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RENEWABLE ENERGY BioCNG a Profitable Way Forward for Waste to Energy Projects. Founder & Managing Director Mr. K. R. Raghunath

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Page 1: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

RENEWABLE ENERGY

BioCNG a Profitable Way Forward for

Waste to Energy Projects.

Founder & Managing Director

Mr. K. R. Raghunath

Page 2: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to
Page 3: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

ABOUT US –THE BEST CREATE THE FIRST

FIRST IN WORLD TO DO “ZERO POND™ , ZERO POLLUTION™ SYSTEM

FOR EFFLUENT TREATMENT.

FIRST IN WORLD TO DO COMMERCIAL LARGE SCALE “BIO CNG” FROM

PALM OIL MILL EFFLIUENT.

TWO OTHER FIRST IN WORLD “OH RADICAL” FOR CHEMICAL EFFLUENT

TREATMENT & PALM OIL REFINERY WASTE TO ENERGY ,

AWARDED AS “ASIA’S GREATEST BRAND” . WE ARE ALSO “ASIA’S MOST

AWARDED “COMPANY FOR SUSTAINABLE SOLUTIONS.

“CDM-POA” WE ARE THE ONLY COMPANY TO HAVE UNFCCC APPROVAL.

350 PLUS PROJECTS . YEARLY 70% REVENUE FROM REPEAT ORDERS.

BIOGAS PLANTS OPERATING FOR CLOSE TO 20 YEARS.

EMERGING GLOBAL LEADER WITH PRESENCE IN 4 CONTINENTS

Page 4: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

Our RESEARCH & MANUFACTURING facility.

The entire area is 182,952 sq m

Singapore

India Indonesia

ABOUT US GLOBALLY

• Singapore – Knowledge Integration Services (S)

Ltd - Business HO

• India - Knowledge Integration Services (I) Pvt Ltd

– R&D, Design, Procurement & Manufacturing

• Indonesia - PT. Knowledge Integration Services &

PT. KIS Green Technology Projects. In Indonesia 6

expat + 14 local Engineers

• Malaysia -Knowledge Integration Services SDN

BHD

• Colombia - KIS Group Latino America SAS

• UAE - KIS Green Tech FZE

• Brazil - KIS Green Tech Brazil LTD

Total Team of 110 professionals.

Page 5: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

SWTPTM

(Sustainable Water

Treatment Plant) ZPHB® – C (CSTR)

ZPHB ® – U (UASB)

ZPHB ® – H (HABR)

SOLID

WASTE WTP ETP / ZLD BIOGAS

TECHNOLOGIES

TECHNOLOGIES / SOLUTIONS OFFERED

STP

Food

Cattle

Poultry

Pig

Sewage

Treatment

Plant

SCT®

MBBR

MBR

ASP

&

ZCT®-E

ZCT®-OH

BioPower®

BioClean®

Page 6: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

AWARDED IN ENGLAND, SINGAPORE,

GERMANY, INDIA & INDONESIA

5TH ASSOCHAM SMEs EXCELLENCE AWARD 2017 FOR MOST PROMISING BRAND

Page 7: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

AWARDED IN INDONESIA

Winner of “INDONESIA TOP ENVIRONMENTAL CONCERNED

COMPANY IN BIOGAS "

Page 8: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

GLOBAL AWARDS FOR DEVELOPING GREEN &

SUSTAINABLE TECHNOLOGIES

"Asia’s Greatest Brand"

“Global Indian Award"

"Green Business Award"

“Outstanding Exports"

"Golden Peacock Award"

" Innovative Energy Efficient Project "

"Sustainability Award"

Page 9: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

TURNKEY SOLUTIONS

APPLICATION / COMMERCIALISATION OF BIOGAS

Page 10: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

Major Success Stories of Waste to

Energy Projects

Generating

Electricity / Biopower®

Page 11: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

• Name - PT. MESKOM, Sarimas Group, Indonesia

• Capacity - 45/75 TPH Mill

• POME Flow - 900 m3/day

• POME Parameters: COD 80,000

• ZPHB® reactor volume is 9170 m3

• Construction started in Dec 2011

• Project completed in Dec 2012

• Successfully & very efficiently

operating from Jan 2013

1ST MAJOR SUCCESS STORY

BIOGAS PLANT & EXPORT OF POWER TO GRID

IN BENGKALIS, RIAU, INDONESIA

Page 12: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

• Capacity - 60 TPH Mill

• POME Flow - 720m3/day

• POME Parameters – COD 56,000, BOD 30,000

• ZPHB® reactor volume is 6763m3

First Successful JV Biogas plant developed 55%

invested by KIS & 45% by PT. Agro Muko. CDM -

POA REGISTERED PROJECT

First CDM - POA Registered project in palm oil

industry. Biogas is used in boiler as a result it saves

palm kernel shell.

After Successful 2 years of performance in year 2015

PT. Agro Muko Acquired 55% shares of the project

from KIS Group

Since March - 2017 PT. Agro Muko is using Biogas

power for in house & is exporting excess power to

PLN.

2nd MAJOR SUCCESS STORY PT.AGRO MUKO,SIPEF Group, Indonesia

1st Joint Venture Project in Palm Oil Industry

OFFICIAL INAUGURATION

FUNCTION ON 16/05/2013

Page 13: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

2nd MAJOR SUCCESS STORY

1st Joint Venture Project Photos in Palm Oil Industry

Page 14: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

3rd & 4th MAJOR SUCCESS

STORIES

* Name: LIBM Mill

* Capacity: 60 TPH Mill

* POME Flow : 720 m3 /day

* COD: 72,000

(COD ACTUAL ABOVE 100,000)

* ZPHB® Reactor Volume : 2 Nos of 4550 m3

* Project successfully commissioned in July 2015

* Biogas Engines : 2 Nos of 1067 Kw

* Total Kw = 2134

* Excess Biogas to be used in Boiler (Biogas Burner)

* Methane : 60 – 65%

* Name: RRMM Mill

* Capacity: 60 TPH Mill

* Flow : 720 m3 /day

* COD DESIGN : 72,000

(COD ACTUAL ABOVE 100,000)

*ZPHB® Reactor Volume : 2 Nos of 4550 m3

*Project successfully commissioned in Aug 2015

*Biogas Engines : 2 Nos of 835 Kw,

*Total Kw = 1670

*Excess Biogas to be used in Boiler (Biogas Burner)

*Methane : 60 - 65 %

Page 15: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

* Name : UMW(SIPEF Group)

* Capacity : 60 TPH

* POME Flow : 780 m3 /day

* COD : 65,000

* BOD : 30,000

* ZPHB® reactor volume : 8500 m3

* Construction started in May 2013

* Project commissioned April 2014

OTHER MAJOR SUCCESS STORY

* Name : ASTRA Group, Indonesia

* Capacity : 60 TPH Mill

* POME Flow : 702 m3 /day

* COD : 65,000

* BOD : 30,000

* ZPHB® reactor volume : 7600 m3

*Construction started in April 2013

*Project commissioned Feb 2014

Page 16: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

MAJOR SUCCESS STORY IN

MALAYSIA AND PAPUA NEW GUINEA

Name : HARGY OIL PALMS LTD

Capacity : 45 TPH MILL

POME Flow : 540 m3 /day

POME Parameters

COD : 65,000

BOD : 30,000

ZPHB® reactor volume 5860 m3

Constructed in November 2013

Project commissioned May 2014

Name : EVYAP Sabun Malaysia

Industry : Oleochemical/Soap

Flow : 1000 m3 /day

Parameters

COD : 15,000

BOD : 7,000

ZPHB® reactor volume 2413 m3

Constructed in August 2013

Project commissioned August 2014

Page 17: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

MAJOR SUCCESS STORY FOR

CARGILL

Page 18: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

MAJOR SUCCESS STORY - REPEAT

ORDER FROM SARIMAS GROUP

Largest ZPHBTM Digestor in Indonesia/South East Asia - 12,800 m3

7.5 MW Power POME & Coconut Effluent Indragiri Hilir (Riau)

*Effluent Flow :4050 m3 /day

*Reactor 1 (2.5 MW) Commissioned in March2017 (Reactor 2 & 3 under construction)

Page 19: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

MAJOR SUCCESS STORY FOR SIPEF & TDM

REPLACED POOR PERFORMING COVERED LAGOON PROJECT

4th REPEAT ORDER SIPEF GROUP AT PT. TOLAN TIGA INDONESIA INAUGURATED ON 16-DEC-2016

2nd JOINT VENTURE WITH SIPEF

PT.Tolan Tiga - 60 TPH Mill at Rantau Prapat Name : PT. RAFI KAMAJAYA ABADI

Capacity : 60 TPH MILL

POME Flow : 706 m3 /day

COD : 65,000

ZPHB® reactor volume 8107m3

Biogas used in Boiler

Methane : 65%

Page 20: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

REPEAT ORDERS

TESTIMONY OF PERFORMANCE

&

RELIABILITY

Page 21: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

A SUCCESS STORY - REPEAT

ORDER FROM SARIMAS GROUP

2nd order of 7.5 MW 1st phase

of 2.5 MW Commissioned in

March 2017

1st order Commissioned in

January 2013

Page 22: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

A SUCCESS STORY - REPEAT

ORDER FROM SINARMAS GROUP

2nd order Commissioned in

August 2015

1st order Commissioned in

July 2015

Page 23: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

SUCCESS STORY 1ST TO 4TH BIOGAS PROJECT WITH SIPEF

FIRST PROJECTS

OF SIPEF GROUP

AT PT.

AGROMUKO

INAUGURATED

IN 16th May 2013

4th PROJECT OF

SIPEF GROUP AT

PT. TOLAN TIGA

INAUGURATED

IN 2016

AFTER SUCCESS SIPEF ACQUIRED 55% STAKE IN THE PROJECT FROM KIS GROUP &

FOR ALL BALANCE 3 PROJECTS SIPEF INVESTED 100%.

Page 24: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

A SUCCESS STORY - REPEAT ORDER

FROM CITRABORNEO GROUP

2nd & 3rd Project under construction 1st Project of 2.4 MW Commissioning in Aug last week

Page 25: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

BIO CNG SUCCESS STORIES

The best use of Biogas for Highest Profits Compared to

Other Options

Success Stories of with Bioclean® Energy/

Purification / Bottling Plants

Page 26: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

• Capacity – 300 Tons/day.

• Biogas Generation – 1000 m3/hr.

• Bio-CNG – 14400 m3/day.

• Diesel Equivalent – 15840 Lit/day

• Whole Gas Used for Cooking,

Vehicle Fuel & Industrial

Applications.

1000 m3/hr Bio-CNG Plant using Cow Dung,

Press Mud & Potato Waste.

1. Digesters 2. Purification System

3. Compressor 4. Filling Manifold 5. Cylinder Cascades

Page 27: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

WORLD’S FIRST COMMERCIAL LARGE SCALE BIO-CNG

PLANT UNDER CONSTRUCTION IN SOUTH EAST ASIA

Project of KIS GROUP to Replace Diesel / LPG / Gas in Plantation &

Mills with Bottled Green Palm Gas® (BIO-CNG)

• Capacity – 90 TPH

• Captive Power – 450

KW

• Biogas production-1200

m3/hr

• Biogas power plant-1.27

MW/hr

• BIO-CNG bottling

capacity – 9 Tons/Day

• BIO-CNG production

per day – 9 Tons/Day

• Equivalent diesel

production = 9000 Litres

• BIO CNG Used for

Vehicles/ Industrial

Burners, Hotel Kitchen,

package boilers & others

Page 28: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

Parameters Biogas (Raw) Purified

Methane

BIO CNG

Natural Gas

Methane 55 – 65 % 93 – 95 % 91 %

Other Hydrocarbons Nil Nil 8%

CO2 35 – 45 % 2 – 3 % 0.6 %

H2S (ppm) 500 - 10000 <10 ppm < 20 ppm

Moisture (deg C Dew Point) Saturated < - 400C < - 400C`

Calorific Value ˜4000 Kcal/Kg ˜12,800 Kcal/Kg ˜11550 Kcal/kg

Comparison of Biogas, Bio-CNG & Natural Gas

BIO CNG IS BETTER THAN LNG OR CNG

Page 29: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

• Substrate – Cow dung of 593 TPD or Chicken Litter of 408 TPD

• Biogas Generation – 1360 m3/hr @60% Methane

• 240 m3/hr Biogas @60% Methane for Captive Power

• Bio CNG per day for Bottling – 14,515 m3/d @ 93% Methane

(Even though BIO CNG is equivalent to 1.1 ltr., we have taken as 1 ltr. for ROI)

• Diesel Savings for 300 Days = 14,515*300 = 4,354,560 Lit /Y

• Cost of Industrial Diesel Savings = USD 1.09 x 4,354,560 Liters = USD 4,746,470/Year

• CAPEX – 4.5 Million USD (Approx.)

• Operation & Maintenance cost – 0.3 Million USD/Year

• ROI – 1.02 Years

• Calorific Value of BioCNG : 12,800 Kcal/m3

• Carbon Emission Reduction : Methane + Diesel avoidance: 112,800 MT/Year

TYPICAL ROI for BIO CNG System Generating

10,000 M3 of BIO CNG /day.

Page 30: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

• Sell BIOCNG to PLN to save 70% Diesel in PLN Diesel Gensets

• Refinery/Bulking Station/Industrial Boilers

(100% BIO CNG)

• Diesel Genset – Conversion to Dual Fuel

(70% BIO CNG + 30% Diesel)

• Trucks - Conversion to Dual Fuel

( 50% BIO CNG + 50% Diesel)

• Heavy Equipment’s - Conversion to Dual Fuel

( 45% BIO CNG + 55% Diesel)

• Housing/Canteen/Restaurant’s

(100% BIO CNG)

• Industrial Application like Metal Cutting/Others

(100% BIO CNG)

Application’s of BIO CNG

Page 31: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

LORRY MOUNTED TROLLEY MOUNTED

Transportation of Compressed BioCNG

BULK TRANSPORT

Page 32: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

Diesel GenSets converted to Duel Fuel (CNG + Diesel)

Page 33: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

Vehicles Converted to Dual Fuel (CNG + Diesel)

Page 34: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

MEDIA

Page 35: BioCNG a Profitable Way Forward for Waste to Energy Projects.wretc.in/presentation/2018/Day1/Session-1/K-R-Raghunath.pdf · about us –the best create the first first in world to

Once Again, Many thanks for your Valuable

Time.