bio process engg
DESCRIPTION
Examples explain about bioprocess enggTRANSCRIPT
Biological Engineering
Application of Application of
science, science,
engineering and engineering and
technology technology
to solve problems in biological to solve problems in biological systems systems
(including medicine).(including medicine).
Economy of scale: correlation between achievable product concentration and selling price for common fermentation products.
Designing new-generation bioprocesses increasingly
depend on engineering process-compatible
microorganisms. The latter, whether through genetic or
physiological manipulations, can be greatly assisted by
metabolic engineering.
To achieve these goals, more fundamental knowledge is
needed about metabolic pathways, control mechanisms
and process dynamics to optimally design integrated
systems.
This knowledge will enable industry to select the right
biocatalyst in clean fermentation processes, as well as
introduce and express new or improved properties of
the biocatalyst via genetic engineering to facilitate
and/or improve downstream processing.
Examples of Examples of BioprocessesBioprocesses
1: Penicillin1: Penicillin
2: Sorona2: Sorona
3: Biological Effluent Treatment3: Biological Effluent Treatment
Penicillin historyPenicillin history• 1928 Fleming noticed contaminant on S. aureus plate.
• Contaminating foreign particle was Penicillium notatum
• Fleming extracted secreted material with strong antimicrobial properties
• WWII great need for antimicrobial-USA (Merck, Pfizer etc.) Attempted to synthesize compound chemically
• Began to develop fermentation process (stirring, sterile air supply, tank design, heat transfer, product purification)
• Required scientists and engineers to work together
Various lactic acid acidification technologies are aimed at
eliminating salt byproduct formation.
How to pick the best bioreactoroptions for your application.
• A handful of basic bioreactor designs is used to produce a wide range of products, from antibiotics to foods to fuels.
• Continuous vs. batch
• Semi continuous
• Submerged bioreactors — stirred tank,
• Airlift external-loop reactors
• Anaerobic bioreactions
A tray bioreactor is loaded with the culture medium and organisms, then airflow is
started to initiate the reaction.
Stirred-tank bioreactor
• uses baffles and an
agitator for optimal
mixing, and
recycles biomass.
concentric draught-tube bioreactor
• The simple design
of a concentric
draught-tube
bioreactor
with annular liquid
downflow results in
less maintenance
An airlift external-loop reactor
• has induced
circulation that
directs air/liquid
throughout vessel.
A trickle-bed employs
• adhered,
immobilized cells /
enzymes to
accomplish a
reaction.
Immobilized enzyme Immobilized enzyme technologytechnology
• With the enzyme immobilized in a bed or tube,
the solution of substrate for conversion is then
passed through for conversion to product.
• The product is continuously collected as effluent
• from the bioreactor. The design and operation of
an immobilized system is similar to that of
processes employing heterogeneous catalysis.
Heterogeneous systems enable product recovery
at lower separation costs than do corresponding
homogeneous systems.
HighHigh--fructose corn syrup fructose corn syrup (HFCS).(HFCS).
• Glucose isomerization to fructose is a well-established, high-volume commercial process for the production of high-fructose corn syrup (HFCS).
• Technologies using immobilized glucose isomerase in fixed-bed and fluidized bioreactor continue to be developed.