biocng a profitable way forward for waste to energy...
TRANSCRIPT
RENEWABLE ENERGY
BioCNG a Profitable Way Forward for
Waste to Energy Projects.
Founder & Managing Director
Mr. K. R. Raghunath
ABOUT US –THE BEST CREATE THE FIRST
FIRST IN WORLD TO DO “ZERO POND™ , ZERO POLLUTION™ SYSTEM
FOR EFFLUENT TREATMENT.
FIRST IN WORLD TO DO COMMERCIAL LARGE SCALE “BIO CNG” FROM
PALM OIL MILL EFFLIUENT.
TWO OTHER FIRST IN WORLD “OH RADICAL” FOR CHEMICAL EFFLUENT
TREATMENT & PALM OIL REFINERY WASTE TO ENERGY ,
AWARDED AS “ASIA’S GREATEST BRAND” . WE ARE ALSO “ASIA’S MOST
AWARDED “COMPANY FOR SUSTAINABLE SOLUTIONS.
“CDM-POA” WE ARE THE ONLY COMPANY TO HAVE UNFCCC APPROVAL.
350 PLUS PROJECTS . YEARLY 70% REVENUE FROM REPEAT ORDERS.
BIOGAS PLANTS OPERATING FOR CLOSE TO 20 YEARS.
EMERGING GLOBAL LEADER WITH PRESENCE IN 4 CONTINENTS
Our RESEARCH & MANUFACTURING facility.
The entire area is 182,952 sq m
Singapore
India Indonesia
ABOUT US GLOBALLY
• Singapore – Knowledge Integration Services (S)
Ltd - Business HO
• India - Knowledge Integration Services (I) Pvt Ltd
– R&D, Design, Procurement & Manufacturing
• Indonesia - PT. Knowledge Integration Services &
PT. KIS Green Technology Projects. In Indonesia 6
expat + 14 local Engineers
• Malaysia -Knowledge Integration Services SDN
BHD
• Colombia - KIS Group Latino America SAS
• UAE - KIS Green Tech FZE
• Brazil - KIS Green Tech Brazil LTD
Total Team of 110 professionals.
SWTPTM
(Sustainable Water
Treatment Plant) ZPHB® – C (CSTR)
ZPHB ® – U (UASB)
ZPHB ® – H (HABR)
SOLID
WASTE WTP ETP / ZLD BIOGAS
TECHNOLOGIES
TECHNOLOGIES / SOLUTIONS OFFERED
STP
Food
Cattle
Poultry
Pig
Sewage
Treatment
Plant
SCT®
MBBR
MBR
ASP
&
ZCT®-E
ZCT®-OH
BioPower®
BioClean®
AWARDED IN ENGLAND, SINGAPORE,
GERMANY, INDIA & INDONESIA
5TH ASSOCHAM SMEs EXCELLENCE AWARD 2017 FOR MOST PROMISING BRAND
AWARDED IN INDONESIA
Winner of “INDONESIA TOP ENVIRONMENTAL CONCERNED
COMPANY IN BIOGAS "
GLOBAL AWARDS FOR DEVELOPING GREEN &
SUSTAINABLE TECHNOLOGIES
"Asia’s Greatest Brand"
“Global Indian Award"
"Green Business Award"
“Outstanding Exports"
"Golden Peacock Award"
" Innovative Energy Efficient Project "
"Sustainability Award"
TURNKEY SOLUTIONS
APPLICATION / COMMERCIALISATION OF BIOGAS
Major Success Stories of Waste to
Energy Projects
Generating
Electricity / Biopower®
• Name - PT. MESKOM, Sarimas Group, Indonesia
• Capacity - 45/75 TPH Mill
• POME Flow - 900 m3/day
• POME Parameters: COD 80,000
• ZPHB® reactor volume is 9170 m3
• Construction started in Dec 2011
• Project completed in Dec 2012
• Successfully & very efficiently
operating from Jan 2013
1ST MAJOR SUCCESS STORY
BIOGAS PLANT & EXPORT OF POWER TO GRID
IN BENGKALIS, RIAU, INDONESIA
• Capacity - 60 TPH Mill
• POME Flow - 720m3/day
• POME Parameters – COD 56,000, BOD 30,000
• ZPHB® reactor volume is 6763m3
First Successful JV Biogas plant developed 55%
invested by KIS & 45% by PT. Agro Muko. CDM -
POA REGISTERED PROJECT
First CDM - POA Registered project in palm oil
industry. Biogas is used in boiler as a result it saves
palm kernel shell.
After Successful 2 years of performance in year 2015
PT. Agro Muko Acquired 55% shares of the project
from KIS Group
Since March - 2017 PT. Agro Muko is using Biogas
power for in house & is exporting excess power to
PLN.
2nd MAJOR SUCCESS STORY PT.AGRO MUKO,SIPEF Group, Indonesia
1st Joint Venture Project in Palm Oil Industry
OFFICIAL INAUGURATION
FUNCTION ON 16/05/2013
2nd MAJOR SUCCESS STORY
1st Joint Venture Project Photos in Palm Oil Industry
3rd & 4th MAJOR SUCCESS
STORIES
* Name: LIBM Mill
* Capacity: 60 TPH Mill
* POME Flow : 720 m3 /day
* COD: 72,000
(COD ACTUAL ABOVE 100,000)
* ZPHB® Reactor Volume : 2 Nos of 4550 m3
* Project successfully commissioned in July 2015
* Biogas Engines : 2 Nos of 1067 Kw
* Total Kw = 2134
* Excess Biogas to be used in Boiler (Biogas Burner)
* Methane : 60 – 65%
* Name: RRMM Mill
* Capacity: 60 TPH Mill
* Flow : 720 m3 /day
* COD DESIGN : 72,000
(COD ACTUAL ABOVE 100,000)
*ZPHB® Reactor Volume : 2 Nos of 4550 m3
*Project successfully commissioned in Aug 2015
*Biogas Engines : 2 Nos of 835 Kw,
*Total Kw = 1670
*Excess Biogas to be used in Boiler (Biogas Burner)
*Methane : 60 - 65 %
* Name : UMW(SIPEF Group)
* Capacity : 60 TPH
* POME Flow : 780 m3 /day
* COD : 65,000
* BOD : 30,000
* ZPHB® reactor volume : 8500 m3
* Construction started in May 2013
* Project commissioned April 2014
OTHER MAJOR SUCCESS STORY
* Name : ASTRA Group, Indonesia
* Capacity : 60 TPH Mill
* POME Flow : 702 m3 /day
* COD : 65,000
* BOD : 30,000
* ZPHB® reactor volume : 7600 m3
*Construction started in April 2013
*Project commissioned Feb 2014
MAJOR SUCCESS STORY IN
MALAYSIA AND PAPUA NEW GUINEA
Name : HARGY OIL PALMS LTD
Capacity : 45 TPH MILL
POME Flow : 540 m3 /day
POME Parameters
COD : 65,000
BOD : 30,000
ZPHB® reactor volume 5860 m3
Constructed in November 2013
Project commissioned May 2014
Name : EVYAP Sabun Malaysia
Industry : Oleochemical/Soap
Flow : 1000 m3 /day
Parameters
COD : 15,000
BOD : 7,000
ZPHB® reactor volume 2413 m3
Constructed in August 2013
Project commissioned August 2014
MAJOR SUCCESS STORY FOR
CARGILL
MAJOR SUCCESS STORY - REPEAT
ORDER FROM SARIMAS GROUP
Largest ZPHBTM Digestor in Indonesia/South East Asia - 12,800 m3
7.5 MW Power POME & Coconut Effluent Indragiri Hilir (Riau)
*Effluent Flow :4050 m3 /day
*Reactor 1 (2.5 MW) Commissioned in March2017 (Reactor 2 & 3 under construction)
MAJOR SUCCESS STORY FOR SIPEF & TDM
REPLACED POOR PERFORMING COVERED LAGOON PROJECT
4th REPEAT ORDER SIPEF GROUP AT PT. TOLAN TIGA INDONESIA INAUGURATED ON 16-DEC-2016
2nd JOINT VENTURE WITH SIPEF
PT.Tolan Tiga - 60 TPH Mill at Rantau Prapat Name : PT. RAFI KAMAJAYA ABADI
Capacity : 60 TPH MILL
POME Flow : 706 m3 /day
COD : 65,000
ZPHB® reactor volume 8107m3
Biogas used in Boiler
Methane : 65%
REPEAT ORDERS
TESTIMONY OF PERFORMANCE
&
RELIABILITY
A SUCCESS STORY - REPEAT
ORDER FROM SARIMAS GROUP
2nd order of 7.5 MW 1st phase
of 2.5 MW Commissioned in
March 2017
1st order Commissioned in
January 2013
A SUCCESS STORY - REPEAT
ORDER FROM SINARMAS GROUP
2nd order Commissioned in
August 2015
1st order Commissioned in
July 2015
SUCCESS STORY 1ST TO 4TH BIOGAS PROJECT WITH SIPEF
FIRST PROJECTS
OF SIPEF GROUP
AT PT.
AGROMUKO
INAUGURATED
IN 16th May 2013
4th PROJECT OF
SIPEF GROUP AT
PT. TOLAN TIGA
INAUGURATED
IN 2016
AFTER SUCCESS SIPEF ACQUIRED 55% STAKE IN THE PROJECT FROM KIS GROUP &
FOR ALL BALANCE 3 PROJECTS SIPEF INVESTED 100%.
A SUCCESS STORY - REPEAT ORDER
FROM CITRABORNEO GROUP
2nd & 3rd Project under construction 1st Project of 2.4 MW Commissioning in Aug last week
BIO CNG SUCCESS STORIES
The best use of Biogas for Highest Profits Compared to
Other Options
Success Stories of with Bioclean® Energy/
Purification / Bottling Plants
• Capacity – 300 Tons/day.
• Biogas Generation – 1000 m3/hr.
• Bio-CNG – 14400 m3/day.
• Diesel Equivalent – 15840 Lit/day
• Whole Gas Used for Cooking,
Vehicle Fuel & Industrial
Applications.
1000 m3/hr Bio-CNG Plant using Cow Dung,
Press Mud & Potato Waste.
1. Digesters 2. Purification System
3. Compressor 4. Filling Manifold 5. Cylinder Cascades
WORLD’S FIRST COMMERCIAL LARGE SCALE BIO-CNG
PLANT UNDER CONSTRUCTION IN SOUTH EAST ASIA
Project of KIS GROUP to Replace Diesel / LPG / Gas in Plantation &
Mills with Bottled Green Palm Gas® (BIO-CNG)
• Capacity – 90 TPH
• Captive Power – 450
KW
• Biogas production-1200
m3/hr
• Biogas power plant-1.27
MW/hr
• BIO-CNG bottling
capacity – 9 Tons/Day
• BIO-CNG production
per day – 9 Tons/Day
• Equivalent diesel
production = 9000 Litres
• BIO CNG Used for
Vehicles/ Industrial
Burners, Hotel Kitchen,
package boilers & others
Parameters Biogas (Raw) Purified
Methane
BIO CNG
Natural Gas
Methane 55 – 65 % 93 – 95 % 91 %
Other Hydrocarbons Nil Nil 8%
CO2 35 – 45 % 2 – 3 % 0.6 %
H2S (ppm) 500 - 10000 <10 ppm < 20 ppm
Moisture (deg C Dew Point) Saturated < - 400C < - 400C`
Calorific Value ˜4000 Kcal/Kg ˜12,800 Kcal/Kg ˜11550 Kcal/kg
Comparison of Biogas, Bio-CNG & Natural Gas
BIO CNG IS BETTER THAN LNG OR CNG
• Substrate – Cow dung of 593 TPD or Chicken Litter of 408 TPD
• Biogas Generation – 1360 m3/hr @60% Methane
• 240 m3/hr Biogas @60% Methane for Captive Power
• Bio CNG per day for Bottling – 14,515 m3/d @ 93% Methane
(Even though BIO CNG is equivalent to 1.1 ltr., we have taken as 1 ltr. for ROI)
• Diesel Savings for 300 Days = 14,515*300 = 4,354,560 Lit /Y
• Cost of Industrial Diesel Savings = USD 1.09 x 4,354,560 Liters = USD 4,746,470/Year
• CAPEX – 4.5 Million USD (Approx.)
• Operation & Maintenance cost – 0.3 Million USD/Year
• ROI – 1.02 Years
• Calorific Value of BioCNG : 12,800 Kcal/m3
• Carbon Emission Reduction : Methane + Diesel avoidance: 112,800 MT/Year
TYPICAL ROI for BIO CNG System Generating
10,000 M3 of BIO CNG /day.
• Sell BIOCNG to PLN to save 70% Diesel in PLN Diesel Gensets
• Refinery/Bulking Station/Industrial Boilers
(100% BIO CNG)
• Diesel Genset – Conversion to Dual Fuel
(70% BIO CNG + 30% Diesel)
• Trucks - Conversion to Dual Fuel
( 50% BIO CNG + 50% Diesel)
• Heavy Equipment’s - Conversion to Dual Fuel
( 45% BIO CNG + 55% Diesel)
• Housing/Canteen/Restaurant’s
(100% BIO CNG)
• Industrial Application like Metal Cutting/Others
(100% BIO CNG)
Application’s of BIO CNG
LORRY MOUNTED TROLLEY MOUNTED
Transportation of Compressed BioCNG
BULK TRANSPORT
Diesel GenSets converted to Duel Fuel (CNG + Diesel)
Vehicles Converted to Dual Fuel (CNG + Diesel)
MEDIA
Once Again, Many thanks for your Valuable
Time.