bimbo bakeries usa mattoon, illinois

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BIMBO BAKERIES USA MATTOON, ILLINOIS April, 2021 Infrared Inspection Report© 2605 CHARTER OAK DRIVE, LITTLE ROCK, AR 72227 PHONE: 800-737-1787 & 501-228-5001 FAX: 501-228-5001 EMAIL: [email protected] Bimbo Bakeries USA 3801 Dewitt Avenue Mattoon, IL 61938 Company Contact: Paul Hoffman Project: 06120421

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Page 1: BIMBO BAKERIES USA MATTOON, ILLINOIS

BIMBO BAKERIES USA

MATTOON, ILLINOIS

April, 2021

Infrared Inspection Report©

2605 CHARTER OAK DRIVE, LITTLE ROCK, AR 72227 PHONE: 800-737-1787 & 501-228-5001 FAX: 501-228-5001 EMAIL: [email protected]

Bimbo Bakeries USA 3801 Dewitt Avenue Mattoon, IL 61938 Company Contact: Paul Hoffman Project: 06120421

Page 2: BIMBO BAKERIES USA MATTOON, ILLINOIS

DISCLAIMER This report and the recommendations contained in it are based upon conditions and practices observed and information made available to United Spectrographics personnel. This report does not purport to list all hazards or faulty conditions. It is not in-tended to indicate that other hazards or faulty conditions do not exist. Severity ratings in the report are based on the criteria shown in this report and are intended as guidelines only. No responsibility is assumed for the control of the facility’s condition, maintenance practices or correction of conditions indicated herein. By issuing this report, neither United Spectrographics nor any of its employees makes any warranty, expressed or implied, con-cerning the contents of this report. Furthermore, neither United Spectrographics nor any of its employees shall be liable in any manner (other than liability that may be expressed in any policy of insurance that may be issued by United Spectrographics) for personal injury or property damage or loss of any kind arising from or connected with this inspection or failure to inspect.

ORDER OF REPORT CONTENTS 1: Data To Facilitate Understanding & Utilizing Scan Report 2: Scan Results Overview & Action Taken Form 3: Identified Faulting Conditions, Information & Photographs 4: List Of Facility Equipment Identified By The Customer Representative & Notations Of Faulting Conditions Found

Page 3: BIMBO BAKERIES USA MATTOON, ILLINOIS

Utilizing Report Contents Included in this report are Photographs and Thermographs of problem areas found during our recent

Infrared Inspection of your facility.

Each problem area picture is accompanied by:

Date

Location Information

Temperature Calculations

Color-coded Temperature Intensity and/or Condition Significance Data

A Brief Comment Relating The Item In The Photograph To Its Corresponding

Thermograph

Suggested Corrective Recommendations.

In most cases, problems (faults) found will be listed according to the date and order that they were located,

rather then by significance or priority, as we feel that you and/or your personnel can best judge this,

keeping in mind circuit importance and thermograph intensity.

Thermal intensity is indicated by use of a color-coded data inserts that locate a fault‘s position on the

standard electrical failure curve. The color of the insert represents the temperature range of the hottest

item, or a portion of the item's circuitry, pointed out in the thermograph. The temperature ranges which the

colored inserts represent are grouped as follows:

INSERT Temperature Range Red 70ºC/126ºF and higher above Ambient Operating Temp. Orange 40ºC/72ºF to 69ºC/124ºF above Ambient Operating Temp. Yellow 25ºC/45ºF to 39ºC/70ºF above Ambient Operating Temp. Green *10ºC/18ºF to 24ºC/43ºF above Ambient Operating Temp. ( * See page 4)

Page 4: BIMBO BAKERIES USA MATTOON, ILLINOIS

FAULTY EQUIP MONTHS MONTHS TO WEEKS WEEKS TO NOW

Determining Cost Effective Responses Electrical equipment failures generally follow a standard mechanical/electrical failure curve. Dividing the failure curve into temp. ranges and locating a problems position on the curve allows us to indicate the probable time to its failure. Knowing a problems probable time to failure allows you to make a cost effective response to the problem areas that we locate.

Below is a depiction of the electrical fault failure curve with the thermal intensity ranges and the colors that we assign to faults detailed in our reports.

Built In Trend Monitoring When yearly scans are accomplished, report results allow you to trend monitor your electrical equipment without having to cross reference previous report findings. If a previous years problem is not repaired it will show up again in the current scan report and its current intensity range indicates a current effective response.

YEARS

10ºC * 18ºF

25ºC 45ºF

40°C 72ºF

70°C 126ºF

AMBIENT TEMP

STANDARD ELECTRICAL FAULT FAILURE CURVE (Does Not Include Area In Blue)

DEVICE TEMP

IS AMBIENT,

BUT DEVICE

IS EITHER FAULTY

OR UNSAFE. INTERMEDIATE MINOR SERIOUS CRITICAL

Page 5: BIMBO BAKERIES USA MATTOON, ILLINOIS

Defining Total Temperature and Ambient Operating Temperature And Explanation For Their Use Total Temperature: Total Temperature = Ambient Operating Temperature + Fault temperature Allows you, the customer, to evaluate possible damage to equipment. Leads fail between 90ºC/194ºF and 110ºC/230º Phenolic fails around 200ºC/392ºF Transformers and Motor Insulation failure temperature depends on insulation class rating. Contacts start to fail around 130ºC/266ºF

Ambient Operating Temperature (AOT*) for Infrared Scanning Purposes: Temperature within a device container (Box or Cabinet) that is not directly affected by faulting component = Normal Equipment Operating Temperature Contained By Box or Cabinet. If there is no container (Example: Device mounted to a wall) it is the temperature adjacent to the device not affected by the fault. Allows you, the customer, to determine if device will operate at intended amperage. Most switchgear is rated to operate at approximately 40ºC/104ºF (Industrial) to 50ºC/122ºF (Marine) If AOT is enough above normal rated temperature, either of the following conditions can cause an unanticipated trip. 1. An intermittent high load. 2. A minor (Green) or intermediate (Yellow) fault. Report pages with photographs: PH stands for Visible Light Photograph TH stands for Infrared Light Thermograph *AOT stands for Ambient Operating Temperature Both black & white and color infrared thermographs are presented to better depict the fault condition.

Page 6: BIMBO BAKERIES USA MATTOON, ILLINOIS

In addition to the corrective response time frame suggested below and the failure curve lo-cated on the previous page, you may want to consider using the military standard responses presented below. Military Standard For Evaluating Faults Located In Electrical Equipment Utilizing Temperature Data Obtained With Infrared Imaging Equipment: Temperatures rise above Ambient Operating Temperature: *10ºC/18ºF to 24ºC/43ºF component failure unlikely, but corrective measures required at next scheduled routine maintenance period or as scheduling permits. (Green Label) 25ºC/45ºF to 39ºC/70ºF component failure probable, unless corrected. (Yellow Label) 40ºC/72ºF to 69ºC/124ºF component failure almost certain, unless corrected. (Orange Label) 70ºC/126ºF and above component failure imminent. Immediately inform the person responsible for continued operation of equipment. (Red Label) Note: United Spectrographics uses a Blue Label to indicate faults that require attention due to either ambient temperature (Ex: Phase Not Operating), faulty equipment elements or unsafe conditions. * Note: Temperature conditions below 10ºC/18ºF rise above AOT are not considered significant enough to record and are usually not included in the reports unless the fault temperature is being affected by a cooling medium such as oil or wind. Fault Correction Recommendation When Our Source Assessment Is Inaccurate: When a fault is indicated in a connection or component and examination by your electrician does not turn up a loose connection or faulty component where we have indicated, a fault does exist. The electrician should continue to investigate the next connection or component to be found in the direction that the heat is coming from until a source is located. Example: If a molded case breaker line side lead connection lug is indicated as a fault source and is found to be secure, but not frozen in place, look for a loose connection or sign of over temp. in the lead holder lug.

Page 7: BIMBO BAKERIES USA MATTOON, ILLINOIS

SCAN RESULTS OVERVIEW

PROMPT ATTENTION ITEMS: Because of: 1. The intensity or heat level indicated at the time of the scan. 2. Deterioration caused by excessive temperature not present at the time of the scan. 3. Physical condition irregularities observed at the time of the scan. We recommend that the following faults be given prompt attention: Faults: #8*, #9 Items With Asterisks Have High Total or Ambient Operating Temperatures. United Spectrographics April, 2021

Page 8: BIMBO BAKERIES USA MATTOON, ILLINOIS

SUMMARY OF FINDINGS

FAULTS BY CATEGORY NUMBER OF FAULTS FAULT NO./ITEM NO.

MINOR 4

1/48 2/56 4/114 7/306

INTERMEDIATE 3 3/92 5/126 6/288

SERIOUS 1 9/8

CRITICAL 1 8/7

SERIOUS 0 0

Number of items located at facility: 360

Number of faults: 9

Page 9: BIMBO BAKERIES USA MATTOON, ILLINOIS
Page 10: BIMBO BAKERIES USA MATTOON, ILLINOIS

ACTION TAKEN Bimbo Bakeries USA

Mattoon, IL April, 2021

Fault # Item # Category Repaired Monitor Date Name

1 48 Minor

2 56 Minor

3 92 Intermediate

4 114 Minor

5 126 Intermediate

6 288 Intermediate

7 306 Minor

8 7 Critical

9 8 Serious

Page 11: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 12th, 2021

LOCATION: Refrigeration Machinery Room MCC Box Labeled: Condenser Fan #3 Combination Starter

PH # 1 >

ITEM: Bø of Disconnect

SOURCE: Line and load side disconnect blade contact area.

TEMP: Temp. of contact areas range to: 42ºC / 108ºF Total Temp - 23ºC / 73ºF AOT = 19ºC / 35ºF above AOT.

TH # 1 >

COMMENTS

Abnormal heat is being generated in disconnect components. See green arrows in PH#1 and TH#1. Loose and/or corroded contact areas. Clean, in-spect and re-secure.

TEMPERATURE ABOVE

AOT 19°C / 35°F

TH # 1 >

Page 12: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 12th, 2021

LOCATION: Boiler Room Box Labeled: E1 Air Compressor Disconnect

< PH # 2

ITEM: Bø of Disconnect

SOURCE: Line and load side disconnect blade contact area And Load side lead holder connection lug.

TEMP: Temp. of areas indicating a faulting condition range to: 40ºC / 104ºF Total Temp. - 24ºC / 75ºF AOT = 16ºC / 29ºF above AOT.

< TH # 2

COMMENTS

Abnormal heat is being generated in disconnect components. See green arrows in PH#2 and TH#2. Loose and/or corroded contact areas. Clean, in-spect and re-secure.

TEMPERATURE ABOVE

AOT 16°C / 29°F

< TH # 2

Page 13: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 12th, 2021

LOCATION: Front Shop Mezzanine MCC Box Labeled: Air Conditioning Fan AC-1 Combination Starter

PH # 3 >

ITEM: Bø Fuse Block

SOURCE: Load side fuse clip..

TEMP: Temp. of fuse clip is: 63ºC / 145ºF Total Temp - 32ºC / 90ºF AOT = 31ºC / 55ºF above AOT.

TH # 3 >

COMMENTS

Abnormal heat is being generated in fuse block component. See yellow arrows in PH#3 and TH#3. Loose and/or corroded contact area. Clean, in-spect and re-secure.

TEMPERATURE ABOVE

AOT 31°C / 55°F

TH # 3 >

Page 14: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 12th, 2021

LOCATION: North Hall MCC 4 Box Labeled: White Flour Transfer Blower 4 Combination Starter

< PH # 4

ITEM: Cø of Disconnect

SOURCE: Line and load side disconnect blade contact area.

TEMP: Temp. of contact areas range to 41ºC / 106ºF Total Temp. - 26ºC / 79ºF AOT = 15ºC / 27ºF above AOT.

< TH # 4

COMMENTS

Abnormal heat is being generated in disconnect components. See green arrows in PH#4 and TH#4. Loose and/or corroded contact areas. Clean, in-spect and re-secure.

TEMPERATURE ABOVE

AOT 15°C / 27°F

< TH # 4

Page 15: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 12th, 2021

LOCATION: North Hall Control Cabinet Labeled: Mixer 2B Main Fuse Disconnect

PH # 5 >

ITEM: Aø Disconnect and Fuse Block

SOURCE: Disconnect: Line and load side dis-connect blade contact area. Fuse Block: Line side fuse blade holder.

TEMP: Temp. of areas indicating a faulting condition range to 67ºC / 153ºF Total Temp. - 32ºC / 90ºF AOT = 35ºC / 63ºF above AOT.

TH # 5 >

COMMENTS

Abnormal heat is being generated in fuse discon-nect components. See yellow arrows in PH#5 and TH#5. Loose and/or corroded contact areas. Clean, in-spect and re-secure.

TEMPERATURE ABOVE

AOT 35°C / 63°F

TH # 5 >

Page 16: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 12th, 2021

LOCATION: Distribution Area MCC 22 Box Labeled: M222B Unit Cooler 4 Fan B Combination Starter

< PH # 6

ITEM: Cø of Disconnect

SOURCE: Line side disconnect blade contact area.

TEMP: Temp. of contact area is: 33ºC / 91ºF Total Temp. - 5ºC / 41ºF AOT = 28ºC / 50ºF above AOT.

< TH # 6

COMMENTS

Abnormal heat is being generated in disconnect component. See yellow arrows in PH#6 and TH#6. Loose and/or corroded contact area. Clean, in-spect and re-secure.

TEMPERATURE ABOVE

AOT 28°C / 50°F

< TH # 6

Page 17: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 12th, 2021

LOCATION: Packaging Area Mezzanine MCC 9 Box Labeled: Line 3 Case Conv. M95D Combination Starter

PH # 7 >

ITEM: Cø of Disconnect

SOURCE: Line and load side disconnect blade contact area

TEMP: Temp. of contact areas range to: 43ºC / 109ºF Total Temp - 30ºC / 86ºF AOT = 13ºC / 23ºF above AOT.

TH # 7 >

COMMENTS

Abnormal heat is being generated in disconnect components. See green arrows in PH#7 and TH#7. Loose and/or corroded contact areas. Clean, in-spect and re-secure.

TEMPERATURE ABOVE

AOT 13°C / 23°F

TH # 7 >

Page 18: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 13th, 2021

LOCATION: Roof Control Cabinet Labeled: King Unit 2 Bottom Right Corner Of Cabinet Motor Control Labeled:

ST-01

< PH # 8

ITEM: Bø of Motor Control Contact Block

SOURCE: Line side lead connection lug.

TEMP: Temp. of connection and lug is: 112ºC / 234ºF Total Temp. - 30ºC / 86ºF AOT = 82ºC / 148ºF above AOT. Note: Connections show heat dis-coloration and insulation is cracked and melted.

< TH # 8

COMMENTS

Abnormal heat is being generated in motor con-trol connection. See red arrows in PH#8 and TH#8. Loose and/or corroded contact area. Clean, in-spect and re-secure serviceable component.

TEMPERATURE ABOVE

AOT 82°C / 148°F

< TH # 8

Page 19: BIMBO BAKERIES USA MATTOON, ILLINOIS

PROJECT: 06120421

CUST REP: Joe

SCAN REP: Julio Guzman

DATE: April 13th, 2021

LOCATION: Roof Control Cabinet Labeled: Small King Unit Bottom Row Motor Controls Left Motor Control

PH # 9 >

ITEM: Cø of Motor Control Overload Relay

SOURCE: Line side heater connection lug.

TEMP: Temp. of connection and lug is: 71ºC / 160ºF Total Temp - 26ºC / 79ºF AOT = 45ºC / 81ºF above AOT.

TH # 9 >

COMMENTS

Abnormal heat is being generated in motor con-trol component. See orange arrows in PH#9 and TH#9. Loose and/or corroded contact area. Clean, in-spect and re-secure serviceable components.

TEMPERATURE ABOVE

AOT 45°C / 81°F

TH # 9 >

Page 20: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

EQUIPMENT LIST

ROOF

1 King Air Systems—Control Cabinet X

2 King Unit South—Disconnect X

3 HVA Surbate—Disconnect X

4 Utilit 1093 Bohn South—Disconnect X

5 King Unit North—Disconnect X

6 Utilit 1094 Bohn North—Disconnect X

7 King Unit #2—Control Cabinet X 8

8 Small King Unit—Control Cabinet X 9

WASTEWATER TREATMENT

9 Jet Mix Pump—Control Cabinet X

10 Jet Mix Pump—Disconnect X

11 EQ Tank Pump—Control Cabinet X

12 EQ Tank Pump—Disconnect X

13 Jet Mix Blower—Control Cabinet X

14 Jet Mix Blower—Disconnect X

15 Raw Waste Lift Station—Control Cabinet X

MCC ROOM

16 Unlabeled—208/120 Volt Distribution Panel X

17 Overhead Transformer X

18 Lighting Panel WT—208/120 Volt Distribution Panel X

19 MCC X

AREA/EQUIPMENT LIST

Following is a list of the electrical equipment located at the Bimbo Bakeries USA, Mattoon, Illinois, facility and data relating to its operating condition at the time the scan was performed.

NOTE: Items noted as visually inspected were not operational or show no visible load at the time of the inspection.

Page 21: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

OUTSIDE

20 Aeration Basin Water—Control Cabinet X

MAIN BUILDING

REFRIGERATION MACHINERY ROOM

21 NH3Comp001—Control Cabinet X

22 NH3Comp002—Control Cabinet X

23 NH3Comp003—Control Cabinet X

24 Compressor #1 High Stage—Fuse Disconnect X

25 Compressor #2 High Stage—Fuse Disconnect X

26 Compressor #3 High Stage—Fuse Disconnect X

27 Toshiba—Control Cabinet X

28 Unlabeled Westinghouse—Combination Starter X

29 Evaporative Condenser South Pump—Combination Starter X

30 Evaporative Condenser South Fan—Combination Starter X

31 Evaporative Condenser North Pump—Combination Starter X

32 Evaporative Condenser North Fan—Combination Starter X

33 Evaporative Condenser Heaters—Combination Starter X

34 Evaporative Condenser Fan 1—Combination Starter X

35 Evaporative Condenser Fan 2—Combination Starter X

36 Evaporative Condenser Fan 3—Combination Starter X

37 Evaporative Condenser Fan 4—Combination Starter X

38 Evaporative Condenser Contactor #1—Combination Starter X

39 Evaporative Condenser Contactor #1—Combination Starter X

40 Evaporative Condenser Pump 1—Combination Starter X

41 Evaporative Condenser Pump 2—Combination Starter X

42 Evaporative Condenser Pump 3—Combination Starter X

43 Evaporative Condenser Pump 4—Combination Starter X

44 Glycol Cooler Fan—Combination Starter X

Page 22: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

45 Glycol Cooler Pump—Combination Starter X

46 Glycol Cooler Contactor—Combination Starter X

47 Glycol Chiller—Control Cabinet X

BOILER ROOM

49 Spy Air Dryer—Control Cabinet X

50 Boiler RM Vent Sys HV-4—Combination Starter X

51 E1—Fuse Disconnect X

52 Boiler #1—Combination Starter X

53 Boiler #2—Combination Starter X

54 Boiler Water Level #1—Control Cabinet X

55 Boiler Water Level #2—Control Cabinet X

56 E1 Air Comp—Disconnect X 2

57 E1 Air Comp—Control Cabinet X

58 E2 Air Comp003—Fuse Disconnect X

59 E2 Air Comp002—Combination Starter X

60 PNL-E—480/277 Volt Distribution Panel X

61 E-5 Boiler RM Exhaust Fan—Combination Starter X

62 E1 Air Comp003—Fuse Disconnect X

63 E1 Air Comp003—Control Cabinet X

64 Left Unlabeled—Combination Starter X

65 Right Unlabeled—Combination Starter X

66 Boiler Feedwater Pump North—Combination Starter (LOTO)

67 Transfer Pump 2—Combination Starter X

68 Boiler Feedwater Pump 2—Combination Starter X

69 Boiler Feedwater Pump 1—Combination Starter X

70 Transfer Pump 1—Combination Starter X

71 BB Heat001—Control Cabinet X

72 Floor Warm 1—Control Cabinet X

73 PNL-H—208/120 Volt Distribution Panel X

48 MCC 1

Page 23: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

BOILER MEZZANINE ELECTRICAL ROOM

74 Switchgear Section 1—Incoming Lines X

75 Switchgear Section 2—480/277 Volt Distribution Panel X

76 Switchgear Section 3—480/277 Volt Distribution Panel X

77 Switchgear Section 4—480/277 Volt Distribution Panel X

78 Switchgear Section 5—480/277 Volt Distribution Panel X

79 Switchgear Section 6—480/277 Volt Distribution Panel X

80 Distribution Panel—480/277 Volt Distribution Panel X

81 Left Unlabeled—Combination Starter X

82 Right Unlabeled—Combination Starter X

83 K-3717 45kVA 3 Phase Transformer X

84 K-3718 45kVA 3 Phase Transformer X

85 K-3719 37.5kVA Single Phase Transformer X

86 K-3720 37.5kVA Single Phase Transformer X

87 K-3721 37.5kVA Single Phase Transformer X

88 Cutler Hammer 45kVA 3 Phase Transformer X

FRONT SHOP/MAINTENANCE

89 Panel B—480/277 Volt Distribution Panel X

90 Panel C—208/120 Volt Distribution Panel X

FRONT SHOP/MAINTENANCE MEZZANINE

91 HVAC System Controller—Control Cabinet X

92 MCC X 3

BATTERY CHARGING STATION

93 NHLCOOL001—Control Cabinet X

94 Charger 1—Disconnect X

95 Charger 2—Disconnect X

96 Charger 3—Disconnect X

97 Charger 4—Disconnect X

98 Charger 5—Disconnect X

99 Charger 6—Disconnect X

Page 24: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

100 Charger 7—Disconnect X

101 Charger 8—Disconnect X

102 Charger 9—Disconnect X

103 Charger 10—Disconnect X

104 Charger 11—Disconnect X

105 Charger 12—Disconnect X

BINORS INGREDIENT ROOM

106 Hotwtrtnk1—Control Cabinet X

107 Pump 1—Disconnect X

108 Pump 2—Disconnect X

109 Pump 3—Disconnect X

110 Hotwater System—Control Cabinet X

LESSED HALLWAY

111 Panel T—208/120 Volt Distribution Panel X

NORTH HALL

112 MCC 6 X

113 MCC 5 X

114 MCC 4 X 4

115 MCC 3 X

116 MCC 2 X

117 MCC 1 X

118 PNL C—480/277 Volt Distribution Panel X

119 PNL D—480/277 Volt Distribution Panel X

120 PNL E—208/120 Volt Distribution Panel X

121 CFP-E—208/120 Volt Distribution Panel X

122 Disc For Panels L5 & L6—Fuse Disconnect (LOTO)

123 Mixer 1A—Control Cabinet X

124 Mixer 1B—Control Cabinet X

125 Mixer 2A—Control Cabinet X

Page 25: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

126 Mixer 2B—Control Cabinet X 5

127 Mixer 3A—Control Cabinet X

128 Mixer 3B—Control Cabinet X

129 Likwifer Conveyor—Control Cabinet X

130 Condensate System—Disconnect X

FRONT OFFICE

131 PNL A—480/277 Volt Distribution Panel X

132 PNL B—208/120 Volt Distribution Panel X

133 LP-L—208/120 Volt Distribution Panel X

134 LP-J—208/120 Volt Distribution Panel X

135 LP-K—208/120 Volt Distribution Panel X

136 LAB FREEZER—Control Cabinet X

PROCESS AREA

137 LIKWIFER—Control Cabinet X

138 Unlabeled—Control Cabinet (Locked) X

139 Panel L2-5—230 Volt Distribution Panel X

140 Panel L2-8—230 Volt Distribution Panel X

141 E7 Line 2 Proofer—Control Cabinet X

142 PLC—Control Cabinet X

143 E1 Line 2 Wrinkler—Control Cabinet X

144 L2 Dividers—Control Cabinet X

145 L2 Dividers VFD—Disconnect X

146 L2 Final Proofer—Disconnect X

147 L1 Final Proofer—Disconnect X

148 Line 1 Wrinkler—Control Cabinet X

149 Line 1 Proofer—Control Cabinet X

150 L1 Dividers—Control Cabinet X

151 Line 3 Final Proofer—Disconnect X

152 Line 3 Main Drive—Disconnect X

Page 26: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

153 BMI—Control Cabinet X

154 Line 3 Divider—Control Cabinet X

155 Line 3—Proofer—Control Cabinet X

156 Line 3 Wrinkler—Control Cabinet X

157 PNL-L7—208/120 Volt Distribution Panel X

OVEN ROOM

158 Line 3 Cooker—Control Cabinet X

159 Line 1 Cooker—Control Cabinet X

160 Line 2 Cooker—Control Cabinet X

161 Line 2 Oven Zone #1—Control Cabinet X

162 Line 2 Combustion #1—Control Cabinet X

163 Line 1 Oven Zone #1—Control Cabinet X

164 Line 1 Combustion #1—Control Cabinet X

165 Line 3 Oven Zone #1—Control Cabinet X

166 Line 3 Combustion #1—Control Cabinet X

167 Line 2 Oven Zone #2—Control Cabinet X

168 Line 2 Combustion #2—Control Cabinet X

169 Line 1 Oven Zone #2—Control Cabinet X

170 Line 1 Combustion #2—Control Cabinet X

171 Line 2 Oven Zone #3—Control Cabinet X

172 Line 2 Combustion #3—Control Cabinet X

173 Line 1 Oven Zone #3—Control Cabinet X

174 Line 1 Combustion #3—Control Cabinet X

175 L2 Oven Belt—Control Cabinet X

176 L1 Cooler—Control Cabinet X

177 L2 Cooler—Control Cabinet X

WRAPPING AREA

178 Line 1 Cooler—Inverters X

179 Line 1 Oven Steam Fan—Inverters X

Page 27: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

180 Line 2 Packaging—PLC X

181 Line 1 Packaging—PLC X

182 Line 3 Packaging—Control Cabinet X

183 L3—208/120 Volt Distribution Panel X

184 P3—480/277 Volt Distribution Panel X

185 P5-A—208/120 Volt Distribution Panel X

186 Line 1 Slicer #1—Fuse Disconnect X

187 Line 1 Accumiltr #1—Control Cabinet X

188 Line 1 Slicer #2—Fuse Disconnect X

189 Line 1 Accumiltr #2—Control Cabinet X

190 Line 1 Slicer #3—Fuse Disconnect X

191 Line 1 Accumiltr #3—Control Cabinet X

192 Line 1 Slicer #4—Fuse Disconnect X

193 Line 1 Accumiltr #4—Control Cabinet X

194 Line 1 Slicer #5—Fuse Disconnect X

195 Line 1 Accumiltr #5—Control Cabinet X

196 Line 2 Slicer #6—Fuse Disconnect X

197 Line 2 Accumiltr #6—Control Cabinet X

198 Line 2 Slicer #7—Fuse Disconnect X

199 Line 2 Accumiltr #7—Control Cabinet X

200 Line 2 Slicer #8—Fuse Disconnect X

201 Line 2 Accumiltr #8—Control Cabinet X

202 Line 2 Slicer #9—Fuse Disconnect X

203 Line 2 Accumiltr #9—Control Cabinet X

204 Line 2 Slicer #10—Fuse Disconnect X

205 Line 2 Accumiltr #10—Control Cabinet X

206 Line 1 Bagger #1—Control Cabinet X

207 Line 1 Bagger #2—Control Cabinet X

208 Line 1 Bagger #3—Control Cabinet X

Page 28: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

209 Line 1 Bagger #4—Control Cabinet X

210 Line 1 Bagger #5—Control Cabinet X

211 Line 2 Bagger #6—Control Cabinet X

212 Line 2 Bagger #7—Control Cabinet X

213 Line 2 Bagger #8—Control Cabinet X

214 Line 2 Bagger #9—Control Cabinet X

215 Line 2 Bagger #10—Control Cabinet X

216 Line 1 Vibrating #1—Control Cabinet X

217 Line 1 Vibrating #2—Control Cabinet X

218 Line 1 Vibrating #3—Control Cabinet X

219 Line 1 Vibrating #4—Control Cabinet X

220 Line 1 Vibrating #5—Control Cabinet X

221 Line 2 Vibrating #6—Control Cabinet X

222 Line 2 Vibrating #7—Control Cabinet X

223 Line 2 Vibrating #8—Control Cabinet X

224 Line 2 Vibrating #9—Control Cabinet X

225 Line 2 Vibrating #10—Control Cabinet X

226 Baglette Packaging—Control Cabinet X

227 30kVA 3 Phase Transformer X

228 CPP-G—208/120 Volt Distribution Panel X

229 South Refrigeration System—Control Cabinet X

230 Panel Y—208/120 Volt Distribution Panel X

231 Gauge & Control RP—Control Cabinet X

232 L2 Freezer #2—Control Cabinet X

233 L1 Freezer #2—Control Cabinet X

234 MCC 12 X

235 MCC 13 X

BACK MAINTENANCE/SHOP

236 L2—208/120 Volt Distribution Panel X

Page 29: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

237 Unlabeled Transformer X

238 P2—480/277 Volt Distribution Panel X

SOUTH COMPRESSOR ROOM

239 CONTRPAN002—Control Cabinet X

SOUTH COMPRESSOR MEZZANINE

240 Switchgear Section 1—Incoming Lines X

241 Switchgear Section 2—480/277 Volt Distribution Panel X

242 Switchgear Section 3—480/277 Volt Distribution Panel X

243 Switchgear Section 4—480/277 Volt Distribution Panel X

244 Switchgear Section 5—480/277 Volt Distribution Panel X

245 Switchgear Section 6—480/277 Volt Distribution Panel X

246 Switchgear Section 7—480/277 Volt Distribution Panel X

247 P5—480/277 Volt Distribution Panel X

248 Spiral Freezers—Control Cabinet X

249 MCC14 X

250 MCC15 X

251 MCC16 X

252 MCC17 X

253 MCC18 X

254 MCC19 X

255 MCC20 X

PALLETIZER AREA

256 Palletizer 1—Control Cabinet X

257 Palletizer 2—Control Cabinet X

258 Palletizer 3—Control Cabinet X

259 MJ Mallis—Control Cabinet X

DISTRIBUTION AREA

260 PNL-L1—208/120 Volt Distribution Panel X

261 PNL-P1—480/277 Volt Distribution Panel X

Page 30: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

262 PNL-Z1—208/120 Volt Distribution Panel X

263 Overhead 3 Phase Transformer X

264 Main—480/277 Volt Distribution Panel X

265 CP #1—Control Cabinet X

266 CP #2—Control Cabinet X

267 CONV PNL3—Control Cabinet X

268 Robot 00-U2—Control Cabinet X

269 Robot 00-U1—Control Cabinet X

270 Robot Wrapper—Control Cabinet X

271 PNL-G—208/120 Volt Distribution Panel X

272 Unlabeled—Combination Starter X

273 Storage Freezer—Control Cabinet X

274 PNL-M—208/120 Volt Distribution Panel X

275 E4—Control Cabinet X

276 E4 Fresh Dock—208/120 Volt Distribution Panel X

277 Overhead 3 Phase Transformer X

278 L3 Cooler—Disconnect X

279 L3 Freezer—Disconnect X

280 CP1—Control Cabinet X

281 Switchgear Section 1—Incoming Lines X

282 Switchgear Section 2—480/277 Volt Distribution Panel X

283 Switchgear Section 3—480/277 Volt Distribution Panel X

284 E10 Crane PNL—480/277 Volt Distribution Panel X

285 Panel W—208/120 Volt Distribution Panel X

286 E1—Control Cabinet X

287 MCC 21 X

288 MCC 22 X 6

SILO AREA

289 Flour Receiving—Control Cabinet X

Page 31: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

290 Dryer RM—480/277 Volt Distribution Panel X

291 Dryer RM—208/120 Volt Distribution Panel X

292 Left—Disconnect X

293 Left—Motor Control X

294 Right—Disconnect X

295 Right—Motor Control X

296 MCC 7 X

297 MCC 25 X

PACKAGING AREA MEZZANINE

298 Panel S—208/120 Volt Distribution Panel X

299 P4—480/277 Volt Distribution Panel X

300 P5—480/277 Volt Distribution Panel X

301 P6—480/277 Volt Distribution Panel X

302 Case Pecker Panel—480/277 Volt Distribution Panel X

303 15kVA Single Phase Transformer X

304 CP Drive—Control Cabinet X

305 MCC8 X

306 MCC9 X 7

307 MCC10 X

308 MCC11 X

PRODUCTION AREA

309 Line 1 Box Maker—Control Cabinet X

310 PNL-F—208/120 Volt Distribution Panel X

311 L3 Freezer to Pack—Disconnect X

312 L2 Freezer to Pack—Disconnect X

313 L1 Freezer to Pack—Disconnect X

314 Pack Station 1—Disconnect X

315 Eagle Scale Box Conveyor 2—Disconnect X

316 Eagle Scale Settling Conveyor 2—Disconnect X

Page 32: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

317 Eagle Scale Box Conveyor 1—Disconnect X

318 Eagle Scale Settling Conveyor 1—Disconnect X

319 Panel X—208/120 Volt Distribution Panel X

320 Overhead Transformer X

321 Wexxar Box Maker—Control Cabinet X

322 Delta Main PNLS—Control Cabinet X

323 Delta Wrapper #1—Control Cabinet X

324 Delta Wrapper #2—Control Cabinet X

325 Box Maker 5—Control Cabinet X

326 Spiral Cooler Package—Control Cabinet X

SIFTER ROOM

327 DISC 1—Disconnect X

328 DISC 2—Disconnect X

BLOWER ROOM

329 Blower 3—Disconnect X

330 Blower 4—Disconnect X

331 Blower 5—Disconnect X

332 LO Blower 3—Disconnect X

333 LO Blower 4—Disconnect X

334 LO Blower 5—Disconnect X

MIXER CONTROL ROOM

335 Whole Wheat Flour—Control Cabinet X

336 System VFC1—Fuse Disconnect X

337 System VFC2—Fuse Disconnect X

338 System 1—Transfer Switch (Could Not Open)

339 System 2 VFC 1—Fuse Disconnect X

340 System 2 VFC 2—Fuse Disconnect X

341 System 2—Transfer Switch (Could Not Open)

342 Mixer Scale—Control Cabinet X

Page 33: BIMBO BAKERIES USA MATTOON, ILLINOIS

No. Equipment Operating Visually Inspected

Fault #

SANITATION HALLWAY

343 PNL Q—208/10 Volt Distribution Panel X

344 Overhead Transformer X

345 Panel AA—208/120 Volt Distribution Panel X

346 Left Overhead Transformer X

347 Right Overhead Transformer X

348 Panel N—208/120 Volt Distribution Panel X

MOTOR/GEAR BOXES

349 MIXER 1A—Critical Motor X

350 MIXER 1B—Critical Motor X

351 MIXER 2A—Critical Motor X

352 MIXER 2B—Critical Motor X

353 MIXER 3A—Critical Motor X

354 MIXER 3B—Critical Motor X

355 Air Blower 3—Critical Motor X

356 Air Blower 4—Critical Motor X

357 Air Blower 5—Critical Motor X

358 Line 1 Oven Combustion—Critical Motor X

359 Line 2 Oven Combustion—Critical Motor X

360 Line 3 Oven Combustion—Critical Motor X

Note: Items not marked as “Operating” or “Visually Inspected” were not included in the scan due to inaccessibility, could not open, being locked out, not in service, deemed not safe to open, not in-cluded at customer direction or time constraints.