bhoruka fabcons private limited
TRANSCRIPT
BHORUKA FABCONS PRIVATE LIMITED
C o r p o r a t e P r e s e n t a t i o n
I S O 9 0 0 1 - 2 0 1 5 & E N 1 5 0 8 5 - 2 C e r t i f i e d C o m p a n y
VISION
To be the leading ‘Aluminium Downstream’ company in India
Milestones
2007 – BFPL is established with a vision to be the leading aluminium downstream company
2011 – BFPL start supplying to Metrorail segment (Delhi Metro)
2013 – Promoters exit the aluminium extrusion business and focus 100% on downstream activities
2017 – Expands manufacturing facility adding a Second Unit in Mysore
2019 – Establishes a partnership with Lippert components (LCI) a US based company
2019 – Expands manufacturing facility adding a Third Unit in Mysore
2020 – Crosses the 2 lakh / year mark for supplies of Automotive roof rails
2020 – Established an in-house Powder Coating Plant to enhance focus on Railways and Automotive supplies
Location
BFPL is located in Mysore, Karnataka. It is 150 kms from Bengaluru International Airport. The company has three units situated in close distance to each other
Our Partnerships
BFPL has tied up with Lippert Components (LCI) in 2019. LCI is a USD 2.5 Billion company listed in NYSE. LCI’s railway focused company SessaKlein and BFPL together manufacture Windows for the Railway segment
Partnered with M/s. SessaKlein Italy for Providing High
Quality Window Systems
SessaKlein is leading Designer and Producer of Various
Window Systems worldwide
BFPL and SK have a dedicated facility to produce these
windows including testing facility
Our Positioning in the Aluminium Value Chain - DOWNSTREAM
BFPL is focused on Designing and Manufacturing Aluminium products which are ready to use.We procure aluminium Extrusions and Sheet Metal from various organized players
Markets Served
BFPL caters to various markets as aluminium has over 3000 applications worldwideOur focus segment is Transportation – Automobiles , Railways, Commercial Vehicles, Electric vehicles
Transport Sector -Parts for metro coaches
[Interior & Exterior]Gangway parts
Automobile -Foot step panel
Roof barWindow frames
EV – battery Casings
Textile -Roving deflecting tubes
Tubes for twister machineParts for BTS, Gripper Rails,
Cooler heat sinks
Power Sector –Heat sinks for LED
Electrical panels LED fixtures,Wind Turbine Generator Parts
B&C Projects - Radiant baffles, security door systems and uprights.
Infrastructure - Overall
Infrastructure - Overall
Infrastructure – Machining Capability
Infrastructure – Powder Coating Facility
BHORUKA FABCONS PRIVATE LIMITED
P r o d u c t D e t a i l s
I S O 9 0 0 1 - 2 0 1 5 & E N 1 5 0 8 5 - 2 C e r t i f i e d C o m p a n y
Saloon Window Assembly
Driver Cabin Window Assembly
Roof Arch Profiles & Rain Gutters
1
2
3
Threshold Plate- Door Area
Gangway Frames
4
5
Cover Brake Module6
Support of Sheets7
Underframe Area
Products – Railway Industry
17
3
4
2
65
Sidewall Panel Assembly (Inter End Area)
Sidewall Panel Assembly (Saloon Area)
Aluminium Door Pillar Frame
Draught Screen Glass Mounting Bracket
Under Seat Cabinets
1
2
3
4
5
Blower Duct – (Hot Air)
Floor Coving Profiles
6
7
Products – Railway Industry
Window Image from
Driver CabinWindow Fitted in E loco Driver Cabin
Window Image
Fixed and movable frame
developed in CRCA
Sealing effectiveness
Validation against
moisture ingress.
Glued window validation
against resistance to
disengagement of glass
Products – Railway Industry
Gangways are connecting system
used to connect one coach to
other coach of Metro/Rail coaches
Part supply involve straight parts,
bend parts & welded frames
EN 15085 – CL2 Certified Welding
facilities
Welding Carried by Certified
welders
Manual Bending Machine
CNC Bending Machine
Capable to bend customised
profiles
Gangways In Application Gangway Frames
Products – Railway Industry
Side Wall Panel Fitted in a Metro Coach
Product Image
Manufactured in Aluminium sheet metal
grade 5052 H32
Overal size 3.6Meter X 1.7 Meter
Liquid spray painted
Involves laser cutting, forming,
bending,TIG welding,painting and
assembly
Products – Railway Industry
6
Duct welded assembly
Hot Air Blower
Blower Duct Final Assembly
Products – Railway Industry
End Application
Products – Railway Industry – Third Rail Applications
End Application
Products – Railway Industry – Third Rail Applications
Simple & Stable Design
Completely Desined in Aluminium
Light Weight
No Glass
Being Curved Design provide
increased ground to height
clearance
Assembly Type – Welding - TIG
Finish – Powder Coated RAL
9016
Life – Minimum 15 Years
Load Carrying Capacity – 80 Kgs
Point LoadLuggage Rack
Existing Luggage Racks In Application
Products – Railway Industry
CUSTOMERS FROM METRO/RAIL INDUSTRY
Aluminium Roof Bars
11,831 Car Sets6,245 Car Sets 35,717 Car Sets
41,621 Car Sets 6,344 Car Sets
Duster Terrano Triber
XL 6 Venue
Products – Automotive – Roof Rails
Made from 6000 series
Aluminium Alloy -Leight Weight
& Corrosion Resistant
Developed SPM for volumetic
production
Forms the primary skeletal
structure to hold the plastic
assembly of the footrest
Enhances load bearing of the
plastic assembly
Supplied Side Foot Panels for
13,169 Cars in FY 2019-20
S i d e F o o t P a n e l
Products – Automotive – Foot Panels
Application - Driver back side window in Commercial trucks
Al Material Grade – 6063 T4
Finish – Powder Coating (Matt Black)
Assembled along with catch plate (casting part)
Light Weight
Aesthetically good
Slotting holes given for floating of water as a drain slots
Sliding and fixed glasses will be verified with different dimensions during extrusion process only
Aluminium Profile
Bend Frame – Mill Finish
Bend Frame –Powder Coated
Frame Assembled with Glass
Windows Fitted in a Vehicle
Products – CV – Window Frames
Window Frames for 9T School Bus
Work involves Angular Cutting, Bending, Slot Punching, Drilling with CSK, Assembly, Tig Welding, Powder Coating
Finish: Black Color Powder Coating
15 different Frames makes a bus quantity
Assembly includes Child Parts -Brackets, Catch Plate, Screws and Rivets
Pictorial Image & Photo of Window Frames Windows Fitted in Buses
Products – CV – Window Frames
The product is used in defence vehicles as a front side window frame. This Frame is being assembled with toughened glass
Made from 5000 series Aluminium sheet metal
Finish – Mill Finish
Length – 1.78 Mtr
Involves Bending and Welding
Light Weight
Corrosion Resistant
Ease In Assembly
Pictorial View Product in Defence Vehicle
Products – Defence Vehicle – Window Frames
Battery enclosures for two and three wheelers with quick interchange option at EV Swapping Stations.
Material Grade – 6063 T6
Finish - Anodized [Silver Color]
Coating Life - Min 10 yrs
Small & Light Weight
Corrosion Resistant
Ease of Assembly [Slide Fit]
Optimal Heat Dissipation
Aluminum Enclosure Profile
Profile in Assembly View
Product in Three Wheeler Application
Products – Electric Vehicle – Battery Enclosures
Project Scope :
To design electric rickshaw with body in aluminium for weight reduction and come with Passanger and loader Models
Project is in design stage
Will develop proto products and run trials with own usages for necessary corrections
On satisfory run will take up next steps to release it to the market.
Prototype DevelopedE-Rickshaw Body Frame
Products – Electric E Rickshaw Body
CUSTOMERS FROM AUTOMOBILE INDUSTRY
Finished Parts & Plastic Closure End Caps
Parts Fitted On Site
Radiant Cooling Systems Used in
their buidings to maintain room
temeprature instead of AC System
30% more efficient than
conventional cooling systems
Environment friendly
Power saving
Lesser maintenance
Longer life
Aesthetically good
Products – B&C – Radiant Cooling Baffles
Automated Sliding Door System for Office Buildings, Home Centres, Warehouses, etc.,
Supporting components material includes SS, rubber, fastners, stoppers and metal brackets
Assembled with electrical and electronic components
Extrusion to Assembly
Extrusion +
Anodizing +
Machining
Manufacture
and Assembly
of Supporting
Components
Assembly of
Electrical and
Electronic
Components
Final
Assembled
Door
Product in Building
Products – B&C – Automatic Sliding Doors
Residential Shutters Counter Shutters Commercial Shutters
Different finish and length requirements as per project needs
Corrosion resistant
Matching for fitment between each part and ease of rolling
Perforated shutters can be provided as per needs
Different Shutter Profiles As Per Project Needs
Products – B&C – Security Shutters
Gripper Rails for Auto Doffer
Cooler Heat Sinks
Tube Profile Tube Grinding Machine
Anodized Tubes Tubes in Application
Roving Deflection Tubes for Spinning Machines
BTS ALU RAILBobbin Train
Profile
Profiles used in Yarn Finishing Machines
BTS In a Mill
Parts for Bobbin Transport System [BTS]
Products – Textile Sector
Heat Sinks for LED Street Lights
Products for Ropeways Rotor & Stator Parts for Wind Turbine Generators
Heat Sinks for Electrical Panels
Products – Renewable Power Sector
Products for Dental X-ray systems
Products for Surgical Imaging ApplicationProducts for Medical Breathing Air Dryers
Products – Healthcare Sector
Product in End Application
Bending Section Profile s
Bending Facility
Products – Architectural Bending
End Application
Profiles Drawings
Bend Part
End Application
Bend Part
Products – Architectural Bending
Bhoruka Fabcons Private Limited
#427E, Hebbal Industrial AreaMysuru - 570016Karnataka, India
Phone: 0821 - 2415290 / 2510351E-mail: [email protected]
www.bhorukafabcons.com
THANK YOU
CONTACT US