

YES / NO

W35414-ML2 NYY-J

N / A

MCC1

E-3540/2

97

1.5


PASS / FAIL




4



YES / NO YES / NO

15.00

M20 / O

YES / NO



18/45



FROM: 400V MCC


Scheduled Length: m












csa: mm2







NOTES:


W35414-ML3 NYY-J

N / A

MCC1

E-3540/3

96

1.5

YES / NO




4

15.00

M20 / O


PASS / FAIL



YES / NO


YES / NO YES / NO

YES / NO



19/45



FROM: 400V MCC


Scheduled Length: m












csa: mm2







NOTES:

W35414-ML4 NYY-J

N / A

15.00

M20 / O


YES / NO


YES / NO

YES / NO Transition box required?

MCC1

E-3540/4

95

1.5



YES / NO YES / NO

YES / NO

PASS / FAIL


YES / NO



4



20/45



FROM: 400V MCC

TO: Cooling Water Pump

Scheduled Length: m

Installed csa: mm2 csa inadequate for starting volt-drop











csa: mm2







NOTES:

W35416 NYY-J


N / A

1.5

PASS / FAIL


YES / NO YES / NO

YES / NO





4

15.00

M20 / O


YES / NO YES / NO


MCC1

P-3542A

100



21/45


22/45




TO: Refrigeration Unit

Scheduled Length: m












csa: mm2







NOTES:


EL-3503

PASS / FAIL

E-3543

90

120

W35430-PS NYY-J

N / A


YES / NO YES / NO

YES / NO

YES / NO YES / NO


4

45.00

M50 / D








23/45




TO: Cooling Air Blower

Scheduled Length: m












csa: mm2







NOTES:

W35502-ML1 NYCWY

N / A


YES / NO YES / NO

YES / NO

YES / NO YES / NO


150

44.00

M50 / D




PASS / FAIL

58

150


EL-3503

C-3552A





24/45





Scheduled Length: m












csa: mm2







NOTES:

W35502-ML2 NYCWY

N / A


YES / NO YES / NO

YES / NO


150

44.00

M50 / D




YES / NO YES / NO

YES / NO

PASS / FAIL

58

150

EL-3503

C-3552A






25/45





Scheduled Length: m












csa: mm2







NOTES:

W35504-ML1 NYCWY

N / A


YES / NO YES / NO

YES / NO

YES / NO YES / NO


150

44.00

M50 / D




PASS / FAIL

55

150



EL-3503

C-3552B




26/45





Scheduled Length: m












csa: mm2







NOTES:


YES / NO

W35504-ML2 NYCWY

YES / NO

YES / NO N / A

YES / NO

150

44.00

M50 / D


PASS / FAIL





YES / NO YES / NO

YES / NO

EL-3503

C-3552B

55



150



27/45



FROM: 400V MCC

TO: Acid Pump 'A'

Scheduled Length: m

Installed csa: mm2 csa calculated inadequate for volt-drop











csa: mm2







NOTES:

90

1.5


MCC1

P-3563A

W35625-ML NYY-J

N / A


YES / NO YES / NO

YES / NO

YES / NO YES / NO


4

15.00

M20S / O




PASS / FAIL





28/45



FROM: 400V MCC

TO: Acid Pump 'B'

Scheduled Length: m

Installed csa: mm2 csa calculated inadequate for volt-drop











csa: mm2







NOTES:

W35626-ML NYY-J


N / A


YES / NO YES / NO

YES / NO

YES / NO YES / NO


4

15.00

M20S / O




PASS / FAIL

97

1.5


MCC1

P-3563B




29/45



FROM: 400V MCC

TO: Acid Loading Pump 'A'

Scheduled Length: m

Installed csa: mm2 csa calculated undersized for load











csa: mm2







NOTES:

W35637-ML NYY-J

N / A

YES / NO YES / NO

YES / NO

YES / NO YES / NO


4

15.00

M20S / O




98

1.5

MCC1

P-3566A




PASS / FAIL




30/45



FROM: 400V MCC

TO: Acid Loading Pump 'B'

Scheduled Length: m

Installed csa: mm2 csa calculated undersized for load











csa: mm2







NOTES:

W35638-ML


YES / NO YES / NO

YES / NO

YES / NO YES / NO


4

15.00

M20S / O


N / A



PASS / FAIL

98

1.5

MCC1

P-3566B

NYY-J






31/45




TO: E/S Separator

Scheduled Length: m












csa: mm2







NOTES:

W35714-T

N / A

YES / NO


70

36.00

M40 / C2


PASS / FAIL

YES / NO




101

70


EL-3503

F-3570

NYCWY


YES / NO YES / NO

YES / NO




32/45



FROM: 400V Distribution

TO: Heater Junction Box

Scheduled Length: m












csa: mm2







NOTES:

YES / NO

13.00

M20S / O


YES / NO YES / NO



4


YES / NO


NYY-JW35721-EH

YES / NO


N / AYES / NO

YES / NO

2.5

107



PASS / FAIL

CU

EH-35721



33/45





Scheduled Length: m












csa: mm2







NOTES:

NYY-JW35722-EH

CU

N / A


YES / NO

EH-35722

118

2.5

YES / NO Transition box required?

YES / NO

YES / NO

13.00

M20S / O


YES / NO

PASS / FAIL

YES / NO



4



YES / NO




34/45





Scheduled Length: m












csa: mm2







NOTES:




NYY-JW35723-EH

N / A

YES / NO YES / NO


4

XLPE/SWA/PVC

13.00

M20S / O


PASS / FAIL

EH-35723

119

2.5

CU



YES / NO YES / NO

YES / NO




35/45





Scheduled Length: m












csa: mm2







NOTES:

YES / NO YES / NO


N / A


EH-35724

W35724-EH NYY-J

4

13.00

M20S / O




PASS / FAIL

108

2.5

CU

YES / NO




YES / NO

YES / NO



36/45



FROM: 400V MCC

TO: Dilute Acid Pump 'A'

Scheduled Length: m












csa: mm2







NOTES:


N / A

W35741-ML NYY-J


4

15.00

M20S / O




PASS / FAIL

98

1.5

MCC1

P-3574A




YES / NO YES / NO

YES / NO

YES / NO YES / NO

YES / NO



37/45



FROM: 400V MCC

TO: Dilute Acid Pump 'B'

Scheduled Length: m












csa: mm2







NOTES:

N / A


W35742-ML NYY-J


YES / NO

YES / NO YES / NO

YES / NO

YES / NO

YES / NO

4

15.00

M20S / O




PASS / FAIL

98

1.5




MCC1

P-3574B



38/45




TO: E/S Separator

Scheduled Length: m












csa: mm2







NOTES:

36.00

M40 / C2

NYCWY



YES / NO

70

W35754-T

N / A


YES / NO YES / NO

YES / NO

YES / NO YES / NO

YES / NO




PASS / FAIL

100

70

F-3575

EL-3503





39/45


40/45



FROM: 400VDistribution

TO: Heater

Scheduled Length: m












csa: mm2







NOTES:


PASS / FAIL

N / A

YES / NO YES / NO


4

13.00

M20S / O




EH-35762

W35762-EH NYY-J

116

2.5

CU



YES / NO YES / NO

YES / NO




41/45




TO: Heater

Scheduled Length: m












csa: mm2







NOTES:

N / A

YES / NO YES / NO


4

13.00

M20S / O





PASS / FAIL


EH-35763

W35763-EH NYY-J

118

2.5

CU


YES / NO YES / NO

YES / NO




42/45




TO: Heater

Scheduled Length: m












csa: mm2







NOTES:


YES / NO YES / NO

YES / NO N / A

YES / NO YES / NO


4

13.00

M20S / O





PASS / FAIL



EH-35764

W35764-EH NYY-J

117

2.5

CU



43/45

Appendix 1: AEI Cable Dimensions




44/45




45/45


Appendix 2: Hawke Cable Gland Details

bg-tun-proj-agm-08-tch-00029 rev b cable installation on existing sap survey report

Documents