biomass briquette mfg machine catalogue

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PRAKRUTI MACHINES # 14, Shrigandha kaval village, 17 th cross, Peenya 2 nd stage, Bangalore, KA, India -560091 Phone: +91 9035 099 621 Web: www.prakrutimachines.com E-mail: [email protected] The only hydraulic briquetting machine manufacturer in India with lots of happy clients PRAKRUTI MACHINES Hydraulic Briqueng Machine Manufacturer For sales queries, please contact

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Biomass Briquette Mfg Machine Catalogue

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  • PRAKRUTI MACHINES

    # 14, Shrigandha kaval village,

    17th cross, Peenya 2nd stage,

    Bangalore, KA, India -560091

    Phone: +91 9035 099 621

    Web: www.prakrutimachines.com

    E-mail: [email protected]

    The only hydraulic briquetting machine manufacturer in India with lots of happy clients

    PRAKRUTI MACHINES Hydraulic Briquetting

    Machine Manufacturer

    For sales queries, please contact

  • Who We Are ?

    Prakruti Machines is a reputed & leading Indian

    company engaged in manufacturing and marketing

    of BRIQUETTES & Briquetting PLANTS & MACHINERY

    for converting agro-forestry waste into Bio-mass

    based Briquetting System.

    Our technical talent pool consists of a qualified,

    efficient and capable group of Managers and

    Engineers as well as our operators who have been

    employed with us from inception.

    Prakruti Machines is promoted by Mr. Laxman

    Helawar, is a Mechanical Engineer having over

    many years of experience in Hydraulics & various

    machining techniques and specialized expertise in

    Development of Hydraulic and waste

    management system.

    Prakruti Machines is a reputed & leading Indian

    company engaged in manufacturing and

    marketing of BRIQUETTES & Briquetting PLANTS &

    MACHINERY for converting agro-forestry waste

    into Bio-mass based Briquetting System. Our

    technical talent pool consists of a qualified,

    efficient and capable group of Managers and

    Engineers as well as our operators who have been

    employed with us from inception.

    Prakruti Machines Bangalore, India based company,

    offers complete solutions for Briquetting

    requirements. We are dedicated to the

    manufacturing of Automated Hydraulic Briquetting

    Machines. With state-of-art Machine Shop with

    skilled dedicated staff, backed by significant

    experience.

    Prakruti Machines . has a commitment to Quality,

    Efficiency and Reliability that has stood the test of

    time. Our reputation is built on nearly 2 year's

    experience, cutting-edge technology and business

    values based on a philosophy of continuous

    improvement. Our Customers rely on our proven

    capabilities to manufacture a wide variety of

    Briquetting presses with Low maintenances, Low

    power consumption, Compact & rigid Construction

    of machines. We are committed to continuously

    improving our processes and dedicated to Customer

    satisfaction.

    They have been trained in-house and are our most

    valuable asset. Each employee undergoes about six

    hours of training per year. They from a spirited

    group of individuals who believe in working as a

    Team for the growth the company.

    About Us

    Fully automated Touchscreen PLC panel board in our machine

  • Briquetting Industry

    Biomass briquettes are used as a replacement

    for the traditional fossil fuel such as coal,

    gasoline, and gas.

    These are produced from the raw materials such

    as wood wastes and agricultural wastes through

    the processing procedures such as crushing,

    drying, mixing, compressing, etc.

    Every year millions of tons of agricultural waste

    are generated. These are either non-used or

    burnt inefficiently in their loose form which

    causes air pollution. Handling and transporting

    of these loose materials is difficult & costly due

    to their low bulk density. These wastes can

    provide a renewable source of energy when

    converted into high-density fuel briquettes

    without adding any binder or chemical.

    Why Briquetting is best for investors and environment ?

    Raw Materials

    Rising demand due to

    rising cost of fossil fuel.

    Income Tax benefits for

    first 5 years.

    Relaxed Govt. rules.

    Pollution free hence no

    need of NOC from

    pollution control dept.

    80 % Machine

    depreciation on first

    year.

    Free to choose raw

    material bases on

    availability and cost

    AGRO WASTES Cal/Kg Ash Cont

    Groundnut Shell 4500 K 3.80 %

    Bagasse 4700 K 1.80 %

    Castor Seed Shells 3860 K 8.00 %

    Saw Dust 4400 K 1.20 %

    Cotton Stalks / Chips 4200 K. 3.01 %

    Bamboo Dust 3700 K. 8.00 %

    Babul Wood 4707 K. 0.90 %

    Coffee Husk 4200 K 5.30 %

    Tobacco Waste 1100 K 49.40 %

    Tea Waste 4000 K 6.70 %

    Paddy Straw 3469 K 15.50 %

    Mustard Stalk 4200 K 3.40 %

    Mustard Shell 4300 K 3.70 %

    Wheat Straw 4000 K 8.00 %

    Sunflower Stalk 4300 K 4.30 %

    Jute Waste 4800 K 3.00 %

    Palm Husk 3900 K 4.90 %

    Soya bean Husk 3700 K 4.10 %

    Sugarcane Waste 3900 K 10.0 0%

    Barks Wood 3000 K 4.40 %

    Forestry Waste 4170 K 7.00 %

    Coir Pitch 4146 K 13.60 %

    Rice Husks 3200 K 22.20 %

    Wood Chips 4300 K 1.20 %

  • Why Briquetting ?

    Briquettes have high specific density

    1200 Kg/m3 and bulk density 800 Kg/

    m3 compared to 60 to 180 Kg/m3 of

    loose Bio-mass. These can stand the

    ardors of long distance transportation

    effects, Loading/unloading effects, and

    transportation costs are much less and

    storage requirement is drastically

    reduced making organized storage.

    Compared to fire wood or loose Bio-

    mass, briquettes give much higher

    boiler efficiency because of low

    moisture and higher density.

    Best thing about Briquettes

    Briquettes are cheaper than coal.

    High sulfur content of oil and coal, when burnt, pollutes the environment. There is no

    sulfur in Briquettes & hence no environment pollution.

    Bio-mass briquettes have a higher practical thermal value and much lower ash content.

    There is no fly ash when burning briquettes.

    Briquettes have consistent quality, have high burning efficiency, and are ideally sized for

    complete combustion.

    Combustion is more uniform compared to coal and boiler response to changes in steam

    requirements is faster due to higher quantity of volatile matter in briquettes.

    Briquettes are usually produced near the consumption centers and supplies do not

    depend on erratic transport from long distances.

    Just look at below figures

    SN Factor Briquettes Wood Coal

    1 Calorific Value 3800-4000 Kcal/Kg 2500-3000 Kcal/Kg 5000-5500 Kcal/Kg

    2 Ash Content (%) 10-15 20-25 20-40

    3 Moisture (%) 8-10 25-35 10-20

    4 Smoke/Pollution No Smoke High Smoke Hazardous gas

    5 Boiler Efficiency(%) 75 60 75

    6 Effect on Boiler Normal fly ass deposit in tubes Regular maintenance High wear and tear

    7 Man Power Single person Max number Min two persons

    8 Handling Easy Tough Very difficult

    9 Cost (Rs/Kg) 4-6 3-4 7-9

    10 Value to the spent Best value Medium value Least value

  • PMB - Revolutionary change in briquetting industry

    Our Machine Highlights

    Omron standard PLC module for full Automatic control and smooth operation. Very low or no maintenance as compared to conventional mechanical machines.

    Pro-face touch screen HMI display for setting and data analysis. Uniform size and shape of briquettes leads to easy handling, packaging and transportation.

  • There is no substitute for PMB

    S N Our Fully Automatic Hydraulic Machine Conventional Ram Type Mechanical Machine

    1 Max Power required is 68 HP Max Power Required is 93 HP

    2 Wear and Tear is very negligible Wear and Tear is High

    3 Rarely Spares required, and are cheaper. Often spares required, and are costlier.

    4 Fully automated PLC operation Manual operation

    5 Briquette density can be achieved > 1.2 No adjustment available and Max will be 0.7

    6 Briquette size and shape will be uniform No uniformity in briquette size and shape

    7 Export quality briquettes Poor quality briquettes

    8 Cost of the machine is bit high Cost is Low

    9 Return on investment is within 8 to 12 months Needs to wait more than 24 months

    10 No Noise and vibration is very less Very Noisy and vibration is High

    Top Models of our Factory

    Our reputation is built on nearly 3 years of experience,

    cutting-edge technology and business values based on a

    philosophy of continuous improvement.