biomass briquette mfg machine catalogue
DESCRIPTION
Biomass Briquette Mfg Machine CatalogueTRANSCRIPT
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PRAKRUTI MACHINES
# 14, Shrigandha kaval village,
17th cross, Peenya 2nd stage,
Bangalore, KA, India -560091
Phone: +91 9035 099 621
Web: www.prakrutimachines.com
E-mail: [email protected]
The only hydraulic briquetting machine manufacturer in India with lots of happy clients
PRAKRUTI MACHINES Hydraulic Briquetting
Machine Manufacturer
For sales queries, please contact
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Who We Are ?
Prakruti Machines is a reputed & leading Indian
company engaged in manufacturing and marketing
of BRIQUETTES & Briquetting PLANTS & MACHINERY
for converting agro-forestry waste into Bio-mass
based Briquetting System.
Our technical talent pool consists of a qualified,
efficient and capable group of Managers and
Engineers as well as our operators who have been
employed with us from inception.
Prakruti Machines is promoted by Mr. Laxman
Helawar, is a Mechanical Engineer having over
many years of experience in Hydraulics & various
machining techniques and specialized expertise in
Development of Hydraulic and waste
management system.
Prakruti Machines is a reputed & leading Indian
company engaged in manufacturing and
marketing of BRIQUETTES & Briquetting PLANTS &
MACHINERY for converting agro-forestry waste
into Bio-mass based Briquetting System. Our
technical talent pool consists of a qualified,
efficient and capable group of Managers and
Engineers as well as our operators who have been
employed with us from inception.
Prakruti Machines Bangalore, India based company,
offers complete solutions for Briquetting
requirements. We are dedicated to the
manufacturing of Automated Hydraulic Briquetting
Machines. With state-of-art Machine Shop with
skilled dedicated staff, backed by significant
experience.
Prakruti Machines . has a commitment to Quality,
Efficiency and Reliability that has stood the test of
time. Our reputation is built on nearly 2 year's
experience, cutting-edge technology and business
values based on a philosophy of continuous
improvement. Our Customers rely on our proven
capabilities to manufacture a wide variety of
Briquetting presses with Low maintenances, Low
power consumption, Compact & rigid Construction
of machines. We are committed to continuously
improving our processes and dedicated to Customer
satisfaction.
They have been trained in-house and are our most
valuable asset. Each employee undergoes about six
hours of training per year. They from a spirited
group of individuals who believe in working as a
Team for the growth the company.
About Us
Fully automated Touchscreen PLC panel board in our machine
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Briquetting Industry
Biomass briquettes are used as a replacement
for the traditional fossil fuel such as coal,
gasoline, and gas.
These are produced from the raw materials such
as wood wastes and agricultural wastes through
the processing procedures such as crushing,
drying, mixing, compressing, etc.
Every year millions of tons of agricultural waste
are generated. These are either non-used or
burnt inefficiently in their loose form which
causes air pollution. Handling and transporting
of these loose materials is difficult & costly due
to their low bulk density. These wastes can
provide a renewable source of energy when
converted into high-density fuel briquettes
without adding any binder or chemical.
Why Briquetting is best for investors and environment ?
Raw Materials
Rising demand due to
rising cost of fossil fuel.
Income Tax benefits for
first 5 years.
Relaxed Govt. rules.
Pollution free hence no
need of NOC from
pollution control dept.
80 % Machine
depreciation on first
year.
Free to choose raw
material bases on
availability and cost
AGRO WASTES Cal/Kg Ash Cont
Groundnut Shell 4500 K 3.80 %
Bagasse 4700 K 1.80 %
Castor Seed Shells 3860 K 8.00 %
Saw Dust 4400 K 1.20 %
Cotton Stalks / Chips 4200 K. 3.01 %
Bamboo Dust 3700 K. 8.00 %
Babul Wood 4707 K. 0.90 %
Coffee Husk 4200 K 5.30 %
Tobacco Waste 1100 K 49.40 %
Tea Waste 4000 K 6.70 %
Paddy Straw 3469 K 15.50 %
Mustard Stalk 4200 K 3.40 %
Mustard Shell 4300 K 3.70 %
Wheat Straw 4000 K 8.00 %
Sunflower Stalk 4300 K 4.30 %
Jute Waste 4800 K 3.00 %
Palm Husk 3900 K 4.90 %
Soya bean Husk 3700 K 4.10 %
Sugarcane Waste 3900 K 10.0 0%
Barks Wood 3000 K 4.40 %
Forestry Waste 4170 K 7.00 %
Coir Pitch 4146 K 13.60 %
Rice Husks 3200 K 22.20 %
Wood Chips 4300 K 1.20 %
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Why Briquetting ?
Briquettes have high specific density
1200 Kg/m3 and bulk density 800 Kg/
m3 compared to 60 to 180 Kg/m3 of
loose Bio-mass. These can stand the
ardors of long distance transportation
effects, Loading/unloading effects, and
transportation costs are much less and
storage requirement is drastically
reduced making organized storage.
Compared to fire wood or loose Bio-
mass, briquettes give much higher
boiler efficiency because of low
moisture and higher density.
Best thing about Briquettes
Briquettes are cheaper than coal.
High sulfur content of oil and coal, when burnt, pollutes the environment. There is no
sulfur in Briquettes & hence no environment pollution.
Bio-mass briquettes have a higher practical thermal value and much lower ash content.
There is no fly ash when burning briquettes.
Briquettes have consistent quality, have high burning efficiency, and are ideally sized for
complete combustion.
Combustion is more uniform compared to coal and boiler response to changes in steam
requirements is faster due to higher quantity of volatile matter in briquettes.
Briquettes are usually produced near the consumption centers and supplies do not
depend on erratic transport from long distances.
Just look at below figures
SN Factor Briquettes Wood Coal
1 Calorific Value 3800-4000 Kcal/Kg 2500-3000 Kcal/Kg 5000-5500 Kcal/Kg
2 Ash Content (%) 10-15 20-25 20-40
3 Moisture (%) 8-10 25-35 10-20
4 Smoke/Pollution No Smoke High Smoke Hazardous gas
5 Boiler Efficiency(%) 75 60 75
6 Effect on Boiler Normal fly ass deposit in tubes Regular maintenance High wear and tear
7 Man Power Single person Max number Min two persons
8 Handling Easy Tough Very difficult
9 Cost (Rs/Kg) 4-6 3-4 7-9
10 Value to the spent Best value Medium value Least value
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PMB - Revolutionary change in briquetting industry
Our Machine Highlights
Omron standard PLC module for full Automatic control and smooth operation. Very low or no maintenance as compared to conventional mechanical machines.
Pro-face touch screen HMI display for setting and data analysis. Uniform size and shape of briquettes leads to easy handling, packaging and transportation.
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There is no substitute for PMB
S N Our Fully Automatic Hydraulic Machine Conventional Ram Type Mechanical Machine
1 Max Power required is 68 HP Max Power Required is 93 HP
2 Wear and Tear is very negligible Wear and Tear is High
3 Rarely Spares required, and are cheaper. Often spares required, and are costlier.
4 Fully automated PLC operation Manual operation
5 Briquette density can be achieved > 1.2 No adjustment available and Max will be 0.7
6 Briquette size and shape will be uniform No uniformity in briquette size and shape
7 Export quality briquettes Poor quality briquettes
8 Cost of the machine is bit high Cost is Low
9 Return on investment is within 8 to 12 months Needs to wait more than 24 months
10 No Noise and vibration is very less Very Noisy and vibration is High
Top Models of our Factory
Our reputation is built on nearly 3 years of experience,
cutting-edge technology and business values based on a
philosophy of continuous improvement.