bien tan danfoss vlt 5000 serie

8/10/2019 Bien Tan Danfoss VLT 5000 Serie

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VLT5000 Series

1M G .50.A8.02 - VLT is a registered D anfoss tradem ark

Contents

Safety ............................................................................................................... 4

Introduction ..................................................................................................... 5W hy choose D anfoss? ....................................................................................6

Available literature ...........................................................................................7

Technical data ................................................................................................. 8G eneral technical data ....................................................................................8

Technical data, B ookstyle IP 20 .....................................................................12

Technical data, C om pact IP 20 and IP 54 ......................................................13

Measurements, dimensions........................................................................ 21

Mechanical installation ................................................................................ 25

Electrical installation .................................................................................... 29EM C -correct electrical installation ................................................................37

U se of EM C -correct cables..........................................................................38

Earthing of braided screened/arm oured control cables................................39

Installation of control cables .........................................................................44

C onnection exam ples...................................................................................45

Operation of the VLT frequency converter................................................ 48C ontrol panel................................................................................................48

C ontrol keys .................................................................................................49

D isplay M ode ................................................................................................50

Q uick Setup via Q uick m enu .......................................................................51

C hanging data ..............................................................................................52

M enu structure .............................................................................................54

Application configuration ............................................................................ 55Speed control, open loop .............................................................................55

Speed control, closed loop (PID )..................................................................55

Process control, closed loop (Process PID )..................................................56

Torque control, open loop ............................................................................56

Torque control, speed feedback...................................................................57

Special m otor characteristics .......................................................................57


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VLT5000 Series

M G .50.A8.02 - VLT is a registered D anfoss tradem ark2

Special functions .......................................................................................... 58Shift betw een local and rem ote control.......................................................58

C ontrol w ith brake function ..........................................................................59

H andling of single references........................................................................60

H andling of m ulti-references .........................................................................61

Autom atic M otor Adaptation ........................................................................64C ontrol of m echanical brake ........................................................................66

PID for process control.................................................................................68

PID for speed control....................................................................................70

Q uick discharge ...........................................................................................71

M ains failure/quick discharge w ith m ains failure inverse ...............................72

Flying start....................................................................................................73

N orm al/high overload Torque control, open loop ..........................................74

Program m ing of Torque lim it and stop ..........................................................74

Description of parameters........................................................................... 76O peration & D isplay .......Param eter 001 - 019 ............................................76

Load & M otor................Param eter 100 - 131 ............................................82R eferences & Lim its ......Param eter 200 - 234 ............................................94

Inputs & O utputs ...........Param eter 300 - 330 ..........................................102

Special functions ...........Param eter 400 - 450 ..........................................116

Serial com m unication ....Param eter 500 - 541 ..........................................131

Technical functions ........Param eter 600 - 631 ..........................................140

R elay functions ..............Param eter 700 - 711 ..........................................147

Fault procedure .......................................................................................... 149

Display texts ............................................................................................... 152

Status m essages .......................................................................................152List of w arnings and alarm s........................................................................153

W arning w ords 1 + 2 and Alarm w ord .......................................................160

Definitions ................................................................................................... 161

Factory settings.......................................................................................... 164

Index ............................................................................................................ 171

Contents


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VLT5000 Series


VLT5000 Series

Operating InstructionsS o ftw a re vers io n: 3.3x

Software

version

Thes e Opera ting Instructions can be used for all VLT5000 S eriesfreq uency converters with softwa re version 3.3x. The software

version can be seen from parameter 624.


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VLT5000 Series


Safety The voltage of the frequency converter

is dangerous w henever the equipm ent

is connected to m ains. Incorrect instal-

lation of the m otor or the frequency converter m ay

cause dam age to the equipm ent, serious personal

injury or death.

C onsequently, the instructions in this m anual, as

w ell as national and local rules and safety

regulations, m ust be com plied w ith.

Safety regulations

1. The V LT frequency converter m ust be disconnec-

ted from m ains if rep air w ork is to be carried out.

C heck that the m ains supply has been discon-

nected and that the necessary tim e has passed

before rem oving m otor and m ains plugs.

2. The [STO P/R ESET] key on the control panel of theVLT frequency converter does not disconnect the

equipm ent from m ains and is thus not to be used

as a safety sw itch.

3. C orrect protective earthing of the equipm ent m ust

be established, the user m ust be p rotected

against supply voltage, and the m otor m ust be

protected against overload in accordance w ith

applicable national and local regulations.

4. The earth leakage currents are higher than 3.5 m A.

5. Protection against m otor overload is not includ ed

in the factory setting. If this function is desired, set

param eter 128 to d ata value ETR trip ordata value

ETR warning .

N ote: The function is initialised at 1.16 x rated m o-

tor current and rated m otor frequency (see page

92).

For the N orth A m erican m arket: The ETR functions

provide class 20 m otor overload protection in

accordance w ith N EC .

Warning:Touching the electrical parts m ay be fatal - even after theequipm ent has been disconnected from m ains.Also m ake sure that other voltage inputs have beendisconnected, such as external 24 V D C , load-sharing(linkage of D C interm ediate circuit), as w ell as the m otorconnection for kinetic back-up.

U sing VLT 5001-5006: w ait at least 4 m inutesU sing VLT 5008-5500: w ait at least 15 m inutes

6. D o not rem ove the p lugs for the m otor and m ains

supply w hile the V LT frequency converter is

connected to m ains. C heck that the m ains supply

has been disconnected and that the necessary

tim e has passed before rem oving m otor and

m ains plugs.

7. Please note that the VLT frequency converter has

m ore voltage inputs than L1, L2 and L3, w hen

loadsharing (linking of D C interm ediate circuit) and

external 24 V D C have been installed.

C heck that all voltage inputs have been discon-

nected and that the necessary tim e has passed

before repair w ork is com m enced.

Warning against unintended start

1. The m otor can be brought to a stop by m eans of

digital com m and s, bus com m ands, references ora local stop, w hile the frequency converter is

connected to m ains.

If personal safety considerations m ake it

necessary to ensure that no unintended start

occurs, these stop functions are not sufficient.

2. W hile param eters are being changed, the m otor

m ay start. C onsequently, the stop key [STO P/

R ESET] m ust alw ays be activated, follow ing w hich

data can be m odified.

3. A m otor that has been stopped m ay start if faults

occur in the electronics of the VLT freq uency con-

verter, or if a tem porary overload or a fault in the

supply m ains or the m otor connection ceases.


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VLT5000 Series


Introduction

These O perating Instructions are a tool intended for persons w ho are to install,

operate and p rogram the V LT 5000 Series.

Specific technical publications on the VLT 5000 Series: O perating Instructions,

D esign G uide and Q uick Setup.

Operating Instructions: G ives instructions in optim um installation, com m issio-

ning and service.

Design Guide: G ives all req uired inform ation for design purposes,

and gives a good insight into the technology, pro-

duct range, technical data, etc.

Quick Setup: H elps the great m ajority of users to quickly get their

VLT 5000 Series unit installed and running.

The O perating Instructions and the Q uick Setup are delivered w ith the unit.

W hen reading these O perating Instructions, you w ill com e across different sym bols

that require special attention.

The sym bols used are the follow ing:

Indicates a general w arning

Indicates som ething to be noted by the reader

Indicates a high-voltage w arning


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VLT5000 Series


Why choose Danfoss?

D anfoss m anufactured the w orld's first m ass-pro-

duced frequency converter back in 1968. W e have

set the standard for quality drives ever since. That is

w hy our VLT frequency converters are today sold and

serviced in m ore than 100 countries covering six

continents.

W ith the new VLT 5000 Series, w e are introducing

VVC plus. This is our new Sensorless Vector D rive S y-

stem for torque and speed control of ind uction m otors.

If com pared w ith a standard voltage/freq uency ratio

control, VVC plusoffers im proved dynam ics and sta-

bility, both w hen the speed reference and the load

torque are changed. W e have im plem ented a fully

digitalised protection concept, w hich ensures reliableoperation, even under the w orst possible operating

conditions. N aturally, the VLT 5000 Series also offers

full protection against short-circuiting, earthing fault

and overload.

D anfoss drives w ith the VVC pluscontrol system

tolerate load shocks throughout their speed range

and react sw iftly to changes in reference.

H ow ever, it m ust also be easy to reach this perfor-

m ance. D anfoss is convinced that high-technology

drives can be m ade user-friendly. The V LT 5000 Se-

ries proves us right. In order to m ake p rogram m ing

sim ple and easy-to-grasp, w e have divided the para-

m eters into different group s. The Q uick m enu guides

users quickly through the program m ing of the few pa-

ram eters that m ust be set to get started. The control

panel is d etachable. It features a four-line alpha-

num eric display, enab ling four m easuring values to be

displayed at the sam e tim e. Via the detachable

control panel, the program m ed settings can be co-

pied from one VLT frequency converter to the next.

This m eans that there is no tim e to b e spent onprogram m ing w hen changing drives or integrating an

extra drive in the installation.

The entire program m ing process is easier than ever

before. The V LT 5000 Series m akes m ost adjust-

m ents autom atically.

If you have any q uestions concerning VLT frequency

converters, please call us. W e have drive specialists

all over the w orld ready to ad vise you on ap plications,

program m ing, training and service.

Whychoose

Danfoss?


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VLT5000 Series


Available

literature

Available literature

The chart below gives an overview of the literature

availab le for the VLT 5000 Series.

Please note that variations m ay occur from one coun-

try to the next.

X = version numberYY = language01 = Danish02 = English03 = German

04 = French05 = Spanish06 = Italian07 = Swedish10 = Dutch20 = Finnish28 = Brazilian Portuguese51,52 = Danish, English, German

DesignGuide

MG.50.CX.YYOperating

InstructionsMG.50.AX.YY

Instructions

for VLT

5000 Series

VLT SoftwareDialog

MG.50.EX.YY

PROFIBUSManual

MG.10.EX.YY

QuickSetup

MG.50.FX.YY

LCP remote-mounting kit

IP 20MI.56.AX.51

Brakeinstructions

MI.50.DX.YY

LC-filterVLT 5001-5011

MI.56.DX.51

IP 20 terminalcover

MI.56.CX.51

Syncron. andpositioning

MG.10.JX.02MG.10.JX.03

GatewayInterBus

MG.10.G1.51

QuickSetup

MG.50.DX.YY

QuickSetup

MG.50.GX.YY

B ookstyle IP 20 C om pact IP 20 C om pact IP 54

VLT 5000Data sheet

MD.50.AX.YY

Loadsharinginstructions

MI.50.NX.YY

Var. literature

for VLT 5000

Series

Instructions

for VLT 5000

Series

Communication

for VLT 5000

Series

LonWorksManual

Device NetManual

RCDInstructions

MI.66.AX.YY

Modbus

Plus

LC-filterVLT 5016-5250

MI.56.FX.51

LCP remote-mounting kit

IP 54MI.56.GX.52

VLT 5300-5500Installation guideMG.56.AX.YY


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VLT5000 Series


General technical data

M ains supply (L1, L2, L3):

Supply voltage 200-240 V units ..................................................................3 x 200/208/220/230/240 V 10%

Supply voltage 380-500 V units ...........................................................3 x 380/400/415/440/460/500 V 10%

Supply frequency ....................................................................................................................50/60 H z + /- 1%

M ax. im balance of supply voltage:

VLT 5001 - 5011 / 380 - 500 V and V LT 5001 - 5006 / 200 - 240 V ................ 2.0% of rated supply voltage

VLT 5016 - 5052 / 380 - 500 V and VLT 5008 - 5027 / 200 - 240 V .................. 1.5% of rated supply voltage

VLT 5060 - 5500 / 380 - 500 V and VLT 5032 - 5052 / 200 - 240 V .............3.0% of rated supply voltage

Pow er factor / cos. .............................................................................................................. 0.90/1.0 at rated loadN o. of sw itches on supply input L1, L2, L3 ......................................................................approx. 1 tim e/m in.

M ax. shortcircuit rating ....................................................................................................................100,000 A

See the section on special conditions in the Design Guide

VLT output data (U , V, W ):

O utput voltage ..........................................................................................................0-100% of supply voltageO utput frequency.........................................................................................................0 - 132 H z, 0 - 1000 H z

R ated m otor voltage, 200-240 V units ........................................................................ 200/208/220/230/240 V

R ated m otor voltage, 380-500 V units ..........................................................380/400/415/440/460/480/500 V

R ated m otor frequency .......................................................................................................................50/60 H z

Sw itching on output........................................................................................................................... U nlim ited

R am p tim es ...............................................................................................................................0.05-3600 sec.

Torque characteristics:

Starting torque, VLT 5001-5027, 200 - 240 V and VLT 5001-5052, 380 - 500 V .....................160% for 1 m in.

Starting torque, VLT 5032 - 5052, 200 - 240 V and VLT 5060-5500, 380 - 500 V ...............150% for 1 m in.

Starting torque .....................................................................................................................180% for 0.5 sec.

Acceleration torque .................................................................................................................................100%

O verload torque, VLT 5001-5027, 200 - 240 V and VLT 5001 - 5052, 380 - 500 V .............................160%

O verload torque, VLT 5032 - 5052, 200 - 240 V and VLT 5060-5500, 380 - 500 V .............................150%

Arresting torque at 0 rpm (closed loop)..................................................................................................100%

The torque characteristics given are for the VLT frequency converter at the high overload torque level

(160%). At the normal overload torque (110%), the values are lower.

C ontrol card, digital inputs:

N um ber of program m able digital inputs ...........................................................................................................8

Term inal nos.......................................................................................................16, 17, 18, 19, 27, 29, 32, 33

Voltage level.....................................................................................................0-24 V D C (PN P positive logics)

Voltage level, logical 0.......................................................................................................................< 5 V D CVoltage level, logical 1.....................................................................................................................> 10 V D C

M axim um voltage on input...................................................................................................................28 V D C

Input resistance, R i.......................................................................................................................approx. 2 kScanning tim e per input........................................................................................................................3 m sec.

Reliable galvanic iso lation: All digital inputs are galvanically isolated from the sup ply voltage (PELV). In add ition,

the digital inputs can be isolated from the other terminals on the control card by connect ing an external 24 V

DC supply and opening switch 4. See drawing on page 45.

Generaltechnicaldata


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VLT5000 Series



C ontrol card, analogue inputs:

N o. of program m able analogue voltage inputs/therm istor inputs................................................................... 2

Term inal nos........................................................................................................................................... 53, 54

Voltage level..................................................................................................................0 - 10 V D C (scalable)

Input resistance, R i.....................................................................................................................approx. 10 kN o. of program m able analogue current inputs.................................................................................................1

Term inal no....................................................................................................................................................60

C urrent range ...............................................................................................................0/4 - 20 m A (scalable)

Input resistance, R i ............................................................................................................................... 200 R esolution .....................................................................................................................................10 bit + sign

Accuracy on input...................................................................................................M ax. error 1% of full scale

Scanning tim e per input......................................................................................................................3 m sec.

Term inal no. ground ......................................................................................................................................55

Reliable galvanic isolation : All analogue input s are galvanically isolated from the sup ply voltage (PELV) as well

as other inputs and outp uts.

C ontrol card, pulse/encoder input:

N o. of program m able pulse/encoder inputs................................................................................................... 4

Term inal nos...............................................................................................................................17, 29, 32, 33

M ax. frequency on term inal 17 ................................................................................................................5 kH z

M ax. frequency on term inals 29, 32, 33 ................................................................20 kH z (PN P open collector)

M ax. frequency on term inals 29, 32, 33 ................................................................................65 kH z (Push-pull)

Voltage level.....................................................................................................0-24 V D C (PN P positive logics)

Voltage level, logical 0.......................................................................................................................< 5 V D C

Voltage level, logical 1.....................................................................................................................> 10 V D C

M axim um voltage on input...................................................................................................................28 V D C

Input resistance, R i.......................................................................................................................approx. 2 kScanning tim e per input........................................................................................................................3 m sec.

R esolution ......................................................................................................................................10 bit + sign

Accuracy (100-1 kH z), term inals 17, 29, 33 ......................................................... M ax. error: 0.5% of full scale

Accuracy (1-5 kH z), term inal 17 ............................................................................M ax. error: 0.1% of full scale

Accuracy (1-65 kH z), term inals 29, 33 ..................................................................M ax. error: 0.1% of full scale

Reliable galvanic isolation: All pulse/encoder inpu ts are galvanically isolated from the supp ly voltage (PELV). In

addition, pulse and encoder inputs can be isolated from the other terminals on the control card by connect ing

an external 24 V DC supp ly and opening switch 4. See drawing on page 45 .

C ontrol card, digital/pulse and analogue outputs:

N o. of program m able digital and analogue outputs ....................................................................................... 2Term inal nos...........................................................................................................................................42, 45

Voltage level at digital/pulse output.................................................................................................0 - 24 V D C

M inim um load to ground (term inal 39) at digital/pulse output...................................................................600 Frequency ranges (digital output used as pulse output)......................................................................0-32 kH z

C urrent range at analogue output...................................................................................................0/4 - 20 m A

M axim um load to ground (term inal 39) at analogue output......................................................................500 Accuracy of analogue output................................................................................M ax. error: 1.5% of full scale

R esolution on analogue output...................................................................................................................8 bit

Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supp ly voltage

(PELV) as well as other inpu ts and outputs.

Generaltechnicaldata


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VLT5000 Series


B rake resistor term inals (only S B and EB units):

Term inal nos...........................................................................................................................................81, 82

External 24 Volt D C supply:

Term inal nos...........................................................................................................................................35, 36

Voltage range..................................................................................24 V D C 15% (m ax. 37 V D C for 10 sec.)

M ax. voltage ripple ................................................................................................................................2 V D C

Pow er consum ption ....................................................................... 15 W - 50 W (50 W for start-up, 20 m sec.)

M in. pre-fuse ..........................................................................................................................................6 Am p

Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supp ly is also of the PELV type.

C able lengths and cross-sections:

M ax. m otor cable length, screened cable ...............................................................................................150 m

M ax. m otor cable length, unscreened cable............................................................................................300 m

M ax. m otor cable length, screened cable VLT 5011 380-500 V ..............................................................100 mM ax. brake cable length, screened cable ..................................................................................................20 m

M ax. loadsharing cab le length, screened cable 25 m from frequency converter to D C bar.

Max. cab le cross-section for mo tor, brake and loadsharing, see next section

M ax. cable cross-section for 24 V external D C supply.......................................................... 4.0 m m 2/10 AW G

M ax. cross-section for control cables ....................................................................................1.5 m m 2/16 AW G

M ax. cross-section for serial com m unication .........................................................................1.5 m m 2/16 AW G

Accuracy of display readout (param eters 009-012):

M otor current [6] 0-140% load ..........................................................M ax. error: 2.0% of rated output current

Torque % [7], -100 - 140% load .................................................................M ax. error: 5% of rated m otor size

O utput [8], pow er H P [9], 0-90% load ..............................................................M ax. error: 5% of rated output

Generaltechnicaldata General technical data

C ontrol card, 24 V D C supply:

Term inal nos...........................................................................................................................................12, 13

M ax. load (short-circuit protection).......................................................................................................200 m A

Term inal nos. ground .............................................................................................................................. 20, 39

Reliable galvanic isolation: The 24 V DC supp ly is galvanically isolated from the supply voltage (PELV), but has

the same po tential as the analogue outputs.

C ontrol card, R S 485 serial com m unication:

Term inal nos..........................................................................................................68 (TX+, R X+), 69 (TX-, R X-)

Reliable galvanic iso lation: Full galvanic isolation.

R elay outputs:

N o. of program m able relay outputs .................................................................................................................2

Term inal nos., control card ................................................................................................................4-5 (m ake)

M ax. term inal load (AC ) on 4-5, control card......................................................................50 V AC , 1 A, 60 VAM ax. term inal load (D C ) on 4-5, control card ......................................................................75 V D C , 1 A, 30 W

M ax. term inal load (D C ) on 4-5, control card for U L/cU L applications.................30 V AC , 1 A / 42.5 V D C , 1A

Term inal nos., pow er card .............................................................................................1-3 (break), 1-2 (m ake)

M ax. term inal load (AC ) on 1-3, 1-2, pow er card and relay card .................................240 V AC , 2 A, 60 VA

M ax. term inal load on 1-3, 1-2, pow er card and relay card ......................................................50 V D C , 2 A

M in. term inal load on 1-3, 1-2, pow er card and relay card ......................24 V D C 10 m A, 24 V AC 100 m A


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VLT5000 Series


VLT 5000 S eries protection:

Electronic m otor therm al protection against overload .

Tem perature m onitoring of heat-sink ensures that the V LT freq uency converter cuts out if the tem perature

reaches 90C for IP 00 and IP 20. For IP 54, the cut-out tem perature is 80C . An overtem perature can only be

reset w hen the tem perature of the heat-sink has fallen below 60C.

The V LT freq uency converter is protected against short-circuiting on m otor term inals U , V, W .

The V LT frequency converter is protected against earth fault on m otor term inals U , V, W .

M onitoring of the interm ediate circuit voltage ensures that the VLT frequency converter cuts out if the

interm ediate circuit voltage gets too high or too low .

If a m otor phase is m issing, the VLT frequency converter cuts out, see param eter 234 Motor phase

monitor.

If there is a m ains fault, the V LT frequency converter is able to carry out a controlled deram ping.

If a m ains phase is m issing, the V LT frequency converter w ill cut out w hen a load is placed on the m otor.

Generalt

echnicaldata


C ontrol characteristics:

Frequency range .............................................................................................................................0 - 1000 H z

R esolution on output frequency ........................................................................................................0.003 H z

System response tim e ..........................................................................................................................3 m sec.

Speed, control range (open loop)................................................................................ 1:100 of synchro. speed

Speed, control range (closed loop)...........................................................................1:1000 of synchro. speed

Speed, accuracy (open loop)...................................................................... < 1500 rpm : m ax. error 7.5 rpm

> 1500 rpm : m ax. error of 0.5% of actual speed

Speed, accuracy (closed loop)..................................................................... < 1500 rpm : m ax. error 1.5 rpm

> 1500 rpm : m ax. error of 0.1% of actual speed

Torque control accuracy (open loop)...........................................0- 150 rpm : m ax. error 20% of rated torque

150-1500 rpm : m ax. error 10% of rated torque

> 1500 rpm : m ax. error 20% of rated torque

Torque control accuracy (speed feedback).......................................................M ax. error 5% of rated torque

All control characteristics are based on a 4-pole asynchronous moto r

Externals:

Enclosure..............................................................................................................................IP 00, IP 20, IP 54

Vibration test ............................0.7 g R M S 18-1000 H z random . 3 directions for 2 hours (IEC 68-2-34/35/36)

M ax. relative hum idity.........................................................................93 % (IEC 68-2-3) for storage/transport

M ax. relative hum idity ........................................95 % non condensing (IEC 721-3-3; class 3K 3) for operation

Am bient tem perature IP 20 (high overload torque 160% )..................M ax. 45C (24-hour average m ax. 40C )

Am bient tem perature IP 20 (norm al overload torque 110% ).............M ax. 40C (24-hour average m ax. 35C )

Am bient tem perature IP 54 (high overload torque 160% )..................M ax. 40C (24-hour average m ax. 35C )

Am bient tem perature IP 54 (norm al overload torque 110% ).............M ax. 40C (24-hour average m ax. 35C )

Am bient tem perature IP 20/54 VLT 5011 500 V ................................M ax. 40C (24-hour average m ax. 35C )

Derating for high ambient temperature, see page 96 of the Design Guide

M in. am bient tem perature in full operation ...................................................................................................0C

M in. am bient tem perature at reduced perform ance .................................................................................-10C

Tem perature during storage/transport......................................................................................-25 - +65/70C

M ax. altitude above sea level................................................................................................................1000 m

Derating for high altitude, see page 96 o f the Design Guide

EM C standards applied, Em ission ......................................EN 50081-1/2, EN 61800-3, EN 55011, EN 55014

Im m unity ....................... EN 50082-2, EN 61000-4-2, IEC 1000-4-3, EN 61000-4-4

EN 61000-4-5, EN V 50140, EN V 50141, VD E 0160/1990.12

See section on special conditions in the Design Guide


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VLT5000 Series


Technicaldata,

Book

styleIP20 Mains supply 3 x 200 - 240 V

According to international req uirem ents VLVLVLVLVLT typeT typeT typeT typeT type 50015001500150015001 50025002500250025002 50035003500350035003 50045004500450045004 50055005500550055005 50065006500650065006

O utput current IVLT,N[A] 3.7 5.4 7.8 10.6 12.5 15.2

IVLT, M AX(60 s) [A] 5.9 8.6 12.5 17 20 24.3

O utput (240 V) S VLT,N [kVA] 1.5 2.2 3.2 4.4 5.2 6.3Typical shaft output P VLT,N [kW ] 0.75 1.1 1.5 2.2 3.0 3.7

Typ ical shaft outp ut P VLT,N [H P] 1 1.5 2 3 4 5

M ax. cable cross-section to m otor,

brake and loadsharing [m m 2]/[AW G ]2) 4/10 4/10 4/10 4/10 4/10 4/10

R ated input current (200 V) IL,N[A] 3.4 4.8 7.1 9.5 11.5 14.5

M ax. cable

cross-section pow er [m m 2]/[AW G ]2) 4/10 4/10 4/10 4/10 4/10 4/10

M ax. pre-fuses [-]/U L1)[A] 16/10 16/10 16/15 25/20 25/25 35/30

Efficiency 3) 0.95

W eight IP 20 EB [kg] 7 7 7 9 9 9,5

Pow er loss at

m ax. load. [W ] Total 58 76 95 126 172 194

Enclosure VLT type IP 20

1. If U L/cU L is to be com plied w ith, pre-fuses type B ussm ann K TN -R 200 V, K TS -R 500 V or sim ilar m ust be used . Pre-fuses type

gG m ust be used for VLT 5001 - VLT 5027, 200/240 V and VLT 5001 - VLT 5052, 380/500 V. Pre-fuses type gR m ust be used

for VLT 5032 - 5052, 200/240 V and VLT 5060 - VLT 55 00, 380/500 V. Fuses m ust be designed for protection in a circuit

capable of supplying a m axim um of 100,000 Am ps m s (sym m etrical), 500 V m axim um .2. Am erican W ire G auge.

3. M easured using 30 m screened m otor cables at rated load and rated frequency.

VLVLVLVLVLT typeT typeT typeT typeT type 50015001500150015001 50025002500250025002 50035003500350035003 50045004500450045004 50055005500550055005 50065006500650065006 50085008500850085008 50115011501150115011

O utput current IVLT,N[A] (380-440 V) 2.2 2.8 4.1 5.6 7.2 10 13 16

IVLT, M AX(60 s) [A] (380-440 V) 3.5 4.5 6.5 9 11.5 16 20.8 25.6

IVLT,N

[A] (441-500 V) 1.9 2.6 3.4 4.8 6.3 8.2 11 14.5

IVLT, M AX(60 s) [A] (441-500 V) 3 4.2 5.5 7.7 10.1 13.1 17.6 23.2

O utput S VLT,N [kVA] (380-440 V) 1.7 2.1 3.1 4.3 5.5 7.6 9.9 12.2

S VLT,N [kVA] (441-500 V) 1.6 2.3 2.9 4.2 5.5 7.1 9.5 12.6

Typical shaft output P VLT,N [kW ] 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5

Typical shaft output P VLT,N [H P] 1 1.5 2 3 4 5 7.5 10


brake and loadsharing [m m 2]/[AW G ]2) 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10

R ated input current IL,N [A] (380 V) 2.3 2.6 3.8 5.3 7 9.1 12.2 15.0

IL,N [A] (460 V) 1.9 2.5 3.4 4.8 6 8.3 10.6 14.0

M ax. cab le

cross-section, p ow er [m m 2]/[AW G ]2) 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10

M ax. pre-fuses [-]/U L1)[A ] 16/6 16/6 16/10 16/10 16/15 25/20 25/25 35/30

Efficiency3) 0.96

W eight IP 20 EB [kg] 7 7 7 7.5 7.5 9.5 9.5 9.5

Pow er loss at

m ax. load. [W ] Total 55 67 92 110 139 198 250 295

Enclosure VLT type IP 20

Mains supply 3 x 380 - 500 VAccording to international req uirem ents


13/173

VLT5000 Series


Technica

ldata,CompactIP20and

IP54

VLVLVLVLVLT typeT typeT typeT typeT type 50015001500150015001 50025002500250025002 50035003500350035003 50045004500450045004 50055005500550055005 50065006500650065006

H igh overload torH igh overload torH igh overload torH igh overload torH igh overload torquequequequeque (160 % ):::::

O utput current IVLT,N[A] 3.7 5.4 7.8 10.6 12.5 15.2

IVLT, M AX(60 s) [A] 5.9 8.6 12.5 17 20 24.3

O utput (240 V) S VLT,N [kVA] 1.5 2.2 3.2 4.4 5.2 6.3Typical shaft output P VLT,N [kW ] 0.75 1.1 1.5 2.2 3.0 3.7

Typ ical shaft outp ut P VLT,N [H P] 1 1.5 2 3 4 5


brake and loadsharing [m m 2]/[AW G ]2) 4/10 4/10 4/10 4/10 4/10 4/10

R ated input current (200 V) IL,N[A] 3.4 4.8 7.1 9.5 11.5 14.5M ax. cable cross-section,

pow er [m m 2]/[AW G ]2) 4/10 4/10 4/10 4/10 4/10 4/10

M ax. pre-fuses [-]/U L 1 )[A] 16/10 16/10 16/15 25/20 25/25 35/30

Efficiency 3) 0.95

W eight IP 20 EB [kg] 8 8 8 10 10 10

W eight IP 54 [kg] 11.5 11.5 11.5 13.5 13.5 13.5

Pow er loss at

m ax. load. [W ] Total 58 76 95 126 172 194

Enclosure IP 20/IP 54

Mains supply 3 x 200 - 240 VAccording to international requirem ents

Mains supply 3 x 200 - 240 V

According to international requirem ents

1. If U L/cU L is to be com plied w ith, pre-fuses type B ussm ann K TN -R or sim ilar m ust be used. Pre-fuses type gG m ust be usedfor VLT 5001 - VLT 5027, 200/240 V and VLT 5001 - VLT 5052, 380/500 V. Pre-fuses type gR m ust be used for VLT 5032 -

5052, 200/240 V and VLT 5060 - VLT 5500, 380/500 V. Fuses m ust be designed for protection in a circuit capable ofsupplying a m axim um of 100,000 Am ps m s (sym m etrical), 500 V m axim um .

2. Am erican W ire G auge.

3. M easured using 30 m screened m otor cables at rated load and rated frequency.4. M in. cable cross-section is the sm allest cab le cross-section allow ed to be fitted on the term inals.

Alw ays com ply w ith national and local regulations on m in. cable cross-section.

VLVLVLVLVLT typeT typeT typeT typeT type 50085008500850085008 50115011501150115011 50165016501650165016 50225022502250225022 50275027502750275027

N orm al overload torqueN orm al overload torqueN orm al overload torqueN orm al overload torqueN orm al overload torque (110 % ):

O utput current IVLT,N[A] 32 46 61.2 73 88

IVLT, M AX(60 s) [A] 35.2 50.6 67.3 80.3 96.8

O utput (240 V) S VLT,N [kVA] 13.3 19.1 25.4 30.3 36.6

Typical shaft output P VLT,N [kW ] 7.5 11 15 18.5 22

Typ ical shaft outp ut P VLT,N [H P] 10 15 20 25 30

H igh overload torqueH igh overload torqueH igh overload torqueH igh overload torqueH igh overload torque (160 % ):

O utput current IVLT,N[A] 25 32 46 61,2 73

IVLT, M AX(60 s) [A] 40 51.2 73.6 97.9 116.8

O utput (240 V) S VLT,N [kVA ] 10 13 19 25 30

Typical shaft output P VLT,N [kW ] 5.5 7.5 11 15 18.5

Typ ical shaft outp ut P VLT,N [H P] 7,5 10 15 20 25

M ax. cable cross-section to m otor, IP 54 16/6 16/6 35/2 35/2 50/0

brake and loadsharing [m m 2/A W G ]2) IP 20 16/6 35/2 35/2 35/2 50/0

M in. cable cross-section to m otor,brake and loadsharing 4)[m m 2/A W G ]2) 10/8 10/8 10/8 10/8 16/6

R ated input current (200 V) IL,N[A] 32 46 61 73 88

M ax. cable cross-section, IP 54 16/6 16/6 35/2 35/2 50/0

pow er [m m 2]/[AW G ]2) IP 20 16/6 35/2 35/2 35/2 50/0

M ax. pre-fuses [-]/U L 1 )[A] 50 60 80 125 125

Pre-fuse SM P S [-]/U L 1 )[A] 4.0/4.0

Efficiency 3) 0.95

W eight IP 00 [kg]

W eight IP 20 EB [kg] 23 23 30 30 48

W eight IP 54 [kg] 35 38 49 50 55

Pow er loss at m ax. load.

- high overload torque (160 % ) [W ] 340 426 626 833 994

- norm al overload torque (110 % ) [W ] 426 545 783 1042 1243

Enclosure IP 20+N EM A 1 kit, IP 54/N EM A 12


14/173

VLT5000 Series


Technicaldata,

CompactIP20andIP54 Mains supply 3 x 380 - 500 V

According to international req uirem ents VLVLVLVLVLT typeT typeT typeT typeT type 50015001500150015001 50025002500250025002 50035003500350035003 50045004500450045004 50055005500550055005 50065006500650065006 50085008500850085008 50115011501150115011


O utput current IVLT,N[A] (380-440 V) 2.2 2.8 4.1 5.6 7.2 10 13 16

IVLT, M AX(60 s) [A] (380-440 V) 3.5 4.5 6.5 9 11.5 16 20.8 25.6

IVLT,N[A] (441-500 V) 1.9 2.6 3.4 4.8 6.3 8.2 11 14.5

IVLT, M AX (60 s) [A] (441-500 V) 3 4.2 5.5 7.7 10.1 13.1 17.6 23.2

O utput S VLT,N [kVA] (380-440 V) 1.7 2.1 3.1 4.3 5.5 7.6 9.9 12.2

S VLT,N [kVA] (441-500 V) 1.6 2.3 2.9 4.2 5.5 7.1 9.5 12.6

Typical shaft output P VLT,N [kW ] 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5

Typ ical shaft outp ut P VLT,N [H P] 1 1.5 2 3 4 5 7.5 10


brake and loadsharing [m m 2]/[AW G ]2) 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10

Rated input current IL,N [A] (380 V) 2.3 2.6 3.8 5.3 7 9.1 12.2 15.0

IL,N [A] (460 V) 1.9 2.5 3.4 4.8 6 8.3 10.6 14.0

M ax. cable cross-section, 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10pow er [m m 2]/[AW G ]2)

M ax. pre-fuses [-]/U L 1 )[A ] 16/6 16/6 16/10 16/10 16/15 25/20 25/25 35/30

Efficiency 3) 0.96

W eight IP 20 EB [kg] 8 8 8 8.5 8.5 10.5 10.5 10.5

W eight IP 54 [kg] 11.5 11.5 11.5 12 12 14 14 14

Pow er loss at

load [W ] Total 55 67 92 110 139 198 250 295


1. If U L/cU L is to be com plied w ith, pre-fuses type B ussm ann K TS -R or sim ilar m ust be used . Pre-fuses type gG m ust be used for

VLT 5001 - 5027, 200/240 V and VLT 5001 - 5052, 380/500 V. Pre-fuses type gR m ust be used for VLT 5032 - 5052, 200/240

V and VLT 5060 - 5500, 380/500 V. Fuses m ust be designed for protection in a circuit capable of supplying a m axim um of

100,000 Am ps m s (sym m etrical), 500 V m axim um .




15/173

VLT5000 Series


Technicaldata,CompactIP20and

IP54

VLVLVLVLVLT typeT typeT typeT typeT type 50165016501650165016 50225022502250225022 50275027502750275027 50325032503250325032 50425042504250425042 50525052505250525052

N orm al overload torN orm al overload torN orm al overload torN orm al overload torN orm al overload torquequequequeque (110 % ):

O utput current IVLT,N[A] (380-440 V) 32 37.5 44 61 73 90

IVLT, M AX(60 s) [A] (380-440 V) 35.2 41.3 48.4 67.1 80.3 99

IVLT,N[A] (441-500 V) 27.9 34 41.4 54 65 78IVLT, M AX(60 s) [A] (441-500 V) 30.7 37.4 45.5 59.4 71.5 85.8

O utput S VLT,N[kVA] (380-440 V) 24.4 28.6 33.5 46.5 55.6 68.6

S VLT,N[kVA] (441-500 V) 24.2 29.4 35.8 46.8 56.3 67.5

Typical shaft output P VLT,N[kW ] 15 18.5 22 30 37 45

Typ ical shaft outp ut P VLT,N[H P] 20 25 30 40 50 60

H igh o verload torH igh overload torH igh o verload torH igh overload torH igh overload torquequequequeque (160 % ):::::

O utput current IVLT,N[A] (380-440 V) 24 32 37.5 44 61 73

IVLT, M AX (60 s) [A] (380-440 V) 38.4 51.2 60 70.7 97.6 116.8

IVLT,N[A] (441-500 V) 21.7 27.9 34 41.4 54 65

IVLT, M AX (60 s) [A] (441-500 V) 34.7 44.6 54.4 66.2 86 104

O utput S VLT,N [kVA] (380-440 V) 18.3 24.4 28.6 33.5 46.5 55.6

S VLT,N [kVA] (441-500 V) 18.8 24.2 29.4 35.9 46.8 56.3Typical shaft output P VLT,N [kW ] 11 15 18.5 22 30 37

Typ ical shaft outp ut P VLT,N [H P] 15 20 25 30 40 50

M ax. cable cross-section to m otor, IP 54 16/6 16/6 16/6 35/2 35/2 50/0

brake and loadsharing [m m 2]/[AW G ]2) IP 20 16/6 16/6 35/2 35/2 35/2 50/0

M in. cable cross-section to m otor,

brake and loadsharing [m m 2]/[AW G ] 10/8 10/8 10/8 10/8 10/8 16/6

Rated input current IL,N [A] (380 V) 32 37.5 44 60 72 89

IL,N [A] (460 V) 27.6 34 41 53 64 77

M ax. cable cross-section, IP 54 16/6 16/6 16/6 35/2 35/2 50/0

pow er [m m 2]/[AW G ] IP 20 16/6 16/6 35/2 35/2 35/2 50/0

M ax. pre-fuses [-]/U L 1 )[A] 63/40 63/50 63/60 80/80 100/100 125/125Pre-fuse SM P S [-]/U L 1 )[A] 4.0/4.0

Efficiency 0.96

W eight IP 20 EB [kg] 23 23 30 30 48 48

W eight IP 54 [kg] 48 48 51 61 67 70

Pow er loss at m ax. load.

- high overload torque (160 % ) [W ] 419 559 655 768 1065 1275

- norm al overload torque (110 % ) [W ] 559 655 768 1065 1275 1571


Mains supply 3 x 380 - 500 VAccording to international requirem ents

1. If U L/cU L is to be com plied w ith, pre-fuses type B ussm ann K TS -R or sim ilar m ust be used . Pre-fuses type gG m ust be used for

VLT 5001 - 5027, 200/240 V and VLT 5001 - 5052, 380/500 V. Pre-fuses type gR m ust be used for VLT 5032 - 5052, 200/240V and VLT 5060 - 5500, 380/500 V. Fuses m ust be designed for protection in a circuit cap able of supplying a m axim um of

100,000 Am ps m s (sym m etrical), 500 V m axim um .



4. M in. cable cross-section is the sm allest cab le cross-section allow ed to be fitted on the term inals.



16/173

VLT5000 Series


Technical

data,

CompactIP00,

IP20andIP54

VLVLVLVLVLT typeT typeT typeT typeT type 50325032503250325032 50425042504250425042 50525052505250525052

N orm al overload torN orm al overload torN orm al overload torN orm al overload torN orm al overload torquequequequeque (110 % ):::::

O utput current IVLT,N[A] (200-230 V) 115 143 170

IVLT, M AX

(60 s) [A] (200-230 V) 127 158 187IVLT,N[A] (231-240 V) 104 130 154

IVLT, M AX(60 s) [A] (231-240 V) 115 143 170

O utput S VLT,N [kVA] (200-230 V) 41 52 61

S VLT,N [kVA] (231-240 V) 41 52 61

Typical shaft output (200-240 V) P VLT,N [kW ] 30 37 45

Typical shaft output (200-240 V) P VLT,N [H P] 40 50 60


O utput current IVLT,N[A] (200-230 V) 88 115 143

IVLT, M AX(60 s) [A] (200-230 V) 132 173 215

IVLT,N[A] (231-240 V) 80 104 130

IVLT, M AX (60 s) [A] (231-240 V) 120 156 195

O utput S VLT,N [kVA] (200-230 V) 32 41 52

S VLT,N [kVA] (231-240 V) 32 41 52

Typical shaft output (200-240 V) P VLT,N [kW ] 22 30 37

Typical shaft output (200-240 V)P VLT,N [H P] 30 40 50

M ax. cross-section of copper cable to m otor, brake

and loadsharing (200-240 V) [m m 2]5) 70 90 120

M ax. cross-section of alum inium cable to m otor, brake

and loadsharing (200-240 V) [m m 2]5) 95 95 120

M ax. cross-section of copper cable to m otor, brake

and loadsharing (200-240 V) [AW G ]2) 5) 1/0 3/0 4/0

M ax. cross-section of alum inium cable to m otor, brake

and loadsharing (200-240 V) [AW G ]2) 5) 3/0 250m cm 300m cm


brake and loadsharing 4) [m m 2/AW G ]2) 5) 10/8 10/8 10/8

Mains supply 3 x 200 - 240 V

According to international req uirem ents

1. If U L/cU L is to b e com plied w ith, pre-fuses type B ussm ann FW H and FW X or sim ilar m ust be used. Pre-fuses type gG m ust beused for VLT 500 1 - 5027, 200/240 V and VLT 5001 - 5052, 380/500 V. Pre-fuses type gR m ust be used for VLT 5032 - 5052,20 0/240 V and V LT 506 0 - 5500, 380/500 V. Fuses m ust be designed for protection in a circuit capable of sup plying am axim um of 100,000 Am ps m s (sym m etrical), 500 V m axim um .

2. Am erican W ire G auge.3. M easured using 30 m screened m otor cables at rated load and rated frequency.4. M in. cable cross-section is the sm allest cable cross-section allow ed to be fitted on the term inals.


5. C onnection stud 1 x M 8/2 x M 8.

R ated input current IL,N [A] (230 V) 101.3 126.6 149.9

M ax. cross-section of copper cable

to pow er (200-240 V) [m m 2]5) 70 90 120

M ax. cross-section of alum inium cable

to pow er (200-240 V) [m m 2]5) 95 95 120

M ax. cross-section of copper cable

to pow er (200-240 V) [AW G ]2) 5) 1/0 3/0 4/0

M ax. cross-section of alum inium cable

to pow er (200-240 V) [AW G ]2) 5) 3/0 250m cm 300m cm


brake and loadsharing 4) [m m 2/AW G ]2) 5) 10/8 10/8 10/8

M ax. pre-fuses (m ains) [-]/U L 1 )[A] 150 200 250

Integral pre-fuses

(softcharge circuit) [-]/UL 1 )[A] 15/15 15/15 15/15Integral pre-fuses

(softcharge resistors) [-]/U L 1 )[A] 12/12 12/12 12/12

Integral pre-fuses (SM PS) [-]/U L 1 )[A] 12/12

Efficiency 3) 0.96-0.97

W eight IP 00 [kg] 90 90 90

W eight IP 20 EB [kg] 101 101 101

W eight IP 54 [kg] 104 104 104

Pow er loss at m ax. load [W ] 1089 1361 1613

Enclosure IP 00 / IP 20/ IP 54


17/173


18/173

VLT5000 Series


Technical

data,

CompactIP00,

IP20andIP54

VLVLVLVLVLT typeT typeT typeT typeT type 50605060506050605060 50755075507550755075 51005100510051005100 51255125512551255125 51505150515051505150 52005200520052005200 52505250525052505250

R ated input current IL,N [A] (400 V) 87.6 103 145 174 206 256 318

IL,N [A] (460 V) 77.9 103 128 158 185 236 304

M ax. cross-section ofcopp er cab le

to pow er (380-440 V) [m m 2]5) 70 95 120 2x70 2x70 2x95 2x120

M ax. cross-section of

copp er cab le

to pow er (441-500 V) [m m 2]5) 70 70 95 2x70 2x70 2x95 2x120


alum inium cable

to pow er (380-440 V) [m m 2]5) 95 120 150 2x70 2x120 2x120 2x150


alum inium cable

to pow er (441-500 V) [m m 2]5) 70 90 120 2x70 2x95 2x120 2x150


copp er cab le

to pow er (380-440 V) [AW G ]2) 5) 1/0 3/0 4/0 2x1/0 2x2/0 2x3/0 2x250m cm


copp er cab le

to pow er (441-500 V) [AW G ]2) 5) 1/0 2/0 3/0 2x1/0 2x1/0 2x3/0 2x4/0


alum inium cable

to pow er (380-440 V) [AW G ]2) 5) 3/0 250m cm 300m cm 2x2/0 2x4/0 2x250m cm 2x350m cm


alum inium cable

to pow er (441-500 V) [AW G ]2) 5) 3/0 4/0 250m cm 2x2/0 2x3/0 2x250m cm 2x300m cm


brake and loadsharing 4) [m m 2/AW G ]2) 5) 10/8 10/8 10/8 10/8 10/8 16/6

M ax. pre-fuses (m ains) [-]/U L 1 )[A] 150/150 250/220 250/250 300/300 350/350 450/400 500/500

Integral pre-fuses(softcharge circuit) [-]/UL 1 )[A] 15/15 15/15 15/15 30/30 30/30 30/30 30/30

Integral pre-fuses

(softcharge resistors) [-]/U L 1 )[A] 12/12 12/12 12/12 12/12 12/12 12/12 12/12

Integral pre-fuses (SM PS) [-]/U L 1 )[A] 5.0/5.0

Efficiency 0.96-0.97

W eight IP 00 [kg] 109 109 109 146 146 146 146

W eight IP 20 EB [kg] 121 121 121 161 161 161 161

W eight IP 54 [kg] 124 124 124 177 177 177 177

Pow er loss at m ax. load [W ] 1430 1970 2380 2860 3810 4770 5720


Mains supply 3 x 380-500 VAccording to international req uirem ents

1. If U L/cU L is to b e com plied w ith, pre-fuses type B ussm ann FW H and FW X or sim ilar m ust be used. Pre-fuses type gG m ust be

used for VLT 500 1 - 5027, 200/240 V and VLT 5001 - 5052, 380/500 V. Pre-fuses type gR m ust be used for VLT 5032 - 5052,

20 0/240 V and V LT 506 0 - 5500, 380/500 V. Fuses m ust be designed for protection in a circuit capable of sup plying a

m axim um of 100,000 Am ps m s (sym m etrical), 500 V m axim um .



4. M in. cable cross-section is the sm allest cab le cross-section allow ed to be fitted on the term inals.


5. C onnection stud 1 x M 8/2 x M 8.


19/173


20/173

VLT5000 Series


VLVLVLVLVLT typeT typeT typeT typeT type 53005300530053005300 53505350535053505350 54505450545054505450 55005500550055005500

Rated input current IL,M AX [A] (400 V) 389 467 584 648

IL,M AX [A] (460 V) 356 431 526 581

M ax. cross-section ofcopper cable 2 x 150 2 x 185 2 x 240 2 x 300

to pow er (380-440 V) [m m 2]5) 3 x 70 3 x 95 3 x 120 3 x 150


copper cable 2 x 120 2 x 150 2 x 185 2 x 300

to pow er (460-500 V) [m m 2]5) 3 x 70 3 x 95 3 x 95 3 x 120


alum inium cable 2 x 185 2 x 240 2 x 300

to pow er (380-440 V) [m m 2]5) 3 x 120 3 x 150 3 x 185 3 x 185


alum inium cable 2 x 150 2 x 185 2 x 240

to pow er (460-500 V) [m m 2]5) 3 x 95 3 x 120 3 x 150 3 x 185


copper cable 2 x 250m cm 2 x 350m cm 2 x 400m cm 2 x 500m cm

to pow er (380-440 V) [AW G ]2) 5) 3 x 2/0 3 x 3/0 3 x 4/0 3 x 250m cm


copper cable 2 x 4/0 2 x 300m cm 2 x 350m cm 2 x 500m cm

to pow er (460-500 V) [AW G ]2) 5) 3 1/0 3 x 3/0 3 x 3/0 3 x 4/0


alum inium cable 2 x 350m cm 2 x 500m cm 2 x 600m cm 2 x 700m cm

to pow er (380-440 V) [AW G ]2) 5) 3 x 4/0 3 x 250m cm 3 x 300m cm 3 x 350m cm


alum inium cable 2 x 300m cm 2 x 400m cm 2 x 500m cm 2 x 600m cm

to pow er (460-500 V) [AW G ]2) 5) 3 x 3/0 3 x 4/0 3 x 250m cm 3 x 300m cm

M ax. pre-fuses (m ains) [-]/U L 1 )[A] 630/600 700/700 800/800 800/800

Integral pre-fuses

(softcharge circuit) [-]/UL 1 )[A ] 15/15 15/15 15/15 30/30

Integral pre-fuses(softcharge resistors) [-]/U L 1 )[A ] 12/12 12/12 12/12 12/12

Integral pre-fuses (SM PS) [-]/U L 1 )[A ] 5 .0 /5 .0

Efficiency 0.97

W eight IP 00 [kg] 480 515 560 585

W eight IP 20 [kg] 595 630 675 700

W eight IP 54 [kg] 605 640 685 710

Pow er loss at m ax. load [W ] 7500 9450 10650 12000


Mains supply 3 x 380-500 V

According to international req uirem ents

1. If U L/cU L is to be com plied w ith, pre-fuses type B ussm ann FW H and FW X or sim ilar m ust be used. Pre-fuses type gG m ust be

used for VLT 5001 - VLT 5027, 200/240 V and VLT 5001 - VLT 5052, 380/500 V. Pre-fuses type gR m ust be used for VLT

5032 - 5052, 200/240 V and VLT 5060 - VLT 5500 , 380/500 V. Fuses m ust be designed for protection in a circuit capable of

supplying a m axim um of 100,000 Am ps m s (sym m etrical), 500 V m axim um .



4. M in. cable cross-section is the sm allest cable cross-section allow ed to be fitted on the term inals.

Alw ays com ply w ith national and local regulations o n m in. cable cross-section.

5. C onnection stud 2 x M 12 / 3 x M 12.

Technicaldata,CompactIP00,I

P20

andIP54


21/173


22/173

VLT5000 Series


Measurements,d

imensions Compact IP 00

IP 00 enclosure 200-240 V

VLT type A (mm) B (mm) C (mm) a (mm) b (mm) a b/be (mm) l/r (mm)

5032 - 5052 800 370 335 780 270 225 0


VLT type A (mm) B (mm) C (mm) a (mm) b (mm) ab/be (mm) l/r (mm)

5060 - 5100 800 370 335 780 270 225 0

5125 - 5250 1400 420 400 1380 350 225 0

5300 - 5500 1896 1099 490 - - 400 0

ab:M in. space above enclosure. be: M in. space below enclosure.

l/r:M in. distance betw een VLT frequency converter and other plant com ponents, left and right sides.

VLT 5060 - 5250/380-500 V

IP 20 bottom cover

VLT type A1 (mm) B 1 (mm) C1 (mm)

5060 - 5100 175 370 335

5125 - 5250 175 420 400

VLT 5300 - 5500/380-500 V


23/173

VLT5000 Series


Measurements,dimensions

Compact IP 20



5001 - 5003 395 220 160 384 200 100 0

5004 - 5006 395 220 200 384 200 100 0

5008 560 242 260 540 200 200 0

5011 - 5016 700 242 260 680 200 200 0

5022 - 5027 800 308 296 780 270 200 0

5032 - 5052 954 370 335 780 270 225 0



5001 - 5005 395 220 160 384 200 100 0

5006 - 5011 395 220 200 384 200 100 0

5016 - 5022 560 242 260 540 200 200 0

5027 - 5032 700 242 260 680 200 200 0

5042 - 5052 800 308 296 780 270 200 0

5060 - 5100 975 370 335 780 270 225 0

5125 - 5250 1575 420 400 1380 350 225 0

5300 - 5500 2010 1200 600 - - 400 0



VLT 5008 - 5027/200-240 V

VLT 5016 - 5052/380-500 V

VLT 5001 - 5006/200-240 V

VLT 5001 - 5011/380-500 V

VLT 5032 - 5052/200-240 V

VLT 5060 - 5250/380-500 V

VLT 5300 - 5500/380-500 V


24/173

VLT5000 Series


Measurements,d

imensions Compact IP 54


VLT type A (mm) B (mm) C (mm) D (mm) a (mm) b (mm) ab/be (mm) l/r (mm)5001 - 5003 460 282 195 85 260 258 100 0

5004 - 5006 530 282 195 85 330 258 100 0

5008 - 5011 810 355 280 70 560 330 200 0

5016 - 5027 940 400 280 70 690 375 200 0

5032 - 5052 937 495 421 - 830 374 225 50


VLT type A (mm) B (mm) C (mm) D (mm) a (mm) b (mm) ab/be (mm) l/r (mm)

5001 - 5005 460 282 195 85 260 258 100 0

5006 - 5011 530 282 195 85 330 258 100 0

5016 - 5027 810 355 280 70 560 330 200 0

5032 - 5052 940 400 280 70 690 375 200 0

5060 - 5100 937 495 421 - 830 374 225 50

5125 - 5250 1572 495 425 - 1465 445 225 0

5300 - 5500 2010 1200 600 - - - 400 0



VLT 5060 - 5250/380-500 V

VLT 5032 - 5052/200-240 V

VLT 5001 - 5027/200-240 V

VLT 5001 - 5052/380-500 V

VLT 5300 - 5500/380-500 V


25/173

VLT5000 Series


Mechanicalinstallation

Mechanical installation

Please pay attention to the requirem ents

that apply to integration and field

m ounting kit, see the b elow list. The

inform ation given in the list m ust be observed to avoid

serious dam age or injury, especially w hen installing

large units.

The V LT frequency convertermust be installed

vertically.

The V LT frequency converter is cooled by m eans of

air circulation. For the unit to be able to release its

cooling air, the minimumdistance over and below the

unit m ust be as show n in the illustration below .

To protect the unit from overheating, it m ust be

ensured that the am bient tem perature does not riseabove the max.temperature stated for the VLT

frequency converterand that the 24-hour average

tem perature is not exceeded.The m ax. tem perature

and 24-hour average can b e seen from the G eneral

Technical D ata on page 11.

If the am bient tem perature is in the range of 45 C -

55 C , derating of the VLT frequency converter w ill be

required in accordance w ith the diagram on page

96 of the D esign G uide. The service life of the VLT

frequency converter w ill be red uced if no allow ance is

m ade for the derating for am bient tem perature.

Installation of VLT 5001-5006 200-240 V, VLT 5001-5011 380-500 V Bookstyle IP 20

Cooling

All B ookstyle units require a m inim um space of

100 m m above and below the enclosure.

Side-by-side

All B ookstyle units can be installed side by side

w ithout any space betw een them , since the units do

not require any cooling on the sides.

Enclosure protection

IP 00 IP 20 IP 54

B ookstyle - O K -

C om pact

VLT 5001-5027 200-240 V - O K O K

VLT 5001-5250 380-500 V O K O K O K

VLT 5300-5500 380-500 V O K O K O K

Field mounting

IP 00 IP 20 IP 54

B ookstyle - N o -

C om pact

VLT 5001-5027 200-240 V - N o O K

VLT 5001-5250 380-500 V N o N o O KVLT 5300-5500 380-500 V N o N o O K

C om pact w /IP 4x top cover

VLT 5001-5006 200 V - O K O K

VLT 5001-5011 500 V - O K O K

C om pact w /IP 20 term inal cover

VLT 5008-5027 200 V - O K O K

VLT 5016-5052 500 V - O K O K


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VLT5000 Series



Installation of VLT 5008-5027 200-240 V, VLT 5016-5052 380-500 V Compact IP 20 and IP 54

Cooling

All C om pact units in the above-m entioned series

require a m inim um space of 200 m m above and

below the enclosure and m ust be installed on a plane,

vertical surface (no spacers). This applies to both IP

20 and IP 54 units.

Side-by-side

C om pact IP 20

C om pact IP 54 (flange-by-flange)

All IP 20 and IP 54 units in the above-m entioned

series can be installed side by side w ithout any space

betw een them , since these units do not require

cooling on the sides.

Installation of VLT 5001-5006 200-240 V, VLT 5001-5011 380-500 V Compact IP 20 and IP 54

Cooling

All C om pact units require a m inim um space of 100

m m above and below the enclosure and m ust be

installed on a plane, vertical surface (no spacers). This

applies to both IP 20 and IP 54 units.

Side-by-side

All C om pact units can be installed side-by-side

w ithout any space betw een them , since the units do

not require any cooling on the sides.


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VLT5000 Series


Installation of VLT 5125-5250 380-500 V Compact IP 00, IP 20 and IP 54

Cooling



below the enclosure and m ust be installed on a p lane,


00, IP 20 and IP 54 units.

Side-by-side

C om pact IP 00 and IP 20

C om pact IP 54

All IP 00, IP 20 and IP 54 units in the above-m entioned series can be installed side by side w ithout

any space betw een them , since these units do not

require cooling on the sides.


Installation of VLT 5060-5100 380-500 V, VLT 5032-5052 200-240 V Compact IP 00, IP 20 and IP 54

Cooling



below the enclosure and m ust be installed on a p lane,


00, IP 20 and IP 54 units.

Side-by-side

C om pact IP 00 and IP 20

C om pact IP 54

All IP 00 and IP 20 units in the above-m entioned

series can be installed side by side w ithout any space

betw een them .


28/173

VLT5000 Series


Side-by-side

C om pact IP 00, IP 20 and IP 54

All IP 00, IP 20 and IP 54 units in the above-

m entioned series can be installed side b y side

w ithout any space betw een them , since these units

do not req uire cooling on the sides.

Installation of VLT 5300-5500 380-500 V Compact IP 00, IP 20 and IP 54

Cooling

All units in the above-m entioned series require a

m inim um space of 400 m m above the enclosure

and m ust be installed on a plane floor. This appliesto both IP 00, IP 20 and IP 54 units.

G aining access to the VLT 5300-5500 requires a

m inim um space of 605 m m in front of the V LT

freq uency converter.



29/173

VLT5000 Series


Electrical installation

The voltage on the frequency converter is

dangerous w hen the unit is connected to

m ains. Incorrect installation of the m otor

or VLT frequency converter m ay lead to

m aterial dam age or serious injury or it m ay be fatal.

C onsequently, the instructions in this m anual as w ell

as national and local rules and safety regulations m ust

be com plied w ith.

Touching the electrical parts m ay be fatal, even after

the m ains sup ply has been disconnected.

W ait at least 4 m inutes if using VLT 5001-5006 and at

least 15 m inutes if using VLT 5008-5500.

NB!

It is the user's or certified electrician'sresponsibility to ensure correct earthing and

protection in accordance w ith ap plicable national and

local norm s and standards.

All term inals for the control cables are located under

the protective cover of the VLT freq uency converter.

The protective cover (see draw ing) can b e rem oved

by m eans of a pointed ob ject - a screw driver or

sim ilar.

O nce the p rotective cover has been rem oved, the

actual EM C -correct installation can start.

See draw ings on pages 30-32.

Electricalinstallation,Bookstyle/Compact


30/173

VLT5000 Series


Bookstyle

0.75 - 7.5kW

Compact IP 20/IP 54

0.75 - 7.5kW

Compact IP 20

11 - 37kW

Compact IP 54

11 - 37kW

Electricalinstallation

Electrical installation, power cables


31/173

VLT5000 Series


Compact IP 54

90 - 160kW

Compact IP 00/IP 20

90 - 160kW

Compact IP 00/IP 20

45 - 75 kW

Compact IP 54

45 - 75kW

Electrical installation, power cables Electricalinstallation


32/173

VLT5000 Series


Compact IP 20/IP 54

with disconnector and mains fuses

200 - 500kW

Compact IP 20/IP 54

without disconnector and mains fuses

200 kW - 500kW

Electricalinstallation Electrical installation, power cables


33/173

VLT5000 Series


Electricalinstallation,enclosures

Electrical installation, enclosures

Bookstyle IP 20

VLT 5001-5006, 200-240 V

VLT 5001-5011, 380-500 V

Compact IP 20

VLT 5001-5006, 200-240 V

VLT 5001-5011, 380-500 V

Compact IP 20

VLT 5008-5027, 200-240 V

VLT 5016-5052, 380-500 V

Compact IP 54

VLT 5001-5006, 200-240 V

VLT 5001-5011, 380-500 V


34/173

VLT5000 Series



Electricalinstallation,enclosures

Compact IP 54

VLT 5008-5027, 200-240 V

VLT 5016-5052, 380-500 V

Compact IP 00

VLT 5032-5052, 200-240 V

VLT 5060-5100, 380-500 V

Compact IP 00

VLT 5125-5250, 380-500 V

Compact IP 20

VLT 5032-5052, 200-240 V

VLT 5060-5100, 380-500 V


35/173


36/173

VLT5000 Series


Electricalinstallation,e

nclosures

Compact IP 20 / IP 54

VLT 5300-5500, 380-500 V



37/173

VLT5000 Series


Electrica

linstallation

EMC-correct electrical installation

G eneral points to be observed to ensure EM C -correct

electrical installation:

- U se only braided screened/arm oured m otor

cables and braided screened/arm oured control

cables.

- C onnect the screen to earth at both end s.

- Avoid installation w ith tw isted screen ends

(pigtails), since this ruins the screening effect at

high frequencies. U se cable clam ps instead.

- It is im portant to ensure good electrical contact

from the installation plate through the installation

screw s to the m etal cabinet of the VLT frequency

converter.

- U se starw ashers and galvanically conductiveinstallation plates.

- D o not use unscreened/unarm oured m otor cables

in the installation cabinets.

The illustration below show s EM C -correct electrical

installation; the VLT frequency converter has been

fitted in an installation cabinet and connected to a

PLC.


38/173

VLT5000 Series


Electricalinstallation Use of EMC-correct cables

B raided screened/arm oured cables are

recom m ended to optim ise EM C im m unity of the

control cables and the EM C em ission from the m otor

cables.

The ab ility of a cable to reduce the in- and outgoing

radiation of electric noise dep ends on the transfer

im pedance (ZT). The screen of a cable is norm ally

designed to reduce the transfer of electric noise;

how ever, a screen w ith a low er transfer im pedance

(ZT) value is m ore effective than a screen w ith a higher

transfer im pedance (ZT).

Transfer im pedance (ZT) is rarely stated by cable

m anufacturers, but it is often possible to estim ate

transfer im pedance (ZT) by assessing the physical

design of the cable.

Transfer im pedance (ZT) can be assessed on the

basis of the follow ing factors:

- The cond uctibility of the screen m aterial.

- The contact resistance b etw een the individual

screen conductors.

- The screen coverage, i.e. the physical area of the

cable covered by the screen - often stated as a

percentage value.

- Screen type, i.e. braided or tw isted pattern.

Alum inium -clad w ith

copper w ire.

Tw isted copper w ire or

arm oured steel w ire cable.

Single-layer braided copperw ire w ith varying percentage

screen coverage.

D ouble-layer braided

copper w ire.

Tw in layer of braided copper w ire

w ith a m agnetic, screened/

arm oured interm ed iate layer.

C able that runs in copper

tube or steel tube.

Lead cable w ith 1.1 m m w all

thickness w ith full coverage.


39/173

VLT5000 Series


Earthing of braided screened/armoured control

cables

G enerally speaking, control cables m ust be braided

screened/arm oured and the screen m ust be

connected by m eans of a cable clam p at both ends

to the m etal cabinet of the unit.

The draw ing below ind icates how correct earthing is

carried out and w hat to be done if in doub t.

Correct earthing

C ontrol cables and cables for serial com m unication

m ust be fitted w ith cable clam ps at both ends to

ensure the best possible electrical contact.

Wrong earthing

D o not use tw isted cable ends (pigtails), since these

increase the screen im pedance at high frequencies.

Protection with respect to earth potential

between PLC and VLTIf the earth potential betw een the V LT freq uency

converter and the PLC (etc.) is different, electric noise

m ay occur that w ill disturb the w hole system . This

problem can be solved by fitting an eq ualising cable,

to be placed next to the control cable. M inim um cable

cross-section: 16 m m 2.

For 50/60 Hz earth loops

If very long control cables are used, 50/60 H z earth

loops m ay occur. This prob lem can be solved by

connecting one end of the screen to earth via a

100nF cap acitor (keep ing leads short).

Cables for serial communication

Low -frequency noise currents betw een tw o VLT

frequency converters can be elim inated by connect-

ing one end of the screen to term inal 61. This term inal

is connected to earth via an internal R C link. It is

recom m ended to use tw isted-pair cables to reduce

the differential m ode interference betw een theconductors.

Electricalinstallation


40/173

VLT5000 Series


Electricalinstallation Tightening-up torques and screw sizes

The table show s the torque required w hen fitting

term inals to the V LT frequency converter. For VLT

5001-5027 200-240 V, VLT 5001-5052 380-500 V

the cables m ust be fastened w ith screw s. For VLT

5032 - 5052 200-240 V, VLT 5060-5500 380-500 V

the cables m ust be fastened w ith bolts.

These figures apply to the follow ing term inals:

Mains terminals

Motor terminals

Earth terminal

Brake resistor

terminals

Loadsharing

Nos 91, 92, 93

L1, L2,

L3

Nos 96, 97, 98

U, V, W

No 95

81, 82

88, 89

VLT type Tightening-up Screw

3 x 200-240 V torque size

VLT 5001-5006 0.5 - 0.6 N m M 3

VLT 5008-5011 1.8 N m M 4

VLT 5016-5022 3.0 N m M 5

VLT 5027 4.0 N m M 6



VLT 5032-5052 1) 11.3 N m M 8



VLT 5001-5011 0.5 - 0.6 N m M 3

VLT 5016-5027 1.8 N m M 4

VLT 5032-5042 3.0 N m M 5

VLT 5052 4.0 N m M 6

VLT type Tightening-up B olt3 x 380-500 V torque size

VLT 5060-5100 1) 11.3 N m M 8

VLT 5125-5250 11.3 N m M 8

VLT 5300-5500 2) 42 N m M 12

1) For the brake term inals, the tightening-up torque

is 3.0 N m and the bolt size M 6.2) For the brake term inals, the tightening-up torque

is 42 N m and the bolt size M 8.

Connection of mains

C onnect the three m ains phases to term inals

L1, L2, L3.

High voltage test

A high voltage test can b e carried out by short-

circuiting term inals U , V, W , L1, L2and L3and ener-

gizing by m ax. 2.15 kV D C for one second betw een

this short-circuit and the chassis.

NB!

The R FI sw itch m ust be closed (position O N )

w hen high voltage tests are carried out (seepages 33-36, R FI sw itch).

The m ains and m otor connection m ust be interrupted

in the case of high voltage tests of the total installa-

tion if the leakage currents are too high.

Safety earthing:

NB!

The VLT frequency converter has a high

leakage current and m ust be earthed

ap propriately for safety reasons. U se earth term inal

(see d raw ing pages 30-32), w hich enables

reinforced earthing.

Apply national safety regulations.

Motor thermal protection

The electronic therm al relay in U L-approved VLT

frequency converters has received the U L-approval

for single m otor protection w hen param eter 128 has

been set forETR Tripand param eter 105 has been

program m ed to the rated m otor current (see m otor

nam eplate).

Extra protection (RCD)

ELC B relays, m ultiple protective earthing or earthing

can be used as extra protection, provided that local

safety regulations are com plied w ith.

In the case of an earth fault, a D C content m ay deve-

lop in the faulty current.

If ELC B relays are used, local regulations m ust be

observed. R elays m ust be suitable for protection of 3-

phase equipm ent w ith a bridge rectifier and for a brief

discharge on pow er-up.

See also the section S pecial C onditions in the D esign

G uide.


41/173

VLT5000 Series


RFI switch

M ains supply isolated from earth:

If the VLT frequency converter is supplied from an

isolated m ains source (IT m ains), the R FI sw itch can

be turned off (O FF). In O FF position, the internal R FI

capacities (filter capacitors) betw een the chassis and

the interm ediate circuit are cut off to avoid dam age to

the interm ediate circuit and to red uce the earth

capacity (according to IEC 1800-3).

See position of R FI sw itch on pages 33-36.

NB!

The R FI sw itch is not to be operated w ith

m ains connected to the unit. C heck that the

m ains supply has been disconnected before

operating the R FI sw itch.

NB!

O pen R FI sw itch is only allow ed at factory set

sw itching freq uencies.

NB!

The R FI sw itch disconnects the capacitors

galvanically; how ever, transients higher than

approx. 1,000 V w ill be bypassed by a spark gap.

M ains supply connected to earth:

The R FI sw itch m ust be in O N position in order for the

frequency converter to com ply w ith the E M C -

standard.

Installation of motor cables

NB!

If an unscreened cable is used, som e EM C

requirem ents are not com plied w ith, see the

D esign G uide chapter 11: Special cond itions.

If the E M C specifications regarding em ission are to be

com plied w ith, the m otor cab le m ust be screened,

unless otherw ise stated for the R FI filter in question. It

is im portant to keep the m otor cable as short as

possible so as to reduce the noise level and leakage

currents to a m inim um .

The m otor cable screen m ust be connected to the

m etal cabinet of the frequency converter and to the

m etal cabinet of the m otor. The screen connectionsare to be m ade w ith the biggest possible surface

(cable clam p). This is enabled by different installation

devices in the different VLT frequency converters.

M ounting w ith tw isted screen ends (pigtails) is to be

avoided, since these spoil the screening effect at

higher freq uencies.

If it is necessary to break the screen to install a m otor

isolator or m otor contactor, the screen m ust be

continued at the low est possible H F im pedance.

The frequency converter has been tested w ith a given

length of cable and a given cross-section of that

cable. If the cross-section is increased, the cable

capacitance - and thus the leakage current -

increases, and the cable length m ust be reduced

correspondingly.

Connection of motor

All types of 3-phased asynchronous standard m otors

can be used w ith the V LT 5000 Series.

N orm ally, sm all m otors are star-connected

(200/400 V,/).Large m otors are delta-connected (400/690 V,/).

Electrica

linstallation


42/173


43/173

VLT5000 Series

43M

bien tan danfoss vlt 5000 serie

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