biogas revolution secrets biogas plans

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    Final Product of portable Biogas Plant

    I was always searching for new techniques to produce biogas from animal and kitchen organic

    waste at house level suitable for any urban area

    Most biogas digesters out there are floating dome design or fixed dome design biogas digesters.

    In this manual you will discover how to build a very simple and useful Biogas plant

    The biogas plant consists of two parts:

    1st is the Digester tank and 2nd is the Gas holder tank

    The digester tank, also called fermenter is the place where fermentation of manure takes place

    and the biogas is produced.

    The Digester tank is made from a 1000 liter water tank and the gas holder piece is made from a750 liter plastic water tank.

    I also used PVC pipe for the inlet and outlet pieces.

    Here’s the concept of the Biogas Plant: 

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    Components of the Bio-gas Plant.

    The main components of the biogas Digester are a digester tank (Water Tank), an inlet (PVC

    Pipe) for feeding the kitchen waste, gas storage tank (Tire Tube), an outlet for the digested slurryand the gas Pipe.

    Material List for the Biogas Plant.

    1.  700 liter water Tank ( used as Digester Tank)

    2. 

    3 Inch Diameter and 3 feet in length PVC pipe (to be used as inlet pipe)3.  3 Inch Diameter and 2 feet in length PVC pipe (to be used as out let pipe)4.  PVC Pipe adapter (to be used as funnel).

    5.  Iron nipple

    6.  Two PVC Pipe Caps7.  Two Elbows

    8.  Plastic pipe 5 ft (to be used for delivery of gas)

    9.  Gas Valve

    10. Supper glue (to be used for fixing of pipe)11. Sand

    Tools required

    A hack saw blade for cutting the pipes and a soldering iron cutting holes on the tank

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    Step 1

    Here are some photos of the biogas plant tank and components.

    All Components of the portable Biogas digester  

    700 liter water tank to be used as Digester Tank

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    700 liter water tank and other Materials

    700 liter water tank and other Material for making of Plant

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    Elbow, PVC Adopter Pipe, Glue, Valve

    Step 2 Making the inlet Pipe.

    Take the PVC pipe and put it on the side of tank like in the picture below. Make a circle the

    exact same diameter of the pvc pipe with a pencil.

    Pipe and Tank

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    Drawing a circle around PVC pipe on top side of the water tank

    Drawing a circle around PVC pipe on one side of the water tank

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    Circle showing on top side of tank

    Making of hole with the help of a soldiering Iron

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    Making a hole with the help of a soldiering Iron

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    Fitting the pipe inside the hole

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    Inlet PVC pipe fitted; The pipe shouldn't touch the bottom of the tank

    Cut the extra length of the PVC pipe (should be equal to the top of the tank)

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    Making of the second hole in the side of the tank with the help of a soldiering Iron

    Fix the PVC Pipe Adapter on the Pipe

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    Inlet pipe and outlet pipe fitted to the tank

    Fix the elbow to the outlet pipe like this

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    Make a hole in the lid of the water tank and fix the iron nipple like this:

    Step 3

    Seal the joints with adhesive

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    Inlet system of the biogas plant

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    Final Product